This document provides test values for diesel fuel injection equipment from Zexel with assembly number 104739-4010. It includes specifications for nozzle opening pressure, injection pipe dimensions, transfer pump pressure, pump speed, injection quantity, oil temperature, and other parameters. The values are provided for testing conditions including full load delivery, governing, idle, start, stop, and overflow. Tolerances for minimum and maximum values are listed along with the actual measured values.
This document provides test values for diesel fuel injection equipment from Zexel with assembly number 104739-4010. It includes specifications for nozzle opening pressure, injection pipe dimensions, transfer pump pressure, pump speed, injection quantity, oil temperature, and other parameters. The values are provided for testing conditions including full load delivery, governing, idle, start, stop, and overflow. Tolerances for minimum and maximum values are listed along with the actual measured values.
This document provides test values for diesel fuel injection equipment from Zexel with assembly number 104739-4010. It includes specifications for nozzle opening pressure, injection pipe dimensions, transfer pump pressure, pump speed, injection quantity, oil temperature, and other parameters. The values are provided for testing conditions including full load delivery, governing, idle, start, stop, and overflow. Tolerances for minimum and maximum values are listed along with the actual measured values.
This document provides test values for diesel fuel injection equipment from Zexel with assembly number 104739-4010. It includes specifications for nozzle opening pressure, injection pipe dimensions, transfer pump pressure, pump speed, injection quantity, oil temperature, and other parameters. The values are provided for testing conditions including full load delivery, governing, idle, start, stop, and overflow. Tolerances for minimum and maximum values are listed along with the actual measured values.
Bosch Ass'y No. 9 460 614 253 Bosch Typecode Engine Type D070 Manufacturer DAIHATSU Edition date 13/05/08 (1)
1 Adjustment conditions CAT Designation Unit Set value min. max. Actual values OT Test oil ISO4113orSAEJ967 d 1404 Test oil P Test oil temperature degC 45 45 50 Nozzle 105780-0060 Bosch type code NP-DN0SD1510 Nozzle holder 105780-2150 P Opening pressure MPa 13 13 13.3 P Opening pressure kgf/cm2 133 133 136 Injection pipe 157805-7320 P Injection pipe mm 2-6-450 Inside diameter - outside diameter - length (mm) Joint assembly 157641-4720 Tube assembly 157641-4020 P Transfer pump pressure kPa 20 20 20 P Transfer pump pressure kgf/cm2 0.2 0.2 0.2 Direction of rotation (viewed from drive side) R Right
2 Adjustment specification 2.1 Full load delivery CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 1500 1500 1500 S Average injection quantity mm3/st. 20.2 19.7 20.7 S Difference in delivery mm3/st. 2 2 P Basic * P Oil temperature degC 50 48 52 CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 600 600 600 C Average injection quantity mm3/st. 18.1 15.6 20.6 About P Oil temperature degC 50 48 52 CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 1500 1500 1500 C Average injection quantity mm3/st. 20.2 19.2 21.2 C Difference in delivery mm3/st. 2.5 2.5 P Basic * P Oil temperature degC 50 48 52 CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 1800 1800 1800 C Average injection quantity mm3/st. 21.4 15.4 23.9 About P Oil temperature degC 50 48 52 2.2 Governing CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 1925 1925 1925 S Average injection quantity mm3/st. 8 7 9 S Difference in delivery mm3/st. 2 2 P Basic * P Oil temperature degC 50 48 52 CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 2100 2100 2100 C Average injection quantity mm3/st. 2 2 P Oil temperature degC 52 50 54 CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 1925 1925 1925 C Average injection quantity mm3/st. 8 6.5 9.5 C Difference in delivery mm3/st. 2.5 2.5 P Basic * P Oil temperature degC 50 48 52 2.3 Idle CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 450 450 450
C = Check value) OT = Outside Tolerance (X is set) 104739-4010 ZEXEL test values diesel fuel-injection equipment 07/07/21 20:36:59 Page 2
S Average injection quantity mm3/st. 8.8 7.8 9.8
S Difference in delivery mm3/st. 2 2 P Basic * P Oil temperature degC 48 46 50 CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 450 450 450 C Average injection quantity mm3/st. 8.8 7.3 10.3 C Difference in delivery mm3/st. 2.5 2.5 P Basic * P Oil temperature degC 48 46 50 2.4 Start CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 100 100 100 S Average injection quantity mm3/st. 24.7 22.7 26.7 About P Basic * P Oil temperature degC 48 46 50 Remarks Full CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 100 100 100 C Average injection quantity mm3/st. 24.7 22.2 27.2 About P Basic * P Oil temperature degC 48 46 50 Remarks Full 2.5 Stop CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 450 450 450 C Average injection quantity mm3/st. 0 0 0 P Oil temperature degC 48 46 50 Remarks Magnet OFF 2.6 Overflow CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 1500 1500 1500 C Overflow quantity cm3/min 690 560 820 P Oil temperature degC 50 48 52 2.7 Pump chamber pressure CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 1500 1500 1500 S Pressure kPa 412 392 432 S Pressure kgf/cm2 4.2 4 4.4 P Basic * P Oil temperature degC 50 48 52 CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 1250 1250 1250 C Pressure kPa 363 304 422 About C Pressure kgf/cm2 3.7 3.1 4.3 About P Oil temperature degC 50 48 52 CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 1500 1500 1500 C Pressure kPa 412 373 451 C Pressure kgf/cm2 4.2 3.8 4.6 P Basic * P Oil temperature degC 50 48 52 CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 1800 1800 1800 C Pressure kPa 471 412 530 About C Pressure kgf/cm2 4.8 4.2 5.4 About P Oil temperature degC 50 48 52 2.8 Timer CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 1500 1500 1500 S Timer stroke mm 2.4 2.2 2.6 P Basic * P Oil temperature degC 50 48 52
C = Check value) OT = Outside Tolerance (X is set) 104739-4010 ZEXEL test values diesel fuel-injection equipment 07/07/21 20:36:59 Page 3
CAT Designation Unit Set value min. max. Actual values OT
P Pump speed r/min 1250 1250 1250 C Timer stroke mm 1.4 0.8 2 About P Oil temperature degC 50 48 52 CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 1500 1500 1500 C Timer stroke mm 2.4 2 2.8 P Basic * P Oil temperature degC 50 48 52 CAT Designation Unit Set value min. max. Actual values OT P Pump speed r/min 1800 1800 1800 C Timer stroke mm 3.2 2.6 3.8 About P Oil temperature degC 50 48 52 2.9 Magnet CAT Designation Unit Set value min. max. Actual values OT C Max. applied voltage V 8 8 8 P Test voltage V 13 12 14 2.10 Additional device adjustment 2.10.1 Additional device 1 Name STOP LEVER ADJUSTMENT L=2.5~9mm
T=6~9N-m(0.6~0.9kgf-m) Adjustment of the stop lever
Adjust the bolt (B) so that the starting injection quantity is as specified, then fix using the nut. (A) Adjusting nut (Torque T) (B) Adjusting bolt (C) Starting injection quantity adjusting lever
3 Assembly dimension CAT Designation Unit Set value min. max. Actual values OT S K dimension mm 3.3 3.2 3.4 S KF dimension mm 7.06 6.96 7.16 S MS dimension mm 1.1 1 1.2 S Control lever angle alpha deg. 14.5 10.5 18.5 S Control lever angle beta deg. 38 33 43
C = Check value) OT = Outside Tolerance (X is set)
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