User Manual DBB-05
User Manual DBB-05
User Manual DBB-05
770E R0
Operating Instruction
DBB-05
0123
11.2001
DBB-05
Importer
KIMAL plc
Arundel Road
Uxbridge
Middlesex
UB8 2SA
Tel. +44 (0) 1895 270951
Fax. +44 (0) 1895 274 035
E-Mail Kimal
Kimal Web Site
Manufacture
Operating Instruction
DBB-05
Section Page
1. General description 1
1.1. How to use this instruction manual 1-3
1.2. Introduction 1-4
1.3. Precautions before trial run 1-6
1.4. Set-up instructions (Trial run) 1-9
1.5. Storage and transportation 1-10
1.6. Configurations and functions of mechanical 1-12
components
1.7. Description of bicarbonate dialysis 1-26
1.8. Description of extracorporeal blood circuit 1-32
1.9. Setting procedure 1-36
1.10. Maintenance and checks 1-53
1.11. Consumables 1-57
1.12. Technical data 1-60
1.13. Abbreviations and symbols 1-74
1.14. Environmental issues 1-76
1.15. Maintenance with Technical Safety Inspection 1-77
2. Preparation 2
2.1. Start-up 2-2
2.2. Extracorporeal blood circuit 2-8
2.3. Priming of blood circuit 2-12
2.4. Priming of dialysate side 2-20
2.5. Start-up test 2-24
Operating Instruction
DBB-05
Table of contents
Section Page
3. Treatment conditions 3
3.1. Entering treatment data 3-2
3.2. Treatment method and treatment data 3-2
3.3. Single-needle treatment 3-4
3.4. UF data and treatment time 3-6
3.5. Setting the dialysate parameters 3-10
3.6. Setting of heparin pump 3-13
3.7. UF profile/Conductivity profile 3-15
3.8. Isolated UF (sequential treatment) 3-37
4. Treatment 4
4.1. Patient connection 4-2
4.2. Treatment start 4-7
5. Disconnection 5
5.1. Completion of treatment 5-2
5.2. Blood return 5-3
5.3. Draining of dialyser and cartridge 5-5
5.4. Draining the tube set 5-7
6. Cleaning 6
6.1. General information 6-2
6.2. Cleaning program 6-3
6.3. Priming of blood tube set and dialyser during 6-9
the cleaning program cycle
6.4. Cleaning of the DBB-05 (exterior) 6-10
Operating Instruction
DBB-05
Table of contents
Section Page
7. Troubleshooting 7
7.1. Alarms 7-2
7.2. Emergency battery operation 7-3
7.3. Message/Information 7-4
Operating Instruction
DBB-05
Operating Instruction
DBB-05
Section Page
This instruction manual is intended to safely operate the DBB-05, but not to treat patients.
Details of operating procedure are described on the right and respective illustrations are put on the left
side of the page as follows.
The individual operating steps are described with their respective illustrations.
l Warning labels
The following cautions point out special cautionary measures that are to be taken before starting
operations and treatment. They indicate possible hazards to ensure operational safety and should therefore
be read carefully before starting the operation.
1.2. Introduction
1.2.1. Scope of application
DBB-05 applies to hemodialysis for patients having acute or chronic renal failure.
1.2.3 Contraindications
Using the DBB-05, dialysis can be performed without any additional units.
The DBB-05 is composed of a hydraulic unit for dialysate and an extracorporeal blood circuit.
The permeate is heated and deaerated in the hydraulic section. The deaerated permeate is then mixed with
concentrate and fed into the dialyser via the dialysate filter and the dialysis fluid feeder.
The closed balancing system assures that the input and output amount of the dialysate correspond to each
other.
The interior pressure of the dialyser is controlled automatically by adjustment of ultra filtration amount
and UF rate by the dialyser.
It is possible to heparinize the external blood circulation with the heparin pump, either continuously or by
one-shot injection, before it is passed on to the dialyser.
A two-channel monitoring system prevents any risks for the blood circulation.
The DBB-05 is set up for both the acetate dialysis and the bicarbonate dialysis.
Using the variation function of the DBB-05, the conductivity profile and UF profile can be programmed.
In its basic version, the DBB-05 incorporates all functions necessary for double-needle dialysis as well as
single-needle treatment (click-clack method).
The hydraulic unit of the DBB-05 is cleaned and disinfected using the selectable cleaning programs.
The DBB-05 is equipped with the necessary protective systems for patient safety and correct operation.
Before starting the patient treatment, make sure that the automatic start-up test has been completed.
The installation and initial operation of the DBB-05 must be performed only by persons authorized by
NIKKISO.
In all cases, before the initial operation and subsequent trial run the instruction manual must be read
through completely.
All the electric power supply points necessary for operation of the DBB-05 must conform with the
respective laws and regulations in the customer's region. In Germany, the DBB-05 may be connected only
to electric power supply points conforming with the VDE 0107 standard.
In the DBB-05's vicinity, never operate devices that cause electromagnetic interference, such as mobile
phones or CB wireless transmitters, while the DBB-05 is in operation.
If any device which transmits electromagnetic wave is used around the DBB-05, this may cause
the DBB-05 to malfunction.
Never connect any accessory other than those approved to the DBB-05.
If any improper accessory is connected to the DBB-05, leak current may exceed its allowable
limit, resulting in personal injury.
Never use any adaptor which breaks the green/yellow striped grounding cable.
The DBB-05 has been tested and found to comply with the
WARNING limits for medical devices to the IEC 60601-1-2:1994, Medical
Device Directive 93/42/EEC. These limits are designed to
provide reasonable protection against harmful interference in a
typical medical installation. This equipment generates, uses and
can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful
interference to other devices in the vicinity. However, there is
no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference
to other devices, which can be determined by turning the
equipment off and on, the user is encouraged to try to correct
the interference by one or more of the following measures:
Only water suitable for the hemodialysis must be supplied to the DBB-05.
Water quality shall conform to the AAMI standard for the hemodialysis system. Additionally, it shall
conform to the DAB 10 standard in Germany.
Water used in the DBB-05 must be one treated through the reverse osmosis system.
Always confirm that permeate and dialysate used for treatment conform to the appropriate
standards.
(See the technical data in chapter 1.12.)
l Drain
To drain water from the DBB-05, air accumulation among the reverse siphon, drain connector, and drain
port should be taken into consideration.
(See the Set-up instructions in chapter 1.4 and the technical data in chapter 1.12.)
l Functional check
Always perform the prescribed function check before starting patient treatment.
Upon customer’s request, Nikkiso will deliver circuit diagrams, operation manuals, spare parts list, and
other documents. These documents may help service and maintenance personnel for the DBB-05.
Additionally, the testing procedures to certify validity of sterilization and disinfection can also be
provided upon request.
Data on the recirculation share of blood flow of the extracorporeal circuit in the single needle dialysis are
available upon request, if the recommend blood circuit, dialysers, fistula needles and catheters are used.
1. Connect the water supply connector of the DBB-05 to the water supply facility.
5. In the menu bar, touch the FUNCTION button and then touch the DISINFECTION key.
The cleaning programs will appear on the screen.
8. When the rinsing program is completed, the DBB-05 automatically enters the preset mode.
The color of the Preset indicator is changed.
10. Carry out a safe operation check according to check protocol and record all values.
1.5.1. Storage
Before storing the DBB-05 for a longer period, it must be disinfected and evacuated by NIKKISO
authorized personnel.
To store the DBB-05, always stand it up in a room where temperature fluctuation is minimized and is well
ventilated.
Operating Instruction 1 - 10
DBB-05
1.5.2. Transportation
l Transportation in building
− Normal transportation
1. Release the foot brake.
2. After that, the DBB-05 can be moved or turned freely.
− The unit must not be pushed across uneven surfaces (for example, stone paved road).
− To transport the DBB-05 on uneven road surfaces, place it upon a cart and protect it by appropriate
padding.
Before transporting the DBB-05, always evacuate it.
1 - 11 Operating Instruction
DBB-05
1
7
3 8
1 Monitor
2 Blood monitor
7 Infusion stand
8 Dialyser holder
Operating Instruction 1 - 12
DBB-05
5
3
6
8
2
1 - 13 Operating Instruction
DBB-05
MODEL DBB-05 7
Operation of the DBB-05 and setting of certain operating conditions can be managed on
the monitor screen. Additionally, information, prompts and alarm status are indicated as
text.
1 Screen
Contents to be displayed on the screen may vary depending on the operation mode, the selected
program, and the status of the alarm function. The DBB-05 is operated via a touch screen (touch
sensitive foil on the monitor).
Operating Instruction 1 - 14
DBB-05
8
1 Service interface socket (Option)
8 Network socket (Option) (This network can be used only for the data output.)
1 - 15 Operating Instruction
DBB-05
1 Fuses
230 V AC 115 V AC (Option)
Mains input fuse (L): F1 (16AT) F1 (12.5AT)
Mains input fuse (N): F2 (16AT) F2 (12.5AT)
Heating element fuse (L): F3 (10AT) F3 (12.5AT)
Battery line: F5 (10AT) F5 (10AT)
Operating Instruction 1 - 16
DBB-05
3
6
2
7
1
8
Using the blood monitor, the blood circuit is set and extracorporeal blood circulation is
performed.
2 Heparin pump
9 Air detector part: Air detector, Blood detector, Tube detector, and Venous clamp
1 - 17 Operating Instruction
DBB-05
1 Pump cover
2 Tube clamp
Fasten the pump tube with this tube clamp.
4 Sensor
This sensor detects whether the pump cover is open or closed.
NOTE The arterial blood pump (PUMP 1) and the venous blood pump
(PUMP 2) are of identical design.
Operating Instruction 1 - 18
DBB-05
1 Syringe slider
This slider moves the syringe plunger.
2 Unlock button
While the unlock button is pressed, the syringe slider is unlocked and can be moved freely.
3 Holder lever
This holder lever secures the syringe.
4 Holder
The flange of the syringe cylinder is set into the holder.
1 - 19 Operating Instruction
DBB-05
Operating Instruction 1 - 20
DBB-05
1 2 3
6
4
7 Drain connector
1 - 21 Operating Instruction
DBB-05
1.6.3. Piping
Heating system
Flushing
Deaeration system
Mixing system
Bypass valves
Dialyser
Boost system
Operating Instruction 1 - 22
DBB-05
Water is fed into the DBB-05 through the water supply connector.
The water supply pressure is decreased to the operating pressure by the pressure reducing valve. This
valve is useful to keep the pressure constant.
Warm permeate is passed through the rinse line to clean the pistons and then passed to the two
concentrate pumps.
Negative pressure is applied to water by the sleeve and deaeration pump to separate it to gas and water.
Gas is discharged through the gas separation chamber 1.
Water is mixed with the concentrate in the mixing chamber to produce the dialysate.
(For the bicarbonate dialysis, water is first mixed with the bicarbonate concentrate and then, with the acid
concentrate.)
Fresh dialysate is supplied to the dialyser by the duplex pump which flows it at a constant flow rate.
The duplex pump replaces dialysate drain from the dialyser with fresh dialysate.
At this time, both amounts of drain and fresh dialysate are the same.
The dialysate conditions are shown on the monitor by temperature thermistors and conductivity cells. If
the temperature alarm or conductivity alarm occurs, dialysate supply to the dialyser is stopped by two
dialyser valves and bypassed by a bypass valve. Two pressure transducers are used to calculate TMP.
Used dialysate drained from the dialyser is monitored by the blood leak detector to recognize instantly
any blood leaks at the dialyser membrane.
