CAT® BATTERIES – QUICK REFERENCE
Cat Batteries
                                                                                                     Cat Premium High Output Features
• Premium High Output (PHO):              • Maintaining Battery Inventory:
  Built to stringent Caterpillar®           Utilize first-in, first-out system to       • Vibration is the number one cause of battery failure in earth-moving or off-
  specifications to meet 5 demanding        ensure fresh batteries. Shelf life for        highway applications. PHO batteries meet stringent 100-hour vibration and
  performance tests.                                     Maintenance Free batteries       post vibration discharge tests, with no damaged internal/external components
  Recommended for the                                    is approximately 1-year          or loss of capacity or electrolyte.
  toughest applications.                                 from ship date, can be
  Industry’s highest CCA                                 doubled if charged at the
  ratings (8D/4D/31).                                    end of the one-year period.    • Thicker posts
  Vibration resistance is                                GSL wet batteries with
  5-times the Industry                                   vent caps, have a shelf life   • Thicker/heavier connectors and
  standard. Standard                                     of six months which can be       straps are cast into the plates
  equipment in Cat                                       doubled if charged at end
  machines and engine                                    of 6-month period. Only one    • Thicker and more dense paste
  gen-sets.                                 recharge is recommended.
• General Service Line (GSL):             • Dry Batteries: Have indefinite shelf        • Positive & negative plates are
  Premium batteries ideal for               life, but if stored over one year, boost      anchored to container bottom and
  automotive, light truck, recreational     charging may be needed after filling.         locked at the top.
  and commercial applications. Do not       Dry batteries “self-activate” when
  have extensive plate/grid anchoring,      filled with electrolyte, which is
  reinforced case, 100-hour vibration       recommended only at the time of             • Heavy-Duty Grids: Full-frame
  resistance and SAE 2185 life cycle        sale. Secure Vent caps to prevent             power path design
  capability of a PHO battery.              entry of debris or moisture.                  - No sharp edges – eliminates short
                                                                                            circuits
                                                                                          - Maintenance free calcium/lead
                                                                                            alloy grids – less gassing &
                                                                                            minimal water loss                                      Cat
                                                                                          - Higher paste density – active
                                                                                            material stays on longer – longer
                                                                                            life
                                                                                          - High technology grid design
                                                                                            requires less plates while providing
                                                                                            Industry’s highest cold cranking amp
                                                                                            capability
                                                                                                                                              Competitors
                                Always wear proper eye protection when working around batteries
                              Battery Ratings                                                                                       Battery Accessories
 • Cold Cranking Amps (CCA):                   0º F (–18º C) can deliver as power for
   Discharge load in amperes which a           30-seconds and maintain minimum                 4C5637 – Group 31 charging posts for stud terminals 4C5638—screw in charging
   new fully charged battery at 0º F           voltage of 9.0 volts.                            posts for side terminals
   (–18º C) can deliver as power for 30-     • IEC CCA: Discharge load in amperes              7N0060 – Extra Vent Caps for dry batteries. Booster Cables: 4C4933 12’ (3,658 mm)
   seconds and maintain a minimum              which a new fully charged battery at             4C4937 20’ (6,096 mm)
   voltage of 7.2 volts. CCA Rating is the     0º F (–18º C) can deliver as power for          Heavy Duty Commercial Fast Chargers: 4C4921 (110V) 4C4910 (220V) Battery Cable
   universal way to rate and compare           60-seconds and maintain minimum                  Repair Kit: 6V3025
   batteries. Rating is stamped in bold        voltage of 8.4 volts.
   lettering on hazardous warning label.     • Reserve Capacity Minutes (RC):
 • Cranking Amp (CA): Is at a warmer           Number of minutes a new fully
   temperature of 32º F (-1.1º C)              charged battery at 80ºF (27ºC) can be                   Selecting a New Battery for Replacement
 • Marine Cranking Amps (MCA):                 discharged at 25 amperes and               • Battery should meet or exceed OEM’s CCA requirements. Check Cat Cross
   Discharge load in amperes which a           maintain a minimum voltage of 10.5           Reference Manual (PEGP7801-05 – also available on cat.com batteries web site)
   new fully charged battery at 32º F          volts. Reserve capacity provides             or vehicle operator’s manual.
