Altivar 11 User Manual
Altivar 11 User Manual
Altivar 11 User Manual
ALTIVAR® 11
Adjustable Speed Drive Controllers
User’s Guide
Variadores de velocidad ajustable
Retain for Future Use.
Conservar para uso futuro.
Guía del usuario
À conserver pour usage ultérieur.
Variateurs de vitesse
Guide de l’utilisateur
VVDED302026USR2/03 ALTIVAR® 11 User’s Guide
02/2003
ENGLISH
Variadores de velocidad ajustable ALTIVAR® 11
ESPAÑOL
Guía del usuario
FRANÇAIS
Guide de l’utilisateur
DANGER
HAZARDOUS VOLTAGE
ENGLISH
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
North American (U) Range (ATV11••••••U) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
European (E) Range (ATV11••••••E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Asian (A) Range (ATV11••••••A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ENGLISH
STORING AND SHIPPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TECHNICAL CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
MOUNTING AND TEMPERATURE CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 17
MOUNTING DRIVE CONTROLLERS WITH BASE PLATES . . . . . . . . . . . . . . . . . . 19
MOUNTING THE EMC PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
MOUNTING IN A TYPE 12 OR IP54 METAL ENCLOSURE . . . . . . . . . . . . . . . . . . . 20
Calculating Enclosure Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
BUS VOLTAGE MEASUREMENT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
POWER TERMINALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
RECOMMENDED FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
CONTROL TERMINALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
EUROPEAN COMMUNITY EMC DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
LOGIC INPUT APPLICATION FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2-Wire Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3-Wire Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Operating Direction (Forward / Reverse) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Preset Speeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Fault Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Second Ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
DO OUTPUT APPLICATION FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Current in the Motor (AO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Motor Frequency (AO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Frequency Threshold Reached (LO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Reference Reached (LO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Current Threshold Reached (LO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
DO Output Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Configuration of the Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Wiring Diagram for the Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Programming the Drive Controller: E (European) and U (North American)
Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
ENGLISH
INTRODUCTION
ENGLISH
The controllers range from:
• 0.25 to 3 hp (0.37 to 2.2 kW), 208/230/240 V, single-phase input
• 0.25 to 3 hp (0.37 to 2.2 kW), 208/230/240 V, three-phase input
• 0.25 to 1 hp (0.37 to 0.75 kW), 100/115/120 V, single-phase input
ATV11 controllers have been designed for the global marketplace
with three regional adaptations. Each version of the product has the
same wiring configuration and functionality. The variations among the
regional versions are summarized in the following sections.
Before installing the ATV11 drive controller, read this manual and
follow all precautions.
ENGLISH
• Before removing the drive controller from its packaging, verify that
the carton was not damaged in shipping. Carton damage usually
indicates improper handling and the potential for device damage.
If any damage is found, notify the carrier and your
Square D/Schneider Electric representative.
• After removing the drive controller from its packaging, visually
inspect the exterior for shipping damage. If any is found, notify the
carrier and your sales representative. Do not install a damaged
device.
• Verify that the drive controller nameplate and label conform to the
packing slip and corresponding purchase order.
\
CAUTION
DAMAGED EQUIPMENT
Do not operate or install any drive controller that appears damaged.
Failure to follow this instruction can result in injury or
equipment damage.
TECHNICAL CHARACTERISTICS
ENGLISH
Motor Mains Drive Controller
Power
Input Max.
Motor Short Circuit Nominal Dissipated
Line Transient
Power1 Rating Current at Nominal Catalog Number4
Current2 Current3
Load
kW hp A kA A A W
Power
Short Max.
Motor Input Line Nominal Dissipated
Circuit Transient
Power1 Current 2
Current at Nominal Catalog Number4
Rating Current3
Load
kW hp A kA A A W
ENGLISH
Power
Input Short Max.
Motor Nominal Dissipated
Line Circuit Transient
Power1 Current at Nominal Catalog Number4
Current2 Rating Current3
Load
kW hp A kA A A W
Table 4: Minimum Dynamic Braking Resistance Values For Use with External
Braking Module VW3A11701
WARNING
BRAKING RESISTOR OVERHEATING
• Select the proper braking resistors for the application.
• Provide adequate thermal protection.
• Enclose the braking resistors in an enclosure that is suitable for the environment.
Failure to follow this instruction can result in serious injury or equipment
damage.
ATV11 drive controllers have been developed in accordance with IEC and EN, the
strictest international standards and recommendations regarding electrical
Codes and standards
ENGLISH
equipment for industrial monitoring; specifically, EN 50178 governing
electromagnetic compatibility and conducted and radiated emissions.
• IEC/EN 61000-4-2 level 3
• IEC/EN 61000-4-3 level 3
Electromagnetic
• IEC/EN 61000-4-4 level 4
compatibility
• IEC/EN 61000-4-5 level 3 (power access)
• IEC/EN 61800-3, environments 1 and 2
All ATV11 controllers: IEC/EN 61800-3, environments 2 (industrial network) and
1 (public utility network) in limited distribution.