Dialysate drain is discharged by the duplex pump. At this time, a part of dialysate is drained at a flow rate
specified by the UF pump.
Dialysate drained from the duplex pump is discharged together with dialysate drained from the UF pump
through the drain connector.
1 - 23 Operating Instruction
DBB-05
Operating Instruction 1 - 24
DBB-05
1 - 25 Operating Instruction
DBB-05
The DBB-05 may be set up for operation of acetate dialysis or bicarbonate dialysis.
The bicarbonate dialysis requires the following two concentrates.
− Acid concentrate
− Bicarbonate concentrate
Both concentrates are diluted by concentrate pumps with deionized water from the reverse osmosis
system (RO).
The concentrate connectors must remain closed at the concentrate bottles or at the central concentrate
supply up to the conclusion of the dialysis treatment.
Mixing is performed by proportioning pumps, i.e. a uniform volume of concentrate is added to water by
the concentrate pump.
Insoluble calcium and magnesium salt may accumulate during bicarbonate dialysis.
Therefore, the lime deposits must be removed from the DBB-05 using the appropriate chemical or citric
acid after the bicarbonate dialysis is completed.
During the cleansing program, all connectors must remain connected to the ports.
Operating Instruction 1 - 26
DBB-05
The correct conductivity of the dialysate is achieved by using proper concentrates obtained by dilution.
Additionally, the DBB-05 always needs to use concentrates with proper quality to ensure its performance
and operational safety.
Dilution ratios of concentrates suitable for the DBB-05 are shown in the following.
− Bicarbonate concentrate : Water = 1 : 16 to 1 : 46
− Acid concentrate : Water = 1 : 16 to 1 : 46
1 - 27 Operating Instruction
DBB-05
MC2
SPA
MC1
SPB
Bicarbonate powder
cartridge
deionized Water
Operating Instruction 1 - 28
DBB-05
To ensure safety during the bicarbonate dialysis, the following systems are used:
− Two separate mixing systems for bicarbonate and acid concentrate mixing
− Conductivity control systems with limit value monitoring
− Independent measuring and monitoring systems for bicarbonate solution conductivity
− Color coding for concentrate suction nozzles and bottle
− Mechanical coding for concentrate suction nozzles and containers
− All conductivity measuring values are temperature-corrected
Procedure
Dialysate is continuously produced from the bicarbonate concentrate, acid concentrate, and deionized
water.
First, the bicarbonate concentrate is mixed with water to produce bicarbonate dilution water. After that,
the bicarbonate dilution water is mixed with the acid concentrate to produce the dialysate.
l Protective system
Conductivity measurement and bypass path are designed in such a way, that incorrectly mixed dialysis
fluid bypasses the dialyser.
In case of a deviating mixing ratio, an audible and visible alarm is output (including a text message), and
the dialysis fluid bypasses the dialyser.
A DM test of the hydraulic section before each treatment assures that the correct mixing ratio for
permeate, acid concentrate, and bicarbonate is maintained.
1 - 29 Operating Instruction
DBB-05
Fig. 1-14: Mixing of the dialysate with central concentrate supply (Option)
MC1
SV65
SPB
Bicarbonate powder
cartridge
deionized Water
Operating Instruction 1 - 30
DBB-05
NOTE The user is responsible for the proper installation and function
of the central concentrate supply.
The following illustrations show the possible combinations of connection for central concentrate supply.
1 - 31 Operating Instruction
DBB-05
3 5
B
1
A
B
4
A
7
10 9
12 11
Operating Instruction 1 - 32
DBB-05
The arterial blood pump pumps the blood from the arterial access point of the patient to the dialyser. The
arterial blood pressure monitor measures and monitors the pressure created by the arterial blood pump at
the arterial access point.
By means of another pressure sensor, the blood input pressure before the dialyser is measured.
By means of the heparin pump it is possible to heparinize the external blood circuit.
After the blood has passed through the dialyser, it flows into the venous drip chamber. The venous blood
return is measured and monitored by means of the venous pressure monitor.
For additional monitoring, an air detector, a blood detector, the tube detector, and the venous clamp is
installed after the venous drip chamber. The blood is re-infused into the patient through the venous access
point.
If during double-needle dialysis a shunt problem concerning the blood flow rate occurs, switching to
single-needle (click-clack method) will allow the treatment to be continued while the previously set up
tube set also continue to be used.
The arterial and venous blood lines are connected to the access points using a Y adapter. The start and
stop phases of the arterial blood pump (PUMP 1) as well as the switching phases of the venous clamp is
controlled automatically, dependent on the set upper venous switching pressure.
The venous clamp is closed while the arterial blood pump (PUMP 1) is supplying the blood. When the
venous pressure reaches the upper limit of the SN set pressure, the arterial blood pump (PUMP 1) is
stopped, and the venous clamp is opened. During this phase, the blood is returned to the patient by the
applied pressure. When the venous pressure reaches the lower limit of the SN set pressure, the venous
clamp is closed and the arterial blood pump (PUMP 1) starts working. These operations are periodically
repeated.
The operation of the single-needle dialysis (click-clack method) is monitored by means of the venous
pressure and a time limit per phase.
1 - 33 Operating Instruction
DBB-05
4 6
B
2
A
B
5
1
A
12 9
B B
A A
10
11 8
14 13
16 15
Operating Instruction 1 - 34
DBB-05
During single needle dialysis, blood is collected alternately through each needle and returned to the
patient. This dialysis is achieved using an additional single needle module including the blood pump
(pressure - pressure control double pump system).
The single needle dialysis has two phases, the arterial phase and venous phase. Blood is taken from the
patient in the arterial phase and supplied to the patient in the venous phase.
In the arterial phase, the arterial clamp is opened, and the arterial blood pump (PUMP 1) pumps the blood
through the dialyser into the single-needle expansion chamber. In this phase, the SN blood pump (PUMP
2) is stopped and the venous clamp is closed. When the adjustable upper pressure switching point (SN set
pressure) is reached, the arterial phase is ended and the venous phase is started.
In the venous phase, the venous clamp is opened, and the SN blood pump (PUMP 2) pumps the blood
from the SN expansion chamber via the venous chamber to the patient (while simultaneously blood flows
from the chamber of the dialyser inlet blood pressure monitor via the dialyser into the SN expansion
chamber). In this phase, the arterial blood pump (PUMP 1) is stopped, and the arterial clamp is closed.
When the SN control pressure reaches the lower limit, the venous phase is concluded, and another arterial
phase is started.
1 - 35 Operating Instruction
DBB-05
02.00 0.50
L L/h
After entering a new value, always check that the values in the
CAUTION new and old fields are identical.
Operating Instruction 1 - 36
DBB-05
l Ten-key pad
When you touch a screen-displayed data field (parameter display) which you wish to change, a new
window with a ten-key pad for data input is opened.
[PARAMETER DISPLAY]:
The value to be changed is indicated in the
new PARAMETER DISPLAY field.
[new]:
old The newly entered value is indicated in the new
field.
4 5 6 + [CLR]:
You can delete the entered values (for example,
after an input error) by touching the CLR key.
[SET]:
To confirm newly entered data, the SET key must
be kept pressed continuously until the values in new
and old become identical. A short signal sounds to
indicate this to the user.
Before every treatment start, the "1 to 0" field for ten-key
CAUTION (numeric field) must be checked.
1 - 37 Operating Instruction
DBB-05
600
ESC
500
Blood pump 1 flow set
new 250
400
old 250
7 8 9 CLR
200
4 5 6 +
1 2 3 - 100
0 SET
0
Operating Instruction 1 - 38
DBB-05
2. Touch the bar graph for the blood flow rate and
slide your finger up or down, until the desired
flow rate appears in the new field.
NOTE In contrast to the above example of blood pump data entry, the
bar graph of the conductivity and UF profiles cannot be
changed by moving up or down but only by touching the
respective position.
1 - 39 Operating Instruction
UF profile <G> ESC
DBB-05
Operating Instruction
UF goal 0.41 6 0.41 0.41 0.41 0.41 0.41 0.41 0.41 0.13 0.13 10
MAX
0.97
5
Shift time
24
1 - 40
min
MIN ON
0.33 OFF
1 2 3 4 5 6 7 8 9 10
Step quantity for total treatment time 7
DBB-05
1. UF profile
2. Total conductivity profile
3. Bicarbonate conductivity profile
1 2 3
4
1 - 41 Operating Instruction
DBB-05
ON
OFF
ON
OFF
Operating Instruction 1 - 42
DBB-05
ESC
HD HDF OHDF
ISO-UF
AFBF HF OHF
1 - 43 Operating Instruction
DBB-05
Each alarm point can be set individually for different treatment modes.
Additionally, it is possible to change the alarm points within the maximum preset range even during
treatment.
Operating Instruction 1 - 44
DBB-05
+500 +500
+200
+400 +400
+100
+300 +300
Touch
0 +200 +200
0 0
– 200
–100 –100
NOTE When touching the ALARM LIMITS menu item, the list of all
pressure parameters you can change will appear. From this list,
select a desired pressure parameter you wish to change.
If you touch a scale on the bar graph, the setup screen for the
parameter you wish to change will appear directly.
1 - 45 Operating Instruction
DBB-05
2. Alarm point
Next Group
HD
SPSN DPSN
ISO-UF
Fixed alarm point
upper limit 300 400 400
Auto. set.
maximum alarm point 300 300
Auto. set. alarm
point upper width 60 70
Auto. set. alarm
point lower width - 40 -70
Auto. set.
minimum alarm point 10 10
Fixed alarm point
lower limit - 50 10 - 50
Next Group
Operating Instruction 1 - 46
DBB-05
Key list:
1 - 47 Operating Instruction
DBB-05
Alarm reset
When this key is pressed, almost all alarms are executed or reset.
Bypass select
When this key is pressed, the bypass selection becomes valid. Basically, if a fault occurs, the bypass
selection becomes valid automatically.
Normally, you must press the Bypass select key manually only when the blood leak alarm is given. At
this time, press the Gas purge key to prime and rinse the new dialyser.
UF rate down
When this key is pressed, the UF rate is decreased to the preset minimum UF rate or 0 L/h. (This may
vary depending on the settings of DBB-05.)
When the UF rate down key is valid, the buzzer starts sounding after a period of time set as basic value
has elapsed.
Override
When this key is kept pressed, the remaining blood and saline are re-infused during disconnection. At
this time, however, the RPM of the blood pump is limited.
Substitut. fluid
To improve the needle sticking position if an alarm is given on the blood side, press Substitut. fluid key
to partially widen the Auto. set. alarm width for a period of time set as basic value.
Reset of test NG
According to the basic settings of DBB-05, the filter leak test failure can be reset using this key.
After resetting the failure, you can continue the HD treatment, but cannot continue the OHDF
treatment.
HP rapid feed
When this key is pressed, the heparin pump is operated at a rapid feed rate to remove the air from the
heparin line during preparation.
Continu. heparin
When this key is pressed, the heparin setting input window will be opened. In this window, the current
status of the heparin pump (ON/OFF) and the current feed rate are displayed.
Operating Instruction 1 - 48
DBB-05
Gaspurge
This key is used to fill the dialyser with dialysate during preparation.
CAUTION: If it is required to fill the dialyser during treatment, always touch the
Bypass select key before operating the Gas purge key.
Start
When this key is pressed, the dialysis treatment is started and the alarm points become valid during
treatment.
Disconnect
When this key is pressed, the completion phase to disconnect the patient is started. Depending on the
operating status, the Auto. set. alarm points on the blood side become invalid. (This may vary
depending on the basic settings of DBB-05.)
