instruction for use
ATS-series
Automatic transfer switch
1.Overviews
1.1 The general
Suitable for AC 660 v and below, rated frequency 50 Hz, whether it is
normal or not.As long as within the technical parameters of the switch,
all can be guaranteed safely and reliably operat in the corresponding
voltage grades of occasions.
1.2 Service conditions
1.2.1 ambient air temperature
A) the highest temperature ≤ + 60℃:
B) the lowest temperature ≥ - 20℃
C) the highest average temperature ≤ + 60℃
D) the ambient air temperature is higher than + 60℃or below-20℃the
user should negotiate with the manufacturer.
E) environmental temperature > 60 ℃ ≤80℃should reduce capacity
selection(off about 20%);
1.2.2 atmospheric temperature
When the highest temperature + 60 ℃ relative humidity ≤ 50%. Moist
air on the sea will influence capability when the max monthly RH is 90%.
1.2.3 installation elevation
The installation elevation≤ 2000 m. When used in higher altitudes, the
user should check with the manufacturer as decrease of electric stren-
gth and cooling action.
1.2.4 pollution levels
Class of pollution: class 3.
1.2.5 installation category
Installation category as class IV.
1.2.6 installation tilt
ATSE is a rack fixed installation, installation tilt ≤±22.5.
1.2.7 use categories: AC - 33 ib
                                    -1-
1.2.8 the model means
           ATS
1.3 Product features
1.3 Features
                        -2-
2.1 The main technical parameters
    Meet IEC947-6-1 / GB 14048. 11
 Rated thermal current    80A     100A      125A       160A       250A       400A       6 3 0 A 8 0 0 A 1000A         1250A   1600A 2000A          2500A     3200A
   Rated insulation
   voltage                                    750V                                                                    1000V
  The rated impulse
  withstand voltage                           8KV                                                                     12KV
 Rated operational
 voltage                                                                                     AC 4 4 0 V
The rated
working current AC-33IB   80       100        125       160       250        400         630        800      1000     1250    1600      2000       2500          3200
 Rated making ability                                                                          10Ie
 The rated breaking
 capacity                                                                                         8Ie
 Rated conditional
 short-circuit current                       100KA                               70KA                        100KA            100KA                80KA
  Rated short-time
  withstand current                 7KA                         9KA              13KA                            50KA                              55KA
                                  ≤0.45S                   ≤0.45S
  Conversion time                                                                ≤0.6S                           ≤1.2S                             ≤1.4S
                                 ≤3S(YC type)           ≤3.5S(YC type)
 The supply voltage
      N.W.(kg)            3.4       3.4       5 .2       5 .2         8 .1   1 5 .8      1 6 .0     3 6 .5   3 6 .8    37      44           96      105          108
      G.W.(kg)            4 .0      4 .0      6 .0       6 .0         9 .6   1 9 .0      1 9 .0     42. 0    4 2 .5    43      50        102        111          11 4
2.2 switch structure
                                                                                      line II,connect with
                                                                                      the standby power                       Electronically controlled switch
                            line I,connect with
                            the normal power
                                                                                                                              201-206 switch control terminal
                                                                                                                              101-106, control I/O port.
                                                                                                                              301-306 switching status
                                                                                                                              indication terminal
                                 Safety board * 2
                                                                                                                               LED lights
                           Position switch status indication
                           Manual mode can be inserted
                           Handle for power switch
                                                                                                                              Automatic / manual selection
                                                                                                                              of electrical keylock
                   Security guard mounting holes * 4
                                                                                                                              Mechanical padlock
                                  Load output terminal
                                  L-type connector row
            Note: 3# switchboard has been adjusted
           301 and 306 are generator start signal (passive) outputs,302 ~ 305 is the output of switch state ( active 220V )
                                                                                 -3-
 2.3 Terminal function
        Terminal no.    Node number                           Features                                  Explanation
                         101、106                Power zero line, FireWire Out
      No. 1 terminal     102、103       I work way power zero line, FireWire input                         AC 220V
                         104、105      II work way power zero line, FireWire input                         AC 220V
                         201、206                 Disconnect passive control,                      See SYK1 type Schematic
                                                 closed for the active control
                            202        External passive control signal input common
      No. 2 terminal        203            I closed the road and after 202 Closing
                            204            0 closed the road and after 202 Closing                    I / II line open
                            205            II closed the road and after 202 Closing
                         301、306      Generator start signal (constant power loss closure)             Passive output
                            302       Active position feedback signal to output common terminal
      No. 3 terminal        303            I closed the road after closing and 302                Switching state output,
                                                                                                  direct connected to ind-
                            304            0 closed the road after closing and 302                icator light
                            305            II closed the road after closing and 302
                         401、406                Unused, even inside has been
      No. 4 terminal     402、403                I closed the road after closing
                         404、405                II closed the road after closing
      No. 5 terminal      501~506               Custom signal output terminal
1, Electric lock: control the power of control circuit inside the switch. When the electric lock
turned on, the switch can be remotely operated, otherwise the switch will be hand operation.
