PARTS MANUAL

MP20AP
(A485)

Yale Materials Handling Corporation 550057257

1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 03/2014
Greenville, NC 27834-2011
 MODEL NOMENCLATURE

NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
 SECTIONS

1 FRAME/DRIVE UNIT

2 ELECTRICAL SYSTEM

3 STEER HANDLE/BRAKE SYSTEM

4 HYDRAULIC SYSTEM

5 LIFT LINKAGE AND LOAD WHEEL

6 NUMERICAL INDEX

7 USER SUPPORT INFORMATION

This Parts Manual is divided into 7 major sections which are listed above. Quick reference to these sections can be
made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
 GENERAL INFORMATION

TABLE OF CONTENTS

DESCRIPTION PAGE
B
BATTERY STOP ............................................................................................................................................. 1-12

C
CASTER
STANDARD FRAME ................................................................................................................................... 1-22
CASTER FRAME
WITH SWIVEL WHEEL ............................................................................................................................... 1-18
CASTER WHEEL
SWIVEL ....................................................................................................................................................... 1-20
CASTER WHEEL ASSEMBLY ........................................................................................................................ 1-24
CONTACTOR .................................................................................................................................................. 2-4
CONTROL BOX .............................................................................................................................................. 3-8
CONTROLLER ................................................................................................................................................ 2-5
CYLINDER ASSEMBLY .................................................................................................................................. 4-5

D
DASH PANEL .................................................................................................................................................. 2-6

E
ELECTRICAL SYSTEM ................................................................................................................................... 2-2

F
FORKS AND BATTERY FRAMES
218 MM BATTERY FRAME ........................................................................................................................ 5-6
290 MM BATTERY FRAME ........................................................................................................................ 5-8

H
HOODS AND COVERS ................................................................................................................................... 1-2
HYDRAULIC POWER UNIT ASSEMBLY ....................................................................................................... 4-6
HYDRAULIC PUMP AND CYLINDER MOUNTING ........................................................................................ 4-4
HYDRAULIC SYSTEM .................................................................................................................................... 4-2

L
LABEL AND PLATE LOCATION ..................................................................................................................... 1-14
LIFT LINKAGE ................................................................................................................................................. 5-2
LOAD BACKREST .......................................................................................................................................... 1-16
LOAD WHEELS ............................................................................................................................................... 5-3
TANDEM ..................................................................................................................................................... 5-4

M
MASTER DRIVE UNIT .................................................................................................................................... 1-26
ATTACHING AND MOUNTING PARTS ..................................................................................................... 1-28
TRANSMISSION ......................................................................................................................................... 1-30

O
OPERATOR PLATFORM ................................................................................................................................ 1-4

P
PLATFORM
STANDARD ................................................................................................................................................. 1-5

A485 ©2014 Yale Materials Handling Corporation i

GENERAL INFORMATION

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
PLATFORM SUPPORT ................................................................................................................................... 1-6

S
SIDE GATES ................................................................................................................................................... 1-10
STEERING ARM ............................................................................................................................................. 3-6
SUPPORT SPRING ........................................................................................................................................ 1-8

T
TILLER ............................................................................................................................................................ 3-4
TILLER ASSEMBLY ........................................................................................................................................ 3-2

W
WIRE HARNESS
MAIN ........................................................................................................................................................... 2-8
SIDE GATE JUMPER ................................................................................................................................. 2-11

ii ©2014 Yale Materials Handling Corporation A485

 GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

A485 ©2014 Yale Materials Handling Corporation iii

GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

iv ©2014 Yale Materials Handling Corporation A485

 GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
S/N A810N2640 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N A810N1553 ↔ S/N A810N3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 6-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Yale lift trucks for
followed by a parts page number in the serial number information for items with a ECN or
DESCRIPTION column (F7A56) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Yale lift trucks.

A485 ©2014 Yale Materials Handling Corporation v

GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

vi ©2014 Yale Materials Handling Corporation A485

 GENERAL INFORMATION

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 550057126

Service Manual (Complete)..................................................................................................... 550057244

Parts Manual........................................................................................................................... 550057257

A485 ©2014 Yale Materials Handling Corporation vii

GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY

31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 1
32 504224261 Pin........................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

G12312...................................1-2 G12324.................................1-26 G12336...................................4-2

G12313.................................1-14 G12325...................................4-4 G12337...................................4-5
G12314...................................1-4 G12326...................................2-2 G12338...................................4-6
G12315...................................1-5 G12327...................................2-4 G12339...................................5-2
G12316.................................1-12 G12328...................................2-5 G12340...................................5-3
G12317...................................1-6 G12329...................................2-6 G12341...................................5-4
G12318...................................1-8 G12330...................................2-8 G12342.................................1-20
G12319.................................1-10 G12331.................................2-11 G12343.................................1-28
G12320.................................1-18 G12332...................................3-2 G12344.................................1-30
G12321.................................1-22 G12333...................................3-8 G12345...................................5-6
G12322.................................1-16 G12334...................................3-4 G12346...................................5-8
G12323.................................1-24 G12335...................................3-6

viii ©2014 Yale Materials Handling Corporation A485

 SECTION 1

1 FRAME/DRIVE UNIT
 CONTENTS

SECTION 1
FRAME/DRIVE UNIT

DESCRIPTION PAGE

BATTERY STOP ............................................................................................................................................. 1-12

CASTER
STANDARD FRAME ................................................................................................................................... 1-22
CASTER FRAME
WITH SWIVEL WHEEL ............................................................................................................................... 1-18
CASTER WHEEL
SWIVEL ....................................................................................................................................................... 1-20
CASTER WHEEL ASSEMBLY ........................................................................................................................ 1-24
HOODS AND COVERS ................................................................................................................................... 1-2
LABEL AND PLATE LOCATION ..................................................................................................................... 1-14
LOAD BACKREST .......................................................................................................................................... 1-16
MASTER DRIVE UNIT .................................................................................................................................... 1-26
ATTACHING AND MOUNTING PARTS ..................................................................................................... 1-28
TRANSMISSION ......................................................................................................................................... 1-30
OPERATOR PLATFORM ................................................................................................................................ 1-4
PLATFORM
STANDARD ................................................................................................................................................. 1-5
PLATFORM SUPPORT ................................................................................................................................... 1-6
SIDE GATES ................................................................................................................................................... 1-10
SUPPORT SPRING ........................................................................................................................................ 1-8

A485 ©2014 Yale Materials Handling Corporation 1-1

G12312 04-12

HOODS AND COVERS (FIGURE 1-1)

1-2 ©2014 Yale Materials Handling Corporation A485

 04-12 G12312

HOODS AND COVERS

ITEM PART NO. DESCRIPTION QTY
1 ..... Frame Weldment (Standard) .............................................................................. 1
1 a. . . . . Frame Weldment (Caster) .................................................................................. 1
2 550047639 Cover (Front) ...................................................................................................... 1
3 932201907 Capscrew ............................................................................................................ 6
4 449021001 Washer ............................................................................................................... 8
5 ..... Logo Plate ........................................................................................................... 1
6 ..... Yale Lable ........................................................................................................... 1
7 524142771 Clip ...................................................................................................................... 4
8 550047640 Cover (Top) ......................................................................................................... 1
9 582020033 Cover (Tiller Back) .............................................................................................. 1
10 582020034 Cover (Tiller) ....................................................................................................... 1
11 931013907 Capscrew ............................................................................................................ 2
12 582020032 Cover (Center Top) ............................................................................................. 1
13 580047714 Capscrew ............................................................................................................ 5
14 582020031 Battery Tray ........................................................................................................ 1
15 ..... Cover Mount (LH) ............................................................................................... 1
16 580064744 Cotter Pin ............................................................................................................ 2
17 ..... Cover Mount (RH) ............................................................................................... 1

FOOTNOTES:
a Not Illustrated

A485 ©2014 Yale Materials Handling Corporation 1-3

G12314 04-12

OPERATOR PLATFORM (FIGURE 1-2)

ITEM PART NO. DESCRIPTION QTY

1 524229230 Running Board (Operator) .................................................................................. 1
2 449001104 Capscrew ....................................................................................................... 2
3 449015011 Nut .................................................................................................................. 2
4 272008800 Grease Fitting ................................................................................................. 2
5 580060907 Capscrew ....................................................................................................... 2
6 932202909 Capscrew ............................................................................................................ 4
7 580035444 Washer ............................................................................................................... 8
8 501737903 Nut ...................................................................................................................... 4