CF exchange
When the sterilization filter reaches its maximum operating hours, the exchange instruction is given
automatically. After the filter has been exchanged, you can open the dialog window using this key and
reset the current operating hours to zero (0).
CAUTION: Always put the exchange date on the newly set filter.
Timer
You can open the dialog window using this key and input the timer time. (For example, this timer can
be used as medication instruction sound.)
1 - 49 Operating Instruction
DBB-05
Dialysa. withdra.
When this key is pressed, DBB-05 is changed to the series connection for sampling during preparation.
B powder w. prim.
When this key is pressed if the micro switch of the cartridge holder is invalid (cartridge is not
recognized automatically), the manual bicarbonate powder cartridge priming process is started.
CAUTION: Prime the cartridge manually if the set cartridge is not recognized automatically. (For
example, the cartridge is too short.)
B powder drain
If the micro switch is invalid, press this key to manually make the bicarbonate powder cartridge empty.
Treat. data
This key is used to display the table for entering of the treatment parameters.
The table also shows the important treatment data.
TMP-zero-cal. OFF
This key is used to make the TMP zero calibration invalid if the TMP calibration alarm is given.
Note that the TMP/UF factor display has a slight error if the TMP zero calibration is not executed.
Micro-switch Bicart.
This key is used to make the micro switch of the bicarbonate powder cartridge holder invalid. (For
example, the cartridge is too short and DBB-05 cannot recognize it automatically.)
When the micro switch is invalid, first check the current status of the cartridge holder (whether or not
the cartridge is set) using the B pow. cart. set key.
Next, press the B powder w. prim. and B powder drain keys to manually prime and drain the cartridge,
respectively.
Operating Instruction 1 - 50
DBB-05
Basically, only menu items necessary for operators are displayed to ensure easy view.
Touch the TK (technician) or HN (nurse) key and enter the password to call up the following
functions.
When touching the TK key quickly, it is possible to display the following menu without entry of
the password.
DISINFECTION Venous
Pressure loss
Dialy. press.
TMP
UFR
Bic. cond.
Total cond.
FLOW DIAGRAM
FUNCTION
When touching the FUNCTION key, three basic screen menus, PREPARATION, TREATMENT, and
DISINFECTION, are displayed.
To open each screen, touch relevant menu item.
Each screen can be seen at any time. Therefore, the execution of each operation may depend on the
operating status of DBB-05 when the menu item is touched. Therefore, the menu item may become
inactive depending on the operating status.
MONITOR
When selecting MONITOR and ALARM LIMITS of the MONITOR menu, the treatment parameters
and current alarm point list are displayed, respectively.
OPEREATOR
From the OPERATOR menu, the key screen or screen to change the pressure alarm points can be
selected.
1 - 51 Operating Instruction
DBB-05
PATIENT
From this menu, all patient names (if they are saved) and individually saved treatment parameters can
be called up.
The patient treatment data can be used only for treatment preparation.
GRAPHIC
The GRAPHIC menu is used to display the graph of the important treatment parameters.
It is also possible to display each parameter in detail and overlap the multiple values for comparison
display.
MONITOR
The list of all treatment parameters is displayed. Additionally, almost all treatment parameters can be
changed from the MONITOR menu.
ALARM LIMITS
The list of all current alarm points is displayed.
KEYS
All operation keys are displayed in the key field. Press relevant key to continue the operation.
ALARMLIMITS
Each alarm point and alarm width can be changed for the treatment in progress.
From the extended menu bar (displayed only when entering the password), it is possible to open other
menu items.
HISTORY
The HISTORY menu is used to save all dialyser operations, such as alarm displays, parameter changes,
and basic value settings for several days, and display them when necessary.
SETTING 1 / SETTING 2
The SETTING 1 / SETTING 2 menus are used to set the treatment parameters and
DBB-05 specific parameters as basic values.
PAT.-ADJUST.
Individual treatment data of multiple patients can be saved into the patient memory. When selecting a
desired patient (name), the parameters saved in this memory become the basic treatment values at start
of each treatment.
Operating Instruction 1 - 52
DBB-05
To carry out correct cleaning and disinfection, any processes may be combined and changed operating
times programmed as initial values.
Removal of calcium deposit and disinfection are performed by the following cleaning programs.
− Heat disinfection/Decalcification (citric acid 50% is used.)
− Chemical disinfection
Disinfectant is sucked in via the suction tube on the rear of the unit.
1 - 53 Operating Instruction
DBB-05
− Cleaning program 1
Heat disinfection/Decalcification
[Rinsing]
ê
[Disinfectant suction]
ê
[Hot water circulation]
ê
[Forced rinsing and cooling]
− Cleaning program 2
Chemical disinfection
[Rinsing]
ê
[Disinfectant suction]
ê
[Chemical circulation]
ê
[Forced rinsing]
− Cleaning program 3
Heat disinfection
[Rinsing]
ê
[Hot water circulation]
ê
[Cooling]
− Cleaning program 4
Rinse
[Rinsing]
− Cleaning program 5
Chemical disinfection
[Rinsing]
ê
[Disinfectant suction]
ê
[Chemical circulation]
ê
[Forced rinsing]
Operating Instruction 1 - 54
DBB-05
l Cleaning of casing
Care of the unit's exterior should be performed with a MOIST cloth. For surface disinfection, the cloth
may be moistened with a diluted sodium hypochlorite solution (max. concentration of 0.5%).
Never use undiluted sodium hypochlorite concentrate solution (bleaching agent). Use of agent containing
up to 70% of alcohol is allowed.
Always clean the inside of the dialysate line after the dialysis has been completed.
If the power to the DBB-05 is turned OFF without cleaning of the dialysate line, dialysate remains in the
dialysate line and deposits carbonate.
Carbonate deposits in the dialysate circuit may cause malfunctions.
1 - 55 Operating Instruction
DBB-05
Safety-related inspection and maintenance of the DBB-05 must be carried out only by personnel
authorized by NIKKISO.
For details of information on safety-related inspections and maintenance, see the DBB-05 service manual.
Operating Instruction 1 - 56
DBB-05
1.11. Consumables
1.11.1. Dialyser
1. The listed blood tube sets are suitable for the pressure
CAUTION limitation system of the blood pump.
2. For contamination prevention, hydrophobic filters are to be
used at the pressure release lines. Hydrophobic filters
wetted with sodium chloride solution or blood are to be
replaced.
3. Optimum single-needle operation is ensured only when
using the original blood tube sets.
4. Assure the sterility of all blood and dialysis side connection
materials.
1 - 57 Operating Instruction
DBB-05
l Acetate dialysis
Acetate concentrate suitable for the following proportion of concentrate and water may be used.
l Bicarbonate dialysis
Bicarbonate concentrate and acid concentrate suitable for the following proportion of concentrate and
water may be used.
1L of acid concentrate, 34L of water, and 1.83L of bicarbonate concentrate with electrolytic additive
Operating Instruction 1 - 58
DBB-05
1.11.5. Disinfectant
l Disinfection
1 - 59 Operating Instruction
DBB-05
l Dimensions
Height: 137 cm
Width: 39 cm
Depth: 46 cm
Base: 49 cm (W) × 75 cm (D)
l Weight
Class I equipment
l Type label
DIALYSIS SYSTEM
MODEL: DBB-05
POWER: 230 V ~ 50/60 Hz
2.3 kVA
DATE:
SERIAL NO.:
IMPORTER
IPX1
0123
MANUFACTURE
Operating Instruction 1 - 60
DBB-05
l Voltage
l Current
l Power consumption
l Battery
1 - 61 Operating Instruction
DBB-05
l Water supply
l Drain
l Concentrate supply
Operating Instruction 1 - 62
DBB-05
l Water quality
l Dialysate quality
l Inspection results
When sampling, make unfailingly sure that a high level of sterility is ensured. Before each sampling, the
sampling port must be disinfected in accordance with specifications, and the sterile syringe must be sealed
airtight immediately after taking the sample. Make absolutely certain that the specified storage conditions
during transport (cooling) and the maximum storage period of the sample are maintained.
1 - 63 Operating Instruction
DBB-05
l Operating conditions
Ambient temperature: 10 to 35 °C
Relative humidity: 30 to 85 %
Air pressure: 70 to 106 kPa
Operating Instruction 1 - 64
DBB-05
Alarm output (Staff call) For connection of the external personnel-paging device.
Contact output (max. DC 24 V/120 mA)
1 - 65 Operating Instruction
DBB-05
Method: Optical
Sensitivity: 0.5mL* Blood / 1L Dialysate
(Blood: Hematocrit 20% calibrated at 37 °C)
Alarm response: To remove disturbances, the response from the blood detector is
delayed.
The delayed response may depend on the volume between the
dialyser and the blood leak detector as well as on the
ultrafiltration rate. (ISO-UF)
l TMP
NOTE The alarm limits depend on the set monitoring method and the
selected treatment type.
If necessary, alarm limits can be modified!
Operating Instruction 1 - 66
DBB-05
Definition
l Dialysate pressure
l Water pressure
l Ultrafiltration
l UFR
1 - 67 Operating Instruction
DBB-05
l Acetate dialysis
− Total conductivity
Setting range: 12.5 to 15.5 mS/cm
Total conductivity profile: Conductivity profile with step change up
continuous conductivity profile without step change
Measurement range: 10.0 to 20.0 mS/cm (100 to 200 mmol/L)
Measurement accuracy: ±0.2 mS/cm (±2 mmol/L)
Alarm range: Upper limit: Set value +5 %*
Lower limit: Set value −5 %*
l Bicarbonate dialysis
− Bicarbonate conductivity
Setting range: 2.3 to 7.0 mS/cm
Bicarbonate Conductivity profile with step change up
conductivity profile: continuous conductivity profile without step change
Measurement range: 2.00 to 8.00 mS/cm
Measurement accuracy: ±0.1 mS/cm
Alarm range: Upper limit: Set value +5 %*
Lower limit: Set value −5 %*
Alarm delay time: maximum 20 seconds
− Total conductivity
Setting range: 12.5 to 15.5 mS/cm
Total conductivity profile: Conductivity profile with step change up
continuous conductivity profile without step change
Measurement range: 10.0 to 20.0 mS/cm (100 to 200 mmol/L)
Measurement accuracy: ±0.2 mS/cm (±2 mmol/L)
Alarm range: Upper limit: Set value +5 %*
Lower limit: Set value −5 %*
l Dialysate temperature
Operating Instruction 1 - 68
DBB-05
l Arterial pressure
l Venous pressure
1 - 69 Operating Instruction
DBB-05
l Pressure loss
Operating Instruction 1 - 70
DBB-05
l Air detector
l Heparin pump
1 - 71 Operating Instruction
DBB-05
l SN pressure
l Control
The SN blood pump (PUMP 2) has the same contents of the technical data as those of the arterial blood
pump (PUMP 1).
l Protection
The average blood flow rate depends upon needle and setting of the SN switching pressure as well as on
the patient's blood vessel conditions.
l Stroke volume
Operating Instruction 1 - 72
DBB-05
Materials which are in contact with water, concentrates, and dialysate are listed below.