2, Operation handle: electric lock must be closed when using operation handle.
3, Mechanical padlock: Before you overhaul, you must turn off the electric lock, use the op-
erating handle to force the switch to “0"position, pull the mechanical padlock and lock it.
4, Position indicator: indicate working status of the switch(I,0,II).
5,The control voltage: AC220V.
6,The switch body: part in the front is line I, connect with the normal power. Part at the back
is line II, connect with the standby power.
7、The indicator Series ATS is configured with a LED indicator to indicate the switch status
                                       I                 II
             I-power supply input
             (102~103)
                                                0                                   II-power supply input(104~105)
                                                                      AUTO
           Switch state indication                                                  The switch is in the AUTO position
                                                                                    when the LED light is on
                                           ON       ON
                                            OUTPUT
                                                                                 More features, stay tuned.
                                                              -4-
  2.4 Correct installation schematic diagram
                                                                                                                         L1
               Center distance   Center distance Center distance   Center distance   Opening
  Current(A)
               of transverse
               opening
                                 of auxiliary
                                 transverse
                                                 of lengthwise
                                                 opening
                                                                   of auxiliary
                                                                   lengthwise
                                                                                     diameter                                       L2
                 L1(mm)              L2(mm)         H1(mm)             H2(mm)         (mm)
 2000-3200         475               150             350                220            13
  800-1600         610                               220                               11
                                                                                                                                         H2
                                                                                                                              H1
  400-630          425                               180                                9
  200-300          335                             80/110                               7
  125-160          278                             80/110                               7
   20-100          233                                84                                7
Explanation: 1-The right and left mounting support of the switch                                                               L1
must be fixed on the same
 flat plane. Please adjust the size of the installation hole according
to the actual situation.
It is strictly prohibited to use the wrong opening size to forcibly
install the switch, which will                                                                                                                H1
lead to the internal deformation of the switch. Even directly
damaged the switch.
2-Switches over 2000A are suggested to use wooden brand to
installate, the use of cable installation will increase the force on
the installation support, you must increase effective reinforcement
measures.
3-The above dimensions are suitable for end user site installation.
For details of size parameters, see the table below.
