Soya Milk DPR by Nftem
Soya Milk DPR by Nftem
Soya Milk DPR by Nftem
Prepared by
Soya Milk is an inexpensive and remarkably versatile high protein food made from
soya beans. It is a white liquid made from the seed. Unlike most other protein foods,
milk is entirely free from cholesterol and low in fat (specially saturated fats).
The quality of protein is as high as that found in chicken. It is also good for dieters
as this contain low calories. It is an excellent food for babies, children, elderly
people, pregnant and lactating women since it contains vegetable protein which is
very nutritious and easy to digest.
Soya milk and its derivatives are the cheapest source of protein, its derivatives tofu
(soya paneer) makes tasty dishes like matar paneer, Palak paneer etc. and snacks like
soya burger, patties, sandwiches, pakoras etc. and also used in desserts.
2. MARKET POTENTIAL:
With the increasing health consciousness among the general people, the use of
soyabean is getting acceptance in the form of textured vegetable protein (popularly
known as Soya baadi or Soya nuggets), Soya fortified wheat flour, Soya milk, Tofu
and Soya curd etc. Being mainly the country of vegetarians, India has indeed a very
great potential for Soya milk, paneer and curd. Experts predict that the Soya food
industry will grow 20% annually over the next few years.
3. PRODUCT DESCRIPTION
It’s a good source of potassium and can be fortified with Vitamins A, B-12
and D as well as Calcium. It contains as much protein as Cow’s Milk, yet is
lower in calories than the whole milk and about equal to the calories in 1
percent or 2 percent milk. It contains very little saturated fats.
1. Soya bean
2. Chemicals, flavors, color and other material etc.
3. Packaging material for milk
4. Sugar
Soya milk is made from whole soya beans or full-fat soya flour. The dry beans are
soaked in water for a minimum of three hours up to overnight depending on the
temperature of the water. The rehydrated beans then undergo wet grinding with
enough added water to give the desired solids content to the final product which has
a protein content of 1–4%, depending on the method of production. The ratio of
water to beans on a weight basis is 10:1 for traditional soya milk. The resulting
slurry or purée is brought to a boil in order to improve its taste properties by heat
inactivating soybean trypsin inhibitor, improve its flavor, and to sterilize the product.
Heating at or near the boiling point is continued for a period of time, 15–20 minutes,
followed by the removal of insoluble residues (soya pulp fiber) by filtration.
Processing requires the use of an anti-foaming agent or natural defoamer during the
boiling step. Bringing filtered soya milk to a boil avoids the problem of foaming. It
is generally opaque, white or off-white in color, and approximately the same
consistency as cow's milk. Raw soya milk may be sweetened, flavored, and fortified
with micronutrients. Once fully processed, soya milk products are typically sold in
plastic bottles or plastic-coated cartons, such as tetra packs.
Soyabeans
Washing
Soaking
Grinding
Centrifugal Filtration
Formulation
Sterilization
Cooling
Filling
4. PROJECT COMPONENTS
The approximate total area required for complete small-scale factory setup is
1200-1500 Sq. ft. approximately smooth production
The borrower shall require power load of 15 KW which shall be applied with Power
Corporation. However, for standby power arrangement the borrower shall
purchase DG Set.
Includes:
2 Skilled Labour
3 Unskilled Labour
1 Administrative Staffs
1 Accountant
5. FINANCIALS
(in Lacs)
Own Bank
PARTICULARS AMOUNT Contribution Finance
25.00% 75.00%
Land & Building Owned /rented
Plant & Machinery 14.90 3.73 11.18
PARTICULARS AMOUNT
Total 18.77
5.3 Projected Balance Sheet
(in Lacs)
PROJECTED BALANCE SHEET
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
Liabilities
Capital
Assets
Current Assets
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
SOURCES OF FUND
Increase in Provisions & Oth lib 0.35 0.07 0.08 0.10 0.12
APPLICATION OF FUND
Closing Cash & Bank Balance 1.76 1.48 1.23 1.75 2.02
5.5 Projected Profitability
(in Lacs)
PROJECTED PROFITABILITY STATEMENT
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
SALES
Gross Sale
COST OF SALES
Items to be Manufactured
Soya Milk
Production Capacity KG
1st year 60% 90,000
2nd year 65% 97,500
3rd year 70% 105,000
4th year 75% 112,500
5th year 80% 120,000
Raw Material Cost
Year Capacity Rate Amount
COMPUTATION OF SALE
Particulars 1st year 2nd year 3rd year 4th year 5th year
Finished Goods
Raw Material
Opening Balance - - -
1.19 1.34
2nd Opening Balance
0.16 2.68
FINANCIAL INDICATORS
PARTICULARS 1st year 2nd year 3rd year 4th year 5th year
TURNOVER 26.55 31.16 35.66 40.46 45.55
GROSS PROFIT 7.61 10.08 12.65 15.28 17.96
G.P. RATIO 28.64% 32.36% 35.48% 37.76% 39.42%
CALCULATION OF D.S.C.R
REPAYMENT
Instalment of Term Loan 1.34 2.68 2.68 2.68 2.68
Interest on Term Loan 1.19 1.05 0.75 0.46 0.16
Net Sales & Other Income 26.55 31.16 35.66 40.46 45.55
Selling & adminstrative Expenses 80% 0.21 1.00 1.43 1.62 1.82
Total Variable & Semi Variable Exp 15.99 18.83 21.34 23.80 26.46
Selling & adminstrative Expenses 20% 0.05 0.25 0.36 0.40 0.46
7. ASSUMPTIONS
1. Production Capacity of Soya Milk is 100 kg per day. First year, Capacity has
been taken @ 60%.
3. Raw Material stock is for 5 days and Finished goods Closing Stock has
5. Credit period by the Sundry Creditors has been provided for 7 days.
6. Depreciation and Income tax has been taken as per the Income tax Act,
1961.
7. Interest on working Capital Loan and Term loan has been taken at 11%.
8. Salary and wages rates are taken as per the Current Market Scenario.
10. Increase in sales and raw material costing has been taken @ 5% on an yearly
basis.
Limitations of the Model DPR and Guidelines for Entrepreneurs
i. This model DPR has provided only the basic standard components and methodology to be
adopted by an entrepreneur while submitting a proposal under the Formalization of Micro Food
Processing Enterprises Scheme of MoFPI.
ii. This is a model DPR made to provide general methodological structure not for specific
entrepreneur/crops/location. Therefore, information on the entrepreneur, forms and structure
(proprietorship/partnership/cooperative/ FPC/joint stock company) of his business, details of
proposed DPR, project location, raw material base/contract sourcing, entrepreneurs own SWOT
analysis, detailed market research, rationale of the project for specific location, community
advantage/benefit from the project, employment generation and many more detailed aspects not
included.
iii. The present DPR is based on certain assumptions on cost, prices, interest, capacity utilization,
output recovery rate and so on. However, these assumptions in reality may vary across places,
markets and situations; thus the resultant calculations will also change accordingly.