− Stainless steel
− Fluoro rubber
− Silicon (SI)
− Ceramic
− Carbon
− Polysulfone (PSU)
− Polyimido (PI)
− Pyrex
− Polypropylene (PP)
− Titanium
− Polytetrafluoroethylene (PTFE)
− Polyethersulfone (PES)
1 - 73 Operating Instruction
DBB-05
AC : Alternating current
BIC : Bicarbonate
BP : Blood pump
LF : Conductivity
DC : Direct current
HD : Hemodialysis
HDF : Hemodiafiltration
HF : Hemofiltration
SV : Solenoid valve
UF : Ultrafiltration
Operating Instruction 1 - 74
DBB-05
1.13.2. Symbols
Alternating current
Recycle battery
Ni-MH
1 - 75 Operating Instruction
DBB-05
Metals
− Stainless steel
− Aluminum
− Titanium
− Copper
− Iron
− Brass
Plastics
− Polytetrafluoroethylene (PTFE)
− Silicone (SI)
− Polyphenylene ether (PPE)
− Methylpentene polymer (TPX)
− Fluoro rubber
− Polysulfone (PSU)
− Polypropylene (PP)
− Acrylonitrile-butadiene-styrene (ABS)
− Polyoxymethylene (POM)
− Polycarbonate (PC)
− Polyimide(PI)
− Polyvinyl chloride (PVC)
− Polyethersulfone (PES)
− Polyethylene terephthalate (PET)
− Acrylonitrile-styrene-acrylate (ASA)
− Polydicyclopentadiene (UP)
Operating Instruction 1 - 76
DBB-05
1 - 77 Operating Instruction
DBB-05
Operating Instruction 1 - 78
DBB-05
2.1. Start-up
2.1.1. Switching on the DBB-05
Buzzer test:
After you press the [POWER ON] key, an alarm
signal sounds to confirm the working condition
of the acoustic alarm.
Before every new treatment you must verify that the DBB-05
CAUTION does not contain any disinfectants.
To verify this, take a sample from the drain tube and test this
sample according to the corresponding test method, depending
on the utilized disinfectant.
NOTE To remove the concentrate connector from the rinse port turn
the concentrate connector to the right (clockwise) while
simultaneously pulling.
l Acetate dialysis
l Bicarbonate dialysis
1. Prepare the bicarbonate concentrate and acid
concentrate necessary for the bicarbonate
dialysis.
B Conduct. set
ESC
A concentrate Total
name conduct.
C Concentrate set
ESC
A name
Concent-
rate 1
B name
A name
Concent-
rate 4
B name
A name
Concent-
rate 5
B name
Process steps:
NOTE For single-needle dialysis, the arterial tube set must be inserted
into the arterial clamp, both for double-pump operation and for
click-clack operation.
NOTE Always use a 30mL (20mL or 10 mL) syringe with the lure
lock connector.
The type of syringe is set up by a technician.
Operating Instruction 2 - 10
DBB-05
NOTE For the HP rapid feed key, the heparin pump works only while
keeping it touched.
A single brief touching of the HP bolus sw key activates only a
single bolus infusion.
2 - 11 Operating Instruction
DBB-05
NOTE The time for priming of the dialyser depends upon the
dialyser's manufacturer specifications.
Operating Instruction 2 - 12
DBB-05
NOTE Make absolutely sure to stop the arterial blood pump (PUMP 1)
manually after the rinse process.
2 - 13 Operating Instruction
DBB-05
Circ.
Operating Instruction 2 - 14
DBB-05
2 - 15 Operating Instruction
DBB-05
Operating Instruction 2 - 16
DBB-05
l Separate priming of the arterial and venous tube sets with dialyser
2 - 17 Operating Instruction
DBB-05
Operating Instruction 2 - 18
DBB-05
2 - 19 Operating Instruction
DBB-05
Operating Instruction 2 - 20
DBB-05
2.4.2. Sampling
2 - 21 Operating Instruction
DBB-05
BM test
Operating Instruction 2 - 22
DBB-05
2 - 23 Operating Instruction
DBB-05
Before every treatment you must verify that the DBB-05 does
WARNING not contain any disinfectants.
Operating Instruction 2 - 24
DBB-05
After changing or checking the individual treatment data and the setting of the
Return operating mode, you may press the Return key to return to the "Preparation"
screen.
Connect Note!
The Connect key is also found on the "Preparation" screen.
OFF SN-KK SN-DP The above method for setting the switching
pressures is applicable for
⇒ single-needle click-clack process
Average
Blood flow SN pump blood flow ⇒ SN method as double-pumpe process.
Information window
NOTE When connecting the patient, check to make sure that the pump
segment of the SN blood pump (PUMP 2) is placed into the
pump only after connecting the venous patient connector.
All settings for SN operation may also be entered beforehand.
When the Treatment start key is pressed, the SN pump starts
running.
ESC
4:00 14:00
UF rate
UF volume UF goal setting data
Input of UF data and treatment time can be performed by three different methods.
4:00 14:00
UF rate
UF goal setting data
03.00 0.75
L L/h
Example:
0.50L/h è 0.60L/h When changing the
UF rate setting remaining from 0.50 L/h to 0.60
L/h (while Treat. time remaining unchanged),
the DBB-05 automatically calculates a new UF
goal of 02.40 L.
4:00 14:00
UF rate
UF goal setting data
02.40 0.60
L L/h
Example:
When changing the
4:00 è 5:00 Treat. time remaining remaining from 4:00 to
5:00 (while UF goal unchanged), the DBB-05
automatically calculates a new UF rate setting of
0.40 L/h.
5:00 15:00
UF rate
UF goal setting data
02.00 0.40
L L/h
NOTE In the basic setting, the DBB-05 can be set in such a way that
upon completion of the rinsing process for the dialyser until
connecting the patient, a reduced dialysate flow is achieved.
Operating Instruction 3 - 10
DBB-05
l Total conductivity
3 - 11 Operating Instruction
DBB-05
l Bicarbonate conductivity
Bicarbonate mS/cm
conductivity 3.00
Operating Instruction 3 - 12
DBB-05
⇒ HP rate
HP rapid HP
feed HP
bolus sw
⇒ HP power auto OFF time
(30 mL) 1.5 mL/h
1.5 mL
⇒ HP bolus volume
HP rate 1.5 mL/h
HP power auto OFF time 20 min a numeric field opens where you can input the
desired change of the selected parameter.
HP bolus volume 1.5 mL
3 - 13 Operating Instruction
DBB-05
HP rapid ⇐ By touching this key, you can fix the general operation of the continuous
feed heparinisation.
(30 mL)
And, a select type of syringe is indicated.
⇐ With this key, you can start or stop the continuous heparinisation. You
HP
1.5 mL/h
may preset an automatic start at blood detection as a basic value.
HP
⇐ By touching this key, you can trigger the infusion of a heparin bolus.
bolus sw The bolus volume may be freely preset as a basic value.
1.5 mL
Operating Instruction 3 - 14
DBB-05
The default UF and conductivity profiles exist as 8 basically different profiles with step change (time
sequences) and one continuous profile without step change.
UF profile and conductivity profile can be combined or separated.
When combining both profiles, the cycle steps (time sequences) are switched synchronously; here, the UF
profile provides the basis. When a combination of both profiles is to be executed, you have to set up the
UF profile before you activate the conductivity profile.
Additionally, before setting the UF and conductivity profiles you should set
− Treatment time
− UF goal
UF profile
UF rate
Conductivity profile
Conductivity
Step 1 2 3 4 5 6 7 8 9 10
Treatment time
Start End
3 - 15 Operating Instruction
DBB-05
For inputting an UF profile with step change, you can choose among 8 (A to H) preset profile patterns
(individually variable). These 8 profiles can be changed as "basic profiles" but also adjusted individually
before any treatment.
Each profile may be subdivided into a maximum of 10 steps.
When changing the UF rate of any step, the UF rate of the remaining steps in the case of a predetermined
[UF goal] is changed automatically in order to keep the set target reduction constant.
UF rate
Step 1 2 3 4 5 6 7 8 9 10
Treatment time
Start End
Operating Instruction 3 - 16
DBB-05
For the continuous UF profile without step change, a starting UF rate and an end UF rate is set by the
operator.
Additionally, a progressive, degressive, or linear curve can be set individually by pressing the Profile
course key. Then, the UF rate change almost continuously follows the pattern displayed in the profile
curve.
Fixing the starting and end UF rates plus entering the course yields the following profile patterns.
Patterns of UF profiles
Start
Digressively falling
(Course<1)
á
UF rate Linear falling
(Course=1)
End
à
Time Progressively falling
(Course>1)
End
Digressively rising
á (Course>1)
UF rate
Linear rising
(Course=1)
Start
à
Time Progressively rising
(Course<1)
3 - 17 Operating Instruction
DBB-05
l Conductivity profile
With the conductivity profile, you can set and activate the bicarbonate conductivity and the total
conductivity separately.
For inputting a conductivity profile with step change, you can choose among 8 preset profile patterns
(individually variable). These 8 profiles (A to H) can be changed as "basic profiles" but can also be
adjusted individually before any treatment.
Each profile may be subdivided into a maximum of 10 steps.
When combining with a UF profile, you must first select the UF profile.
Each separate step of the conductivity profile can be varied individually within the preset limit value
range.
Conductivity
Step 1 2 3 4 5 6 7 8 9 10
Treatment time
Start End
Operating Instruction 3 - 18
DBB-05
A manual start of the conductivity profile during treatment is executed by pressing the ON/OFF key.
⇐ Treatment start
Conductivity
Step 1 2 3 4 5 6 7 8 9 10
Step 1 2 3 4 5 6 7 8 9 10
3 - 19 Operating Instruction
DBB-05
With the continuous conductivity profile without step change, a starting and an end conductivity are set by
the operator.
Additionally, a progressive, degressive, or linear curve can be set individually by pressing the Profile
course key. Then, the conductivity rate change almost continuously follows the pattern displayed in the
profile curve.
Fixing the starting and end UF rates plus entering the course yields the following profile patterns.
Start
Digressively falling
(Course<1)
á
Conductivity Linear falling
(Course=1)
End
à
Time Progressively falling
(Course>1)
End
Digressively rising
á (Course>1)
Conductivity
Linear rising
(Course=1)
Start
à
Time Progressively rising
(Course<1)
Operating Instruction 3 - 20
DBB-05
A manual start of the conductivity profile during treatment is executed by pressing the ON/OFF key.
⇐ Treatment start
Conductivity
Treatment time
Start End
Conductivity
Treatment time
Start End
3 - 21 Operating Instruction
DBB-05
24
min
Operating Instruction 3 - 22
UF profile <G> ESC
Shift time
3 - 23
24
min
MIN ON
0.33 OFF
1 2 3 4 5 6 7 8 9 10
Operating Instruction
DBB-05
DBB-05
Note:
The maximum UF rate (per unit time) setting is
set based on the preset basic value [Setting 2].
ON
OFF
ON
OFF
Operating Instruction 3 - 24
DBB-05
l Profile selection
3 - 25 Operating Instruction
UF profile <I> ESC
DBB-05
mode HD HD HD HD HD HD HD HD HD HD UF profile
course
UF rate
Operating Instruction
1.08 0.99 0.92 0.86 0.82 0.79 0.76 0.74 0.74 0.72
UF goal 0.45 0.41 0.38 0.36 0.34 0.33 0.32 0.31 0.31 0.30
MAX
1.08 2.0
3 - 26
MIN
0.72
ON
Start End OFF
150 100
DBB-05
3 - 27 Operating Instruction
DBB-05
ON
OFF
ON
OFF
Operating Instruction 3 - 28
DBB-05
The bicarbonate conductivity profile and total conductivity profile are set using the same procedure.