                                                                           A
                                                                           C
                                       B D
                                                                                G
                                                      F            E
                     Specifications                         A              B            C          D      E    F         G      H
                     ATS2-20-100A                         245            126          233        84      14   30        6     133
                     ATS1-20-160A                         290            166          278       80/110   20   36        9     184
                     ATS1-200-300A                        355            187          335       80/110   25   50        11    184
                     ATS1-400-630A                        445            260          425        180     40   65    13        262
                    ATS1-800-1000A                        635            350          610        220     63   120       9     321
                        ATS1-1250A                        635            350          610        220     63   120       11    321
                        ATS1-1600A                        635            375          610        220     80   120   13        321
                    ATS1-2000-3200A                       635            422          475        350     80   355   13        505
                                                                                       -5-
                                                                                standby power supply                                                        Main power supply
                                                                                                                                                                                                                                                                                      I road closing indicator
                                                                                              POWER                                                                   POWER
                                                                                                2                                                                       1
                                                                                                                                                                                                                                                                                      0 Road closing indicator
                                                                                         R        S    T    N                                                    U        V    W      N
                                                                                         2        4    6    8                                                    2        4    6      8                                                                                               II road closing indicator
                                                                                                                                                                                                                                                                                                                                                                                                          2.6 All types of wiring
                                                                               Q2                                                                      Q1
      Fu1 / FU2 is 2A fuse
                                                                                         1        3    5    7                                                    1        3    5      7
                                                                                                                                                                                                        I road indicator light
                                                                                                                                                                                                                                      II road indicator light
                                                                                                                                                                                                       Fu2
                                                                                                                                                                                                       Fu1
                                                                                    A2       B2   C2   N2                                                   A1       B1   C1   N1
                                                                       Rear copper                              II power inputs               Copper front row                        I power inputs                         102   103 104 105 101 106 302 305 304 303                 405 404 403 402
-6-
                                                                                                                                                                                                                                                N F                                                          201
      Note: This wiring diagram applies and 2,3,4,5
                                                                       The upper end                                                                                                                                             The No. 1 terminal
                                                                                                                                                                                                                                                                                                                                               ATS1 / ATS2 series dual power typical control schematics
                                                                                                                                                                                                                                 Control power input                                                         202
                                                                                                                                                                                                                                                                                                                           SB1
                                                                                                                                                                                                                                                                                                             203
                                                                                                                                                                                                                                                                                                                                 I line closing button
      101 to 106,201-206,301-306 as ATS switch terminal
                                                                                                                                                                                                                                                                                                                           SB2
                                                                                                                                                                                                                                                                The 3rd terminal    The 4th terminal          204
                                                                                                                                                                                                                                                                Position feedback   Anti-expanded position                       0 Road closing button
                                                                                                                                                                                                                                                                                                                           SB3
                                                                       The lower end                                                                                                                                                                            Signal output       Feedforward signal output 205
                                                                                                                                                                                                                                                                                                                                 II line closing button
                                                                                                                                               Load Output                         Mechanical part       Electrical parts                                                                                    206
                                                                                                                 A2    B2       C2       N2                                                                                                                                                              The No. 2 terminal
      630A switch terminal can be used for more than 401-406,501-506
                                                                                                                                                                                                                                                                                                         Control signal input
                                                                                                       LOAD
                                                                                                                   U        V        W    N
                                                                           Explanation:
                                                                           1, the drawing applies only to standard ATS switches at the access switch bronze voltage:
                                                                           AC380 / 220V (three-phase four-wire), in the case of 50 / 60Hz use,
1, automatic wiring                                          2
               Automatic connection mode
                201 202 203 204 205 206                                          201 202 203 204 205 206
       Changing from factory default wiring mode to
       romote control system, please remove the                                Forced zero contacts Passive input
       short wiring between 201 and 206.
3                                                                4、Automatic + Manual
                                                                   (remote control) Wiring
                                                                    Auto/         1    3
                                                                  Manually SA
                                                                  (Remotely)      2    4
                             SB1   SB0   SB2                                                                 SB1
                                                                                                 SB1
              201 202 203 204 205 206                                            201 202 203 204 205 206
                                                                    SA is the switch choose automatic or manual mode.
SB1, SB0, SB2 respectively common power, forced to                  SB1 is the manually input button for main power.
zero, spare Power-control buttons (passive contact)                 (passive contact).
                                                                    SB2 is the manually input button for standby power
                                                                    (passive contact).
    5、3# terminal application indication                         6、the starter-generator signal wiring
                                                                            , a generator interface (301-306 words have UGE1),
                                                                     Has brought
     Instraction:                                                     Wiring diagram is as follows
       3#terminalofATShasbeenswitchedtoactiveoutput,
       directaccess,correspondingindicatorisAC2200V                                   301         306
                301 302 303 304 305 306                                          301 302 303 304 305 306
                                   0
                                                                                             UGE1
                                                                   UGE1 passive contact connected generator Interface
                    I-Commonpowerindication
                    0-Dichotomous indication                     Description: UGE1 internal AC220V relay to switch 301
                                                                 306 starter generator Interface
                    II-Standbypowerindication
                     Above 1-4 is about the wiring mode controlled by "2# terminal" , users can choose one.
          Note:      Special reminder: 302-305 is an active AC 220V output in a switch indicating state.
