INSPECTION AND TEST PLAN - POT/PTFE BEARING
Delhi MRTS Project - Phase - II
BC - 21 - Qutub Minar to Gurgaon
Description : Fixing of POT/PTFE Bearing Revision : R 1
Design Review : Prepared By : Reviewed By :
Item of work to be Time & Frequency of Acceptance Criteria To be performed Verification Document
No. Method
Inspected or Tested Inspection / Test (spec., standard or other) by (position) H/W/ D Required
1 Cast Steel
Ultimate Tensile IS : 1030-1998 Gr.
1.1 As per IS: 1757 Once per source Manufacturer's Lab H MTC
Strength 280-520W
IS : 1030-1998 Gr.
1.2 Yield Stress As per IS: 1757 Once per source Manufacturer's Lab H MTC
280-520W
IS : 1030-1998 Gr.
1.3 Elongation(%) As per IS: 1757 Once per source Manufacturer's Lab H MTC
280-520W
As per Manufacturer's IS : 1030-1998 Gr.
1.4 Chemical Test Once per source Manufacturer's Lab H MTC
Lab 280-520W
IS : 9565, level 3
1.5 Ultrasonic Test IS : 9565 Once per source Manufacturer's Lab H MTC
No crack detectable
Elastomeric
2
Pad(Neoprene)
As per IS : 3400 (part IS : 3400 (Part II) Manufacturer's Lab MTC and Third
2.1 Hardness Once per Lot H
II) IRHD 50 + 5 / Third party lab party lab TC
As per IS : 3400 (part IS : 3400 (Part I) Manufacturer's Lab MTC and Third
2.2 Min. Tensile Strength Once per Lot H
I) 15.5 N/mm2 / Third party lab party lab TC
Min. elongation at As per IS : 3400 (part IS : 3400 (Part I) Manufacturer's Lab MTC and Third
2.3 Once per Lot H
break I) 400% / Third party lab party lab TC
Max. compression As per IS : 3400 (Part IS : 3400 (Part X) Manufacturer's Lab MTC and Third
2.4 Once per Lot H
set X) 35% / Third party lab party lab TC
Page 1 of 3
INSPECTION AND TEST PLAN - POT/PTFE BEARING
Delhi MRTS Project - Phase - II
BC - 21 - Qutub Minar to Gurgaon
Description : Fixing of POT/PTFE Bearing Revision : R 1
Design Review : Prepared By : Reviewed By :
Item of work to be Time & Frequency of Acceptance Criteria To be performed Verification Document
No. Method
Inspected or Tested Inspection / Test (spec., standard or other) by (position) H/W/ D Required
As per IS : 3400 (Part Manufacturer's Lab MTC and Third
2.5 Accelerated ageing Once per Lot IS : 3400 (Part IV) H
IV) / Third party lab party lab TC
As per Manufacturer's
3 Stainless Steel Once per source AISI : 316L Manufacturer's Lab H MTC
Lab
4 PTFE
Tensile strength at As per Manufacturer's One 10" x 15" sheet Manufacturer's Lab MTC and Third
4.1 BS : 3784 H
break Lab for total supply / Third party lab party lab TC
As per Manufacturer's One 10" x 15" sheet Manufacturer's Lab MTC and Third
4.2 Elongation at break BS : 3784 H
Lab for total supply / Third party lab party lab TC
As per Manufacturer's One 10" x 15" sheet Manufacturer's Lab MTC and Third
4.3 Durometer Hardness BS : 3784 H
Lab for total supply / Third party lab party lab TC
As per Manufacturer's One 10" x 15" sheet Manufacturer's Lab MTC and Third
4.4 Specific Gravity BS : 3784 H
Lab for total supply / Third party lab party lab TC
As per Manufacturer's One 10" x 15" sheet Manufacturer's Lab MTC and Third
4.5 Dimensional Stability BS : 3784 H
Lab for total supply / Third party lab party lab TC
As per Manufacturer's One 10" x 15" sheet Manufacturer's Lab MTC and Third
4.6 Resistance to heat BS : 3784 H
Lab for total supply / Third party lab party lab TC
5 Bolts As per IS: 1367 Once per source IS : 1367 Manufacturer's Lab H MTC
6 POM Seal
Page 2 of 3
INSPECTION AND TEST PLAN - POT/PTFE BEARING
Delhi MRTS Project - Phase - II
BC - 21 - Qutub Minar to Gurgaon
Description : Fixing of POT/PTFE Bearing Revision : R 1
Design Review : Prepared By : Reviewed By :
Item of work to be Time & Frequency of Acceptance Criteria To be performed Verification Document
No. Method
Inspected or Tested Inspection / Test (spec., standard or other) by (position) H/W/ D Required
ISO : 1183 - 1987
6.1 Density ISO : 1183 - 1987 Once per source Manufacturer's Lab H MTC
1410kg/m3 +/- 6kg/m3
ISO : 1133 - 1981
6.2 Melt Flow Index ISO : 1133 - 1981 Once per source Manufacturer's Lab H MTC
10 g/min +/- 2.0 g/min
ISO : 572:2 - 1986
6.3 UTS ISO : 572:2 - 1986 Once per source Manufacturer's Lab H MTC
62 N/mm2
ISO : 572:2 - 1986
6.4 Ultimate Stain ISO : 572:2 - 1986 Once per source Manufacturer's Lab H MTC
30% min
Manual Arc Welding as Per
7 Welding Dye Penetration Test Per lot IS : 816 & IS : 9595 with Manufacturer's Lab H MTC
Electrode as per IS : 814
Tests on Finish
8
Bearings
After testing visual
As per IRC 83 part III inspection as per clause no Manufacturer's Lab MTC and Third
8.1 Vertical Load test Once per Lot H
CL. 928.6.2.3.1 928.6.2.3.4 of IRC 83 part / Third party lab party lab TC
III
As per IRC 83 part III Coeff. Of friction shall not Manufacturer's Lab MTC and Third
8.2 Friction Test Once per Lot H
CL. 928.6.2.3.2 exceed 3% / Third party lab party lab TC
As per IRC 83 part III Manufacturer's Lab MTC and Third
8.3 Rotation Test Once per Lot Visual Inspection H
CL. 928.6.2.3.3 / Third party lab party lab TC
Page 3 of 3
