L&T Construction Public Health and Municipal

Water & Effluent Treatment IC - Wastewater BU Engineering Department

DOCUMENT NO. REV
Project : Construction of Decentralized Sewage Treatment Plants with any proven Technology including
receiving sumps cum pumping stations, Providing Sewer Network System in entire city including LE160315-P-WW-SW-BE-2001 1
construction of Conventional Manholes & Precast Manholes, House Sewer connections and Allied Works,
O&M for a period of 5 years complete, in Nellore Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : Design Calculations of Receiving sump cum pump house for 55 MLD STP, Allipuram. GJ

(A) References:

i Manual on Sewerage & Sewage Treatment, Third Edition- Revised and Updated, CPHEEO, Japan International Cooperation Agency, Nov 2013

ii Manual on Water Supply & Treatment, Third Edition- Revised and Updated, CPHEEO, Ministry of Urban Development, New Delhi, May 1999

Metcalf & Eddy, G.Tchobanglous, F.L Burton ad H.D. Stensel. (2003). Wastewater Engineering, Treatment and Reuse, Fourth Edition, McGraw Hill Education, p 139,
iii
ISBN: 0070418780

iv Tender Document, Addendum & Prebid clarifictions for Nellore District

(B) Design Criteria

Design Average Flow Rate : 55 MLD

: 55000 m3/d
: 2291.67 m3/hr
: 0.64 m3/s
Peak Factor : 2.25 As per CPHEEO manual

Peak Flow : 123.75 MLD

: 123750 m3/d
: 5156.25 m3/hr
: 1.43 m3/s
Dia. Of incomer sewer : 1400 mm As per Network Design

I/L of Incoming Sewer : 6.87 m As per Network Design

FGL at MPS : 13.20 m

Plinth Level of MPS : 13.80 m

1.0 INLET CHAMBER

Design peak flow rate : 1.433 m3/sec
Assumed detention period sec for peak
: 15
(As per NGRBA standard 12 sec for peak flow , However 15 sec is considered) flow
Volume of the Inlet Chamber : 21.50 m3
80% of Incoming Sewer
Assumed Depth of flow : 1.42 m diameter + 0.3m

Area Required for Inlet Chamber : 15.14 m2

Width of inlet tank (As per Screen chamber width & 0.2 m wall Tk) : 4.90 m
Length of the tank required : 3.10 m
Height of inlet chamber : 7.23 m

Volume of tank provided : 21.57 m3

Detention period provided : 15.05 sec Hence OK

Gate:
Width of gate : 1.4 m
Height of gate : 1.4 m
Velocity throgh gate : 0.73 m/sec
Head loss throgh gates considered, H = (V/C)^2 / 2g, Where, C = 0.6 and g = 9.81 : 0.08 m
Head loss through gates considered : 0.15 m

Provide Inlet Chamber of size 3.1 m Length x 4.9 m Width x 1.42 m Liquid Depth + 5.81 m Free Board

2 COARSE SCREEN CHAMBER

2a. MANUAL COARSE SCREEN
No. Screen : 2 Nos Each 50% of peak flow

Average Design Flow / screen : 0.319 m3/sec

Peak Design Flow / screen : 0.717 m3/sec
Velocity ahead of screen(Va) at average flow, Maximum : 0.6 m/sec
Velocity ahead of screen(Va) at peak flow, Maximum : 1.2 m/sec
Consider Design velocity at peak flow : 1.0 m/sec
Channel approach velocity at Average f/s)- Minimum : 0.3 m/sec
Clear spacing between bars, (o)as per NIT : 20 mm
Thickness of flat ( t ) : 12 mm

Clear area of Screen Channel, Ac= (Q / Vp) : 0.72 m2

Total Screen area , At =A * (( o + t ) / o)) : 1.147 m2
Assume liquid depth in channel : 1.00 m
Screen Width required : 1.147 m
Say : 1200 mm
: 1.20 m

Total width of opening, Wo =W / (o+t) : 37.50 Nos

Say : 38.00 Nos
Total no of bars, ( Wo + 1 ) : 39.00 Nos
Provided open screen area : 760.00 mm
0.76 m