Conduct. profile
3 - 29 Operating Instruction
Cond. profile <G> ESC
DBB-05
Operating Instruction
15.0 10
14.5
14.0
13.5
13.0
12.5
3 - 30
1 2 3 4 5 6 7 8 9 10
Bicarbo cond. (mS/cm)
7.00
6.00
5.00
4.00
3.00 ON
2.30 OFF
1 2 3 4 5 6 7 8 9 10
DBB-05
3 - 31 Operating Instruction
DBB-05
ON
OFF
Operating Instruction 3 - 32
DBB-05
3 - 33 Operating Instruction
Conduct. profile <I> ESC
DBB-05
Total cond.
Total cond. (mS/cm)
15.5 course
15.0
Operating Instruction
14.5
2.0
14.0
13.5
B cond.
13.0 course
12.5
3 - 34
Start End
13.5 15.0 2.0
Bicarbo cond. (mS/cm)
7.00
6.00
5.00
4.00
3.00
2.30 ON
Start End OFF
2.50 3.00
DBB-05
3 - 35 Operating Instruction
DBB-05
ON
OFF
ON
OFF
6. To select the bicarbonate profile, touch the
Bicarbo cond. mS/cm bar to individually make
the bicarbonate profile active.
At this time, set the profile in the same manner
as described in previous section, Setting of
Bicarbo cond. mS/cm conductivity profile.
Operating Instruction 3 - 36
DBB-05
In "isolated ultrafiltration", no dialysate flows through the dialyser; instead, only ultrafiltration (fluid
removal) is carried out.
In "sequential UF" as an integrated sequence of an UF profile, "isolated UF" and "hemodialysis" are
combined and the switch-over between ISO UF and HD mode occurs automatically.
UF rate
ISO-UF
Hemodialysis [HD]
Step 1 2 3 4 5 6 7 8 9 10
Treatment time
Start End
3 - 37 Operating Instruction
DBB-05
UF profile <G>
mode ISO-UF HD HD
ON
OFF
Operating Instruction 3 - 38
DBB-05
ISO-UF
3 - 39 Operating Instruction
DBB-05
NOTE The ISO-UF currently running can be stopped at any time using
the ISO-UF Start/End key.
Operating Instruction 3 - 40
DBB-05
4.1.2. SN treatment
NOTE Make sure that the SN double-pump mode is activated and that
during the access connecting phase the pump segment of the SN
blood pump (PUMP 2) is not yet placed in the SN blood pump
(PUMP 2).
ISO-UF
Start
End
⇒ HP rate
Setting of HP ESC ⇒ HP power auto OFF time
HP rapid HP
⇒ HP bolus volume
feed HP
bolus sw
(30 mL) 1.5 mL/h
1.5 mL
in order to set the corresponding parameters as
described in chapter 4.
HP rate 1.5 mL/h
HP rapid
⇐ By touching this key, you can fix the general operation of the continuous
feed heparinisation.
(30 mL) And, a select type of syringe is indicated.
⇐ With this key, you can start or stop the continuous heparinisation. You may
HP preset an automatic start at blood detection as a basic value.
1.5 mL/h
⇐ By touching this key, you can trigger the infusion of a heparin bolus.
The bolus volume may be freely preset as a basic value.
HP
bolus sw
1.5 mL
• SN double-pump
NOTE You can abort the treatment at any time by pressing the
Dis-connect key. The patient is to be disconnected from the
system according to the detaching phase described in the next
section.
Since during the "detaching phase" the alarm limits are partially
WARNING spread, the pressure during the blood return must be monitored
visually without fail.
1
4
l Flow chart
Completion of treatment
Program 2 (Disinfection/cleaning)
Program 4 (Rinse)
Program 5 (Disinfection/cleaning)
Preset
Start-up test
Cleaning
4
Cleaning
5
3. Cautions for disinfection after not operated for an extended period of time
Basic value 2; Item 12, by technician password
When the preset period of time (standard value: 72 h) elapses after the DBB-03 has started the operation,
the warning message will appear, showing that the set standby time has elapsed and the disinfection
needs to be performed.
7.1. Alarms
Press the [MUTE] key to override the alarm signal for 2
NOTE minutes. The volume of the alarm signal may be changed as a
basic value.
(Setting range: 22.75 dB to 70 dB)
NOTE The venous tube clamp closes only when the lower venous
alarm limit is triggered and in case of air bubble or micro-foam
detection.
l Normal override
The Override key can disable the following alarm function for up to 2 minutes.
l Special override
During the [End] operating mode, the air bubble trap alarm can be deactivated temporarily by keeping the
Override key pressed continuously.
During treatment, the key remains without function.
See the Blood return (Repetition) in chapter 5.2.2.
During battery operation, the screen displays the message [In battery operation (auto.)].
If it is predicted that the power failure cannot be recovered, stop the treatment.
When the power supply has been restored, the treatment may be continued at any time.
7.3. Message/Information
7.3.1. General information
lA
lB
BP 1 cover open
Cause
Ø The cover of blood pump 1 is open.
Possible error elimination
ü Close the cover of blood pump 1.
BP 1 flow set. 0
Cause
Ø The blood flow rate was not input.
Possible error elimination
ü Enter the blood flow rate.
BP 1 OFF
Cause
Ø The [PUMP 1] key is OFF.
Possible error elimination
ü Press the [PUMP 1] key.
BP 2 cover open
Cause
Ø The cover of blood pump 2 is open.
Possible error elimination
ü Close the cover of blood pump 2.
BP 2 flow set. 0
Cause
Ø The blood flow rate was not input.
Possible error elimination
ü Enter the blood flow rate.
BP 2 OFF
Cause
Ø The [PUMP 2] key is OFF.
Possible error elimination
ü Press the [PUMP 2] key.
Bypass alarm
Cause
Ø The dialyser coupler is not connected to the rinse bridge.
Possible error elimination
ü Connect the dialyser coupler to the bypass port.
Bypass ON
Cause
Ø The Bypass select key has been activated.
Possible error elimination
ü Press the Bypass select key if you wish to leave the bypass operation.
lC
lD
Detect of blood
Cause
Ø The blood detector has identified the presence of blood.
Possible error elimination
ü If blood is detected in the [Preparation] screen while the patient is already being connected,
press the Connect key.
If the Connect key cannot be activated, first check the Treatment data.
ü Start the treatment with Start.
ü Make sure that the detector is clean.
ü If this alarm message is output although the blood tube system contains no blood call the
technician to solve the problem.
Detect of saline
Cause
Ø The blood detector has detected any saline.
Possible error elimination
ü Insert the tube system properly into the blood detector.
ü The operator has pressed the Start key although there is no blood in the system.
ü If blood is detected the alarm will reset by itself.
lE
l F, G
Operating Instruction 7 - 10
DBB-05
lH
HP OFF
Cause
Ø The HP key was switched off.
Possible error elimination
ü Press the HP key.
HP rate set. 0
Cause
Ø No heparin infusion rate has been entered.
Possible error elimination
ü Enter the heparin infusion rate, or set the heparin pump to HP No use if you do not wish to use
heparinization.
lI
l J, K, L
7 - 11 Operating Instruction
DBB-05
lM
lN
No blood circuit
Cause
Ø The tube detector has not detected a tube system.
Possible error elimination
ü Visual check whether blood tube system has been set.
ü Check if the blood tube system in the tube detector is properly seated.
ü Is the blood pump switched on?
ü Check whether the detector cover is properly closed.
No HP syringe
Cause
Ø No heparin syringe inserted.
Possible error elimination
ü Insert a heparin syringe, or press the HP No use key.
lO
Operating Instruction 7 - 12
DBB-05
lP
lQ
lR
7 - 13 Operating Instruction
DBB-05
lS
Selected concentrate does not accord with port (Check A/B concentrate connector)
Selected concentrate does not accord with port (Check Acid concentrate connector)
Selected concentrate does not accord with port (Check B powder cartridge upper)
Selected concentrate does not accord with port (B Check powder cartridge lower)
Cause
Ø The connection of the concentrate connector does not accord with the selected concentrate or
the operating mode.
Possible error elimination
ü Connect the concentrate connector according to the operating mode, or select the appropriate
concentrate in the concentrate selection menu.
Operating Instruction 7 - 14
DBB-05
lT
7 - 15 Operating Instruction
DBB-05
Operating Instruction 7 - 16
DBB-05
lU
UF goal set. 0
Cause
Ø The weight was not input.
Possible error elimination
ü Enter the weight decrease volume.
UF rate down ON
Cause
Ø The UF pause key has been activated.
Possible error elimination
ü Press the UF pause key about lift.
Enter the UF rate.
UF rate set. 0
Cause
Ø The UF rate is not set.
Possible error elimination
ü Set the UF rate.
7 - 17 Operating Instruction
DBB-05
lV
lW
l X, Y, Z
Operating Instruction 7 - 18
DBB-05
l TFB
7 - 19 Operating Instruction
DBB-05
Operating Instruction 7 - 20
DBB-05
7 - 21 Operating Instruction
DBB-05
Operating Instruction 7 - 22
DBB-05
l TFC
7 - 23 Operating Instruction
DBB-05
Operating Instruction 7 - 24
DBB-05
7 - 25 Operating Instruction
DBB-05
l TFD
Operating Instruction 7 - 26
DBB-05
7 - 27 Operating Instruction
DBB-05
Operating Instruction 7 - 28
DBB-05
7 - 29 Operating Instruction
DBB-05
Operating Instruction 7 - 30
DBB-05
7 - 31 Operating Instruction
DBB-05
Operating Instruction 7 - 32
DBB-05
7 - 33 Operating Instruction
DBB-05
Operating Instruction 7 - 34
DBB-05
l TFE
7 - 35 Operating Instruction
DBB-05
Operating Instruction 7 - 36
Manual No. 774E R0
DBB-05
AFBF
(Option)
Operating Instruction
0123
11.2001
DBB-05
EC-representative
Manufacture
1. General description 4
1.1. How to use this instruction manual 4
1.2. Outline 5
1.3. Part names and function 6
Fig. 1: Front/Left side view 6
Fig. 2: Substitution fluid pump 7
1.4. Description of extracorporeal blood circuit - AFBF 8
1.5. Description of keys 10
1.6. Consumables 11
1.7. Technical data 12
1.7.1. Hydraulic unit 12
1.7.2. AFBF 12
1.8. Abbreviations and symbols 13
1.8.1. Abbreviations 13
1.8.2. Symbols 14
1.9. Environmental issues 15
2. Preparation 16
2.1. Concentrat supply 16
2.1. Preparation and priming of the substitution fluid circuit
for AFBF treatment 17
2.2. Start-up test 20
3. Treatment conditions 21
3.1. Entering treatment data 21
3.2. Setting of the treatment data for AFBF 22
3.2.1. Selection of data 22
3.2.2. Setting the substitution fluid rate 23
3.2.3. Setting the conductivity 25
4. Treatment 26
4.1. Patient connection 26
4.2. AFBF treatment 27
4.3. Treatment start 28
5. Troubleshooting 29
5.1. General information 29
5.2. Test messages and technical messages 30
1. General description
1.1. How to use this instruction manual
This instruction manual is intended to safely operate the DBB-05, but not to treat patients.
Details of operating procedure are described on the right and respective illustrations are put on the left
side of the page as follows.
The individual operating steps are described with their respective illustrations.
l Warning labels
The following cautions point out special cautionary measures that are to be taken before starting
operations and treatment. They indicate possible hazards to ensure operational safety and should therefore
be read carefully before starting the operation.
1.2. Outline
l Scope of application
AFBF system applies to AFBF treatment for patients having acute or chronic renal failure.
AFBF treatment
WARNING
Always carefully check the treatment conditions during AFBF
treatment. Additionally, monitor the balance of the acid and
base appropriately using the blood gas analyzer. If acidosis or
alkalosis is found, take appropriate actions.