ATV11•U05M2E–U18M2E: EN 55011, EN 55022 Class B, 2: 12 kHz for motor
cables ≤ 16 ft. (5 m); and Class A (Group 1), 2: 16 kHz for motor cables ≤ 33 ft.
(10 m).
ATV11•U29M2E–U41M2E: EN 55011, EN 55022 Class B, 4: 16 kHz for motor
Conducted and radiated
cables ≤ 16 ft. (5 m); and Class A (Group 1), 4: 16 kHz for motor cables ≤ 33 ft.
emissions for drive
(10 m).
controllers
ATV11HU05M2E–HU41M2E: With additional EMC filter: EN 55011, EN 55022
Class B, 2: 16 kHz for motor cables ≤ 66 ft. (20 m); and Class A (Group 1), 2:
16 kHz for motor cables ≤ 165 ft. (50 m).
ATV11HU05••U–HU41••U and ATV11HU05••A–HU41••A: With additional EMC
filter: EN 55011, EN 55022 Class B, 2: 16 kHz for motor cables ≤ 16 ft. (5 m); and
Class A (Group 1), 2: 16 kHz for motor cables ≤ 66 ft. (20 m).
The drive controllers are CE marked on the basis of European directives governing
CE markings
low voltage (73/23/EEC and 93/68/EEC) and EMC (89/336/EEC).
Agency approvals UL, CSA, NOM, C-TICK, and CUL
Degree of protection IP20
Per IEC/EN 60068-2-6:
Vibration resistance1 • 1.5 mm peak from 3 to 13 Hz
• 1 gn from 13 to 200 Hz
Shock resistance 15 gn for 11 ms per IEC/EN 60068-2-27
Maximum relative humidity 5–93% non-condensing and without dripping, per IEC 60068-2-3
Storage: -25 to +69 °C (-13 to +156 °F)
Maximum ambient Operating: -10 to +50 °C (14 to 122 °F) by removing the protective cover from the
temperature top of the drive controller (see page 17). Up to +60 °C, derate the current by 2.2%
for every °C above 50 °C.
1000 m (3280 ft.) without derating. Above 1000 m, derate the current by 1% for
Maximum altitude
each additional 100 m (328 ft.).
1 Drive controller without DIN rail option.
ENGLISH
With multiple assignments, several functions can be combined on a single input
(example: LI1 assigned to forward and preset speed 2, LI3 assigned to reverse and
Logic inputs, LI preset speed 3).
Positive logic: state = 0 if < 5 V, state = 1 if > 11 V. Maximum sampling time: 20 ms.
Negative logic: available by programming only in A-range drive controllers.
State = 0 if > 11 V or unwired cable input, state = 1 if < 5 V. Maximum sampling
time: 20 ms.
Factory setting:
• Pulse width modulation (PWM) type open collector output at 2 kHz. Can be used
on a meter.
• Maximum current: 10 mA.
Output, DO • Impedance: 1 kΩ; linearity: ±1%; maximum sampling time: 20 ms.
Can be configured as a logic output:
• Open collector logic output: impedance: 100 Ω, maximum: 50 mA.
• Internal voltage: see available internal supplies above.
• External voltage: maximum 30 V, 50 mA.
1 protected relay logic output (contact open if there is a fault). Minimum switching
capacity: 10 mA for 24 Vdc. Maximum switching capacity:
Relay outputs • On resistive load (power factor = 1 and L/R = 0 ms): 5 A for 250 Vac or 30 Vdc
• On inductive load (power factor = 0.4 and L/R = 7 ms): 2 A for 250 Vac or
30 Vdc
• Thermal protection against overheating via a built-in PTC probe in the power
module
• Short circuit protection between output phases
Drive controller protection
• Overcurrent protection between output and ground phases at power-up only
• Overvoltage and undervoltage protection
• Single-phasing protection, in 3-phase
Thermal protection is integrated in the drive controller by I2t calculation. Thermal
Motor protection
memory is erased at power-up.
Ground insulation
>500 MΩ (galvanic isolation)
resistance
• Display 0.1 Hz
Frequency resolution
• Analog inputs: 0.1 Hz for maximum 200 Hz
Time constant upon a
5 ms
change of setpoint
DIMENSIONS
2 4
ENGLISH
=
b H H
c = G = = G =
=
a a
ATV11U18F1U, U29••U, U41••U
a b c G H Ø Weight
ATV11P
All ratings: U, E 72 (2.835) 142 (5.591) 101 (3.976) 60 (2.362) 131 (5.157) 2x5
0.67 (1.481)
All ratings: A 72 (2.835) 142 (5.591) 108 (4.252) 60 (2.362) 131 (5.157) (0.197)
DANGER
ENGLISH
HAZARDOUS VOLTAGE
Before working on this equipment:
• Disconnect all power.
• Place a “DO NOT TURN ON” label on the drive controller
disconnect.
• Lock the disconnect in the open position.
