DEPARTMENT OF MECHANICAL ENGINEERING
DJJ5032: MECHANICAL WORKSHOP
PRACTICE 4
CADCAM REPORT
Name & Reg. No : SUZIANNA BINTI MOHAMMAD NAWALI
( 20DKM18F1094 )
Session : DISEMBER 2019
Programme : DIPLOMA MECHANICAL ENGINEERING
(DKM4C)
Lecturer : PUAN SYARFADILA EZURIDA BINTI SHAARI
Marks :
INTRODUCTION:
The term CAD/CAM is shorting of Computer-Aided Design (CAD) and
Computer-Aided Manufacturing (CAM). the term CAD/NC (Numerical Control) is
equivalent in some industries. CAD/CAM software uses CAD drawing tools to
describe geometries used by the CAM portion of the program to define a tool path
that will direct the motion of a machine tool to machine the exact shape that was
drawn.
Computer Aided Design (CAD) is the process of utilizing computers to
create and edit design models and drawings, CAD systems are poerful tools and are
used in the design and geometric modeling of components and product . Drawing are
generate at workstations and the design on the graphics screen and can modify
particular design to meet specific design requirements. Activity of CAD process
includes mass properties, FEA, dimensioning, tolerance, assembly modling,
generating shaded image, documentation and drafting. CAD technology is faster than
conventional methods, easy to develop the model and associated drafting, possible to
manipulate various demension, attributes and distance of drawing , accuratelly
calculate the geometric properties, easy to midify a model, use of standard
components and provide 3D visualiation. Existing CAD software available in the
market is AutoCAD.
Computer-aided design(CAD) is use of computer technology for the design
of object, real or virtual. CAD often involves mre than just sapes. As in the manual
drafting of technical and engineering drawing , the output of CAD often ,must
conveny also symbolic information such as materials, processes, dimention, and
tolerances, acording to application-conventions.
CAD may used to design curves and figures in two-dimensional space
(“2D”) space;or curve, surface , or solids in three-dimensional (“3D”) objects. CAD is
an important industrial art extensively used in many applications, includng
automotive, dhipbuilding, and aerospace industries, industrial and architectural
design, prosthetics, and many more.CAD is also widely used to produce computer
animation for special affects in movies, advertising and technical manuals. The
modern ubiquity and power of computer means that even perfume bottles and
shampoo dispensers are design using techniques unheard of by shipbuilder of the
1960s. Because of its enormous economic importance, CAD has been a major driving
force for reasearch in computational geometry, computer graphics (both hardware and
software), and discreate differential geometry.
Computer-aided manufacturing (CAM) is use of computer-based software tools
that assist engineers and machinists in manufacturing or prototyping product
components and tooling. Its primary purpose is to crate a faster production process
and components and tooling with more precise dimensions and materials consistency,
which in some cases, uses only the required amount of raw material (thus minimizing
waste), while simultaneously reducing energy consumption. CAM is a programming
too l that makes it possible to manufacture physical models using computer-aided
design (CAD) programs. CAM creates real life versions of components designed
within a software package. CAM was first used in 1971 for car body design and
tooling.
Advantage of CADCAM
Increate productive
Error free drafting
Repeatability
Lower overhead cost
Improved collobration
Dissadvantage of CADCAM
Expensive software
Special skills required
Expensive machines required
High maintanance cost
OBJECTIVE:
At the end of this module, the student should be able to:
1. To create 2D geometries drawing using Master Cam software.
2. To use software basic and user interface in CAD/CAM software.
3. To generate the G-Code by setting stock profile,point of reference, tools selection
and tool path.
EQUIPMENTS:
i. MasterCAM V9 Software
ii. Computer Processing Unit (CPU)
iii. Monitor
iv. Keyboard
v. Mouse
vi. Technical Drawing - Practical Task
SAFETY PRECAUTIONS:
i. Log-on with your username and password for your use only. Never share your
username and password.
ii. Chewing gum,food or drinks are not allowed in the computer lab or anywhere near
computer.
iii. Respect the equipment. Do not remove or disconnect parts,cable,or labels.
iv. Personal Internet use for chat rooms,instants messaging(IM),or email is strictly
prohibited.
v. Do not download or install any programs,games,or music.
vi. No Internet/ Internet gaming activities allowed.
vii. Do not personalize the computer setting.
viii. CD-ROMs,thumb drives,or others multimedia equipment are lesson work only.
Donot use them for playing music or other recreational activities.
ix. Do not run programs that continue to execute after you log off.
PROCEDURE :
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PRACTICAL TASK DRAWING:
1. Open MasterCAM Version 9 Software.
2. Go to keyboard F9 to get a axis line x and y.
3. Used a center origin to set the started point.
4. Go to the rectangle and set the 100mm for height and width with coordinated point
for axis x is 50 and y is 50.
5. Rectangle 90mm is also repeated. The corner is filleted using radius 10mm.
6. Draw a circle in the center by diameter 45mm.
7. The 8 diameter drill is drawn. The coordinate for drill is point x,y
(20,20),(80,20),(80,80),(20,80).
8. The geometric view is set.
9. After finish job setup is set with material nylon 110mm x 110mm 50mm. Then
selected done.
10. Then go to toolpath select contour for rectangle 100mm. The flat endmill drill
diameter 15mm is used todrill the side of the rectangle by selecting the the depth
is 25mm and the compensation direction is right.
11. The 90mm rectangle is repeated by selecting the depth is -15mm .
12. Diameter 8mm drill is used and the depth is -8mm.
13. The center was drilled by using pocket and flat endmill drill diameter 25mm and
the depth is -10mm.
14. Aft
15. Finally save the NC code by selecting the post and edit and send it to machine.
RUBRIC PRACTICAL TASK
DISCUSSION:
Drill bits are cutting tools used to remove material to create holes,almost always od
circle cross-section. Drill bits have many sizas and shapes can create the different hole
in many materials. This cut can through the workpiece, typically by rotation. A
comprehensive drill bits and tap size chart list metrics and imperial sizes also have a
specialized drill bits can create hole with non-cicular cross-section. An end mill is a
types of milling applications. End mills are used in milling application such as a
profile milling, tracer milling , face milling ang pluging. Contouring operation are
design to take a single fiishing pass along a selected cut shape. It can be solid or sheet,
a contour in 2D shape or some combinations.
CONCLUSION:
For the conclusion this lab report CADCAM, student will able to create 2D
geometries drawing using Mastercam software. We will apply machining parameters
in machining operation for pocketing, contouring and drilling. By using CADCAM
we can create , preview and editing a tool path. They also can simulate the toolpath
and operation. Other than that, we can undersand the funtin of operating manager and
post-processing to generate NC program (ISO code).
Reference :
https://cadcamengineering.net/contouring-proces-gibbscam/
https://en.m.wikipedia.org/wiki/introduction/CADCAM/
https://en.m.wikipedia.org/wiki/drill/