1-4 ©2014 Yale Materials Handling Corporation A485

 04-12 G12315

PLATFORM (FIGURE 1-3)

STANDARD

ITEM PART NO. DESCRIPTION QTY

1 524229169 Running Board (Upper) ....................................................................................... 1
2 580060349 Running Board (Lower) ....................................................................................... 1
3 580032373 Capscrew ............................................................................................................ 4
4 580057830 Nut , Clip ............................................................................................................. 4
5 272074600 Bushing ............................................................................................................... 2
6 580060350 Bushing ............................................................................................................... 2
7 518805626 Capscrew ............................................................................................................ 2
8 449021003 Washer ............................................................................................................... 2

A485 ©2014 Yale Materials Handling Corporation 1-5

G12317 04-12

PLATFORM SUPPORT (FIGURE 1-4)

1-6 ©2014 Yale Materials Handling Corporation A485

 04-12 G12317

PLATFORM SUPPORT
ITEM PART NO. DESCRIPTION QTY
1 524229173 Running Board .................................................................................................... 1
2 272330200 Support ............................................................................................................... 2
3 580015166 Sensor (Sealed) .................................................................................................. 2
4 580007568 Capscrew ............................................................................................................ 4
5 580003615 Nut ...................................................................................................................... 4
6 580072438 Pin Assy (Assembly) ........................................................................................... 2
7 580071216 Pin .................................................................................................................. 1
8 580072440 Pin .................................................................................................................. 1
9 580072781 Bushing .......................................................................................................... 1
10 580072439 Roller .............................................................................................................. 1
11 580071218 Bushing ............................................................................................................... 2
12 518801683 Washer ............................................................................................................... 2
13 580063472 Spring ................................................................................................................. 2
14 504225227 Washer ............................................................................................................... 2
15 580060355 Steel Plate .......................................................................................................... 2
16 449015115 Locknut ............................................................................................................... 2
17 580072437 Clip ...................................................................................................................... 2
18 272008800 Grease Fitting ..................................................................................................... 2

A485 ©2014 Yale Materials Handling Corporation 1-7

G12318 04-12

SUPPORT SPRING (FIGURE 1-5)

ITEM PART NO. DESCRIPTION QTY

1 580060352 Support ............................................................................................................... 1
2 580015429 Gas Spring .......................................................................................................... 2
3 449001056 Capscrew ............................................................................................................ 1
4 277467700 Bushing ............................................................................................................... 4
5 449021003 Washer ............................................................................................................... 3
6 449015135 Nut ...................................................................................................................... 2
7 520051896 Capscrew ............................................................................................................ 1
8 272468300 Washer ............................................................................................................... 2
9 580060351 Spacer ................................................................................................................ 3

1-8 ©2014 Yale Materials Handling Corporation A485

 04-12 G12318

NOTES

A485 ©2014 Yale Materials Handling Corporation 1-9

G12319 04-12

SIDE GATES (FIGURE 1-6)

1-10 ©2014 Yale Materials Handling Corporation A485

 04-12 G12319

SIDE GATES
ITEM PART NO. DESCRIPTION QTY
1 582024630 Guard .................................................................................................................. 1
2 580061113 Guard .................................................................................................................. 2
3 580058771 Support ............................................................................................................... 1
4 580073754 Bushing ............................................................................................................... 4
5 580058549 Gas Spring .......................................................................................................... 2
6 501802902 O-Ring ................................................................................................................ 2
7 580061114 Dowel .................................................................................................................. 2
8 580015166 Sensor (Sealed) .................................................................................................. 2
9 272347600 Plate .................................................................................................................... 1
10 580060907 Capscrew ............................................................................................................ 1
11 449015036 Locknut ............................................................................................................... 1
12 931013907 Capscrew ............................................................................................................ 6
13 580055631 Washer ............................................................................................................... 12
14 580067791 Nut ...................................................................................................................... 6
15 518791613 Capscrew ............................................................................................................ 4
16 449021003 Washer ............................................................................................................... 4
17 449015002 Nut ...................................................................................................................... 4
18 580040811 Plate .................................................................................................................... 2
19 580057732 Shim .................................................................................................................... 2
20 312850032 Strap Clamp ........................................................................................................ 2
a 580058745 Support ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A485 ©2014 Yale Materials Handling Corporation 1-11

G12316 04-12

BATTERY STOP (FIGURE 1-7)

ITEM PART NO. DESCRIPTION QTY

1 580085623 Stop .................................................................................................................... 1
2 580049231 Capscrew ............................................................................................................ 1

1-12 ©2014 Yale Materials Handling Corporation A485

 04-12 G12316

NOTES

A485 ©2014 Yale Materials Handling Corporation 1-13

G12313 04-12

LABEL AND PLATE LOCATION (FIGURE 1-8)

1-14 ©2014 Yale Materials Handling Corporation A485

 04-12 G12313

LABEL AND PLATE LOCATION

ITEM PART NO. DESCRIPTION QTY
1 524208881 Label (Yale) ........................................................................................................ 2
2 912331301 Label (Yale) ........................................................................................................ 1
3 582025170 Label (E-Stop) ..................................................................................................... 1
4 272213500 Label (Lifting Hook) ............................................................................................. 2
5 524162256 Label (Patents and Trademarks) ........................................................................ 1
6 a. . . . . Nameplate .......................................................................................................... 1
7 582025172 Label (Warning) .................................................................................................. 2
8 582025173 Label (Pinch Warning) ........................................................................................ 2
9 ..... BDI Rider Label .................................................................................................. 1

FOOTNOTES:
a Contact your Local Yale Dealer

A485 ©2014 Yale Materials Handling Corporation 1-15

G12322 05-12

LOAD BACKREST (FIGURE 1-9)

1-16 ©2014 Yale Materials Handling Corporation A485

 05-12 G12322

LOAD BACKREST
ITEM PART NO. DESCRIPTION QTY
1 582017022 Load Backrest (1524 mm) .................................................................................. 1
1 582017021 Load Backrest (1219 mm) .................................................................................. 1
2 582021567 Load Backrest Mount (RH) ................................................................................. 1
3 582021568 Load Backrest Mount (LH) .................................................................................. 1
4 582017090 Capscrew ............................................................................................................ 6
5 582015519 Locknut ............................................................................................................... 6
6 580037179 Capscrew ............................................................................................................ 4

A485 ©2014 Yale Materials Handling Corporation 1-17

G12320 04-12

CASTER FRAME (FIGURE 1-10)

WITH SWIVEL WHEEL

1-18 ©2014 Yale Materials Handling Corporation A485

 04-12 G12320

CASTER FRAME
WITH SWIVEL WHEEL

ITEM PART NO. DESCRIPTION QTY

1 ..... Frame Weldment (Caster Frame) ....................................................................... 1
2 580062157 Shock Absorber .................................................................................................. 2
3 449001053 Capscrew ............................................................................................................ 2
4 449021010 Washer ............................................................................................................... 4
5 449015115 Locknut ............................................................................................................... 4
6 582017904 Support (LH) ....................................................................................................... 1
7 449001389 Capscrew ............................................................................................................ 2
8 580053759 Caster Wheel Assy (FG12342 [Page 1-20])...................................................... 2
9 580060907 Capscrew ............................................................................................................ 8
10 582017901 Support ............................................................................................................... 2
11 272046300 Bushing ............................................................................................................... 2
12 580060907 Capscrew ............................................................................................................ 4
13 582017902 Shaft ................................................................................................................... 1
14 449034028 Roll Pin ............................................................................................................... 2
15 582017903 Support (RH) ....................................................................................................... 1
16 582038703 Static Strap ......................................................................................................... 1
17 506726507 Stud .................................................................................................................... 1
18 580058190 Nut ...................................................................................................................... 1

A485 ©2014 Yale Materials Handling Corporation 1-19

G12342 05-12

CASTER WHEEL (FIGURE 1-11)