Assume Angle of inclination as per NIT : 75 Degree As per NIT

Slant length of screen in submerged portion = Liquid depth at Upstrem / Sin

: 1.04 m
(1.0 / SIN (RADIAN(75)) (Angle of inclination)

Effective open screen Area : 0.79 m2

Velocity through screen at average flow : 0.40 m/sec
Hence Ok
Velocity through screen at peak flow : 0.91 m/sec
Hence Ok

Head loss thru screen in normal condition, h1=0.0729(Vs2-Va2) : 0.0124 m

: 12.43 mm
Clogging / Choking Considered : 50 %
Velocity through screen at clogged screen, Vs : 1.822 m/sec
Head loss on 50% clogging, h2=0.0729 (Vs2-Va2) : 0.169 m
Head loss on 50% clogged screen : 169.00 mm Hence Ok

As per CPHEEO manual on

Sewerage & sewage treatment,
Headloss Considered for design : 300.00 mm Nov 2013, Part A, Page 5-31, Cl.
5.6.1.9

Construction Width of Screen chamber :

Effective screen width required : 1.20 m
Side margin required for the screen as per screen vendor
: 0.40 m
(Approx. 0.2m on either side)

Total construction width of screen chamber : 1.60 m

Construction Length of the screen chamber :

Upstream length of screen 1.5 x W : 1.80 m
Downstream Length of screen 2 x W : 2.40 m
Space required for belt conveyor and operation platform : 1.20 m
Total length of screen chamber : 5.40 m
Say, Length of screen : 6.00 m

Construction Depth of Screen chamber:

Liquid depth : 1.00 m
Free board : 5.93 m
Provide Mechanical Coarse Screen Chamber of size 6.0 m L x 1.6m W + 1.0m L.D + 6.13 m FB

2.b MANUAL COARSE SCREEN

No. Screen : 1 No For 50% of peak flow (Stand by)

 L&T Construction Public Health and Municipal
Water & Effluent Treatment IC - Wastewater BU Engineering Department
DOCUMENT NO. REV
Project : Construction of Decentralized Sewage Treatment Plants with any proven Technology including
receiving sumps cum pumping stations, Providing Sewer Network System in entire city including LE160315-P-WW-SW-BE-2001 1
construction of Conventional Manholes & Precast Manholes, House Sewer connections and Allied Works,
O&M for a period of 5 years complete, in Nellore Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : Design Calculations of Receiving sump cum pump house for 55 MLD STP, Allipuram. GJ

Average Design Flow / screen : 0.319 m3/sec

Peak Design Flow / screen : 0.717 m3/sec
Velocity ahead of screen(Va) at average flow, Maximum : 0.6 m/sec
Velocity ahead of screen(Va) at peak flow, Maximum : 1.2 m/sec
Consider Design velocity at peak flow : 1.0 m/sec
Channel approach velocity at Average f/s)- Minimum : 0.3 m/sec
Clear spacing between bars, (o)as per NIT : 20 mm
Thickness of flat ( t ) : 10 mm

Clear area of Screen Channel, Ac= (Q / Vp) : 0.72 m2

Total Screen area , At =A * (( o + t ) / o)) : 1.075 m2
Assume liquid depth in channel : 1.00 m
Screen Width required : 1.075 m
Say : 1100 mm
: 1.10 m

Total width of opening, Wo =W / (o+t) : 36.67 Nos

Say : 37.00 Nos
Total no of bars, ( Wo + 1 ) : 38.00 Nos
Provided open screen area : 740 mm
0.74 m

Angle of inclination as per NIT : 45 Degree As per NIT

Slant length of screen in submerged portion = Liquid depth at Upstrem / Sin

: 1.41 m
(1.0 / SIN (RADIAN(45)) (Angle of inclination)

Effective open screen Area : 1.05 m2

Velocity through screen at average flow : 0.30 m/sec
Hence Ok
Velocity through screen at peak flow : 0.68 m/sec
Hence Ok