1
2
3 Scale
1 Pump cover
2 Tube clamp
Fasten the pump tube with this tube clamp.
3 Rotor
4 Sensor
This sensor detects whether the pump cover is open or closed.
3 5 13
B A
1
A
16
B
4 14
A
15
7
10 9
12 11
For the AFBF treatment, an additional AFBF unit including a scale and substitution fluid pump (PUMP 2)
necessary.
The substitution fluid line and the connection of the blood circuit use a post-dilution.
For post-dilution, connect the substitution line to the venous drip chamber.
In the AFBF treatment, the dialysate is supplied and the substitution fluid is infused to DBB-05 at the
same time (except for intermittent operation of the substitution fluid pump).
That is, as the substitution fluid pump is stopped if an alarm occurs, the dialysate supply to DBB-05 is
stopped.
On the contrary, as the dialysate supply to DBB-05 is stopped if an alarm occurs, the substitution fluid
pump is stopped.
<Example: the supply stop of the dialysate to dialyser and substitution fluid pump stop>
♦ When the cover of blood pump is open.
♦ When the [PUMP 1] key is OFF.
♦ When the cover of substitution fluid pump is open.
♦ When the substitution fluid rate setting value is 0.00L/h.
♦ When an A concentrate connector isn't connected with the A rinse port.
♦ When an alarm occurs.
The setting method of substitution fluid rate select from two methods.
l The substitution fluid rate is automatically calculated, based upon the ratio.
(Ratio of blood flow rate of blood pump to substitution fluid rate)
l The substitution fluid rate is set up in the manual.
Then, the substitution fluid pump (PUMP 2) takes out substitution solution from the substitution fluid bag
hung on the scale and supplies it to the blood circuit.
The infused substitution fluid volume is independently measured and controlled by two sensors in the
scale as well as the set revolutions of the substitution fluid pump (PUMP 2). As soon as the value falls
short of the preset minimum amount (configurable) in the substitution fluid bag during treatment, the
substitution fluid pump (PUMP 2) stops, and the monitor displays a "bag empty" message for the operator.
Also, an air detector detects and indicates a level drop-off in the infusion system.
Key list :
1.6. Consumables
l AFBF line
The concentrate for AFBF suitable for the following proportion of concentrate and water may be used.
l Dialysate pressure
1.7.2. AFBF
l Scale
Setting range
of substitution amount: 0.5 to 20 kg
Suspension weight/time: maximum 10 kg
Balance accuracy: ±25 g
Balance alarm point: Difference between calculation value and actual value
±200/600 g
1.8.1. Abbreviations
AC : Alternating current
BIC : Bicarbonate
BP : Blood pump
LF : Conductivity
DC : Direct current
HD : Hemodialysis
HDF : Hemodiafiltration
HF : Hemofiltration
SV : Solenoid valve
UF : Ultrafiltration
1.8.2. Symbols
Alternating current
Recycle battery
Ni-MH
Materials used
Metals
− Stainless steel
− Aluminum
− Copper
− Iron
− Brass
Plastics
− Polytetrafluoroethylene (PTFE)
− Silicone (SI)
− Polyphenylene ether (PPE)
− Methylpentene polymer (TPX)
− Fluoro rubber
− Polysulfone (PSU)
− Polypropylene (PP)
− Acrylonitrile-butadiene-styrene (ABS)
− Polyoxymethylene (POM)
− Polycarbonate (PC)
− Polyimide(PI)
− Polyvinyl chloride (PVC)
− Polyethersulfone (PES)
− Polyethylene terephthalate (PET)
− Acrylonitrile-styrene-acrylate (ASA)
− Polydicyclopentadiene (UP)
2. Preparation
2.1. Concentrate supply
NOTE To remove the concentrate connector from the rinse port turn
the concentrate connector to the right (clockwise) while
simultaneously pulling.
2.2. Preparation and priming of the substitution fluid circuit for AFBF
treatment
ESC
HD HDF OHDF
ISO-UF
AFBF HF OHF
Before every treatment you must verify that the DBB-05 does
WARNING not contain any disinfectants.
3. Treatment conditions
3.1. Entering treatment data
HP bolus mL
volume 1.5
Blood flow HP power au min
-to OFF time 20
Return Connect
0
mL/min
NOTE Check that you have activated the desired treatment method as
AFBF.
ESC
Emergent
substi. 4:00 14:00
0.00 L
UF rate
UF volume UF goal setting data
Treat. time Complete The ten-key pad will appear on the screen.
remaining time
2. Enter the desired Substitution rate in the
4:00 14:00 numeric field.
-- 00.00
% L/h
00.00L/h è 02.00L/h
4:00 14:00
Substitution Substitution
ratio Sub/BP rate
-- 02.00
% L/h
Substitution rate =
Substitution ratio Sub/BP
× Blood flow rate
Treat. time Complete
remaining time
4:00 14:00
Substitution Substitution
ratio Sub/BP rate
13.5 --.--
% L/h
NOTE When Substitution ratio SUB/BP has the priority, the
substitution fluid rate is displayed at start of AFBF treatment.
l Total conductivity
ex. AFBF concentrate 4. Confirm this input by touching the SET key,
14.0 then close the numeric field by touching the
mS/cm
ESC key.
B concentrate Bicarbonate
name conduct.
mS/cm
4. Treatment
4.1. Patient connection
AFBF treatment
WARNING
Always carefully check the treatment conditions during AFBF
treatment. Additionally, monitor the balance of the acid and
base appropriately using the blood gas analyzer. If acidosis or
alkalosis is found, take appropriate actions.
NOTE When you press the Start key, the substitution fluid pump
(PUMP 2) for treatment start turns on automatically.
Start
5. Troubleshooting
5.1. General information
1.1. All safety labels and symbols are put on the unit and must be readable. q
1.3. Exchange of the maintenance part which follows the operation time of the machine. q
2. Function inspection:
3. Scale
DBB-05
Blood pressure monitor
(Option)
Operating Instruction
0123
11.2001
DBB-05
EC-representative
Manufacture
1. General description 4
1.1. How to use this instruction manual 4
1.2. Danger and warnings for instruction 5
1.3. Warnings and cautions for safe measurement 5
2. Outline 7
2.1. Features 7
2.2. Measurement principle 8
5. Measurement 20
5.1. Manual measurement 23
5.2. Automatic measurement (Interval measurement) 24
5.3. Continuous measurement 25
6. Alarms 27
6.1. Measurement alarm 27
6.2. Blood pressure alarm 29
6.3. Blood pressure monitor alarm 30
8. Technical data 32
8.1. Specifications 32
8.2. Accessories 33
8.3. Abbreviations and symbols 33
8.4. Environmental issues 34
1. General description
1.1. How to use this instruction manual
This instruction manual is intended to safely operate the DBB-05, but not to treat patients.
Details of operating procedure are described on the right and respective illustrations are put on the left
side of the page as follows.
The individual operating steps are described with their respective illustrations.
l Warning labels
The following cautions point out special cautionary measures that are to be taken before starting
operations and treatment. They indicate possible hazards to ensure operational safety and should therefore
be read carefully before starting the operation.
2. Outline
2.1. Features
The blood pressure monitor is built in by DBB-05, and it is the non-invasive blood pressure method blood
pressure monitor utilizing oscillometric method.
‚ The following items has the alarm point of the upper limit/lower limit independently.
Systolic blood pressure (SYS)
Diastolic blood pressure (DIA)
Mean arterial pressure (MAP)
Pulse rate (PR)
ƒ When the systolic pressure alarm occurs, DBB-05 can control the following pumps.
Blood pump
UF pump
Substitution fluid pump
When the alarm occurs, there may be various reasons for this.
WARNING Always verify the patient’s condition by auscultation and
palpation methods.
… The following measurement result can be displayed as the graph on the screen.
Systolic blood pressure (SYS)
Diastolic blood pressure (DIA)
Mean arterial pressure (MAP)
Pulse rate (PR)
Oscillometric method
This method measures the blood pressure by detecting the pulsation of the artery which is caused by the
contraction of the heart, as the pressure oscillation in the cuff.
When the cuff around the upper arm is fully inflated, blood flow stops but pulsation of the artery
continues and causes oscillation of the pressure in the cuff.
As the pressure in the cuff is decreased slowly, the magnitude of the pressure oscillation in the cuff
gradually increases and eventually reaches a peak.
Further decrease of the cuff pressure causes the oscillation to decrease.
The relationship between the changes of cuff pressure and its oscillation is stored in memory and used to
determine blood pressure.
Namely, cuff pressure when the oscillation increased rapidly is taken as the systolic pressure, and that
when the oscillation decreases rapidly is taken as the diastolic pressure.
Cuff pressure when oscillation reaches a peak is taken as the mean arterial pressure(MAP).
The oscillometric method does not determine blood pressure instantaneously unlike the auscultatory
method and microphone type automatic blood pressure monitor, but determines it from the curves of the
changes of the pressure and its oscillation as described above.
This feature gives it antinoise characteristics as it is not affected by external noise or electric surgical
units.
KOROTKOV SOUNDS
200
CUFF PRESSURE
160 157
120
83
80 mmHg
40
OSCILLATIONS IN
CUFF PRESSURE
RADIAL PULSE
5 SEC
3 Cuff hose
Turn in clockwise direction and fasten securely.
A cuff suitable for the patient is connected at the other end.
Blood pressure
Action Alarm
reset reset
Time 15 : 32 Interval
SYS / DIA 125 / 90 30 min
mmHg
MAP 98 mmHg Inflation p. CUFF CONT
Pulse 83 bpm 180 mmHg Adult measure.
002 10 / 04 10 : 32 117 82 92 83
003 10 / 04 11 : 32 122 76 91 78
Setting
004 10 / 04 12 : 32 90 63 74 94
005 10 / 04 13 : 32 105 34 43 82
Manual
measure.
Alarm reset
When this key is touched, almost all alarms are executed or reset.
CONT measure.
When this key is touched, the continuous measurement is started.
AUTO measure.
When this key is touched, the automatic measurement (interval measurement) is started.
Setting
When this key is touched, the BPM setting input window will be opened.
Manual measure.
When this key is touched, the manual measurement is started.
The character changes in Stop from Manual measure. when it touches either key of three keys and
blood pressure measurement starts (Continuous, Automatic, Manual).
Action reset
When this key is touched, the control of following pumps is returned for the control before an systolic
pressure alarm occurs
Blood pump
UF pump
Substitution fluid pump
BPM STOP
The blood pressure measurement can be stopped at any time using the BPM STOP key.
Message
ESC
Hidden menu
Alarm
BPM ESC
reset
disable
Hidden
menu
UF
setting
BPM disable
When this key is touched, all function of the blood pressure monitor is stopped.
NOTE When an BTM error (Exx ----) occurs, the BPM disable key is
displayed on the screen.
The cuff and cuff hose must use the COLIN’s product or the
WARNING product which specified COLIN.
They are necessary to keep patient's safety and the precision of
the measurement.
It is important to select the appropriate size of cuff for each patient to get correct measurement.
Please select a cuff to fit each patient by referring to the following table.
The cloth cuff which can be used for this blood pressure monitor has dark blue.
Cuff
Colin’s brown cuff and gray cuff hose cannot be used with the
CAUTION blood pressure monitor.
The accessory cuff hose is 3.5 m long.
Since, the cuff hose should not be made more than 5 m long as
there will be effects on measurement.
Dispo-cuff
Center of rubber
bladder 2. When wrapping the cuff around the arm, the
center (marked with a circle) of the rubber
bladder must be located over the brachial artery.