Install the drive controller vertically ±10° with the output power
terminals at the bottom.
Do not place the drive controller close to heating sources.
Leave sufficient free space around the drive controller to ensure that
air can circulate from the bottom to the top of the unit.
Leave a minimum of 0.4 in. (10 mm) of free space in front of the drive
controller.
NOTE: Monitor the tHd parameter (in the SUP menu) during normal
operation to verify the drive controller thermal state.
The following drive controllers include a fan. The fan automatically
turns on when the drive controller is powered up.
• ATV11HU18F1A
• ATV11HU18F1U
• ATV11•U18M2U
• ATV11•U18M3U
• ATV11HU29•••
• ATV11HU41•••
ENGLISH
• The maximum ambient temperature is 40 °C (104 °F).
• The drive controller is mounted vertically ±10°.
• The drive controller is mounted at the center of a surface exposed
to open air, with a minimum thickness of 0.4 in. (10 mm) and with
a minimum square cooling area (S) of 1.3 ft2 (0.12 m2) for steel
and 1 ft2 (0.09 m2) for aluminum.
• The surface support area for the drive controller is a minimum of
5.6 x 2.9 in. (142 x 72 mm) with a machined surface smoothness
of 100 µm and a roughness of 3.2 µm maximum.
• The tapped holes are milled lightly to remove any burrs.
• The whole support surface of the drive controller is coated with
thermal contact grease.
NOTE: Monitor the tHd parameter (in the SUP menu) during normal
operation to verify the drive controller thermal state.
≥ 5.7 (142)
5.2 (131)
≥ 0.4
S
(10)
Minimum
machined
area
2.4 (60)
Dim: in. (mm) ≥ 2.9 (72)
holes in the drive controller heatsink and secure it with the two screws
provided, as shown in the figures below. See pages 30–31 for wiring
instructions.
2 screws 2 screws
51 mm
For the power dissipated by the drive controllers at rated load, see
Tables 1–3 on pages 9–11.
ENGLISH
K Rth = Thermal resistance of the enclosure (calculated above)
S = ---------
Rth K = Thermal resistance per square inch of the enclosure
40 °C – 25 °C
Rth = ------------------------------------ = 0.395 °C/W
38 W
186 2
S = --------------- = 470.9 in
0.395
2
S = ( 24 × 28 ) + ( 24 × 12 ) + 2 ( 28 × 12 ) = 1632 in
If the selected enclosure does not provide the required surface area
or does not meet application needs, consider the following:
• Use a larger enclosure.
• Add a passive heat exchanger to the enclosure.
• Add an air conditioning unit to the enclosure.
Ventilation
When mounting the drive controller inside a Type 12 or IP54
enclosure:
• Mount the drive controller with the minimum clearances specified
in “Mounting and Temperature Conditions” on page 17.
• Follow the installation precautions on page 23.
• A stirring fan may be necessary to circulate the air inside the
enclosure to prevent hot spots in the drive controller and to
distribute the heat uniformly to surfaces used for convection
cooling.
CAUTION
CONDENSATION
Where condensation is possible, keep the drive controller powered
up when the motor is not running, or install thermostatically
controlled strip heaters.
Failure to follow this instruction can result in injury or
equipment damage.
DANGER
ENGLISH
HAZARDOUS VOLTAGE
Read and understand the precautions on page 4 before performing
this procedure.
The bus voltage can exceed 400 Vdc. Use appropriately rated
measuring equipment when performing this procedure. To measure
the bus capacitor voltage:
1. Disconnect all power from the drive controller.
2. Wait 15 minutes to allow the DC bus to discharge.
3. Measure the DC bus voltage between the PA (+) and PC (–)
terminals to verify that the DC voltage is less than 45 Vdc. Refer
to “Power Terminals” on page 25 for the location of the terminals.
4. If the bus capacitors are not fully discharged, contact your local
Square D/Schneider Electric representative—do not operate the
drive controller.
ELECTRICAL INSTALLATION
DANGER
HAZARDOUS VOLTAGE
Ground equipment using the provided ground connecting point as
shown in the figure below. The drive controller panel must be
properly grounded before power is applied.
Drive Controller
Drive Controller
controllers as shown in the figure. Do
not loop the ground cables or connect
them in series. Drive Controller
WARNING
INADEQUATE OVERCURRENT PROTECTION
• Overcurrent protective devices must be properly coordinated.
• The National Electrical Code requires branch circuit protection.
Use the fuses recommended on the drive controller nameplate to
achieve published fault withstand current ratings.
• Do not connect the drive controller to a power feeder whose short
circuit capacity exceeds the drive controller withstand fault rating
listed on the drive controller nameplate.
WARNING
IMPROPER WIRING CONNECTIONS
• Do not apply input line voltage to the output terminals (U, V, W).
This will damage the drive controller.
• Check the power connections before energizing the drive
controller.
• If replacing another drive controller, verify that all wiring
connections to the ATV11 drive controller comply with all wiring
instructions in this manual.
