Turolla Catalog Gear Pump Cascade3
Turolla Catalog Gear Pump Cascade3
66M
88Y
2 CASCADE GROUP 3 I TECHNICAL INFORMATION
History of revisions
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Contents
General Information
4 Description
5 Formulas used for calculation
6 Application parameters
9 Technical data
10 Flow rate and power curves
13 Model code
18 Flange types
19 Shaft types
21 Combinations of flanges and shafts
22 Port types
24 Outrigger bearings
25 Aux pads
26 Configuration examples
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4 CASCADE GROUP 3 I TECHNICAL INFORMATION
Description
Overview
Cascade fixed displacement gear pump and motor has been specifically designed for
demanding mobile equipment applications where maximum performance is required at
peak power levels and operating temperatures. The design integrates cast iron construction
with pressure balanced thrust plates to deliver consistent efficiency across the entire
operating range of pressure, speed, and temperature.
The three structural members of the pump and motor are: flange, body and cover, are made
of high-strength cast iron. Cast iron provides contamination resistance, thermal stability and
the strength needed for consistently high levels of performance and durability needed in
demanding off highway applications.
Sleeve bushings are pressed in the flange and cover and have been optimized to provide
long life in low viscosity, high pressure conditions. Axial pressure balance is ensured by
aluminium alloy thrust plates with integrated pressure seals.
In order to accomodate the strictest demands for external radial and axial force, most of the
flange types are available also with the optional integrated outrigger bearings.
Cascade Group 3 pumps can be coupled together to produce tandem, triple and even
quadruple units. The interconnecting chambers can accommodate fluid flow between
sections and allow the number of inlet connections to be minimized.
Cascade Group 3 pumps and motors cover the wide range of displacements from 17 to 71
cm3.
DESIGN
1. Body
2. Flange
3. Cover
4. Drive gear
5. Driven gear
6. Pressure seal
7. Anti-extrusion ring
8. O-ring
9. Pressure plates
10. Shaft seal
11. Snap ring
12. Assembly screws
13. Spring washer
14. Centering tube
Vg • n • η
Vg • n • ηv
Output flow: Q = l/min Q = v [US gal/min]
1000 231
Vg • ∆p Vg • ∆p
Input torque: M = N•m M = [lbf•in]
20 • π • ηm
2 • π • ηm
M • n Q • ∆p M • n Q • ∆p
Input power: P = = kW P = = [hp]
9550 600 • ηt 63.025 1714 • ηt
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6 CASCADE GROUP 3 I TECHNICAL INFORMATION
Application parameters
Hydraulic fluids
Ratings and data for Cascade gear pumps are based on operating with premium hydraulic fluids
containing oxidation, rust, and foam inhibitors. These fluids must possess good thermal and
hydrolytic stability to prevent wear, erosion, and corrosion of internal components. They include:
• Hydraulic fluids following DIN 51524, part 2 (HLP) and part 3 (HVLP) specifications
• API CD engine oils conforming to SAE J183
• M2C33F or G automatic transmission fluids
• Certain agricultural tractor fluids
Caution
Please see Turolla publication Hydraulic Fluids and Lubricants Technical Information, L1021414
for more information.
High temperature limits apply at the inlet port to the pump. The pump should run at or below the
maximum continuous temperature. The peak temperature is based on material properties. Don’t
exceed it.
Cold oil, generally, doesn’t affect the durability of pump components. It may affect the ability of oil
to flow and transmit power. For this reason, keep the temperature at 16 °C
[60 °F] above the pour point of the hydraulic fluid.
Minimum (cold start) temperature relates to the physical properties of component materials.
Minimum viscosity occurs only during brief occasions of maximum ambient temperature and
severe duty cycle operation. You will encounter maximum viscosity only at cold start. During this
condition, limit speeds until the system warms up. Size heat exchangers to keep the fluid within
these limits. Test regularly to verify that these temperatures and viscosity limits aren’t exceeded.
For maximum unit efficiency and bearing life, keep the fluid viscosity in the recommended
viscosity range.
Filtration
Filters
Use a filter that conforms to Class: 21/18/15 (for pressure p2 < 200 bar) 10 (for pressure p2 < 200 bar)
20/17/14 (for pressure p2 > 200 bar) 8 (for pressure p2 > 200 bar)
according to ISO 4406 according to NAS 1683
Selecting a filter
• When selecting a filter, please consider:
• contaminant ingression rate (determined by factors such as the number of actuators used in
the system)
• generation of contaminants in the system
• required fluid cleanliness
• desired maintenance interval
• filtration requirements of other system components
βx ratio is a measure of filter efficiency defined by ISO 4572. It is the ratio of the number of particles greater than a given
diameter ( “X“ in microns) upstream of the filter to the number of these particles downstream of the filter.