Head loss thru screen in normal condition, h1=0.0729(Vs2-Va2) : 0.039 m

: 38.72 mm
Clogging / Choking Considered : 50 %
Velocity through screen at clogged screen, Vs : 1.370 m/sec
Head loss on 50% clogging, h2=0.0729 (Vs2-Va2) : 0.064 m
Head loss on 50% clogged screen : 63.83 mm Hence Ok

As per CPHEEO manual on

Sewerage & sewage treatment,
Headloss Considered for design : 300.00 mm Nov 2013, Part A, Page 5-31, Cl.
5.6.1.9

Construction Width of Screen chamber :

Effective screen width required : 1.10 m
Side margin required for the screen as per screen vendor
: 0.20 m
(Approx. 0.1m either side)
Total construction width of screen chamber : 1.30 m

Construction Length of the screen chamber :

Upstream length of screen 1.5 x W : 1.65 m
Downstream Length of screen 2 x W : 2.20 m
Space required for belt conveyor and operation platform : 1.20 m
Total length of screen chamber : 5.05 m
Say, Length of screen : 5.50 m

Construction Depth of Screen chamber:

Liquid depth : 1.00 m
Free board : 5.93 m

Provide Manual Coarse Screen Chamber of size 6.0 m L x 1.3 m W + 1.0 L.D + 6.13 m FB

3 WET WELL
Quantity of Flow (Ave) : 55000 m3/day
Peak Flow : 123750 m3/day
: 85.94 m3/min
As per the latest CPHEEO
Volume of the Wet well : (V=T x Q/4) m3 Manual Nov 2013, Clause 4.66,
Pg. 4-10

Q = Pumping rate in m3/min : 85.94 m3/min

T = Time for one pump cycle : 15 minutes
Volume Req. : 322.27 m3
Liquid Depth assumed : 1.61 m
: 200.16 m2
Diameter of the tank required : 15.96 m
Diameter of the tank provided : 16.00 m

Pump Submergence:
Submergence of the raw sewage pump (As per pump manufacturer) : 2.0 m

Free Board:
Total Free Board : 7.23 m

Total Depth of Wet Well : 10.84 m

Provide WET WELL of size 13 m dia x 1.61 m LD + 2.0 m Pump submergence + 7.43 m Free board

3.a RAW SEWAGE TRANSFER PUMP:

Average flow for 2032 : 530.9 lps
: 1911.24 m3/hr
Peak flow for 2032 : 1041.5 lps
: 3749.4 m3/hr
Average flow for 2047 : 627.39 lps
: 2258.60 m3/hr
Peak flow for 2047 : 1258.59 lps
: 4530.92 m3/hr
No. of installed pumps : 6 Nos
No. of working pumps : 4 Nos
No. of standby pumps : 2 Nos
Discharge capacity of each pump at 2032 : 937.35 m3/hr
Discharge capacity of each pump at 2047 : 1132.73 m3/hr
Provide Raw sewage transfer pump of capacity 937 m3/hr :

3.b PUMPING MAIN:

Total pumping flow (=937*4) : 3749.40 m3/hr
: 1.04 m3/sec
Velocity through pipe considered : 1.65 m/sec
Area of pipe required : 0.631 m2
Diameter of the pipe required : 0.896 m
Diameter of the pipe provided : 900 mm
MOC & Class of pipe : DI K9
 L&T Construction Public Health and Municipal Engineering
Water & Effluent Treatment IC - Wastewater BU Department

DOCUMENT NO. REV

Project : Construction of Decentralized Sewage Treatment Plants with any proven Technology including
receiving sumps cum pumping stations, Providing Sewer Network System in entire city including LE160315-P-WW-SW-BE-2001 1
construction of Conventional Manholes & Precast Manholes, House Sewer connections and Allied Works,
O&M for a period of 5 years complete, in Nellore Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : Design Calculations of Receiving sump cum pump house for 55 MLD STP, Allipuram. GJ

(A) References:

i Manual on Sewerage & Sewage Treatment, Third Edition- Revised and Updated, CPHEEO, Japan International Cooperation Agency, Nov 2013

ii Manual on Water Supply & Treatment, Third Edition- Revised and Updated, CPHEEO, Ministry of Urban Development, New Delhi, May 1999

Metcalf & Eddy, G.Tchobanglous, F.L Burton ad H.D. Stensel. (2003). Wastewater Engineering, Treatment and Reuse, Fourth Edition, McGraw Hill Education, p 139,
iii
ISBN: 0070418780

iv Tender Document, Addendum & Prebid clarifictions for Nellore District

(B) Design Criteria

Design Average Flow Rate : 55 MLD

: 55000 m3/d
: 2291.67 m3/hr
: 0.64 m3/s
Peak Factor : 2.25 As per CPHEEO manual

Peak Flow : 123.75 MLD

: 123750 m3/d
: 5156.25 m3/hr
: 1.43 m3/s
Dia. Of incomer sewer : 1400 mm As per Network Design

I/L of Incoming Sewer : 6.87 m As per Network Design

FGL at MPS : 13.20 m

Plinth Level of MPS : 13.80 m

1.0 INLET CHAMBER

Design peak flow rate : 1.433 m3/sec
Assumed detention period sec for peak
: 15
(As per NGRBA standard 12 sec for peak flow , However 15 sec is considered) flow
Volume of the Inlet Chamber : 21.50 m3
80% of Incoming Sewer
Assumed Depth of flow : 1.42 m diameter + 0.3m

Area Required for Inlet Chamber : 15.14 m2

Width of inlet tank (As per Screen chamber width & 0.2 m wall Tk) : 4.90 m
Length of the tank required : 3.10 m
Height of inlet chamber : 7.23 m

Volume of tank provided : 21.57 m3

Detention period provided : 15.05 sec Hence OK

Gate:
Width of gate : 1.4 m
Height of gate : 1.4 m
Velocity throgh gate : 0.73 m/sec
Head loss throgh gates considered, H = (V/C)^2 / 2g, Where, C = 0.6 and g = 9.81 : 0.08 m
Head loss through gates considered : 0.15 m

Provide Inlet Chamber of size 3.1 m Length x 4.9 m Width x 1.42 m Liquid Depth + 5.81 m Free Board

2 COARSE SCREEN CHAMBER

2a. MANUAL COARSE SCREEN
No. Screen : 2 Nos Each 50% of peak flow

Average Design Flow / screen : 0.319 m3/sec

Peak Design Flow / screen : 0.717 m3/sec
Velocity ahead of screen(Va) at average flow, Maximum : 0.6 m/sec
Velocity ahead of screen(Va) at peak flow, Maximum : 1.2 m/sec
 L&T Construction Public Health and Municipal Engineering
Water & Effluent Treatment IC - Wastewater BU Department

DOCUMENT NO. REV

Project : Construction of Decentralized Sewage Treatment Plants with any proven Technology including
receiving sumps cum pumping stations, Providing Sewer Network System in entire city including LE160315-P-WW-SW-BE-2001 1
construction of Conventional Manholes & Precast Manholes, House Sewer connections and Allied Works,
O&M for a period of 5 years complete, in Nellore Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : Design Calculations of Receiving sump cum pump house for 55 MLD STP, Allipuram. GJ

Consider Design velocity at peak flow : 1.0 m/sec

Channel approach velocity at Average f/s)- Minimum : 0.3 m/sec
Clear spacing between bars, (o)as per NIT : 20 mm
Thickness of flat ( t ) : 12 mm

Clear area of Screen Channel, Ac= (Q / Vp) : 0.72 m2

Total Screen area , At =A * (( o + t ) / o)) : 1.147 m2
Assume liquid depth in channel : 1.00 m
Screen Width required : 1.147 m
Say : 1200 mm
: 1.20 m

Total width of opening, Wo =W / (o+t) : 37.50 Nos

Say : 38.00 Nos
Total no of bars, ( Wo + 1 ) : 39.00 Nos
Provided open screen area : 760.00 mm
0.76 m

Assume Angle of inclination as per NIT : 75 Degree As per NIT

Slant length of screen in submerged portion = Liquid depth at Upstrem / Sin

: 1.04 m
(1.0 / SIN (RADIAN(75)) (Angle of inclination)

Effective open screen Area : 0.79 m2

Velocity through screen at average flow : 0.40 m/sec
Hence Ok
Velocity through screen at peak flow : 0.91 m/sec
Hence Ok

Head loss thru screen in normal condition, h1=0.0729(Vs2-Va2) : 0.0124 m

: 12.43 mm
Clogging / Choking Considered : 50 %
Velocity through screen at clogged screen, Vs : 1.822 m/sec
Head loss on 50% clogging, h2=0.0729 (Vs 2-Va2) : 0.169 m
Head loss on 50% clogged screen : 169.00 mm Hence Ok

As per CPHEEO manual on

Sewerage & sewage treatment,
Headloss Considered for design : 300.00 mm Nov 2013, Part A, Page 5-31, Cl.
5.6.1.9

Construction Width of Screen chamber :

Effective screen width required : 1.20 m

Side margin required for the screen as per screen vendor

: 0.40 m
(Approx. 0.2m on either side)

Total construction width of screen chamber : 1.60 m

Construction Length of the screen chamber :

Upstream length of screen 1.5 x W : 1.80 m
Downstream Length of screen 2 x W : 2.40 m
Space required for belt conveyor and operation platform : 1.20 m
Total length of screen chamber : 5.40 m
Say, Length of screen : 6.00 m

Construction Depth of Screen chamber:

Liquid depth : 1.00 m
Free board : 5.93 m
Provide Mechanical Coarse Screen Chamber of size 6.0 m L x 1.6m W + 1.0m L.D + 6.13 m FB

2.b MANUAL COARSE SCREEN

 L&T Construction Public Health and Municipal Engineering
Water & Effluent Treatment IC - Wastewater BU Department

DOCUMENT NO. REV

Project : Construction of Decentralized Sewage Treatment Plants with any proven Technology including
receiving sumps cum pumping stations, Providing Sewer Network System in entire city including LE160315-P-WW-SW-BE-2001 1
construction of Conventional Manholes & Precast Manholes, House Sewer connections and Allied Works,
O&M for a period of 5 years complete, in Nellore Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : Design Calculations of Receiving sump cum pump house for 55 MLD STP, Allipuram. GJ

No. Screen : 1 No For 50% of peak flow (Stand by)

Average Design Flow / screen : 0.319 m /sec

3

Peak Design Flow / screen : 0.717 m3/sec

Velocity ahead of screen(Va) at average flow, Maximum : 0.6 m/sec
Velocity ahead of screen(Va) at peak flow, Maximum : 1.2 m/sec
Consider Design velocity at peak flow : 1.0 m/sec
Channel approach velocity at Average f/s)- Minimum : 0.3 m/sec
Clear spacing between bars, (o)as per NIT : 20 mm
Thickness of flat ( t ) : 10 mm

Clear area of Screen Channel, Ac= (Q / Vp) : 0.72 m2

Total Screen area , At =A * (( o + t ) / o)) : 1.075 m2
Assume liquid depth in channel : 1.00 m
Screen Width required : 1.075 m
Say : 1100 mm
: 1.10 m

Total width of opening, Wo =W / (o+t) : 36.67 Nos

Say : 37.00 Nos
Total no of bars, ( Wo + 1 ) : 38.00 Nos
Provided open screen area : 740 mm
0.74 m

Angle of inclination as per NIT : 45 Degree As per NIT

Slant length of screen in submerged portion = Liquid depth at Upstrem / Sin

: 1.41 m (Angle of inclination)
(1.0 / SIN (RADIAN(45))
Effective open screen Area : 1.05 m2
Velocity through screen at average flow : 0.30 m/sec
Hence Ok
Velocity through screen at peak flow : 0.68 m/sec
Hence Ok