ENGLISH
Do not run control, power, or motor wiring in the same conduit. Do
not run motor wiring from different drive controllers in the same
conduit. Separate metallic conduit carrying power wiring from
metallic conduit carrying control wiring by at least 3 in. (8 cm).
Separate non-metallic conduits or cable trays used to carry power
wiring from metallic conduit carrying control wiring by at least
12 in. (31 cm). Always cross power and control wiring at right
angles.
• Do not immerse motor cables in water.
• Do not use lightning arrestors or power factor correction
capacitors on the output of the drive controller.
• Equip all inductive circuits near the drive controller (such as
relays, contactors, and solenoid valves) with electrical noise
suppressors, or connect them to a separate circuit.
POWER TERMINALS
You can access the power terminals without opening the cover. The
drive controller has through wiring—the line supply is at the top of the
drive controller (R/L1–S/L2 in single-phase 230 V; R/L1–S/L2–T/L3 in
three-phase 230 V; R/L1–N in single-phase 120 V) and the motor
power supply is at the bottom (U–V–W).
NOTE: Connect the power terminals before connecting the control
terminals.
Motor Motor
To braking connections To braking connections
module module
(optional) (optional)
ATV11U18F1U, U29••U, U41••U
RECOMMENDED FUSES
ENGLISH
Motor Drive Controller 600 V Fuses
CONTROL TERMINALS
Not used
+15 V
+5V
LI 1
LI 2
LI 3
LI 4
0V
AI1
DO
RC
RA
Maximum wire gauge: AWG 16
(1.5 mm2)
Maximum tightening torque:
4.4 lb-in (0.5 N•m).
WIRING DIAGRAM
ENGLISH
ATV11••••F1•
are shown at the top and the motor
(4)
terminals are shown at the bottom.
L1
L2
L2
L3
RC
LI1
LI2
LI3
LI4
+15 V
+5V
AI1
DO
0V
W
U
V
W1
U1
V1
(3)
+
-
M Speed
3a potentiometer
PA
PB
Motor
Braking module and
200–230 V resistor, optional
Installation Diagram
6
1
7 5
Item Description
ENGLISH
1 EMC mounting plate, ordered separately (catalog number
VW3A11831).
2 ALTIVAR 11 drive controller.
3 Non-shielded power supply wires or cables.
4 Non-shielded wires for the output of the safety relay contacts.
5 The shields for the motor connection and the connection to
control devices (items 6 and 7) must be securely attached to
the EMC mounting plate with stainless steel clamps (item 5).
Strip the cables to expose the shields. Apply appropriately
sized clamps around the stripped portion of the cables and
fasten them to the EMC plate.
6 Shielded cable for connection to the motor, with shielding
connected to ground at both ends. Do not interrupt the
shielding. If using intermediate terminal blocks, they must be
in EMC-shielded metal boxes.
7 Shielded cable for connection to control/command devices.
For applications which require a large number of conductors,
use small cross-sections (0.5 mm2). Do not interrupt the
shielding. If intermediate terminal blocks are used, they must
be in EMC-shielded metal boxes.
8 Ground conductor (cross section 10 mm2).
time (reverse and 2nd ramp, for example). You must therefore ensure
that these functions are compatible.
2-Wire Control
To select two-wire control, in the FUn menu, set the ACt function of
tCC to 2C. The same logic input controls both run (forward or
reverse) and stop.
There are three types of 2-wire control:
1. tCt = LEL: state 0 or 1 is taken into account for run or stop.
2. tCt = trn: a change of state (transition or edge) must occur to
initiate operation, in order to prevent accidental restarts after a
power supply interruption.
3. tCt = PFO: state 0 or 1 is taken into account for run or stop, but
the forward input always takes priority over the reverse input.
3-Wire Control
To select three-wire control, in the FUn menu, set the ACt function of
tCC to 3C. Run (forward or reverse) and stop are controlled by 2
different logic inputs. LI1 is always assigned to the stop function. A
stop on ramp is obtained on opening (state 0). The pulse on the run
input is stored until the stop input opens. When the drive controller is
powered up, upon a manual fault reset, or after a stop command, the
motor can only be supplied with power once the forward and reverse
commands have been reset.
Preset Speeds
You can assign two or four preset speeds, requiring one or two logic
inputs respectively.
ENGLISH
Assign LIx to LIA first, then assign LIy to LIb. Consult the following
table.
The preset speeds take priority over the reference given by the
analog input or by the potentiometer (on A range controllers only).
Fault Reset
A change in state from 0 to 1 of the logic input assigned to fault reset
clears the stored fault and resets the drive controller if the cause of
the fault is removed. The exceptions are the OCF (overcurrent), SCF
(motor short circuit), and InF (internal fault) faults, which require
removal of power from the drive controller.
Second Ramp
This function allows switching between the primary (ACC, DEC) and
the secondary (AC2, DE2) acceleration and deceleration ramps by
activating a logic input assigned to the ramp switching function (rP2).
