Process Documents
Volume One
Total Volumes: One
Total Pages: 13
Product Name: LED TV
Product Model: KL32GT616U
Panel Model: BOE-HV320WX2-201
Panel P/N: 72000082YTK
Contents: SKD Assembly Instruction
Author : WEI DONG
DATE： QCT 15th, 2012
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Product LED TV Model NO. KL32GT616U
Konka Group CO., LTD.
File NO. KL32GT616U -ZZ-GZP Revision 00
Processing Flow Diagram
Key board
Processing
AC and Signal
Power Switch input Testing QC
Processing
N
Y
Repair N
Repair
Panel Y
Back Cabinet
Processing
Fixing
Plates Sticking
Brackets
Appearance
Fixing
Aging Inspection
N
Main Board
Repair
Fixing
Y
Adjust
Speakers TV Set and
Processing Accessories
Packing
Cables
Plugging
Sealing
Warehouse
Checked
Prepared by Checked by Approved by Prepared by
by
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Product LED TV Model NO. KL32GT616U
Konka Group CO., LTD.
File NO. KL32GT616U -ZZ-GZP Revision 00
Procedure Key board Processing Staffing
SKD Assembly Instruction
Tools Page 1/13
NO. Material P/N Qty Processing Instructions and Requirements
1 Lens 36059109 1
2 Remote Board Ass’y 1
1. Place the Lens to front cabinet as fig..
3 5-pin Cable 26009613 1 2. Install the Remote board Ass’y to the Front Cabinet
as fig.
4
Schematic Diagram
36059109
26009613
Prepared by Checked by Approved by Date
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Product LED TV Model NO. KL32GT616U
Konka Group CO., LTD.
File NO. KL32GT616U -ZZ-GZP Revision 00
Procedure Key board Processing Staffing
SKD Assembly Instruction
Tools Page 2/13
NO. Material P/N Qty Processing Instructions and Requirements
1 Key board unit 1
2 Key board bracket 36060836 1
1. Install the Key board Unit to Press Button as fig..
3 Press Button 36057617 1
2. Fix the Key board Ass’y to the Key board bracket
4
Schematic Diagram
Prepared by Checked by Approved by Date
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Product LED TV Model NO. KL32GT616U
Konka Group CO., LTD.
File NO. KL32GT616U-ZZ-GZP Revision 00
Procedure Key board Processing Staffing
SKD Assembly Instruction
Tools Page 3/13
NO. Material P/N Qty Processing Instructions and Requirements
1 Key board Ass’y 1
2 5-pin Cable 26009613 1
1. Install the Key board Ass’y to F/C as fig.
3 6-pin Cable 26010631 1
Schematic Diagram
26010631
26009613
Prepared by Checked by Approved by Date
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Product LED TV Model NO. KL32GT616U
Konka Group CO., LTD.
File NO. KL32GT616U-ZZ-GZP Revision 00
Procedure Power Switch Processing Staffing
SKD Assembly Instruction
Tools Page 4/13
NO. Material P/N Qty Processing Instructions and Requirements
1 Power switch unit 1
2 Power button 36051487 1
1. Install the Power Button to the power switch unit.
3 WIRE TIE 36003210 1
Schematic Diagram
36003210
36051487
Power switch unit
Prepared by Checked by Approved by Date
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Product LED TV Model NO. KL32GT616U
Konka Group CO., LTD.
File NO. KL32GT616U-ZZ-GZP Revision 00
Procedure Panel Processing Staffing
SKD Assembly Instruction
Tools Page 5/13
NO. Material P/N Qty Processing Instructions and Requirements
1 FFC Cable 28007410 1
Schematic Diagram
28007410
Prepared by Checked by Approved by Date
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Product LED TV Model NO. KL32GT616U
Konka Group CO., LTD.
File NO. KL32GT616U-ZZ-GZP Revision 00
Procedure Bracket Processing Staffing
SKD Assembly Instruction
Tools Page 6/13
NO. Material P/N Qty Processing Instructions and Requirements
1 Bracket 37021446 1
1. Stick the Insulation sheet to the bracket as fig.
2 Insulation sheet 36059615 1
2. Install the bracket to middle cabinet as fig.
3 Connected bracket 37021445 1 3. Fix the connected bracket, bracket and middle cabinet with
Tapping screw tapping screws as fig.