The filtration requirements for each system are unique. Evaluate filtration system capacity by
monitoring and testing prototypes.
Pressure load
p2n rated pressure the average, regularly occuring operating pressure that should
yield satisfactory product life. The maximum machine load
demand determines rated pressure. For all systems, the load
should be below this pressure.
p2max intermittent pressure maximum pressure permissible for a short time, max. 20s. at a
time
p3 peak pressure the highest intermittent pressure allowed. The relief valve
overshoot (reaction time) or directional valve midpositon
usually determines peak pressure. It is assumed to occur for less
that 100ms at a time.
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8 CASCADE GROUP 3 I TECHNICAL INFORMATION
Pump drive
Shaft options for Cascade gear pumps include tapered, splined, or parallel shafts. They are
suitable for a wide range of direct and indirect drive applications for radial and thrust loads.
Caution
In order to avoid spline shaft damages it is recommended to use carburised and hardened steel
couplings with 80-82 HRA surface hardness.
Allowable radial shaft loads are a function of the load position, load orientation, and operating
pressure of the hydraulic pump. All external shaft loads have an effect on bearing life, and may
affect pump performance.
In applications where external shaft loads can’t be avoided, minimize the impact on the pump by
optimizing the orientation and magnitude of the load and selecting a pump with an approptiate
outrigger bearing. Don’t use splined shafts for belt or gear drive applications. A spring-loaded belt
tension-device is recommended for belt drive applications to avoid excessive tension.
Direction of Rotation
Determine direction of rotation by looking at the drive shaft. The pump can only be used in the
specified direction of rotation.
The pumps and motors with the possibility of bidirectional rotation have a different internal
arrangement requiring drainage. Two types of drain are used - internal and external. The internal
drainage is always interconnected with the low pressure side outlet by means of valves. The
external drainage is a port located in the cover opposite the driven gear.
Technical data
Actual displacement Vg
cm3/rev 17.39 22.46 27.53 34.05 43.47 51.44 55.79 61.59 71.01
[in3/rev] [1.061] [1.370] [1.679] [2.078] [2.653] [3.139] [3.405] [3.758] [4.333]
min -1
nominal nn
[rpm] 1500
min -1
Rotation speed minimum nmin
[rpm] 400 400 400 400 400 350 350 350 350
min -1
maximum nmax
[rpm] 3200 3200 3200 3000 2800 2600 2400 2200 1800
bar
minimum p1min
[psi] -0.3 [-4.3]
Pressure at inlet
bar
maximum p1max
[psi] 3 [43.5]
max. p2n
bar 300 300 300 300 280 260 250 230 210
continuous [psi] [4350] [4350] [4350] [4350] [4060] [3770] [3620] [3330] [3040]
Pressure at outlet * maximum p2max
bar 320 320 320 320 300 280 270 250 230
[psi] [4640] [4640] [4640] [4640] [4350] [4060] [3900] [3620] [3330]
peak p3
bar 330 330 330 330 310 290 280 260 240
[psi] [4780] [4780] [4780] [4780] [4500] [4200] [4060] [3770] [3480]
l/min
Nominal flow rate (min.) at nn and
Qn [US gal/ 23.5 31 38 48 61.3 72.5 78.7 86.8 100.1
p2n
min] [6.2] [8.2] [10] [12.7] [16.2] [19.1] [20.8] [22.9] [26.4]
l/min
Maximum flow rate at nmax and
Qmax [US gal/ 54.5 70.4 86.3 100.1 119.3 131.1 131.2 132.8 125.3
p2max
min] [14.4] [18.6] [22.8] [26.4] [31.5] [34.6] [34.6] [35.1] [33.1]
Nominal input power (max.) at nn
Pn
