IRAQ GATES CONTRACTING COMPANY
DATASHEET OF SEALXTRA PU FR Rev: 02A
Doc No: 1000-IGCC-G000-ISGP-G00000-CX-2180-00014 Doc. Cat. EXT
BGC IGCC – CONSTRUCTION FRAMEWORK AGREEMENT
DATASHEET OF SEALXTRA PU FR
BGC IGCC – CONSTRUCTION FRAMEWORK AGREEMENT
02A 22-Sep-2018 Approved for Use SJ AGR BJM
01R 04-Aug-2018 Issued for Review SJ AGR BJM
APPROVED BY
PREPARED BY REVIEWED BY
REV DATE DESCRIPTION PROJECT
DISPLINE ENGR. QA/QC
MANAGER
1 OF 1
Construction Chemicals
SealXtra PU FR
Fuel Resistant Pavement Sealant
DESCRIPTION SealXtra PU FR is a pourable, pitch modified, two component, elastomeric
polyurethane based sealant which chemically cures to form a high performance,
durable seal.
COMPLIANCE STANDARD Federal Specification SS-S-200E, Type H, BS 5212, Type N, F4 FB, ASTM C920,
Type M Grade P, Class 25
USES SealXtra PU FR can be used to seal movement joints and construction joints in
concrete pavements. Typical areas of applications include airfield runways, highways,
docks and harbours, industrial floors, parking decks, fuel storage areas, garages,
buildings, etc.
ADVANTAGES • Chemical, oil, fuel and hydraulic fluid resistant
• Suitable for use in aggressive environments
• Good movement accommodation
• UV resistant
• Stable at extreme temperatures and humidity conditions
• Easy to Use, Cold applied, Self levelling
TYPICAL PROPERTIES at 25°C as per SS-S-200E
PROPERTY REQUIREMENT VALUE
Component - Two: Part A - Base
Part B - Hardener
Mixed Form - Paste
Colour - Black
Accelerated Aging No Change Passes
Self Levelling < 1.6mm Flow, 1.5% Incline No Flow
Change in Weight < 2% Passes
Change in Volume < 5% Passes
Resilience 75% Recovery at
Room Temp. Cure: 90 to 95%
One Week (700C): 85 to 90%
Artificial Weathering 160 Hrs. Exposure Passes
Bond to Concrete
Non Immersed: No Surface Degradation Passes
Fuel Immersed: or Loss of Bond
Water Immersed:
Flame Resistance 2600C for 120 seconds Passes
Application Life 40 +/- 10 minutes -
0
Flow 5 Hrs at 93 C Passes
Storage stability No Change Passes
for 6 Months at
15.6 to 37.80C
Shore A Hardness - 18 +/- 3
Service Temperature - -200C to +700C
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CC/SX07/Ver4/07/14
Construction Chemicals
SealXtra PU FR
JOINT PREPARATION Joint surface must be clean, dry, free of dust, grease, curing compounds, etc.
New concrete joints must be dry and at least 3 weeks old. In case of old joints,
traces of previous sealant and other contaminants should be removed by
mechanical means to ensure a clean surface.
Backup Material : A bond breaking backing rod SealXtra Backer Rod shall be
inserted into all movement joints to avoid a three sided adhesion. Use of a
backing rod will ensure proper joint depth and superior support to the sealant.
The diameter of the backing rod should be at least 20% larger but not greater
than 33% of the joint width. Generally the joint depth should be equal to or half of
its joint width W:D = 2:1 or 1:1 and for trafficable joints W:D = 1:1. Joint
dimensions should be designed as per BS 6093 to utilise full advantage of 25%
movement accommodation factor of the sealant. Weak joint edges, should be
strengthened by dressing with epoxy mortar maintaining joint size proportions.
PRIMING Joint surfaces should be primed with SealXtra Primer before application of
sealant. Joints must be completely dry before applying the primer. Brush apply
primer only to vertical surfaces of joint. Excessive application & puddling of primer
should be avoided.
Use ResiGard Primer WB in case one side is concrete and other is asphalt /
bituminous surface.
MIXING Add entire quantity of Part B to Part A and mix thoroughly using slow speed drill
with paddle. Avoid air entrapment during mixing. Mix until homogeneous consistency
and uniform colour is obtained.
APPLICATION Pour the mixed SealXtra PU FR into the prepared joint in a continuous operation.
Agitate the pored sealant to allow entrapped air to escape. While applying the
sealant, avoid air entrapment. Ensure that sealant adheres to parallel sides of
joint and not to the base, avoiding three point contact. Use a concave profile tool
to finish the sealant before the skin forms. Maintain a recess of 2 mm - 5mm from
top joint surface. Once mixed, use the entire content in a single application.
Finishing : Once the sealant has been installed, a suitable rounded tool soaked in
a detergent water solution can be used to achieve a smooth hour glass profile.
CURING Full Cure: 7 days
Nominal traffic after 24 hours at 250C and 50% relative humidity.
NOTE Do not apply sealant at temperatures below 50C. Special measures are required
where sealant is expected to come in contact with asphalt / bituminous surfaces.
Consult Conmix Technical Services.
PACKAGING 4.0 & 15ltr set. Other pack sizes available on request.
CC/SX07/Ver4/07/14 2/3 Technical Datasheet
Construction Chemicals
SealXtra PU FR
COVERAGE General guideline for material consumption.
Joint Size Running mtr /
(W : D ) in mm Pack of 4 ltr
10 x 10 40.00
20 x 10 20.00
20 x 20 10.00
30 x 20 6.66
30 x 25 5.33
30 x 30 4.44
40 x 20 5.00
40 x 30 3.33
40 x 35 2.86
40 x 40 2.50
Allowance for wastage may be considered.
Primer : Approx 1 ltr per 40 ltrs of SealXtra PU FR independent of joint size.
GENERAL INFORMATION Shelf Life 12 months from date of manufacture, if stored
properly in original unopened packing under
warehouse conditions. Extreme temperature / humidity
may reduce shelf life.
Cleaning Clean all equipments and tools with Conmix Cleaner.
HEALTH & SAFETY PPE’s Gloves, goggles & suitable mask must be worn.
Precautions Contact with skin, eyes, etc. must be avoided.
Hazardous Hazardous for transportation.
Disposal To be disposed off as per local rules and regulations.
Additional Information Refer MSDS. Available on request.
TECHNICAL SERVICE CONMIX Technical Services are available on request for on site support to
assist in the correct use of its products.
Manufacturer:
CONMIX LTD.
P.O. Box 5936, Sharjah
United Arab Emirates Sales Office:
Tel: +971 6 5314155 Tel: +971 6 5682422
Fax: +971 6 5314332 Fax: +971 6 5681442
Email: conmix@conmix.com www.conmix.com
It is the customer’s responsibility to satisfy themselves by checking with the company that the information is still current at the time of use. The customer must be satisfied that the
product is suitable for the use intended. All products comply with the properties shown on current data sheets. Conmix however do not warrant or guarantee the installation of the
products as it does not have any control over installation or end use of the product. All information and in particular the recommendations relating to application and end use are given
in good faith. The products are guaranteed against any manufacturing defects and are sold subject to Conmix standard terms and conditions of sale.
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CC/SX07/Ver4/07/14