SWIVEL

1-20 ©2014 Yale Materials Handling Corporation A485

 05-12 G12342

CASTER WHEEL
SWIVEL

ITEM PART NO. DESCRIPTION QTY

1 580053759 Caster Wheel Assy ............................................................................................. 1
2 524163229 Capscrew ....................................................................................................... 1
3 524163228 Spacer ............................................................................................................ 1
4 524163225 Bearing ........................................................................................................... 1
5 580062385 Plate ............................................................................................................... 1
6 580062241 Support ........................................................................................................... 1
7 449015011 Nut .................................................................................................................. 1
8 580062234 Bushing .......................................................................................................... 2
9 580062231 Caster Wheel .................................................................................................. 1
10 580062232 Wheel ......................................................................................................... 1
11 580062233 Bushing ...................................................................................................... 1
12 015120400 Ball Bearing ................................................................................................ 2
13 580062235 Capscrew ....................................................................................................... 1

A485 ©2014 Yale Materials Handling Corporation 1-21

G12321 04-12

CASTER (FIGURE 1-12)

STANDARD FRAME

ITEM PART NO. DESCRIPTION QTY

1 ..... Frame Weldment (Standard) .............................................................................. 1
2 582002425 Caster Wheel Assembly (FG12323 [Page 1-24]).............................................. 2
3 932202907 Capscrew ............................................................................................................ 8
4 582015519 Locknut ............................................................................................................... 8
5 582038703 Static Strap ......................................................................................................... 1
6 506726507 Stud .................................................................................................................... 1
7 580058190 Nut ...................................................................................................................... 1

1-22 ©2014 Yale Materials Handling Corporation A485

 04-12 G12321

NOTES

A485 ©2014 Yale Materials Handling Corporation 1-23

G12323 05-12

CASTER WHEEL ASSEMBLY (FIGURE 1-13)

1-24 ©2014 Yale Materials Handling Corporation A485

 05-12 G12323

CASTER WHEEL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
582002425 Caster Wheel Assembly ..................................................................................... 2
1 582010616 Support ........................................................................................................... 1
2 ..... Fork ............................................................................................................ 1
3 ..... Snap Ring .................................................................................................. 1
4 ..... Bearing ....................................................................................................... 1
5 ..... Plate ........................................................................................................... 1
6 ..... Snap Ring .................................................................................................. 1
7 ..... Cap ............................................................................................................. 1
8 524299833 Locknut ........................................................................................................... 1
9 449001230 Screw ............................................................................................................. 1
10 582010615 Bumper Assy (Includes Spring) ...................................................................... 1
10 ..... Spring ......................................................................................................... 2
11 582003762 Fork ................................................................................................................ 1
12 582003769 Pin .................................................................................................................. 2
13 582003772 Axle Shaft ....................................................................................................... 1
14 582003765 Adjuster .......................................................................................................... 2
15 582003774 Screw ............................................................................................................. 2
16 582010614 Wheel Assy .................................................................................................... 1
17 582003775 Guard ......................................................................................................... 2
18 ..... Axle ............................................................................................................ 2
19 524149840 Wheel Assy ................................................................................................ 1
19 524149841 Wheel ..................................................................................................... 1
20 524149842 Tube ....................................................................................................... 1
21 524149843 Bearing .................................................................................................. 2
a 580023593 Capscrew ............................................................................................................ 8
a 580027572 Nut ...................................................................................................................... 8

FOOTNOTES:
a Not Illustrated, Caster Mounting

A485 ©2014 Yale Materials Handling Corporation 1-25

G12324 04-12

MASTER DRIVE UNIT (FIGURE 1-14)

1-26 ©2014 Yale Materials Handling Corporation A485

 04-12 G12324

MASTER DRIVE UNIT

ITEM PART NO. DESCRIPTION QTY
1 ..... Frame Weldment (Standard) .............................................................................. 1
1 a. . . . . Frame Weldment (Caster) .................................................................................. 1
2 582017986 Master Drive Unit ................................................................................................ 1
3 582024762 Transmission Assy (FG12344 [Page 1-30]).................................................. 1
4 582015553 Frame ............................................................................................................. 1
5 582024756 Motor (FG12343 [Page 1-28])....................................................................... 1
6 582024757 Brake Assy (FG12343 [Page 1-28]).............................................................. 1
7 582018029 Capscrew ............................................................................................................ 4
8 582014985 Power Cable (U) ................................................................................................. 1
9 582014986 Power Cable (V) ................................................................................................. 1
10 582014987 Power Cable (W) ................................................................................................ 1
11 582015887 Drive Wheel (230 x 84) (Rubber) ........................................................................ 1
11 a 582015888 Drive Wheel (230 X 75) (Vulkollan) .................................................................... 1
11 a 582015889 Drive Wheel (230 x 84) (Non Marking) ............................................................... 1
11 a 582015890 Drive Wheel (230 X 75) (Poly) ............................................................................ 1
12 582015819 Wheel Nut ........................................................................................................... 5

FOOTNOTES:
a Not Illustrated

A485 ©2014 Yale Materials Handling Corporation 1-27

G12343 05-12

MASTER DRIVE UNIT (FIGURE 1-15)

ATTACHING AND MOUNTING PARTS

1-28 ©2014 Yale Materials Handling Corporation A485

 05-12 G12343

MASTER DRIVE UNIT

ATTACHING AND MOUNTING PARTS

ITEM PART NO. DESCRIPTION QTY

582017986 Master Drive Unit ................................................................................................ 1
1 582015553 Frame ............................................................................................................. 1
2 582024762 Transmission Assy ......................................................................................... 1
3 582015550 Screw ............................................................................................................. 16
4 582015549 Bearing , Turntable ......................................................................................... 1
5 582024756 Motor .............................................................................................................. 1
6 ..... O-Ring ............................................................................................................ 1
7 ..... Woodruf Key ................................................................................................... 1
8 582015551 Nut (Grooved Nut) .......................................................................................... 1
9 ..... Speed Sensor ................................................................................................. 1
10 ..... Screw ............................................................................................................. 4
11 ..... Retaining Ring ................................................................................................ 2
12 ..... Fitted Key ....................................................................................................... 1
13 582024757 Brake Assy ..................................................................................................... 1

A485 ©2014 Yale Materials Handling Corporation 1-29

G12344 05-12

MASTER DRIVE UNIT (FIGURE 1-16)

TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

582017986 Master Drive Unit ................................................................................................ 1
1 582024762 Transmission Assy ......................................................................................... 1
2 582015540 Cover .............................................................................................................. 1
3 582015541 Snap Ring ....................................................................................................... 1
4 582024754 Pinion ............................................................................................................. 1
5 582015543 Breather .......................................................................................................... 1
6 582015542 O-Ring ............................................................................................................ 1
7 582015545 Bolt ................................................................................................................. 5

1-30 ©2014 Yale Materials Handling Corporation A485

 SECTION 2

2 ELECTRICAL SYSTEM
 CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

CONTACTOR .................................................................................................................................................. 2-4

CONTROLLER ................................................................................................................................................ 2-5
DASH PANEL .................................................................................................................................................. 2-6
ELECTRICAL SYSTEM ................................................................................................................................... 2-2
WIRE HARNESS
MAIN ........................................................................................................................................................... 2-8
SIDE GATE JUMPER ................................................................................................................................. 2-11

A485 ©2014 Yale Materials Handling Corporation 2-1

G12326 04-12

ELECTRICAL SYSTEM (FIGURE 2-1)

2-2 ©2014 Yale Materials Handling Corporation A485

 04-12 G12326

ELECTRICAL SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 ..... Dash Panel (FG12329 [Page 2-6]).................................................................... 1
2 ..... Controller (FG12328 [Page 2-5])....................................................................... 1
3 ..... Wire Harness (Main) (4039150) (FG12330 [Page 2-8]).................................... 1
4 582021526 Wire Harness (Side Gate Jumper) (FG12331 [Page 2-11]).............................. 1
5 582014987 Power Cable (W) ................................................................................................ 1
6 582014986 Power Cable (V) ................................................................................................. 1
7 582014985 Power Cable (U) ................................................................................................. 1
8 582015129 Power Cable (Jumper Contactor to B+) .............................................................. 1
9 ..... Self Clinching Stud ............................................................................................. 3
10 580027573 Nut (Flange) ........................................................................................................ 3
11 449021001 Washer ............................................................................................................... 6
12 449015014 Nut ...................................................................................................................... 4
13 580096589 Fuse .................................................................................................................... 1
14 580067791 Nut ...................................................................................................................... 4
15 580055631 Washer ............................................................................................................... 8
16 931013907 Capscrew ............................................................................................................ 4
17 580084947 Capscrew ............................................................................................................ 5
18 582015143 Strap Clamp ........................................................................................................ 2