ENGLISH
0V DO
ATV11 Controller
DO +15 V Z
Z COM +V
Power supply
R(Ω)
Vz = Vs × -------------------------------------------
R ( Ω ) + 1000 ( Ω )
AI1
0V
AI1
0V
Source
Reference 0–20 mA
+10 V
potentiometer or
2.2 to 10 kΩ
4–20 mA
Internal 5 V
+5 V
AI1
0V
Speed potentiometer
PROGRAMMING
Precautions
ENGLISH
DANGER
UNINTENDED EQUIPMENT OPERATION
• Before powering up and configuring the drive controller, ensure
that the logic inputs are open (state 0) to prevent an accidental
startup. Otherwise, an input assigned to the run command may
cause the motor to start immediately on exiting the configuration
menus.
• Ensure that changes to the current operating settings do not
present any danger. Changes must be made with the drive
controller stopped.
CAUTION
RAPID CONTACTOR CYCLING
• With power switching via a line contactor, avoid operating the
contactor frequently. Use inputs LI1 to LI4 to control the drive
controller.
• These instructions are vital for cycles of less than five minutes to
avoid damaging the precharge resistor and capacitors.
Exits a menu or
parameter, or aborts the
ENGLISH
ENT
• To save the displayed choice, press .
• Pressing or does not save the choice.
• The display flashes when a value is stored.
Programming Example
With no fault present and no run command, the normal display is one
of the following:
• rdY: Drive controller ready
• 43.0: Display of the parameter selected in the SUP menu (default
selection: reference frequency)
• dcb: DC injection braking in progress
• nSt: Freewheel stop
If there is a fault, the display flashes.
ENGLISH
increases the displayed Altivar 11
value Enters a menu or a
parameter, or saves the
Exits a menu or parameter, or displayed parameter or
aborts the displayed value to value
return to the previous value in
the memory
STOP button: always active
to control the stopping of the
ESC ENT motor.
RUN button: switches on the • If ACt in tCC (FUn menu) is
motor in forward direction, if not configured as LOC, the
parameter tCC in the FUn menu motor will freewheel stop.
is configured as LOC RUN STOP
• If ACt in tCC (FUn menu) is
configured as LOC, the motor
follows the deceleration ramp
Goes to the next menu or
to a stop, but if injection
parameter, or decreases the
braking is in progress, a
displayed value
freewheel stop occurs.
Reference potentiometer:
active if function ACt of parameter tCC in
the FUn menu is configured as LOC
ENT
• To save the displayed choice, press .
• Pressing or does not save the choice.
• The display flashes when a value is stored.
With no fault present and no run command, the normal display is one
of the following:
• rdY: Drive controller ready
• 43.0: Display of the parameter selected in the SUP menu (default
selection: reference frequency)
• dcb: DC injection braking in progress
• nSt: Freewheel stop
If there is a fault, the display flashes.
ACCESS TO MENUS
b
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dEC
-5+
Deceleration ramp time
-5+
Low speed LSP
-5+
High speed HSP
1st level
ItH
-5+
Motor thermal current adjustment
parameters
SP2
-5+
2nd preset speed (1)
SP3
-5+
3rd preset speed (1)
SP4
-5+
4th preset speed (1)
AIt
-5+
Configuration of the analog input
-5+
(1)The preset speeds appear only if PS2 remains at the factory setting or was
reconfigured in the FUn menu.
The parameters in unshaded boxes can be modified only when the controller is stopped.
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The parameters in shaded boxes can be modified with the controller operating or stopped.
ESC
Menu: Motor control
drC
ESC
ESC
Menu: Monitoring
SUP
The parameters in unshaded boxes can be modified only when the controller is stopped.
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The parameters in shaded boxes can be modified with the controller operating or stopped.
ENT ENT
ENT
ESC
ENT
ESC
ENT
ESC
ENT
ESC
ENT
ESC
ENT
ESC
ENT
ESC
nSL Value Nominal motor slip
ESC
ENT
ESC
ENT
ESC
SLP Used to adjust the slip compensation around the value set by the nominal motor slip nSL, or to adapt
the slip compensation to special applications (for example, motors connected in parallel require lower
SLP).
Nominal motor power factor marked on the
COS 0.50 to 1.00 According to rating
nameplate
CAUTION
MOTOR OVERHEATING
• This drive controller does not provide direct thermal protection for the motor.
• Use of a thermal sensor in the motor may be required for protection at all speeds or
loading conditions.
• Consult the motor manufacturer for the thermal capability of the motor when
operated across the desired speed range.
Failure to follow this instruction can result in injury or equipment damage.