   (-1.1º C) can deliver for 30 seconds        emergency power for the ignition,          • Sell a Maintenance Free Battery, if battery installed in a seasonal piece of
   and maintain at least 1.2 volts per         lights, etc., if the battery recharging      equipment.
   cell (7.2 volts for 12-volt battery)        system fails.                              • Make sure cables and battery tray are clean and in good condition. Battery should
   [MCA=Cold Cranking Amp (CCA)              • Amp Hour Rating at 20 hours:                 rest level in tray with no debris underneath. Use proper battery hold-downs,
   rating divided by 0.8.]                     Battery’s electrical storage capacity. A     tightened until snug. Do not tightened to the point it will distort or crack battery
 • DIN CCA: Discharge load in amperes          100 amp/hr capacity battery delivers         cover or case. Properly torque cables and ground strap.
   which a new fully charged battery at        5 amperes for 20 hours (amp/hr             • Check that vehicle electrical system (starter/alternator and voltage regulator) is
                                               divided by 20 = amps per hour)               operating within specifications. Make sure battery terminals will clear hood or
                                                                                            cover, before closing.
                        At Time of Delivery
                                                                                          If battery installed in a deep cycle and/or marine application, select a
 • Battery Voltage: Check with                 but no more than 14.6 volts at 68ºF
                                                                                          Deep Cycle battery:
   voltmeter (part #4C6600). A fully-          (20ºC)
   charged 12-volt battery has an            • Filling a Dry Battery: Fill batteries
                                                                                          BCI       Deep Cycle      Cold            Marine
   open circuit voltage of between             to the proper levels. Typically 1/2”       Group    Batteries Cat  Cranking         Cranking
                                               (12.7mm) above the plates. Don’t           Size        Part No.   Amps (CCA)       Amps (MCA)                           Description
   12.6 and 12.75 voltage (8-volt is
                                                                                          8D         153-5720 PHO 1500                1875         Maintenance Free-No Vent Caps
   8.27 & above. 6-volt is 6.20 &              under or over fill.
                                                                                          8D *       152-7242         1150            1438         Valve Regulated Lead Acid Gel Cell Sealed Battery-Maintenance Free
   above). Recharge a 12-volt battery        • Cat Digital Battery Analyzer (part
                                                                                          4D         153-5710 PHO 1400                1750         Maintenance Free-No Vent Caps
   if below 12.4 volts.                        #177-2330): Determines within 20-
                                                                                          4D *       152-8006         970             1213         Valve Regulated Lead Acid Gel Cell Sealed Battery-Maintenance Free
 • AGM and GEL Batteries:                      seconds whether a 12 or 6-volt             31         175-4360 PHO     710              888         Maintenance Free. Stud Terminals. Deep Cycle-Starting
   Important alternator and charging           battery is bad or in need of a             31         175-4370 PHO     825             1031         Maintenance Free. Stud Terminals Dual Purpose Starting/Deep Cycle
   instructions: 12-volt GEL Batteries         recharge. No need to remove                31         250-0480 PHO     710              888         Maintenance Free. Dual Top Mounted Terminals. Stud & SAE. Deep Cycle
   charge to 13.8 volts but no more            battery from machine, engine or            24M        8C3638           650              812         Maintenance Free. Dual Terminal. Marine Starting
   than 14.1 volts at 68ºF (20ºC). AGM         vehicle. Checks percentage of              27M        8C3639           625              781         Deep Cycle Antimony Grids. Dual Terminals
   batteries charge to 14.4 volts              state of charge, condition of              8V         8C3640           980             1225         8 Volt. Low Maintenance, Low Antimony Grids. Shipped Dry
                                               battery and battery voltage.               * Valve Regulated batteries. One a UL Recognized Component and one I.C.C.O., I.M.D.E., I.A.T.A., and D.O.T. Air Transportable Approved
PEWJ0115                                                Printed in USA                                              © 2005 Caterpillar                                                                  All Rights Reserved