kW 16.1 20.3 24.9 30.2 36 39.5 41.2 41.9 44.1
and p2n [HP] [21.6] [27.2] [33.4] [40.5] [48.2] [53] [55.2] [56.2] [59.1]
Maximum input power at nmax and
Pmax
kW 33.6 43.5 53.3 61.8 69 70.8 68.3 64 55.6
p2max [HP] [45] [58.3] [71.5] [82.8] [92.5] [95] [91.6] [85.8] [74.5]
Weight m
kg 15.3 15.6 15.7 16.2 16.7 17.1 17.3 17.6 18.1
[lb] [33.7] [34.4] [34.6] [35.7] [36.8] [37.7] [38.1] [38.8] [39.9]
* reversible pumps have outlet pressure ratings decreased by 10%
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10 CASCADE GROUP 3 I TECHNICAL INFORMATION
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12 CASCADE GROUP 3 I TECHNICAL INFORMATION
Model code
A B C D E F G H I J K L M N O P
- - - - - - - - - - - - - - -
F2 G2 H2 I2 F3 G3 H3 I3 F4 G4 H4 I4
- - - - - - - - -
Second section Third section Fourth section
Use this part to define additional sections of multiple pumps
A B
L Left (Counterclockwise) D
R Right (Clockwise)
Code Mouting Flange
I Bidirectional (Internally Drained)
AA SAE-A 2 bolt
E Bidirectional (Externally Drained) BB SAE-B 2 bolt
B4 SAE-B 4 bolt
C2 SAE-C 2 bolt
C6 SAE-C 2+4 bolt (universal)
II ISO
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14 CASCADE GROUP 3 I TECHNICAL INFORMATION
A B C D E F G H I J K L M N O P
- - - - - - - - - - - - - - -
F2 G2 H2 I2 F3 G3 H3 I3 F4 G4 H4 I4
- - - - - - - - -
Second section Third section Fourth section
Use this part to define additional sections of multiple pumps
E F
A B C D E F G H I J K L M N O P
- - - - - - - - - - - - - - -
F2 G2 H2 I2 F3 G3 H3 I3 F4 G4 H4 I4
- - - - - - - - -
Second section Third section Fourth section
Use this part to define additional sections of multiple pumps
H I
A2 3/4" SAE Flange
Inlet (H) and Outlet (I) Ports A3 1" SAE Flange
Code Port Type Description A4 1-1/4" SAE Flange
DA 27 x 1.5 Metric ORB A5 1-1/2" SAE Flange
DB 27 x 2 Metric ORB A6 2" SAE Flange
DD 33 x 1.5 Metric ORB M4 3/4" SAE Flange Metric
DE 33 x 2 Metric ORB M5 1" SAE Flange Metric
F5 G 3/4 BSP/GAS M6 1-1/4" SAE Flange Metric
F6 G1 BSP/GAS M7 1-1/2" SAE Flange Metric
F7 G 1-1/4 BSP/GAS M8 2" SAE Flange Metric
E6 1-1/16 - 12 UN SAE ORB C7 18x40xM8 EU Flange (+)
E8 1-5/16 - 12 UN SAE ORB CO 18x55xM8 EU Flange (+)
E9 1-5/8 - 12 UN SAE ORB CA 26x51xM10 EU Flange (+)
BM 18 x 40 x 4xM8 DIN Flange (X) CP 25x55xM8 EU Flange (+)
BA 18 x 55 x 4xM8 DIN Flange (x) NN - No port
B5 15 x 35 x 4xM6 DIN Flange (x) T1 1" Tube Inlet
B7 20 x 40 x 4xM6 DIN Flange (x) T2 1-1/4" Tube Inlet
BN 25 x 55 x 4xM8 DIN Flange (x) T3 1-1/2" Tube Inlet
BO 26 x 51 x 4xM10 DIN Flange (X) T4 2" Tube Inlet
Note: When selecting multiple pump with single inlet, please specify required inlet size in the
required section and specify NN (no port) for inlets in other sections
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16 CASCADE GROUP 3 I TECHNICAL INFORMATION
A B C D E F G H I J K L M N O P
- - - - - - - - - - - - - - -
F2 G2 H2 I2 F3 G3 H3 I3 F4 G4 H4 I4
- - - - - - - - -
Second section Third section Fourth section
Use this part to define additional sections of multiple pumps
J K
Code Description
Outrigger bearing option
N NBR Code Description
B Viton N Without outrigger Bearing
G HNBR M Medium Duty Outrigger Bearing
* Applies to shaft seal and case O-ring material. H Heavy Duty Outrigger Bearing
Pressure seals are always NBR
I ISO Outrigger Bearing*
Code Description
A B C D E F G H I J K L M N O P
- - - - - - - - - - - - - - -
F2 G2 H2 I2 F3 G3 H3 I3 F4 G4 H4 I4
- - - - - - - - -