4 38000200 3
ST3X10
Schematic Diagram
36059615 37021446
37021445
38000200
Prepared by Checked by Approved by Date
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Product LED TV Model NO. KL32GT616U
Konka Group CO., LTD.
File NO. KL32GT616U-ZZ-GZP Revision 00
Main board unit
Procedure Staffing
SKD Assembly Instruction Processing
Tools Page 7/13
NO. Material P/N Qty Processing Instructions and Requirements
1 Main board unit 1
Machine screw 1. Fix the Main board unit to middle cabinet with screws as
2 38000233 6
M3X5 fig.
3
Schematic Diagram
Prepared by Checked by Approved by Date
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Product LED TV Model NO. KL32GT616U
Konka Group CO., LTD.
File NO. KL32GT616U-ZZ-GZP Revision 00
Speakers Processing&
Procedure Staffing
SKD Assembly Instruction connecting cables
Tools Page 8/13
NO. Material P/N Qty Processing Instructions and Requirements
1 Speaker 29002441 2 1. Install speakers unit to middle cabinet as fig.
2. 6-pin cable from key board xs6201 to main board xs645
2 4-Pin cable 26010290 1 3. 5-pin cable from key board to remote board
4. FFC cable from panel to main board xs501
3 5. Speaker cable to main board xs201
6. 2-pin cable from switch to main board xs901
Schematic Diagram
Prepared by Checked by Approved by Date
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Product LED TV Model NO. KL32GT616U
Konka Group CO., LTD.
File NO. KL32GT616U-ZZ-GZP Revision 00
Procedure Bracket Processing Staffing
SKD Assembly Instruction
Tools Page 9/13
NO
Material P/N Qty Processing Instructions and Requirements
.
1 Bracket 37020158 2
Tapping screw
2 38000168 4 1. Fix the brackets to middle cabinet with screws as fig.
ST4X10
Schematic Diagram
37020158
38000168
Prepared by Checked by Approved by Date
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Product LED TV Model NO. KL32GT616U
Konka Group CO., LTD.
File NO. KL32GT616U-ZZ-GZP Revision 00
Procedure Back Cabinet Processing Staffing
SKD Assembly Instruction
Tools Page 10/13
NO
Material P/N Qty Processing Instructions and Requirements
.
1 Model plate 36061821 1
2 Side AV plate 36060672 1
1. Stick plates on back cabinet as fig
3 Back AV plate 36060673 1
Schematic Diagram
36061821
36060673
36060672
Prepared by Checked by Approved by Date
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Product LED TV Model NO. KL32GT616U
Konka Group CO., LTD.
File NO. KL32GT616U-ZZ-GZP Revision 00
Procedure Back Cabinet Processing Staffing
SKD Assembly Instruction
Tools Page 11/13
NO
Material P/N Qty Processing Instructions and Requirements
.
1 Bracket 37018958 2
2 Insulation sheet 36059614 1
1. Stick the insulation sheet on the back cabinet as fig.
Tapping screw 2. Fix the bracket to back cabinet with screws as fig.
3 38000168 2
ST4X10
Schematic Diagram
36059614
37018958
Prepared by Checked by Approved by Date
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Product LED TV Model NO. KL32GT616U
Konka Group CO., LTD.
File NO. KL32GT616U-ZZ-GZP Revision 00
Procedure Back Cabinet Processing Staffing
SKD Assembly Instruction
Tools Electric Screwdriver Page 12/13
NO. Material P/N Qty Processing Instructions and Requirements
Tapping screw
1 38003240 10
ST4X12
Tapping screw 1. Fix back cabinet to middle cabinet with screws as fig.
2 38003232 1
ST4X10
Schematic Diagram
38003240
38003232
Prepared by Checked by Approved by Date
PDF 文件使用 "pdfFactory Pro" 试用版本创建 www.fineprint.cn
Product LED TV Model NO. KL32GT616U
Konka Group CO., LTD.
File NO. KL32GT616U-ZZ-GZP Revision 00
Procedure Main Board Processing Staffing
SKD Assembly Instruction
Tools Electric Screwdriver Page 13/13
NO. Material P/N Qty Processing Instructions and Requirements
Machine screw
1 38004193 2
M3X3
Tapping screw
2 38003245 1
ST4X30
Schematic Diagram
Prepared by Checked by Approved by Date
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