Place the hose toward the hand so as not to kink
it.
LNDEX LINE When doing this, confirm that the “Index Line”
comes inside the “Range”.
Outside the “Range”, the error in the blood
RANGE pressure measurement will be greater. Use cuffs
of other sizes.
Arterial
5. Measurement
Inflation value
First measurement: Initial inflation value
Second and subsequent measurements:
Automatic inflation or
Smart inflation
(by the selection.)
Automatic inflation:
Inflate to the previous measurement plus the proper value.
Smart inflation:
Estimate the proper cuff pressure corresponding with the
patient’s blood pressure value and increase the cuff pressure to
that value (this is called smart inflation).
• Manual measurement
• Measurement interval is more than 3 minutes in the
automatic measurement.
The measurement time of the continuous measurement has two kinds of time, and the time must set up in
advance.
5 minutes: When the current measurement completed, the next measurement is immediately
started.
12 minutes: Continuous measurement is measured for 1 minute in the interval.
6. Alarms
When the measurement has failed, there may be various
WARNING reasons for this. Always verify the patient’s condition by
auscultation and palpation methods.
l Re-measurement
n When a measurement has failed, a message is displayed and the measurement will be repeated.
l Not available
n When measurement is not possible after two re-measurements, or when re-measurement will not take
place due to alarm contents (C11), this message is displayed.
n During repeat measurements 160 seconds elapse from the first measurement before the repeat
measurement, “C17 Time-Out” is displayed and measurement is stopped.
n When measurement is stopped, “No read” is printed in the alarm data and alarm continues to sound.
The alarm sound can be stopped by pressing [MUTE] key.
BPM alarm Air dump was stopped for more than Check for motion and arrhythmia of
(C13 Motion Artifact) 15 seconds due to motions artifact. patient.
BPM alarm
Proper signal were not obtained.
(C15 Irregular Pulses) Check patient condition.
Check for motion and arrhythmia of
Measurement was not possible due to patient.
BPM alarm
motion artifact, arrhythmia, and thew
(C16 Weak Pulse)
like.
BPM alarm
Infant cuff is used in adult mode. Measurement object should be
(C21 Check Cuff
Cuff was wrapping too tight. checked.
Size)
When a patient’s measurement values goes beyond alarm points, an alarm occurs.
The setting range of setting values is shown below, the lower limit cannot exceed the higher limit.
7.2. Checks
n The person checking the cuff should put on the cuff and confirm that the blood pressure measured is
normal.
n During the measurement, bend the arm and stop the air dump by motion. Confirm that the cuff pressure
does not come down during the stoppage.
8. Technical data
8.1. Specifications
Measurement range:
Adult Systolic 60 to 250 mmHg
MAP 45 to 235 mmHg
Diastolic 40 to 200 mmHg
Pulse rate 40 to 200 bpm
Infant Systolic 40 to 120 mmHg
MAP 30 to 100 mmHg
Diastolic 20 to 90 mmHg
Pulse rate 40 to 240 bpm
Alarm range:
Adult SYS upper limit: 60 to 250 mmHg
SYS lower limit: 60 to 250 mmHg
MAP upper limit: 45 to 235 mmHg
MAP lower limit: 45 to 235 mmHg
DIA upper limit: 40 to 200 mmHg
DIA lower limit: 40 to 200 mmHg
PR upper limit: 40 to 200 bpm
PR lower limit: 40 to 200 bpm
Infant SYS upper limit: 40 to 120 mmHg
SYS lower limit: 40 to 120 mmHg
MAP upper limit: 30 to 100 mmHg
MAP lower limit: 30 to 100 mmHg
DIA upper limit: 20 to 90 mmHg
DIA lower limit: 20 to 90 mmHg
PR upper limit: 40 to 240 bpm
PR lower limit: 40 to 240 bpm
8.2. Accessories
l Standard accessories
l Optional accessories
l Abbreviations
AUTO : Automatic
BPM : Blood pressure monitor
CONT : Continuous
DIA : Diastolic blood pressure
MAP : Mean arterial pressure
NIBP : Non-invasive blood pressure
PR : Pulse rate
SYS : Systolic blood pressure
l Symbols
Follow local governing ordinances and recycling plans regarding disposal and other device components.
The composed main material for each part is as follows.
1.1. All safety labels and symbols are put on the unit and must be readable. q
2. Function inspection:
Air leakage
2.2.
(Permissible tolerance: ±6 mmHg/min)
300 mmHg q
DBB-05
HDF / HF
(Option)
Operating Instruction
0123
11.2001
DBB-05
EC-representative
Manufacture
1. General description 4
1.1. How to use this instruction manual 4
1.2. Outline 5
1.3. Part names and function 6
Fig. 1: Front/Left side view 6
Fig. 2: Substitution fluid pump 7
1.4. Description of extracorporeal blood circuit - HDF/HF 8
1.5. Description of keys 10
1.6. Consumables 11
1.7. Technical data 11
1.7.1. Hydraulic unit 11
1.7.2. Pressure monitoring (extracorporeal blood circuit) 12
1.7.3. HDF/HF 12
1.8. Abbreviations and symbols 13
1.8.1. Abbreviations 13
1.8.2. Symbols 14
1.9. Environmental issues 15
2. Preparation 16
2.1. Preparation and priming of the substitution fluid circuit for HDF/HF
treatment 16
2.2. Start-up test 19
3. Treatment conditions 20
3.1. Entering treatment data 20
3.2. Setting of the treatment data for HDF/HF 21
3.2.1. Selection of data 21
3.2.2. Inputting of data 22
4. Treatment 25
4.1. Patient connection 25
4.2. HDF/HF treatment 26
4.3. Bolus substitution fluid 27
4.4. Treatment start 28
5. Troubleshooting 29
5.1. General information 29
5.2. Test messages and technical messages 30
1. General description
1.1. How to use this instruction manual
This instruction manual is intended to safely operate the DBB-05, but not to treat patients.
Details of operating procedure are described on the right and respective illustrations are put on the left
side of the page as follows.
The individual operating steps are described with their respective illustrations.
l Warning labels
The following cautions point out special cautionary measures that are to be taken before starting
operations and treatment. They indicate possible hazards to ensure operational safety and should therefore
be read carefully before starting the operation.
1.2. Outline
l Scope of application
HDF/HF system applies to HDF/HF treatment for patients having acute or chronic renal failure.
1
2
3 Scale
1 Pump cover
2 Tube clamp
Fasten the pump tube with this tube clamp.
3 Rotor
4 Sensor
This sensor detects whether the pump cover is open or closed.
3 5 13
B A
1
A
16
B
4 14
A
15
7
10 9
12 11
For the HDF/HF treatment, an additional HDF/HF unit including a scale and substitution fluid pump
(PUMP 2) necessary.
Either the HDF or HF method can be selected.
There are two methods to connect the substitution fluid line and blood circuit.
For pre-dilution, connect the substitution fluid line after the blood pump to the substitution fluid port for
pre-dilution.
For post-dilution, connect the substitution fluid line to the venous drip chamber.
The substitution fluid pump (PUMP 2) takes out substitution solution from the substitution fluid bag hung
on the scale and supplies it to the blood circuit.
Then, the substitution fluid rate is automatically calculated, based upon the substitution fluid volume and
treatment time.
The infused substitution fluid volume is independently measured and controlled by two sensors in the
scale as well as the set revolutions of the substitution fluid pump (PUMP 2). As soon as the value falls
short of the preset minimum amount (configurable) in the substitution fluid bag during treatment, the
substitution fluid pump (PUMP 2) stops, and the monitor displays a "bag empty" message for the operator.
Also, an air detector detects and indicates a level drop-off in the infusion system.
Key list :
Post-subs. / Pre-subs.
This key is used to switch between the pre-substitution and post-substitution in the HDF, and HF
treatment modes.
CAUTION: In the pre-substitution, the SUB/BP speed rate to be monitored is fixed at 100%.
In the post-substitution, the SUB/BP speed rate to be monitored is set as each basic value.
1.6. Consumables
l HDF/HF line
l TMP (In case of HDF/HF treatment, the values are changed as follows.)
Definition (HDF)
l Venous pressure (In case of HDF/HF treatment, the values are changed as follows.)
1.7.3. HDF/HF
l Scale
Setting range
of substitution amount: 0.5 to 20 kg
Suspension weight/time: maximum 10 kg
Balance accuracy: ±25 g
Balance alarm point: Difference between calculation value and actual value
±200/600 g
1.8.1. Abbreviations
AC : Alternating current
BIC : Bicarbonate
BP : Blood pump
LF : Conductivity
DC : Direct current
HD : Hemodialysis
HDF : Hemodiafiltration
HF : Hemofiltration
SV : Solenoid valve
UF : Ultrafiltration
1.8.2. Symbols
Alternating current
Recycle battery
Ni-MH
Materials used
Metals
− Stainless steel
− Aluminum
− Copper
− Iron
− Brass
Plastics
− Polytetrafluoroethylene (PTFE)
− Silicone (SI)
− Polyphenylene ether (PPE)
− Methylpentene polymer (TPX)
− Fluoro rubber
− Polysulfone (PSU)
− Polypropylene (PP)
− Acrylonitrile-butadiene-styrene (ABS)
− Polyoxymethylene (POM)
− Polycarbonate (PC)
− Polyimide(PI)
− Polyvinyl chloride (PVC)
− Polyethersulfone (PES)
− Polyethylene terephthalate (PET)
− Acrylonitrile-styrene-acrylate (ASA)
− Polydicyclopentadiene (UP)
2. Preparation
2.1. Preparation and priming of the substitution fluid circuit for HDF/HF
treatment
ESC
HD HDF
ISO-UF
HF
• for post-dilution
to the venous tube set
• For pre-dilution, connect the supply
connector to the chamber for measurement
of the inlet blood pressure (located in front
of the dialyser).
Before every treatment you must verify that the DBB-05 does
WARNING not contain any disinfectants.
3. Treatment conditions
3.1. Entering treatment data
NOTE Check that you have activated the desired treatment method as
HDF/HF.
⇒ Substitution rate
or
⇒ Substitution goal
ESC if required.
Emergent
substi. 4:00 14:00
0.00 L
UF rate
UF volume UF goal setting data
Treat. time Complete The ten-key pad will appear on the screen.
remaining time
2. Enter the desired Substitution goal in the
4:00 14:00 numeric field.
L L/h Example:
When changing the
Substitution goal from 00.00 L to 08.00 L, the
DBB-05 automatically calculates a new
00.00L è 08.00L
Substitution rate of 02.00 L/h.
4:00 14:00
Substitution Substitution
goal rate
08.00 02.00
L L/h
Treat. time Complete The ten-key pad will appear on the screen.
remaining time
2. Enter the desired Substitution rate in the
4:00 14:00 numeric field.
L L/h Example:
When changing the
Substitution rate from 00.00 L/h to 02.00 L/h,
the DBB-05 automatically calculates a new
00.00L/h è 02.00L/h
Substitution goal of 08.00 L.
4:00 14:00
Substitution Substitution
goal rate
08.00 02.00
L L/h
Treat. time Complete The ten-key pad will appear on the screen.
remaining time
2. Enter the desired Treat. time remaining in the
4:00 14:00 numeric field.
L L/h Example:
When changing the
Treat. time remaining from 4:00 to 5:00, the
DBB-05 automatically calculates a new
4:00 è 5:00
Substitution rate of 01.60 L/h.
5:00 15:00
Substitution Substitution
goal rate
08.00 01.60
L L/h
4. Treatment
4.1. Patient connection
NOTE When you press the Start key, the substitution fluid pump
(PUMP 2) for treatment start turns on automatically.