Second section Third section Fourth section
Use this part to define additional sections of multiple pumps
Code Description
Special Configuration
Code Description
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18 CASCADE GROUP 3 I TECHNICAL INFORMATION
Flange types
AA BB
B4 C6
C2 II
Shaft types
BA AA SE
SC SH S0
SV S3
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20 CASCADE GROUP 3 I TECHNICAL INFORMATION
S7 PB
PZ P3
Spline SAE A 9T SE S a a a a
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22 CASCADE GROUP 3 I TECHNICAL INFORMATION
Port types
Inlet Outlet
Displacement [cm3] Code Code
E F G H E F G H
BO 26 M10 51 BM 20 40
Cascade3 17 - 51 16 M8 16
BN 25 M8 55 BA 18 55
Cascade3 10 - 17 B7 20 M6 13 40 B5 15 M6 13 35
Tube Inlets
Inlet
Displacement [cm3] Code
A D
Cascade 3 17 - 34 T1 25,4 27,6
Cascade3 34 - 51 T2 31,7 29,7
Cascade3 51 - 71 T3 38,1 31,5
Cascade 3 tandems/triples (single inlet) T4 50,8 29,7
Drain ports:
Case Drain Options
N N/A No Drain
4 G 1/4" BSP/GAS
5 G 3/8" BSP/GAS
6 G 1/2" BSP/GAS
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24 CASCADE GROUP 3 I TECHNICAL INFORMATION
Outrigger bearings
Aux pads
Type 1 (accomodates SAE-A flange, 9T shaft)
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26 CASCADE GROUP 3 I TECHNICAL INFORMATION
Configuration examples
CAS-1-R-BB-SH-3-071-BN-BA-R-N-N-NNN-NNN R
71 250 1 800 63.7 128.5 168.3
CAS-1-L-BB-SH-3-071-BN-BA-R-N-N-NNN-NNN L
CAS-1-R-BB-SH-3-051-BN-BA-R-N-N-NNN-NNN R
51 350 2 600 59.0 119.1 158.9
CAS-1-L-BB-SH-3-051-BN-BA-R-N-N-NNN-NNN L
CAS-1-R-BB-SH-3-043-BN-BA-R-N-N-NNN-NNN R
43 400 2 800 48.8 98.6 138.4
CAS-1-L-BB-SH-3-043-BN-BA-R-N-N-NNN-NNN L
CAS-1-R-BB-SH-3-034-BN-BA-R-N-N-NNN-NNN R
34 400 3 000 45.6 92.3 132.1
CAS-1-L-BB-SH-3-034-BN-BA-R-N-N-NNN-NNN L
CAS-1-R-BB-SH-3-027-BN-BA-R-N-N-NNN-NNN R
27 400 3 200 44.0 89.2 129.0
CAS-1-L-BB-SH-3-027-BN-BA-R-N-N-NNN-NNN L
CAS-1-R-BB-SH-3-017-BN-BA-R-N-N-NNN-NNN R
17 400 3 200 42.5 86.0 125.8
CAS-1-L-BB-SH-3-017-BN-BA-R-N-N-NNN-NNN L
DISPLA- MIN. MAX. A B C
DIRECT.
Model Code CEMENT SPEED DIMENSION
OF ROT.
[cm3 /1] [min-1] [mm]
CAS-2-R-BB-SH-3-071-F7-F6-3-051-F6-F5-R-N-N-N-N-N-NNN R
71 51 350 1800 178 121 331,5 372,7
CAS-2-L-BB-SH-3-071-F7-F6-3-051-F6-F5-R-N-N-N-N-N-NNN L
CAS-2-R-BB-SH-3-061-F7-F6-3-043-F6-F5-R-N-N-N-N-N-NNN R
61 43 400 2200 171,5 115,5 319,5 360,7
CAS-2-L-BB-SH-3-061-F7-F6-3-043-F6-F5-R-N-N-N-N-N-NNN L
CAS-2-R-BB-SH-3-056-F7-F6-3-034-F6-F5-R-N-N-N-N-N-NNN R
56 34 400 2400 167,5 109 309 350,2
CAS-2-L-BB-SH-3-056-F7-F6-3-034-F6-F5-R-N-N-N-N-N-NNN L
CAS-2-R-BB-SH-3-051-F7-F6-3-027-F6-F5-R-N-N-N-N-N-NNN R
51 27 400 2600 164,5 104,5 301,5 342,7
CAS-2-L-BB-SH-3-051-F7-F6-3-027-F6-F5-R-N-N-N-N-N-NNN L
CAS-2-R-BB-SH-3-043-F7-F6-3-022-F6-F5-R-N-N-N-N-N-NNN R
43 22 400 2800 159 101 292,5 333,7
CAS-2-L-BB-SH-3-043-F7-F6-3-022-F6-F5-R-N-N-N-N-N-NNN L
CAS-2-R-BB-SH-3-034-F7-F6-3-017-F6-F5-R-N-N-N-N-N-NNN R
34 17 400 3000 152,5 97,5 282,5 323,7
CAS-2-L-BB-SH-3-034-F7-F6-3-017-F6-F5-R-N-N-N-N-N-NNN L
DISPLA- MIN. MAX. A1 A2 B C
DIRECT.
Model Code CEMENT SPEED DIMENSION
OF ROT.
[cm3 /1] [min-1] [mm]
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28 CASCADE GROUP 3 I TECHNICAL INFORMATION
Notes
Notes
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Local address
Italy
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Grey - CMYK 44% Black
U.S.A.
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6677
E-mail: turollaocg@turollaocg.com
www.turollaocg.com