A485 ©2014 Yale Materials Handling Corporation 2-3

G12327 04-12

CONTACTOR (FIGURE 2-2)

ITEM PART NO. DESCRIPTION QTY

504058760 Contactor ............................................................................................................ 1
1 296320455 Contact (Fixed) ............................................................................................... 1
2 519739830 Screw ............................................................................................................. 2
3 519739845 Cover (Top) .................................................................................................... 1
4 504059719 Spring ............................................................................................................. 1
5 296320456 Contact (Moving) ............................................................................................ 1
6 518803660 Coil and Frame ............................................................................................... 1
7 519739834 Insulator .......................................................................................................... 1

2-4 ©2014 Yale Materials Handling Corporation A485

 04-12 G12328

CONTROLLER (FIGURE 2-3)

ITEM PART NO. DESCRIPTION QTY

1 582025139 Control Panel ...................................................................................................... 1
2 582019749 Controller (Curtis 1232) ...................................................................................... 1
3 504058760 Contactor (SW 80) (FG12327 [Page 2-4])......................................................... 1
4 524143269 Horn .................................................................................................................... 1
5 580060506 Isolator ................................................................................................................ 1
6 504057775 Screw .................................................................................................................. 2
7 937100904 Nut ...................................................................................................................... 2
8 ..... Self Clinching Stud ............................................................................................. 3
9 506726504 Stud .................................................................................................................... 7
10 580027573 Nut (Flange) ........................................................................................................ 3
11 580047919 Nut ...................................................................................................................... 6
12 580084947 Capscrew ............................................................................................................ 5
13 580035673 Capscrew ............................................................................................................ 2
14 582015143 Strap Clamp ........................................................................................................ 2

A485 ©2014 Yale Materials Handling Corporation 2-5

G12329 04-12

DASH PANEL (FIGURE 2-4)

ITEM PART NO. DESCRIPTION QTY

1 582025140 Dash Panel ......................................................................................................... 1
2 580019665 Emergency Disconnect Switch ........................................................................... 1
3 582016205 Ignition Switch ..................................................................................................... 1
4 580096845 Gauge ................................................................................................................. 1
4 582014462 Plug (Alternate Part) ........................................................................................... 1
5 931013907 Capscrew ............................................................................................................ 4
6 580055631 Washer ............................................................................................................... 8
7 580067791 Nut ...................................................................................................................... 4
8 582025138 Buss Bar ............................................................................................................. 1

2-6 ©2014 Yale Materials Handling Corporation A485

 04-12 G12329

NOTES

A485 ©2014 Yale Materials Handling Corporation 2-7

G12330 04-12

WIRE HARNESS (FIGURE 2-5)

MAIN

2-8 ©2014 Yale Materials Handling Corporation A485

 04-12 G12330

WIRE HARNESS
MAIN

ITEM PART NO. DESCRIPTION QTY

582025141 Wire Harness (Main) ........................................................................................... 1
1 751194100 Fuse Holder (FU2) .......................................................................................... 1
2 ..... Connector Assembly (CPS01 AC Controller) ................................................. 1
2 520202606 Connector (35 Way) ................................................................................... 1
2 520202601 Connector (Socket Female) ....................................................................... 28
2 520202604 Plug ............................................................................................................ 7
3 505975593 E-Ring (T21 B (-)) ........................................................................................... 1
4 ..... Connector Assembly (CRP11 Side Gate Sensors Jumper) ........................... 1
4 580039490 Connector ................................................................................................... 1
4 580019353 Terminal (Pin) ............................................................................................. 6
4 580039491 Connector (Secondary Lock) ..................................................................... 1
5 ..... Connector Assembly (CRP08 Handset) ......................................................... 1
5 518445605 Connector (4 Way) ..................................................................................... 1
5 518445601 Pin .............................................................................................................. 4
6 ..... Connector Assembly (CPS16 Tiller Head Prox Sensor) ................................ 1
6 580062118 Connector (3 Way) ..................................................................................... 1
6 580035034 Terminal (Pin) ............................................................................................. 3
6 580040456 Wire Seal .................................................................................................... 1
7 ..... Connector Assembly (CPS07 Batt Discharge Indicator) ................................ 1
7 518445610 Connector (8 Way) ..................................................................................... 1
7 518445602 Socket ........................................................................................................ 3
8 ..... Connector Assembly (CPS06 Tiller Handle) .................................................. 1
8 580039499 Connector ................................................................................................... 1
8 580039500 Connector (Secondary Lock) ..................................................................... 1
8 580019107 Terminal (Socket) ....................................................................................... 6
9 504059730 Terminal (T04 Main Contactor Coil) ............................................................... 1
10 ..... Connector Assembly (CRP04 Brake Coil) ...................................................... 1
10 580056006 Connector (2 Pin) ....................................................................................... 1
10 580056004 Connector (Secondary Lock) ..................................................................... 1
10 580019353 Terminal (Pin) ............................................................................................. 2
11 ..... Connector Assembly (CPS02 Temp Sen) ...................................................... 1
11 580035031 Connector (2 Way) ..................................................................................... 1
11 580035034 Terminal (Pin) ............................................................................................. 2
11 580040456 Wire Seal .................................................................................................... 1
12 ..... Connector Assembly (CPS03 Encoder) ......................................................... 1
12 580035032 Connector (4 Way) ..................................................................................... 1
12 580035034 Terminal (Pin) ............................................................................................. 4
12 580040456 Wire Seal .................................................................................................... 1
13 ..... Connector Assembly (CPS10 Back Up Alarm) .............................................. 1
13 580019097 Connector ................................................................................................... 1
13 580019098 Secondary Lock (Secondary Lock) ............................................................ 1
13 580019107 Terminal (Socket) ....................................................................................... 4
14 ..... Connector Assembly (CPS05 Lowering Valve Coil) ....................................... 1
14 580038997 Connector ................................................................................................... 1
15 580026810 Clip ................................................................................................................. 1
16 060023500 Clamp ............................................................................................................. 3
17 580051704 Dust Cap (For Diagnostic Cable) ................................................................... 1
18 ..... Connector Assembly (CPS09 PC Service Tool) ............................................ 1
18 580019139 Connector (3-Way) ..................................................................................... 1
18 580039194 Connector ................................................................................................... 1

A485 ©2014 Yale Materials Handling Corporation 2-9

G12330 04-12

WIRE HARNESS
MAIN

ITEM PART NO. DESCRIPTION QTY

18 580062388 Terminal ..................................................................................................... 3
19 520035837 E-Ring (T12 Battery Disconnect) .................................................................... 1
20 500383916 Terminal (T10 Key SW) .................................................................................. 1
21 ..... Connector Assembly (CPS12 Man On Platform Sensor) ............................... 1
21 580062118 Connector (3 Way) ..................................................................................... 1
21 580035034 Terminal (Pin) ............................................................................................. 3
21 580040456 Wire Seal .................................................................................................... 1
22 ..... Connector Assembly (CPS13 Platform Up Sensor) ....................................... 1
22 580062118 Connector (3 Way) ..................................................................................... 1
22 580035034 Terminal (Pin) ............................................................................................. 3
22 580040456 Wire Seal .................................................................................................... 1
23 504059730 Terminal (T01 Battery Disconnect) ................................................................. 1
24 504059730 Terminal (T07 Horn) ....................................................................................... 1
25 504059730 Terminal (T09 Pump Coil) .............................................................................. 1
26 504059730 Terminal (T08 Pump Coil) .............................................................................. 1
27 504059730 Terminal (T03 Key SW) .................................................................................. 1
28 500383916 Terminal (T02 Emergency Stop) .................................................................... 1
29 504059730 Terminal (T05 Main Contactor Coil) ............................................................... 1
30 504059730 Terminal (T06 Horn) ....................................................................................... 1

2-10 ©2014 Yale Materials Handling Corporation A485

 04-12 G12331

WIRE HARNESS (FIGURE 2-6)

SIDE GATE JUMPER

ITEM PART NO. DESCRIPTION QTY

582021526 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (CPS11 Side Gate Sensor Jumper Harness) ............... 1
1 580039499 Connector ................................................................................................... 1
1 580039500 Connector (Secondary Lock) ..................................................................... 1
1 580019107 Terminal (Socket) ....................................................................................... 6
2 ..... Connector Assembly (CPS14 Side Gate RGT) .............................................. 1
2 580062118 Connector (3 Way) ..................................................................................... 1
2 580035034 Terminal (Pin) ............................................................................................. 3
2 580040456 Wire Seal .................................................................................................... 1
3 504236269 Clamp ............................................................................................................. 1
4 ..... Connector Assembly (CPS15 Side Gate Left) ............................................... 1
4 580062118 Connector (3 Way) ..................................................................................... 1
4 580035034 Terminal (Pin) ............................................................................................. 3
4 580040456 Wire Seal .................................................................................................... 1

A485 ©2014 Yale Materials Handling Corporation 2-11

G12331 04-12

NOTES

2-12 ©2014 Yale Materials Handling Corporation A485

 SECTION 3

3 STEER HANDLE/BRAKE SYSTEM

 CONTENTS

SECTION 3
STEER HANDLE/BRAKE SYSTEM

DESCRIPTION PAGE

CONTROL BOX .............................................................................................................................................. 3-8

STEERING ARM ............................................................................................................................................. 3-6
TILLER ............................................................................................................................................................ 3-4
TILLER ASSEMBLY ........................................................................................................................................ 3-2

A485 ©2014 Yale Materials Handling Corporation 3-1

G12332 04-12

TILLER ASSEMBLY (FIGURE 3-1)

3-2 ©2014 Yale Materials Handling Corporation A485

 04-12 G12332

TILLER ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 550061329 Tiller Head (FG12333 [Page 3-8])..................................................................... 1
2 582024629 Tiller (FG12334 [Page 3-4])............................................................................... 1
3 ..... Steering Arm Assembly (FG12335 [Page 3-6])................................................. 1
4 582017961 Hub ..................................................................................................................... 1
5 931013907 Capscrew ............................................................................................................ 4
6 580055631 Washer ............................................................................................................... 8
7 580067791 Nut ...................................................................................................................... 4
8 580047636 Ball Bearing ........................................................................................................ 2
9 053293800 Snap Ring ........................................................................................................... 1
10 580015166 Sensor (Sealed) .................................................................................................. 1
11 582014940 Wire Harness (Tiller) ........................................................................................... 1

A485 ©2014 Yale Materials Handling Corporation 3-3

G12334 04-12

TILLER (FIGURE 3-2)

3-4 ©2014 Yale Materials Handling Corporation A485

 04-12 G12334

TILLER
ITEM PART NO. DESCRIPTION QTY
1 580072533 Knob ................................................................................................................... 1
2 524140514 Steering (Tiller Handle) ....................................................................................... 1
3 580015429 Gas Spring .......................................................................................................... 1
4 277467700 Bushing ............................................................................................................... 2
5 580060127 E-Ring ................................................................................................................. 2
6 272394400 Spring ................................................................................................................. 1
7 449007010 Screw .................................................................................................................. 2
8 580015428 Guard .................................................................................................................. 1
9 272330200 Support ............................................................................................................... 1
10 580008011 Capscrew ............................................................................................................ 2
11 580017058 Wire Harness (Tiller Sensor Wire Harness) ........................................................ 1
12 580060128 Plate .................................................................................................................... 1
13 520035820 Capscrew ............................................................................................................ 2
14 272027800 Pin ....................................................................................................................... 2
15 272006400 Washer ............................................................................................................... 2
16 272015100 Bushing ............................................................................................................... 2
17 580046203 Bumper ............................................................................................................... 1
18 932200905 Capscrew ............................................................................................................ 1
19 932200902 Capscrew ............................................................................................................ 1
20 449015002 Nut ...................................................................................................................... 1

A485 ©2014 Yale Materials Handling Corporation 3-5

G12335 04-12

STEERING ARM (FIGURE 3-3)

ITEM PART NO. DESCRIPTION QTY

1 582017962 Steering Tiller ...................................................................................................... 1
2 582017964 Arm ..................................................................................................................... 1
3 582017963 Bracket ................................................................................................................ 1
4 932200907 Capscrew ............................................................................................................ 4
5 449021003 Washer ............................................................................................................... 4
6 580071215 Steel Tube .......................................................................................................... 3
7 580060907 Capscrew ............................................................................................................ 3
8 931013904 Capscrew ............................................................................................................ 4
9 580055631 Washer ............................................................................................................... 4

3-6 ©2014 Yale Materials Handling Corporation A485

 04-12 G12335

NOTES

A485 ©2014 Yale Materials Handling Corporation 3-7

G12333 09-13

CONTROL BOX (FIGURE 3-4)

3-8 ©2014 Yale Materials Handling Corporation A485

 09-13 G12333

CONTROL BOX
ITEM PART NO. DESCRIPTION QTY
550061329 Tiller Head .......................................................................................................... 1
1 580011991 Cover (Belly Switch) ....................................................................................... 1
2 580082841 Locking Lever (Belly Spring) .......................................................................... 1
3 580038175 Spring ............................................................................................................. 1
4 580034974 Capscrew ....................................................................................................... 2
5 ..... Plate ............................................................................................................... 1
6 580012970 Spring , Directional Control Return ................................................................. 1
7 582007131 Accelerator Control Knob (RH Butterfly) ........................................................ 1
8 582005203 Horn Button Cover .......................................................................................... 1
9 580012969 Spring ............................................................................................................. 1
10 582007128 Push Button Switch Assembly (On-Off) ......................................................... 4
10 582015753 Push Button Switch .................................................................................... 4
10 524144372 Spring Assembly ........................................................................................ 4
10 580055434 Cover , Rubber (Rubber) ............................................................................ 4
10 582015754 Cover , Top (For Push Button) ................................................................... 4
10 580026824 Microswitch (On-Off) .................................................................................. 4
11 524139006 Tiller Head (Upper Half) ................................................................................. 1
12 580060389 Spring , Directional Control Return ................................................................. 1
13 580012962 Bushing .......................................................................................................... 2
14 582007130 Accelerator Control Knob ............................................................................... 1
15 940004902 Washer ........................................................................................................... 2
16 580026296 Capscrew ....................................................................................................... 2
17 524292775 Screw ............................................................................................................. 1
18 580079167 Support ........................................................................................................... 1
19 582027529 Printed Circuit Board ...................................................................................... 1
20 ..... Camshaft ........................................................................................................ 1
21 582007134 Cover , Rear (For Push Button) ...................................................................... 1
22 932200901 Capscrew ....................................................................................................... 3
23 524338448 Tiller Head Assembly (Lower Half) (Composite) ............................................ 1
a 580012967 Label (RH Switch Functions) .......................................................................... 1
a 580012968 Label (LH Switch Functions) .......................................................................... 1
a 524139322 Label (Yale) .................................................................................................... 1
582027968 Kit -Butterfly, RH and LH ................................................................................ 1
582027525 Kit -Butterfly, LH ......................................................................................... 1

FOOTNOTES:
a Not Illustrated

A485 ©2014 Yale Materials Handling Corporation 3-9

G12333 09-13

NOTES

3-10 ©2014 Yale Materials Handling Corporation A485

 SECTION 4

4 HYDRAULIC SYSTEM
 CONTENTS

SECTION 4
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CYLINDER ASSEMBLY .................................................................................................................................. 4-5

HYDRAULIC POWER UNIT ASSEMBLY ....................................................................................................... 4-6
HYDRAULIC PUMP AND CYLINDER MOUNTING ........................................................................................ 4-4
HYDRAULIC SYSTEM .................................................................................................................................... 4-2

A485 ©2014 Yale Materials Handling Corporation 4-1

G12336 04-12

HYDRAULIC SYSTEM (FIGURE 4-1)

4-2 ©2014 Yale Materials Handling Corporation A485

 04-12 G12336

HYDRAULIC SYSTEM
ITEM PART NO. DESCRIPTION QTY
1 580056997 Cylinder Assy (FG12337 [Page 4-5])................................................................. 1
2 582013368 Hydraulic Power Unit (FG12338 [Page 4-6])..................................................... 1
3 580093279 Screw .................................................................................................................. 2
4 316534106 Fitting .................................................................................................................. 1
4 052645100 O-Ring ............................................................................................................ 1
5 582014173 Hose Assy ........................................................................................................... 1
6 580047714 Capscrew ............................................................................................................ 2
7 580060015 Pin ....................................................................................................................... 1
8 582002209 Spacer ................................................................................................................ 2

A485 ©2014 Yale Materials Handling Corporation 4-3

G12325 05-12

HYDRAULIC PUMP AND CYLINDER MOUNTING (FIGURE 4-2)

ITEM PART NO. DESCRIPTION QTY

1 ..... Self Clinching Stud ............................................................................................. 2
2 580093279 Screw .................................................................................................................. 2
3 580047714 Capscrew ............................................................................................................ 2

4-4 ©2014 Yale Materials Handling Corporation A485

 04-12 G12337

CYLINDER ASSEMBLY (FIGURE 4-3)

ITEM PART NO. DESCRIPTION QTY

580056997 Cylinder Assy ...................................................................................................... 1
1 ..... Shell ............................................................................................................... 1
2 ..... Head ............................................................................................................... 1
3 272131500 Cylinder Head (Gland) .................................................................................... 1
4 ..... Piston ............................................................................................................. 1
5 ..... Rod ................................................................................................................. 1
6 580060095 O-Ring ............................................................................................................ 2
7 277269200 Wiper .............................................................................................................. 1
8 580060093 Seal ................................................................................................................ 1
9 580060092 O-Ring ............................................................................................................ 1
10 580060091 O-Ring ............................................................................................................ 2
11 019327000 O-Ring ............................................................................................................ 1
12 582003607 Kit-Seal ............................................................................................................... 1

A485 ©2014 Yale Materials Handling Corporation 4-5

G12338 04-12

HYDRAULIC POWER UNIT ASSEMBLY (FIGURE 4-4)

4-6 ©2014 Yale Materials Handling Corporation A485

 04-12 G12338

HYDRAULIC POWER UNIT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
582013368 Hydraulic Power Unit .......................................................................................... 1
1 580064007 Motor .............................................................................................................. 1
2 582015474 Nut .................................................................................................................. 1
3 580064011 Hydraulic Motor Sub Unit ............................................................................... 1
3 580064012 Kit-Seal ....................................................................................................... 1
4 582015475 Check Valve ................................................................................................... 1
5 582015498 Fitting .............................................................................................................. 1
6 582015481 Relief Valve .................................................................................................... 1
7 582015489 Pipe ................................................................................................................ 1
7 582015490 Strainer ....................................................................................................... 1
8 582015491 Valve .............................................................................................................. 1
8 582015493 Kit-Seal Valve ............................................................................................. 1
9 582015494 Restrictor ........................................................................................................ 1
10 582015478 Tank ............................................................................................................... 1
11 582015479 O-Ring ........................................................................................................ 1
12 582015480 Plug (Filter) ................................................................................................. 1
13 580028972 Clamp Assembly ........................................................................................ 1
a 582015477 Tool (Check Valve) ......................................................................................... 1
a 582015492 Solenoid ......................................................................................................... 1

FOOTNOTES:
a Not Illustrated

A485 ©2014 Yale Materials Handling Corporation 4-7

G12338 04-12

NOTES

4-8 ©2014 Yale Materials Handling Corporation A485

 SECTION 5

5 LIFT LINKAGE AND LOAD WHEEL

 CONTENTS

SECTION 5
LIFT LINKAGE AND LOAD WHEEL

DESCRIPTION PAGE

FORKS AND BATTERY FRAMES

218 MM BATTERY FRAME ........................................................................................................................ 5-6
290 MM BATTERY FRAME ........................................................................................................................ 5-8
LIFT LINKAGE ................................................................................................................................................. 5-2
LOAD WHEELS ............................................................................................................................................... 5-3
TANDEM ..................................................................................................................................................... 5-4

A485 ©2014 Yale Materials Handling Corporation 5-1

G12339 04-12

LIFT LINKAGE (FIGURE 5-1)

ITEM PART NO. DESCRIPTION QTY

1 582023893 Rocker Arm Assembly (520 mm) ........................................................................ 1
1 582023894 Rocker Arm Assembly (560 mm) ........................................................................ 1
1 582023895 Rocker Arm Assembly (670 mm) ........................................................................ 1
2 582023898 Shaft (Front Fork Frame Pivot) ........................................................................... 2
3 582023897 Shaft (Pull Rod Pivot) ......................................................................................... 2
4 582023896 Shaft (Drive Frame Pivot) ................................................................................... 2
5 582017793 Bushing ............................................................................................................... 6
6 582007824 Capscrew ............................................................................................................ 6
7 449076005 Grease Fitting ..................................................................................................... 6
8 580059476 Load Wheel (Standard Single) (FG12340 [Page 5-3])...................................... 2
8 580064668 Load Wheel (Standard, Tandom) (FG12341 [Page 5-4]).................................. 2
8 582015729 Load Wheel (Poly Single Roller) (FG12340 [Page 5-3]).................................... 2
8 582015728 Load Wheel (Poly Tandom) (FG12341 [Page 5-4])........................................... 2
9 580063754 Axle (Pin) ............................................................................................................ 2
10 449034030 Roll Pin ............................................................................................................... 2
11 582023899 Shaft (Rear Fork Pivot) ....................................................................................... 2
12 582014374 Capscrew ............................................................................................................ 2

5-2 ©2014 Yale Materials Handling Corporation A485

 05-12 G12340

LOAD WHEELS (FIGURE 5-2)

KEY:
A: Standard
B: PU
QTY
ITEM PART NO. DESCRIPTION A B
1 273011400 Bushing ...................................................................................................... 4 ..
1 582015707 Bushing ...................................................................................................... .. 4
2 580059454 Lever .......................................................................................................... 2 2
3 580064668 Load Wheel ................................................................................................ 2 ..
3 582015706 Roller .......................................................................................................... .. 2
4 950433907 Bearing Ball ........................................................................................... 2 ..
5 580059474 Load Wheel ............................................................................................ 1 ..
6 580064754 Spacer ................................................................................................... 1 ..
7 580064749 Bushing .................................................................................................. 2 ..
8 580064669 Capscrew ................................................................................................... 2 2

A485 ©2014 Yale Materials Handling Corporation 5-3

G12341 05-12

LOAD WHEELS (FIGURE 5-3)

TANDEM

KEY:
A: Standard
B: PU
QTY
ITEM PART NO. DESCRIPTION A B
1 273011400 Bushing ...................................................................................................... 4 ..
1 582015707 Bushing ...................................................................................................... .. 4
2 580053822 Lever .......................................................................................................... 2 2
3 580064740 Washer ....................................................................................................... 4 4
4 580059462 Rocker Plate ............................................................................................... 4 4
5 272046300 Bushing ...................................................................................................... 4 ..
5 582015704 Bushing ...................................................................................................... .. 4
6 580059464 Capscrew ................................................................................................... 4 ..
7 580059476 Load Wheel ................................................................................................ 4 ..
7 582015705 Roller .......................................................................................................... .. 4
8 580064749 Bushing .................................................................................................. 2 ..
9 950433907 Bearing Ball ........................................................................................... 2 ..
10 580059473 Roller ..................................................................................................... 1 ..
11 580059475 Spacer ................................................................................................... 1 ..

5-4 ©2014 Yale Materials Handling Corporation A485

 05-12 G12341

NOTES

A485 ©2014 Yale Materials Handling Corporation 5-5

G12345 08-12

FORKS AND BATTERY FRAMES (FIGURE 5-4)

218 MM BATTERY FRAME

5-6 ©2014 Yale Materials Handling Corporation A485

 08-12 G12345

FORKS AND BATTERY FRAMES

218 MM BATTERY FRAME
KEY:
A: 520 mm Wide x 218 mm Battery Frame
B: 560 mm Wide x 218 mm Battery Frame
C: 670 mm Wide x 218 mm Battery Frame
QTY
ITEM PART NO. DESCRIPTION A B C
1 550037049 Fork Frame (Standard 923 mm Length) ............................................ 1 .. ..
1 550037050 Fork Frame (Standard 1023 mm Length) .......................................... 1 .. ..
1 550037051 Fork Frame (Standard 1173 mm Length) .......................................... 1 .. ..
550037052 Fork Frame (Standard 923 mm Length) ............................................ .. 1 ..
1 550037053 Fork Frame (Standard 1023 mm Length) .......................................... .. 1 ..
1 550037054 Fork Frame (Standard 1173 mm Length) .......................................... .. 1 ..
1 550037055 Fork Frame (Standard 923 mm Length) ............................................ .. .. 1
1 550037056 Fork Frame (Standard 1023 mm Length) .......................................... .. .. 1
1 550037057 Fork Frame (Standard 1173 mm Length) .......................................... .. .. 1
1 550037058 Fork Frame (Tandom 923 mm Length) ............................................. 1 .. ..
1 550037059 Fork Frame (Tandom 1019 mm Length) ........................................... 1 .. ..
1 550037060 Fork Frame (Tandom 1171 mm Length) ........................................... 1 .. ..
1 550037061 Fork Frame (Tandom 923 mm Length) ............................................. .. 1 ..
1 550037062 Fork Frame (Tandom 1019 mm Length) ........................................... .. 1 ..
1 550037063 Fork Frame (Tandom 1171 mm Length) ........................................... .. 1 ..
1 550037064 Fork Frame (Tandom 923 mm Length) ............................................. .. .. 1
1 550037065 Fork Frame (Tandom 1019 mm Length) ........................................... .. .. 1
1 550037066 Fork Frame (Tandom 1171 mm Length) ........................................... .. .. 1
1 550054433 Fork Frame (Standard 973 mm Length) ............................................ 1 .. ..
1 550054434 Fork Frame (Standard 1125 mm Length) .......................................... 1 .. ..
1 550054435 Fork Frame (Standard 973 mm Length) ............................................ .. 1 ..
1 550054436 Fork Frame (Standard 1125 mm Length) .......................................... .. 1 ..
1 550054437 Fork Frame (Standard 973 mm Length) ............................................ .. .. 1
1 550054438 Fork Frame (Standard 1125 mm Length) .......................................... .. .. 1

A485 ©2014 Yale Materials Handling Corporation 5-7

G12346 08-12

FORKS AND BATTERY FRAMES (FIGURE 5-5)

290 MM BATTERY FRAME

5-8 ©2014 Yale Materials Handling Corporation A485

 08-12 G12346

FORKS AND BATTERY FRAMES

290 MM BATTERY FRAME
KEY:
A: 520 mm Wide x 290 mm Battery Frame
B: 560 mm Wide x 290 mm Battery Frame
C: 670 mm Wide x 290 mm Battery Fame
QTY
ITEM PART NO. DESCRIPTION A B C
1 550041385 Fork Frame (Standard 923 mm Length) ............................................ 1 .. ..
1 550041386 Fork Frame (Standard 1023 mm Length) .......................................... 1 .. ..
1 550041387 Fork Frame (Standard 1173 mm Length) .......................................... 1 .. ..
1 550041394 Fork Frame (Tandom 923 mm Length) ............................................. 1 .. ..
1 550041395 Fork Frame (Tandom 1019 mm Length) ........................................... 1 .. ..
1 550041396 Fork Frame (Tandom 1171 mm Length) ........................................... 1 .. ..
1 550041388 Fork Frame (Standard 923 mm Length) ............................................ .. 1 ..
1 550041389 Fork Frame (Standard 1023 mm Length) .......................................... .. 1 ..
1 550041390 Fork Frame (Standard 1173 mm Length) .......................................... .. 1 ..
1 550041397 Fork Frame (Tandom 923 mm Length) ............................................. .. 1 ..
1 550041398 Fork Frame (Tandom 1019 mm Length) ........................................... .. 1 ..
1 550041399 Fork Frame (Tandom 1171 mm Length) ........................................... .. 1 ..
1 550041391 Fork Frame (Standard 923 mm Length) ............................................ .. .. 1
1 550041392 Fork Frame (Standard 1023 mm Length) .......................................... .. .. 1
1 550041393 Fork Frame (Standard 1173 mm Length) .......................................... .. .. 1
1 550041400 Fork Frame (Tandom 923 mm Length) ............................................. .. .. 1
1 550041401 Fork Frame (Tandom 1019 mm Length) ........................................... .. .. 1
1 550041402 Fork Frame (Tandom 1171 mm Length) ........................................... .. .. 1
1 550054439 Fork Frame (Standard 973 mm Length) ............................................ 1 .. ..
1 550054440 Fork Frame (Standard 1125 mm Length) .......................................... 1 .. ..
1 550054441 Fork Frame (Standard 973 mm Length) ............................................ .. 1 ..
1 550054442 Fork Frame (Standard 1125 mm Length) .......................................... .. 1 ..
1 550054443 Fork Frame (Standard 973 mm Length) ............................................ .. .. 1
1 550054444 Fork Frame (Standard 1125 mm Length) .......................................... .. .. 1

A485 ©2014 Yale Materials Handling Corporation 5-9

G12346 08-12

NOTES

5-10 ©2014 Yale Materials Handling Corporation A485

 SECTION 6

6 NUMERICAL INDEX
 NUMERICAL INDEX

SECTION 6
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

015120400 1-21 12 3-6 5 524144372 3-9 10 550041400 5-9 1

019327000 4-5 11 449021010 1-19 4 524149840 1-25 19 550041401 5-9 1
052645100 4-3 4 449034028 1-19 14 524149841 1-25 19 550041402 5-9 1
053293800 3-3 9 449034030 5-2 10 524149842 1-25 20 550047639 1-3 2
060023500 2-9 16 449076005 5-2 7 524149843 1-25 21 550047640 1-3 8
272006400 3-5 15 500383916 2-10 20 524162256 1-15 5 550054433 5-7 1
272008800 1-4 4 2-10 28 524163225 1-21 4 550054434 5-7 1
1-7 18 501737903 1-4 8 524163228 1-21 3 550054435 5-7 1
272015100 3-5 16 501802902 1-11 6 524163229 1-21 2 550054436 5-7 1
272027800 3-5 14 504057775 2-5 6 524208881 1-15 1 550054437 5-7 1
272046300 1-19 11 504058760 2-4 524229169 1-5 1 550054438 5-7 1
5-4 5 2-5 3 524229173 1-7 1 550054439 5-9 1
272074600 1-5 5 504059719 2-4 4 524229230 1-4 1 550054440 5-9 1
272131500 4-5 3 504059730 2-9 9 524292775 3-9 17 550054441 5-9 1
272213500 1-15 4 2-10 23 524299833 1-25 8 550054442 5-9 1
272330200 1-7 2 2-10 24 524338448 3-9 23 550054443 5-9 1
3-5 9 2-10 25 550037049 5-7 1 550054444 5-9 1
272347600 1-11 9 2-10 26 550037050 5-7 1 550061329 3-3 1
272394400 3-5 6 2-10 27 550037051 5-7 1 3-9
272468300 1-8 8 2-10 29 550037052 5-7 580003615 1-7 5
273011400 5-3 1 2-10 30 550037053 5-7 1 580007568 1-7 4
5-4 1 504225227 1-7 14 550037054 5-7 1 580008011 3-5 10
277269200 4-5 7 504236269 2-11 3 550037055 5-7 1 580011991 3-9 1
277467700 1-8 4 505975593 2-9 3 550037056 5-7 1 580012962 3-9 13
3-5 4 506726504 2-5 9 550037057 5-7 1 580012967 3-9
296320455 2-4 1 506726507 1-19 17 550037058 5-7 1 580012968 3-9
296320456 2-4 5 1-22 6 550037059 5-7 1 580012969 3-9 9
312850032 1-11 20 518445601 2-9 5 550037060 5-7 1 580012970 3-9 6
316534106 4-3 4 518445602 2-9 7 550037061 5-7 1 580015166 1-7 3
449001053 1-19 3 518445605 2-9 5 550037062 5-7 1 1-11 8
449001056 1-8 3 518445610 2-9 7 550037063 5-7 1 3-3 10
449001104 1-4 2 518791613 1-11 15 550037064 5-7 1 580015428 3-5 8
449001230 1-25 9 518801683 1-7 12 550037065 5-7 1 580015429 1-8 2
449001389 1-19 7 518803660 2-4 6 550037066 5-7 1 3-5 3
449007010 3-5 7 518805626 1-5 7 550041385 5-9 1 580017058 3-5 11
449015002 1-11 17 519739830 2-4 2 550041386 5-9 1 580019097 2-9 13
3-5 20 519739834 2-4 7 550041387 5-9 1 580019098 2-9 13
449015011 1-4 3 519739845 2-4 3 550041388 5-9 1 580019107 2-9 8
1-21 7 520035820 3-5 13 550041389 5-9 1 2-9 13
449015014 2-3 12 520035837 2-10 19 550041390 5-9 1 2-11 1
449015036 1-11 11 520051896 1-8 7 550041391 5-9 1 580019139 2-9 18
449015115 1-7 16 520202601 2-9 2 550041392 5-9 1 580019353 2-9 4
1-19 5 520202604 2-9 2 550041393 5-9 1 2-9 10
449015135 1-8 6 520202606 2-9 2 550041394 5-9 1 580019665 2-6 2
449021001 1-3 4 524139006 3-9 11 550041395 5-9 1 580023593 1-25
2-3 11 524139322 3-9 550041396 5-9 1 580026296 3-9 16
449021003 1-5 8 524140514 3-5 2 550041397 5-9 1 580026810 2-9 15
1-8 5 524142771 1-3 7 550041398 5-9 1 580026824 3-9 10
1-11 16 524143269 2-5 4 550041399 5-9 1 580027572 1-25