Start
5. Troubleshooting
5.1. General information
1.1. All safety labels and symbols are put on the unit and must be readable. q
1.3. Exchange of the maintenance part which follows the operation time of the machine. q
2. Function inspection:
3. Scale
DBB-05
On-line HDF / On-line HF
(Option)
Operating Instruction
0123
11.2001
DBB-05
EC-representative
Manufacture
1. General description 4
1.1. How to use this instruction manual 4
1.2. Outline 5
1.3. Part names and function 6
Fig. 1: Front/Left side view 6
Fig. 2: Substitution fluid pump 7
1.4. Description of extracorporeal blood circuit - On-line HDF/On-line HF 8
1.5. Description of keys 11
1.6. Consumables 12
1.7. Technical data 12
1.7.1. Water and dialysate used 12
1.7.2. Hydraulic unit 13
1.7.3. Pressure monitoring (extracorporeal blood circuit) 13
1.7.4. On-line HDF/On-line HF 14
1.8. Abbreviations and symbols 15
1.8.1. Abbreviations 15
1.8.2. Symbols 16
1.9. Environmental issues 17
2. Preparation 18
2.1. Preparation and priming of the substitution fluid line
for On-line HDF/On-line HF treatment 18
2.2. Priming the blood circuit with on-line solution 23
2.3. Start-up test 24
3. Treatment conditions 25
3.1. Entering treatment data 25
3.2. Setting of the treatment data for On-line HDF/On-line HF 26
3.2.1. Selection of data 26
3.2.2. Inputting of data 27
3.2.3. Setting the dialysate flow rate 32
4. Treatment 33
4.1. Patient connection 33
4.2. On-line HDF/On-line HF treatment 34
4.3. Bolus substitution fluid 35
4.4. Treatment start 36
5. Disconnection 37
5.1. Blood return with on-line solution 37
5.2. Removal of the on-line HDF/on-line HF line 38
6. Troubleshooting 39
6.1. General information 39
6.2. Test messages and technical messages 39
1. General description
1.1. How to use this instruction manual
This instruction manual is intended to safely operate the DBB-05, but not to treat patients.
Details of operating procedure are described on the right and respective illustrations are put on the left
side of the page as follows.
The individual operating steps are described with their respective illustrations.
l Warning labels
The following cautions point out special cautionary measures that are to be taken before starting
operations and treatment. They indicate possible hazards to ensure operational safety and should therefore
be read carefully before starting the operation.
1.2. Outline
l Scope of application
On-line HDF/On-line HF system applies to on-line HDF/on-line HF treatment for patients having acute or
chronic renal failure.
1 Pump cover
2 Tube clamp
Fasten the pump tube with this tube clamp.
3 Rotor
4 Sensor
This sensor detects whether the pump cover is open or closed.
3 5
A
B
1
A 14
B
4
A
13
6 15
A 16
7
10 9
12 11
l System description
For the on-line HDF/on-line HF treatment, an additional on-line HDF/on-line HF unit including a
dialysate filter and substitution fluid pump (PUMP 2) necessary.
Either the on-line HDF or on-line HF method can be selected.
The on-line HDF/on-line HF treatment can be configured for two different treatment methods, which are
distinguished by the substitution fluid addition location (before or after the dialyser).
For “pre-dilution” (substitution fluid addition before the dialyser), the substitution fluid line must be
connected to the substitution fluid port after the blood pump (blood inlet side).
For “post-dilution” (substitution fluid addition after the dialyser), the substitution fluid line must be
connected to a position located after the dialyser (for example, venous drip chamber).
The substitution solution used for on-line HDF/on-line HF treatment is, contrary to conventional HDF/HF
treatment, produced from the dialysate available inside the machine. The adjusted conductivity and
temperature are continuously checked by independent monitoring systems.
At first, the prepared dialysis fluid is fed to the dialysate filter (EF-01D), in order to eliminate germs,
endotoxins and pyrogens by adsorption and filtration. After the dialysis fluid has passed the dialysis fluid
filter membrane, the substitution fluid amount set by the user is diverted by means of the substitution fluid
pump (PUMP 2) and fed to the blood circulation via an additional HDF filter (EFL-015; single-use filter).
If the physiological characteristic of the dialysis fluid is outside the preset limit values, the fluid is
diverted in the dialysate filter via a bypass before passing through the membrane. At the same time, the
substitution fluid pump (PUMP 2) stops, so that neither substitution solution can get into the blood
circulation nor freshly prepared dialysis fluid into the dialyser.
The ultrafiltration rate in the dialyser results from the substitution fluid flow rate and the set weight
removal for the patient. That means that the substitution fluid amount diverted before the dialyser is
filtrated again at the dialyser, because dialysate filter and dialyser are component of the closed hydraulic
system. The additionally required UF amount for removal from patient is assured by the UF pump.
For determination of an on-line HDF/on-line HF treatment, for clearance calculation it has to be taken in
account that contrary to conventional HDF/HF therapy the dialysis fluid flow through the dialyser is
reduced by the substitution fluid share and thus the diffuse share is reduced. The diffusion loss can be
compensated by increasing the dialysis fluid flow by the substitution fluid share. In order to assure
maximum safety, before each treatment a tightness leak test of the dialysate filter is carried out. One
objective of this test is to check the filter membrane in regard to leaks and micro leaks.
The maximum substitution fluid pump (PUMP 2) capacity is limited depending on the selected
substitution fluid procedure (pre- or post-dilution) and the set blood flow rate, in order to limit the fluid
reduction in the dialyser blood compartment caused by the filtration in the dialyser.
Key list :
Continu. OHDF
HP rapid Post- flow Cal. curv
feed heparin subs. setting
1.0 mL/h aplicat
Post-subs. / Pre-subs.
This key is used to switch between the pre-substitution and post-substitution in the HDF, and HF
treatment modes.
CAUTION: In the pre-substitution, the SUB/BP speed rate to be monitored is fixed at 100%.
In the post-substitution, the SUB/BP speed rate to be monitored is set as each basic value.
1.6. Consumables
l Water quality
l Dialysate quality
l Inspection results
When sampling, make unfailingly sure that a high level of sterility is ensured. Before each sampling, the
sampling port must be disinfected in accordance with specifications, and the sterile syringe must be sealed
airtight immediately after taking the sample. Make absolutely certain that the specified storage conditions
during transport (cooling) and the maximum storage period of the sample are maintained.
l TMP (In case of on-line HDF/on-line HF treatment, the values are changed as follows.)
PBi + PBo
TMP = − PDo − Offset
2
l Venous pressure
(In case of on-line HDF/on-line HF treatment, the values are changed as follows.)
l Wash back
1.8.1. Abbreviations
AC : Alternating current
BIC : Bicarbonate
BP : Blood pump
LF : Conductivity
DC : Direct current
HD : Hemodialysis
HDF : Hemodiafiltration
HF : Hemofiltration
SV : Solenoid valve
UF : Ultrafiltration
1.8.2. Symbols
Alternating current
Recycle battery
Ni-MH
Materials used
Metals
− Stainless steel
− Aluminum
− Copper
− Iron
− Brass
Plastics
− Polytetrafluoroethylene (PTFE)
− Silicone (SI)
− Polyphenylene ether (PPE)
− Methylpentene polymer (TPX)
− Fluoro rubber
− Polysulfone (PSU)
− Polypropylene (PP)
− Acrylonitrile-butadiene-styrene (ABS)
− Polyoxymethylene (POM)
− Polycarbonate (PC)
− Polyimide(PI)
− Polyvinyl chloride (PVC)
− Polyethersulfone (PES)
− Polyethylene terephthalate (PET)
− Acrylonitrile-styrene-acrylate (ASA)
− Polydicyclopentadiene (UP)
2. Preparation
2.1. Preparation and priming of the substitution fluid line with HDF filter for
On-line HDF/On-line HF treatment
ESC
HD HDF OHDF
ISO-UF
AFBF HF OHF
l Sampling
• for post-dilution
to the venous tube set
• For pre-dilution, connect the supply
connector to the chamber for measurement
of the inlet blood pressure (located in front
of the dialyser).
NOTE By closing the clamp at the upper end of the HDF filter,
substitution solution (on-line solution) is forced through the
filter membrane of the HDF filter whereby the connecting line
to the blood tube set is filled and rinsed.
Filling and rinsing volume are preset as basic values.
Therefore, the substitution fluid pump (PUMP 2) stops
automatically when it reaches the preset value.
NOTE Priming and rinsing of the blood tube set and the dialyser can
be performed with external saline solution during the DM test
or with on-line solution after completion of the DM test and
filling of the substitution fluid line with HDF filter.
Both processes can be executed manually as well as
automatically.
NOTE Before connecting the coupler of the dialyser, confirm that the
HD and blood tube sets have been completely rinsed by the
volume set as basic values.
Before every treatment you must verify that the DBB-05 does
WARNING not contain any disinfectants.
3. Treatment conditions
3.1. Entering treatment data
NOTE Check that you have activated the desired treatment method as
on-line HDF/HF.
ESC
Emergent
substi. 4:00 14:00
0.00 L
UF rate
UF volume UF goal setting data
Treat. time Complete The ten-key pad will appear on the screen.
remaining time
4:00 14:00
-- 08.00 02.00
% L L/h
Treat. time Complete The ten-key pad will appear on the screen.
remaining time
2. Enter the desired Substitution rate in the
4:00 14:00 numeric field.
% L L/h Example:
Priority ⇒ Substitution rate
4:00 14:00
-- 08.00 02.00
% L L/h
Treat. time Complete The ten-key pad will appear on the screen.
remaining time
2. Enter the desired Treat. time remaining in the
4:00 14:00 numeric field.
% L L/h Example:
Priority ⇒ Substitution goal
5:00 14:00
-- 08.00 01.60
% L L/h
Example:
Priority ⇒ Substitution rate
Treat. time Complete
remaining time
When changing the
Treat. time remaining from 4:00 to 5:00, the
4:00 14:00 DBB-05 automatically calculates a new
Substitution goal of 10.00 L.
-- 08.00 02.00
% L L/h
4:00 è 5:00
5:00 14:00
-- 10.00 02.00
% L L/h
Substitution rate =
Substitution ratio Sub/BP
Treat. time Complete × Blood flow rate
remaining time
4:00 14:00
35 --.-- --.--
% L L/h
NOTE When Substitution ratio SUB/BP has the priority, numeric
values of test parameters (substitution fluid rate and target
substitution fluid volume) are displayed at start of on-line
HDF/on-line HF treatment.
NOTE In the basic setting, the DBB-05 can be set in such a way that
upon completion of the rinsing process for the dialyser until
connecting the patient, a reduced dialysate flow is achieved.
OHDF
flow
aplicat
4. Treatment
4.1. Patient connection
NOTE When you press the Start key, the substitution fluid pump
(PUMP 2) for treatment start turns on automatically.
The “dialysate flow rate” through the dialyser in relation to the substitution fluid rate can be calculated
in 2 different methods as follows (On-line HDF):
Example:
Displayed Dialysate flow rate – Substitution fluid rate
= Dialysate fluid flow rate through the dialyser
[500mL/min] – [50 mL/min] = 450 mL/min
Start
5. Disconnection
5.1. Blood return with on-line solution
NOTE Ensure aseptic conditions and make sure that the substitution
port is closed airtight.
6. Troubleshooting
6.1. General information
1.1. All safety labels and symbols are put on the unit and must be readable. q
1.3. Exchange of the maintenance part which follows the operation time of the machine. q
2. Function inspection: