Profile Summary

• Goal-oriented professional with over 8years of experience in Mechanical

Design Engineer - Product Design and Development
• Experience in product design & development of Electro Mechanical Actuator
Systems, Electro Optical Systems, Electronics Enclosures for missiles and
surveillance systems in defense & aerospace industry
• Comprehensive experience in end-to-end product life cycle experience in
projects and providingprocess support to manage engineering data
throughout enterprise
Work Experience
Since May’13 with VEM Technologies Pvt. Ltd., Hyderabad

AMIT BORKAR Growth Path:

May’13 – Jun’14 as Design Engineer Trainee
Jul’14 – Apr’18 as Design Engineer
Targeting senior level assignments in Since May’18 as Senior Mechanical Design Engineer
Mechanical Design Engineer - • Concept Development and Selection using Pugh Matrix
Product Design and Development • Experience in mechanical part and assembly design, electronics packaging
with an organization of high repute using Value Engineering and DFX Principles
preferably in Pan India/ Overseas
• Designing products using 3D CAD in NX, and consult with engineering and
manufacturing teams to ensure that designs are feasible
• Preparation and reviewing of 2D part and assembly drawings, Release of
manufacturing drawings; coordinating & assisting Manufacturing Team
Contact Information • Skilled in applying Geometrical Dimensioning and Tolerancing as per ASME
y14.5 2009 and 2018
E-Mail:amitkakarott@gmail.com • Fits Selection and Tolerance Allocation as per the required fit in the
LinkedIn: amit-kakarott-86669942 mechanical assembly as per ISO Standards
Phone No.:+91 9573011092 • Good understanding of manufacturing processes like (CNC Turning, Milling,
EDM, WireEDM, Injection Molding, Sheet Metal, Welding, etc)
• Skills in Tolerance Stackup Analysis with WCS and RSS
• Material Selection of parts and mechanical elements (like Gears, Shafts,
Core Competencies Springs, etc) as per the design requirements
• Material Procurement in assistance with the purchase team
• Preparation technical documentation in MS Office
Design Engineering • Experience in design & development of Electromechanical systems
Product Design & Development components such as Shafts, Gears including profile shifting, Gear Trains,
Springs, Housings along with supporting hand calculations
Quality Assurance & Cost Control • Design and Development of focus mechanisms for Electro-Optical assemblies
Research & Development such as Cylindrical Cams, Skoch-Yoke Mechanisms as per the specifications
along with supporting hand calculations
Client Relationship Management • Proficiency in Multi Body Dynamics (MBD) analysis of mechanisms using
Vendor Development & Validation SolidWorks
• Selection of Bought out components such as Bearings, Motors, etc.
New Product Development
• Performing System & Sub-system Failure Root Cause Analysis using tools
Root Cause Analysis such as DFMEA, Pareto Chart, and so on
• Coordinating with Cross-functional teams such as Mechatronics, Electronics,
Team Building & Management
Manufacturing, Planning, Purchase for technical discussions and project
management
Certifications • Facilitating new product development initiatives with key focus on QCD
(Quality, Control & Delivery)
• Experience in the design ofElectronics Enclosures for PCB assemblies and
2021: Manufacturing Process Connectors Mounting in coordination with Electronics PCB Design team with
Becoming an Injection Molding Pro EMI/EMC considerations and Vibration and Shock loads
from Udemy • Experience in the analysis of thermal resistances of electronics
ICs,components to calculate thermal resistance for heat sink design
2021: Siemens NX design for • Experience in Electronics Packaging of Rigid and Flexible PCBs along with
Injection molding from LinkedIn wiring
• Experience in creating BOMs, Purchase documents, service entries in PDM tool
2021: PCB/Electronics: Thermal SAP
Management, Cooling and Derating • Experience in Engineering Change Management process, creating ECN/ECR
from Udemy
• Generating repeated standard parts and dimension style in NX to reduce the
time consumption
• Recording & evaluating testing data, altering designs as necessary to bring
 them to safety, functional performance and efficiency standards
• An effective communicator with leadership, interpersonal, analytical and
problem-solving skills and decision-making skills
Technical Skills • Good attitude for learning new skills, problem solving methods, etc

• Design Tools: Annexure

o UNIGRAPHICS NX: 3D
Modeling, Assembly and Project Title: Fire Control Unit; Position: Senior Design Engineer
Drafting Period: Feb’19-Dec’20
o SOLIDWORKS: 3D Modeling, Software’s Used: Unigraphics, AutoCAD, MS Excel
Assembly, Multi Body Customer:DRDO (Defense Research and Development Organization)
Dynamics Simulation, Basic Responsibility:
FEA Simulation • Engaged in concept development and selection for mechanical enclosures of
o AUTOCAD: Drafting as per optical assemblies as per the customer specifications using Pugh Matrix
ASME and IS Standards • Managed concept development for mechanical structural modifications, reduce
o KISSSOFT: Simulation of number of parts and assembly time, minimize raw material usage and
Planetary Gear Trains (Spur machining cost as per DFX (DFM, DFA,etc) principles
Gears) as per DIN and AGMA • Prepared 2D part and assembly drawings as per company standards and
Standards customer specifications, Release of manufacturing drawings; coordinating
o PLM Tools: SAP & assisting Manufacturing Team
• Fits Selection and Tolerance Allocation as per the required fit in the
• Programming Skills: mechanical assembly as per ISO Standards
o Python • Participated in Concept development for focus adjustment mechanism using
o MATLAB Cylindrical Cam for movement of Organization optical assemblies, along with
supporting design calculations like Torque, Gear Train and Force
• Product Improvement: requirements
o DFMEA, Tolerance Stackup • Led concepts review meetings with authorities and customer and selection of
Analysis, Value Engineering, concepts using Pugh Matrix
Pareto Chart
• Created ECN/ECR for implementing changes in components and assemblies
• Performed Tolerance Analysis (WCS) and Drafting (ASME Standards) of
optical parts and assemblies along with GD&T (ASME Standards) to meet the
customer specifications
Education • Worked in Mechanical & Optical Assemblies in laboratory for the testing of
functional specifications
2013: B.Tech. (Mechanical • Participated in the Measurement of Optical and Mechanical dimensions of parts
Engineering) from Gitam University, and assemblies with QC team support using CMM machine to compare with the
Visakhapatnam (UGC) with 79.5% design specifications
2009: 12thfrom DAV Public School, • Executedfailure analysis& presentation of product failures to customer and
Gevra Project, Korba (CBSE) with 87% authorities by comparing with the specifications using problem solvingtools
like FMEA, Pareto Chart
2007: 10th from DAV Public School, • Selectedsuitable motors, gearboxes, bearings as per the required application by
Gevra Project, Korba (CBSE) with 87.2% continuous discussion with various suppliers