ENT
FUn tCC
ESC
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Type of control (see page 47)
ESC ENT
ESC
rrS
ESC
Reverse (see page 48)
ENT (2nd direction of operation)
PS2
ESC ESC
Preset speeds (see page 48)
ENT
ESC
rSF
ESC
Fault reset (see page 48)
ENT
ESC
rP2
ESC
Second ramp (see page 50)
ENT
StP
ESC ESC
Controlled stop on loss of line supply
ENT (see page 50)
brA
ESC ESC
AdC
ESC ESC
Automatic DC injection (see page 51)
ENT
SFt
ESC ESC
Switching frequency (see page 51)
ENT
FLr
ESC ESC
d0
ESC ESC
Assignment as logic/analog output
ENT (see page 53)
ESC
Atr
ESC
Automatic restart (see page 55)
ENT
ESC
LSr
ESC
Frequency reference mode
ENT (Range A only, see page 55)
ESC
nPL
ESC
Choice of logics for inputs
ENT (Range A only, see page 55)
bFr
ESC ESC
Motor frequency (see page 57)
ENT
ESC
IPL
ESC
PHF fault configuration
ENT (3-phase ratings only, see page 57)
SCS
ESC ESC
Configuration backup (see page 57)
ENT
FCS
ESC ESC
tCC Menu
ESC ESC 2C
Type of control tCC ACt 3C
ENGLISH
ENT ENT
LOC
ESC LEL
tCt trn
ENT
PFO
The parameters in unshaded boxes can be modified only when the controller is stopped.
ENGLISH
The parameters in shaded boxes can be modified with the controller operating or stopped.
nO
LI1
rrS LI2
ESC
Reverse
ENT
LI3
LI4
nO
LI1
PS2 LIA LI2
ESC ESC
Preset speeds
ENT ENT
LI3
LI4
nO
LI1
LIb LI2
ESC
ENT
LI3
LI4
SP2
ESC
Value
ENT
SP3
ESC
Value
ENT
SP4
ESC
Value
ENT
nO
LI1
rSF LI2
ESC
Fault reset
ENT
LI3
LI4
ENGLISH
rrS if ACt in tCC = 2C:
Reverse
LI2
nO: function inactive
if ACT in tCC = 3C:
LI1 to LI4: selects the input assigned to the reverse command
LI3
PS2 Preset speeds1
If LIA and LIb = 0: speed = reference on AI1
If LIA = 1 and LIb = 0: speed = SP2
If LIA = 0 and LIb = 1: speed = SP3
If LIA = 1 and LIb = 1: speed = SP4
LIA Assignment of input LIA if ACt in tCC = 2C:
- nO: function inactive LI3
- LI1 to LI4: selects the input assigned to LIA if ACt in tCC = 3C:
LI4
LIb Assignment of input LIb
- nO: function inactive if ACt in tCC = 2C:
- LI1 to LI4: selects the input assigned to LIb LI4
SP2 is accessible only if LIA is assigned; SP3 and SP4 are accessible if ACT in tCC = 3C:
only if LIA and LIb are assigned. nO
SP2 2nd preset speed, adjustable from 0.0 to 200 Hz 10
SP3 3rd preset speed, adjustable from 0.0 to 200 Hz 25
SP4 4th preset speed, adjustable from 0.0 to 200 Hz 50
rSF Fault reset nO
- nO: function inactive
- LI1 to LI4: selects the input assigned to this function
The fault reset occurs when the input changes state on the rising edge
(0 to 1). The fault is reset only if the cause of the fault is no longer
present.
1
See page 33.
The parameters in unshaded boxes can be modified only when the controller is stopped.
ENGLISH
The parameters in shaded boxes can be modified with the controller operating or stopped.
nO
LI1
rP2 LI LI2
ESC ESC
Second ramp
ENT ENT
LI3
LI4
AC2
ESC
Value
ENT
dE2
ESC
Value
ENT
nO
StP FrP
ESC
Controlled stop on loss of line supply
ENT
FSt
brA
ESC
nO
Deceleration ramp adaptation
ENT YES
The parameters in unshaded boxes can be modified only when the controller is stopped.
The parameters in shaded boxes can be modified with the controller operating or stopped.
ENGLISH
nO
AdC ACt YES
ESC ESC
Automatic DC injection
ENT ENT
Ct
tdC
ESC
Value
ENT
SdC
ESC
Value
ENT
LFr
SFt ACt LF
ESC ESC
Switching frequency
ENT ENT
HF
2
4
SFr 8
ESC
ENT
12
16
SdC Injection current, adjustable from 0 to 1.5 In. Accessible only if 0.7 In
ACt = YES or Ct.
WARNING
NO HOLDING TORQUE
• DC injection braking does not provide holding torque at zero speed.
• DC injection braking does not function during loss of power or during a drive controller fault.
• When required, use a separate brake for holding torque.
EXCESSIVE DC INJECTION BRAKING
• Application of DC injection braking for long periods of time can cause motor overheating and damage.
• Protect the motor from extended periods of DC injection braking.
Failure to follow this instruction can result in death, serious injury, or equipment damage.
The parameters in unshaded boxes can be modified only when the controller is stopped.
The parameters in shaded boxes can be modified with the controller operating or stopped.