Head loss thru screen in normal condition, h1=0.0729(Vs2-Va2) : 0.039 m

: 38.72 mm
Clogging / Choking Considered : 50 %
Velocity through screen at clogged screen, Vs : 1.370 m/sec
Head loss on 50% clogging, h2=0.0729 (Vs 2-Va2) : 0.064 m
Head loss on 50% clogged screen : 63.83 mm Hence Ok

As per CPHEEO manual on

Sewerage & sewage treatment,
Headloss Considered for design : 300.00 mm Nov 2013, Part A, Page 5-31, Cl.
5.6.1.9

Construction Width of Screen chamber :

Effective screen width required : 1.10 m
Side margin required for the screen as per screen vendor
: 0.20 m
(Approx. 0.1m either side)
Total construction width of screen chamber : 1.30 m

Construction Length of the screen chamber :

Upstream length of screen 1.5 x W : 1.65 m
Downstream Length of screen 2 x W : 2.20 m
Space required for belt conveyor and operation platform : 1.20 m
Total length of screen chamber : 5.05 m
Say, Length of screen : 5.50 m

Construction Depth of Screen chamber:

 L&T Construction Public Health and Municipal Engineering
Water & Effluent Treatment IC - Wastewater BU Department

DOCUMENT NO. REV

Project : Construction of Decentralized Sewage Treatment Plants with any proven Technology including
receiving sumps cum pumping stations, Providing Sewer Network System in entire city including LE160315-P-WW-SW-BE-2001 1
construction of Conventional Manholes & Precast Manholes, House Sewer connections and Allied Works,
O&M for a period of 5 years complete, in Nellore Municipal Corporation.
DESIGNED CHECKED APPROVED SHEET

Title : Design Calculations of Receiving sump cum pump house for 55 MLD STP, Allipuram. GJ

Liquid depth : 1.00 m

Free board : 5.93 m

Provide Manual Coarse Screen Chamber of size 6.0 m L x 1.3 m W + 1.0 L.D + 6.13 m FB

3 WET WELL
Quantity of Flow (Ave) : 55000 m3/day
Peak Flow : 123750 m3/day
: 85.94 m3/min
As per the latest CPHEEO
Volume of the Wet well : (V=T x Q/4) m3 Manual Nov 2013, Clause 4.66,
Pg. 4-10

Q = Pumping rate in m3/min : 85.94 m3/min

T = Time for one pump cycle : 15 minutes
Volume Req. : 322.27 m3
Liquid Depth assumed : 1.61 m
: 200.16 m2
Diameter of the tank required : 15.96 m
Diameter of the tank provided : 16.00 m

Pump Submergence:
Submergence of the raw sewage pump (As per pump manufacturer) : 2.0 m

Free Board:
Total Free Board : 7.23 m

Total Depth of Wet Well : 10.84 m

Provide WET WELL of size 13 m dia x 1.61 m LD + 2.0 m Pump submergence + 7.43 m Free board

3.a RAW SEWAGE TRANSFER PUMP:

Average flow for 2032 : 530.9 lps
: 1911.24 m3/hr
Peak flow for 2032 : 1041.5 lps
: 3749.4 m3/hr
Average flow for 2047 : 627.39 lps
: 2258.60 m3/hr
Peak flow for 2047 : 1258.59 lps
: 4530.92 m3/hr
No. of installed pumps : 6 Nos
No. of working pumps : 4 Nos
No. of standby pumps : 2 Nos
Discharge capacity of each pump at 2032 : 937.35 m3/hr
Discharge capacity of each pump at 2047 : 1132.73 m3/hr
Provide Raw sewage transfer pump of capacity 937 m /hr
3 :

3.b PUMPING MAIN:

Total pumping flow (=937*4) : 3749.40 m3/hr
: 1.04 m3/sec
Velocity through pipe considered : 1.65 m/sec
Area of pipe required : 0.631 m2
Diameter of the pipe required : 0.896 m
Diameter of the pipe provided : 900 mm
MOC & Class of pipe : DI K9