Project Title: Electro-Mechanical Actuators System; Period: Apr’17-Dec’18

Position: Design Engineer
Software’s Used: Unigraphics, AutoCAD, MS Excel, Kisssoft
Customer: DRDO (Defense Research and Development Organization)
Responsibility:
• Concept Development of Electro-Mechanical Actuator with gear train within
confined space along with Electrical team
• Led concepts review meetings with authorities and customer and selection of
concepts using Pugh Matrix
• Prepared 2D part and assembly drawings as per company standards and
customer specifications, Release of manufacturing drawings; coordinating
& assisting Manufacturing Team
• Created ECN/ECR for implementing changes in components and assemblies
• Torque Calculations for gear train design from the inputs of system level
requirements like inertia, rotating speed
• Participated in Spur Gear Design for Bending Strength and Contact strength as
per AGMA standards; Spur Gear profile shifting for reducing interference and
backlash calculations
• Managed Spur Gear geometry and tolerance calculation as per DIN-58405; Gear
mesh temperature, contact ratio and efficiency calculations
• Application of GD&T and tolerance stack up analysis (WCA) to parts and sub-
assemblies along with team
• Worked on Bearing selection as per Static, Dynamic loads andlife requirements
 • Testing Setup development for functional testing and environmental testing
• Engaged in Drawings, Design documentation, Quality Assurance Procedure and
Test Procedure preparation
• Assembly and Testing of the Electronics PCBs and integration of the sub-system
Personal Details to the main system
• Analysis and presentation of product failures to customer and authorities by
Date of Birth:14th November 1991
comparing with the specifications using problem solvingtools like FMEA,
Languages Known:Hindi, English, Pareto Chart
Marathi and Telugu
Project Title: SeekerElectronicsAssembly; Position: Design Engineer
Address: Flat 411, Hemadurga
Period: Sep’15-Feb’17
Heights, CineTown Road, Miyapur,
Software’s Used: Unigraphics, AutoCAD, SolidWorks
Hyderabad-49, Telangana
Customer:DRDO (Defense Research and Development Organization)
Responsibility:
• Electronics packaging, cable wiring and bought out components packaging for
complete system level architecture development
• Concept development for the rigid-flexible PCBs packaging along with the
relative motion between rigid and flexible PCBs in the confined space, meeting
the functional specifications of the customer
• Prepared 2D part and assembly drawings as per company standards and
customer specifications, Release of manufacturing drawings; coordinating
& assisting Manufacturing Team
• Led concepts review meetings with authorities and customer and selection of
concepts using Pugh Matrix
• Created ECN/ECR for implementing changes in components and assemblies
• Flexible PCBs routing and Cable Routing as per the functional requirements
• Design of Electronics Enclosures for Electronics PCB Assemblies and
Connectors Mounting with EMI/EMC considerations, Vibration and Shock loads
considerations
• Analysis of thermal resistances of electronics ICs,components to calculate
thermal resistance for heat sink design
• Creation of mechanical layout drawings of Electronics PCBs as an input to the
PCB design team for the placement of electronics components. Cross-checking
of the placement of electronics components on the PCBs for any interference
with the mechanical enclosures
• Analysis and presentation of product failures to customer and authorities by
comparing with the specifications using problem solvingtools like FMEA,
Pareto Chart

Project Title: Electro-Optical Assembly; Position: Design Engineer Trainee

Period: Oct’13-Jun’15
Software’s Used: Unigraphics, AutoCAD, MS Excel, SolidWorks
Customer:DRDO (Defense Research and Development Organization)
Responsibility:
• Led concepts review meetings with authorities and customer and selection of
concepts using Pugh Matrix
• Concept development for mechanical enclosures, structural modifications,
reduce number of parts and assembly time, minimize raw material usage and
machining cost as per DFX (DFM, DFA,etc) principles
• Concept development for focus adjustment mechanisms such as Cylindrical
Cam, Scotch Yoke, and so on for movement of optical assemblies, along with
supporting design calculations like Torque, Gear Train and Force requirements
• Prepared 2D part and assembly drawings as per company standards and
customer specifications, Release of manufacturing drawings; coordinating
& assisting Manufacturing Team
• Tolerance Analysis (WCS) and Drafting (ASME Standards) of optical parts
and assemblies along with GD&T (ASME Standards) to meet the customer
specifications
• Created ECN/ECR for implementing changes in components and assemblies
• Measurement of Optical and Mechanical dimensions of parts and assemblies
with QC team support using CMM machine to compare with the design
specifications
• Testing Setup development for functional testing and environmental testing
• Preparing Failure Analysis Reportsand presentation of product failures to
customer and authorities by comparing with the specifications usingproblem
solvingtools like FMEA, Pareto Chart