ENGLISH
FLr
ESC
nO
Catch on the fly
ENT YES
nO
OCr
Output assignment
dO
ESC
ACt
ESC
rFr
as logic/analog FtA
SrA
ENT ENT
CtA
Ftd Ctd
ESC
Value
ENT
ACt Assignment
- nO: not assigned rFr
- OCr: output/motor current (analog output). The full signal
corresponds to 200% of the nominal drive controller current.
- rFr: motor frequency (analog output). The full signal corresponds
to 100% HSP.
- FtA: frequency threshold attained (logic output), closed (state 1) if
the motor frequency exceeds the adjustable threshold Ftd.
- SrA: reference attained (logic output), closed (state 1) if the motor
frequency is equal to the reference.
- CtA: current threshold attained (logic output), closed (state 1) if
the motor current exceeds the adjustable threshold Ctd.
Ftd is accessible only if ACt = FtA. Ctd is accessible only if ACt = CtA.
Ftd frequency threshold, adjustable from 0 to 200 Hz. = bFr
Ctd current threshold, adjustable from 0 to 1.5 In. In
ENGLISH
Automatic restart
ESC
nO
Atr
ENT
YES
ESC
tEr
Frequency reference mode LSr
ENT
LOC
Factory
Code Description
Setting
Atr Automatic restart nO
- nO: function inactive
- YES: Allows automatic restart after stopping on a fault, if the fault has
been cleared and the other operating conditions permit the restart. A
series of automatic restart attempts are separated by increasingly long
waiting periods: 1 s, 5 s, and 10 s, then 1 min for the remaining periods. If
the restart does not occur after 6 min, the procedure is aborted and the
drive controller remains in a fault state until the power is cycled.
The following faults permit automatic restart: OHF, OLF, ObF, OSF, and
PHF. The drive controller fault relay remains activated if this function is
active. The speed reference and the operating direction must be
maintained. Automatic restart is only accessible in 2-wire control (ACT in
tCC = 2C) with tCt in tCC = LEL or PFO.
WARNING
UNINTENDED EQUIPMENT OPERATION
• Automatic restart can only be used for machines or installations that present no danger to personnel or
equipment in the event of automatic restarting.
• If automatic restart is active, R1 will only indicate a fault after the restart sequence has timed out.
• Equipment operation must conform with national and local safety regulations.
Failure to follow this instruction can result in death, serious injury, or equipment damage.
Factory
Code Description
Setting
ENGLISH
ESC
ENGLISH
ENT
Configuration backup
ESC
nO
SCS
ENT YES
ESC
nO
Reset the configuration FCS rEC
ENT
InI
Factory
Code Description
Setting
bFr Motor frequency 60
(Same as bFr 1st level adjustment parameter)
Set to 50 Hz or 60 Hz, depending on the motor nameplate rating.
IPL Line phase loss fault configuration YES
This parameter is only accessible on 3-phase drive controllers.
- nO: inhibits the line phase loss fault
- YES: activates monitoring for a line phase loss
SCS Configuration backup nO
- YES: saves the current configuration in EEPROM memory as a backup
configuration. SCS automatically switches to nO as soon as the save is
complete. Drive controllers ship with both the current configuration and
the backup configuration set to the factory configuration.
FCS Reset the configuration nO
- nO: function inactive
- rEC: resets the configuration to the backup configuration previously
saved using SCS. rEC is only visible if a backup has been performed.
FCS automatically switches to nO as soon as the reset is complete.
- InI: resets the configuration to the factory setting. FCS automatically
switches to nO as soon as the reset is complete.
NOTE: To perform the rEC and InI commands, you must hold down the
ENT key for 2 s.
ENT
ENGLISH
ESC
ESC ESC
ESC ESC
ESC ESC
ESC ESC
ESC ESC
When the drive controller is running, it displays the value of one of the
monitoring parameters. The default display is frequency reference
(parameter FrH).
To change the display, scroll to the desired monitoring parameter and
press ENT to display its value. While this value is being displayed,
press ENT a second time to confirm the change of the parameter and
to store it. From now on, the value of this parameter is displayed
while the drive controller is running (even after it has been
disconnected). If the new selection is not confirmed in this way, the
display returns to the previous parameter after the drive controller is
disconnected.
Precautions
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Read the following safety statements before proceeding with any
maintenance or troubleshooting procedures.
DANGER
HAZARDOUS VOLTAGE
• Read and understand these procedures and the precautions on
page 2 of this manual before servicing ATV11 drive controllers.
• Installation, adjustment, and maintenance of these drive
controllers must be performed by qualified personnel.
Routine Maintenance
Perform the following steps at regular intervals:
• Check the condition and tightness of the connections.
• Make sure that the ventilation is effective and that the temperature
around the drive controller remains at an acceptable level.
• Remove dust and debris from the drive controller, if necessary.
Fault Detection
If a fault is detected, the drive controller trips and the fault relay
deenergizes unless Atr is active. See parameter Atr on page 55 for a
description of automatic restart. See Table 22 on page 62 for fault
descriptions. All faults can be reset by cycling the power to the drive
controller.