                                                        -7-
7、 Generator connection mode
 301                    201         101
 302                    202         102             The main
                                                   power input
 303                    203         103
 304                    204         104             Standby
                                                   power input
 305                    205         105
 306                    206         106             AC220V
                                                     output
                                                                         C1 C2                                                    N1   N2
                                                                                                                                                C1, N1 The main
                                                                                                                                                power input
                                                                       1FU    2FU
                                                                                                                                                A2, N2, standby
                                                                                                                                                  power input
               SA
                                     1SB
                                                  The main power
          3         4                             supply manual                                                           1HL                   Mains electricity
                                                  input
                                                                                                                          2HL                   Standby power
                                                                                                                                                electricity inst-
                                                  The main power                                                                                ructions
                                                  supply automat-                                        1k               3HL                   Line protection
                        1K
                                                  ically                                                                                        instructions
          5         6               2KT                                                                                  Uge1
                                          Uge2
                                                  Standby power
                                                  supply automa-
                                                  tically                                                                Uge2                   Standby power
                                                                                                                                                supply voltage
                                     2SB          Standby power                                                                                 relay
                                                                                       SA                          1KT (0-180S)
          7         8                             input manually                                Uge1          1k
        auto    manual                                                             1        2
                                             1K   0 file automat-                                                  2KT (0-180S)
                                                  ically input                                                                                  Main power supply
                                                                              auto manual
                                                                                                                                                is preferred
                                     0SB           0 file emergen-
                                                   cy into                                                         1KT
                                                                                                       1QF               1K
                                                  main power
                              1HL                 supply                                                                                        Line protection
                              2HL                     0 file
                                                                                                                                                101-106 atse
                                                   Standby           101 102 104                                                  103 105 106   switch terminal
                              3HL
                                                   power                                          Uge1
                                                                                                                                                Generator start
                                                                                                                                                signal
  Note: 101-106 for switching power supply input and output terminals
  201-206 for switch control terminals
  301-306 for the switch status indication terminal
  1 Qf primarily circuit (mains) protection switch alarm contacts
  1 Kt for power on delay (0-180s), 2 kt for power off delay (0-180s)
                                                               -8-
3.1 switch wiring instructions (see 2.2 switch structure)
3.1. 1 switch from left to right, I copper busbar connect with A, B, C, N of Commonly
used power(in the front) and II connect with standby power(at the back).
3.1. 2 control power is taken from C of commonly used power and N of stand
by Power
3.1. 5 When the top(bottom) of line I inset wire, A,B,C,N at the bottom (top) use
connection of copper busbar to output it. And line II use wires.
4.1 common problems and solutions.
               Problems                             Reasons                                             Solutions
                                   1.Whetherthebuttonpressed ontheautomaticposition
                                                                                       Choosetheautomaticposition
            Power on,              2.Whetherworkingpoweroftheswitchisconnected
                                                                                    Accesstothecontrolpowercorrectly
      1     ATS does not work
                                   3.2,tifconnectionmodeofterminal2iscorrect   Accesstosignalcontrollinecorrectly
                                   4. The fuse is damaged                               Replacing the fuse
            Power on,                 checkline101-106tomake
     2      circuit board burned
                                      sureitisnormal
                                                                                         Replace the circuit board
                                                      -9-
                                           Schedule
Packing List
Mount the cabinet reference Dimensions
                 The maximum     The maximum    The maximum     Recommended
   Current (A)   length switch   width switch   height switch   cabinet
                 Lmax(mm)        Wmax(mm)        Hmax(mm)
  2000-3200        635             505             422          800*800*2200
    1600             635             321            375         800*600*2200
   800-1250          635             321            350         800*600*1800
   400-630           445             262            260         600*500*1500
     250             360             195            187
   125-160           303             195            165         500*400*600
    20-100           245             133            126
Explanation:
1, the maximum length Lmax switch mounting bracket to the left to the right and
left vertical surface mounting distance holder the right facade.
2, the maximum width Wmax switch after mounting bracket to the front façade
manual emergency handle the interface facade distance.
3, switch on the maximum height Hmax of copper facade from the top to the
bottom of the facade at the bronze medal.
4, the height of the cabinet space required, please consider the actual situation
isochronous operation and connecting cables.
                                            -10-
Cherish resources, treat the environment