A485 ©2014 Yale Materials Handling Corporation 6-1

NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

580027573 2-3 10 580056004 2-9 10 580062241 1-21 6 582007130 3-9 14

2-5 10 580056006 2-9 10 580062385 1-21 5 582007131 3-9 7
580028972 4-7 13 580056997 4-3 1 580062388 2-10 18 582007134 3-9 21
580032373 1-5 3 4-5 580063472 1-7 13 582007824 5-2 6
580034974 3-9 4 580057732 1-11 19 580063754 5-2 9 582010614 1-25 16
580035031 2-9 11 580057830 1-5 4 580064007 4-7 1 582010615 1-25 10
580035032 2-9 12 580058190 1-19 18 580064011 4-7 3 582010616 1-25 1
580035034 2-9 6 1-22 7 580064012 4-7 3 582013368 4-3 2
2-9 11 580058549 1-11 5 580064668 5-2 8 4-7
2-9 12 580058745 1-11 5-3 3 582014173 4-3 5
2-10 21 580058771 1-11 3 580064669 5-3 8 582014374 5-2 12
2-10 22 580059454 5-3 2 580064740 5-4 3 582014462 2-6 4
2-11 2 580059462 5-4 4 580064744 1-3 16 582014940 3-3 11
2-11 4 580059464 5-4 6 580064749 5-3 7 582014985 1-27 8
580035444 1-4 7 580059473 5-4 10 5-4 8 2-3 7
580035673 2-5 13 580059474 5-3 5 580064754 5-3 6 582014986 1-27 9
580037179 1-17 6 580059475 5-4 11 580067791 1-11 14 2-3 6
580038175 3-9 3 580059476 5-2 8 2-3 14 582014987 1-27 10
580038997 2-9 14 5-4 7 2-6 7 2-3 5
580039194 2-9 18 580060015 4-3 7 3-3 7 582015129 2-3 8
580039490 2-9 4 580060091 4-5 10 580071215 3-6 6 582015143 2-3 18
580039491 2-9 4 580060092 4-5 9 580071216 1-7 7 2-5 14
580039499 2-9 8 580060093 4-5 8 580071218 1-7 11 582015474 4-7 2
2-11 1 580060095 4-5 6 580072437 1-7 17 582015475 4-7 4
580039500 2-9 8 580060127 3-5 5 580072438 1-7 6 582015477 4-7
2-11 1 580060128 3-5 12 580072439 1-7 10 582015478 4-7 10
580040456 2-9 6 580060349 1-5 2 580072440 1-7 8 582015479 4-7 11
2-9 11 580060350 1-5 6 580072533 3-5 1 582015480 4-7 12
2-9 12 580060351 1-8 9 580072781 1-7 9 582015481 4-7 6
2-10 21 580060352 1-8 1 580073754 1-11 4 582015489 4-7 7
2-10 22 580060355 1-7 15 580079167 3-9 18 582015490 4-7 7
2-11 2 580060389 3-9 12 580082841 3-9 2 582015491 4-7 8
2-11 4 580060506 2-5 5 580084947 2-3 17 582015492 4-7
580040811 1-11 18 580060907 1-4 5 2-5 12 582015493 4-7 8
580046203 3-5 17 1-11 10 580085623 1-12 1 582015494 4-7 9
580047636 3-3 8 1-19 9 580093279 4-3 3 582015498 4-7 5
580047714 1-3 13 1-19 12 4-4 2 582015519 1-17 5
4-3 6 3-6 7 580096589 2-3 13 1-22 4
4-4 3 580061113 1-11 2 580096845 2-6 4 582015540 1-30 2
580047919 2-5 11 580061114 1-11 7 582002209 4-3 8 582015541 1-30 3
580049231 1-12 2 580062118 2-9 6 582002425 1-22 2 582015542 1-30 6
580051704 2-9 17 2-10 21 1-25 582015543 1-30 5
580053759 1-19 8 2-10 22 582003607 4-5 12 582015545 1-30 7
1-21 1 2-11 2 582003762 1-25 11 582015549 1-29 4
580053822 5-4 2 2-11 4 582003765 1-25 14 582015550 1-29 3
580055434 3-9 10 580062157 1-19 2 582003769 1-25 12 582015551 1-29 8
580055631 1-11 13 580062231 1-21 9 582003772 1-25 13 582015553 1-27 4
2-3 15 580062232 1-21 10 582003774 1-25 15 1-29 1
2-6 6 580062233 1-21 11 582003775 1-25 17 582015704 5-4 5
3-3 6 580062234 1-21 8 582005203 3-9 8 582015705 5-4 7
3-6 9 580062235 1-21 13 582007128 3-9 10 582015706 5-3 3

6-2 ©2014 Yale Materials Handling Corporation A485

 NUMERICAL INDEX
NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

582015707 5-3 1 582017963 3-6 3 582023899 5-2 11 582038703 1-19 16

5-4 1 582017964 3-6 2 582024629 3-3 2 1-22 5
582015728 5-2 8 582017986 1-27 2 582024630 1-11 1 751194100 2-9 1
582015729 5-2 8 1-29 582024754 1-30 4 912331301 1-15 2
582015753 3-9 10 1-30 582024756 1-27 5 931013904 3-6 8
582015754 3-9 10 582018029 1-27 7 1-29 5 931013907 1-3 11
582015819 1-27 12 582019749 2-5 2 582024757 1-27 6 1-11 12
582015887 1-27 11 582020031 1-3 14 1-29 13 2-3 16
582015888 1-27 11 582020032 1-3 12 582024762 1-27 3 2-6 5
582015889 1-27 11 582020033 1-3 9 1-29 2 3-3 5
582015890 1-27 11 582020034 1-3 10 1-30 1 932200901 3-9 22
582016205 2-6 3 582021526 2-3 4 582025138 2-6 8 932200902 3-5 19
582017021 1-17 1 2-11 582025139 2-5 1 932200905 3-5 18
582017022 1-17 1 582021567 1-17 2 582025140 2-6 1 932200907 3-6 4
582017090 1-17 4 582021568 1-17 3 582025141 2-9 932201907 1-3 3
582017793 5-2 5 582023893 5-2 1 582025170 1-15 3 932202907 1-22 3
582017901 1-19 10 582023894 5-2 1 582025172 1-15 7 932202909 1-4 6
582017902 1-19 13 582023895 5-2 1 582025173 1-15 8 937100904 2-5 7
582017903 1-19 15 582023896 5-2 4 582027525 3-9 940004902 3-9 15
582017904 1-19 6 582023897 5-2 3 582027529 3-9 19 950433907 5-3 4
582017961 3-3 4 582023898 5-2 2 582027968 3-9 5-4 9
582017962 3-6 1

A485 ©2014 Yale Materials Handling Corporation 6-3

NUMERICAL INDEX
NUMERICAL INDEX (continued)
NOTES

6-4 ©2014 Yale Materials Handling Corporation A485

 SECTION 7

7 USER SUPPORT INFORMATION

 CONTENTS

SECTION 7
USER SUPPORT INFORMATION

DESCRIPTION PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 7-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 7-2
OPERATOR TRAINING .................................................................................................................................. 7-2
SERVICE TRAINING COURSE ...................................................................................................................... 7-2
SERVICE TRAINING MATERIALS ................................................................................................................. 7-2

A485 ©2014 Yale Materials Handling Corporation 7-1

USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained – incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE

3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011

7-2 ©2014 Yale Materials Handling Corporation A485

Yale Materials Handling Corporation 550057257
1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 03/2014
Greenville, NC 27834-2011