When taking corrective action, verify that there is no voltage present
on the DC bus (see the bus voltage measurement procedure on page
23), then check the supply voltage and peripheral equipment as
outlined below.
2. Attach meter leads to L1 and L2. Set the voltmeter to the 600 Vac
scale.
3. Reapply power and check for the correct line voltage, according to
the drive controller nameplate rating.
4. Remove power. If the controller is wired for three phase, repeat
the procedure for L2 and L3, and L1 and L3.
5. When all phases have been measured, remove power. Remove
leads and reinstall covers.
CAUTION
DIELECTRIC TESTS, WHEN CONNECTED
ENGLISH
• Do not perform high potential dielectric tests on circuits while the
circuits are connected to the drive controller.
• Any circuit requiring high potential dielectric tests must be
disconnected from the drive controller before performing the test.
Failure to follow this instruction can result in injury or
equipment damage.
FAULT STORAGE
Faults cannot be reset until the cause is removed. Faults OHF, OLF,
OSF, ObF, and PHF can be reset via a logic input (rSF) if configured
ENGLISH
for this function. Faults OHF, OLF, OSF, ObF, and PHF can be reset
via automatic restart (Atr) if configured for this function and if the drive
controller is configured for 2-wire control. Fault USF resets as soon
as the fault is removed; neither a logic input nor automatic restart is
required for the reset. All faults can be reset by cycling the power.
ENGLISH
motor short circuit drive controller output the motor, and check the insulation of the motor.
Code Factory Setting Customer Setting Code Factory Setting Customer Setting
bFr 50 / 60 Hz Hz LSP 0 Hz Hz
ACC 3 s s HSP 50 /60 Hz Hz
dEC 3 s s ItH A A
Code Factory Setting Customer Setting Code Factory Setting Customer Setting
UnS V V nCr A A
FrS 50 / 60 Hz Hz CLI A A
StA 20 % % nSL Hz Hz
FLG 20 % % SLP 100 % %
UFr 50 % % COS
Code Factory setting Customer setting Code Factory setting Customer setting
ENGLISH
tCC AdC
ACt 2C ACt YES
tCt trn tdC 0.5 s s
rrS LI2 SdC A A
PS2 SFt
LIA LI3 ACt LF
LIb LI4 SFr 4 kHz kHz
SP2 10 Hz Hz FLr nO
SP3 25 Hz Hz dO
SP4 50 Hz Hz ACt rFr
rSF nO Ftd 50 / 60 Hz Hz
rP2 Ctd A A
LI nO AIt 5U
AC2 5 s s Atr nO
dE2 5 s s LSr 1 LOC
StP nO nPL 1 POS
brA YES bFr 50 / 60 Hz Hz
IPL YES
1 A range only.
ENGLISH
ramp time 41 frequency
second ramp time 50 nominal motor 44 loop gain 44
ACt 47, 51–52, 54 threshold 34, 54 loop stability 44
AdC 51 D motor 34, 41, 57
agency approvals 13 DB resistance values 12 nominal motor 44
AIC rating DC injection 51 output 14
power supply 14 current 51 power supply 14
AIt 42 time 51 reference 56
altitude 13 dE2 50 resolution 15
application functions dEC 41 switching 9–11, 14, 52
DO output 34 deceleration threshold 34, 54
logic input 32 ramp adaptation 50 FrP 50
Atr 55 ramp time 41 FrS 44
automatic restart 61 second ramp time 50 FSt 50
Ftd 54
B dielectric tests 61
fuses 24, 27
bFr 41, 57 dimensions 16
brA 50 direction G
braking forward operation 32 galvanic isolation 14
torque 14 reverse operation 32 grounding 23
braking module 26 display 38–39 terminal 26
bus voltage measurement 23 dO 54 H
DO output 15
C heater 22
cable 14, 25
E high speed 41
capacitors 25 electromagnetic compatibility holding torque 52
catalog number 9–11 13, 30–31 HSP 41
catch on the fly 53 EMC mounting plate 31 humidity 13
CE markings 13 emissions 13 I
CFF 62 enclosure incompatibility
clearances 17 IP54 20 application functions 46
CLI 44 sizing 20, 22 InF 62
condensation 22 thermal resistance 20 input
configuration type 12 20 analog 14, 28, 35, 42
backup 57 ventilation 22 logic 15, 28, 32, 56
fault 62 ENT button 38–39 phase failure 62
reset 57 ESC button 38–39 inspection 8
control F internal fault 62
three-wire 32, 47 fan 18, 22 internal supplies 14
two-wire 32, 47 fault IPL 57
COS 44 corrective actions 62 IR compensation 44
CrF 62 detection 59 ItH 41
Ctd 54 list of 62 L
current relay contact 28 LI 50
limiting 44 reset 33, 49, 59, 61 LIA 49
nominal 9–11
nominal motor 44
output 14
power supply 14
ENGLISH
supply 60
W
wiring
control 25
diagram 29
power 25