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Diesel Engine Tool

The document describes various tools for working on diesel engines, including: 1) Diesel injector pullers and wrenches for removing stubborn injectors from engines. 2) Sets of diesel injector seat cutters for cleaning and recutting injector seats in various engine models. 3) Additional tools like injector nozzle sockets and extractors for tasks like removing injectors.

Uploaded by

Michael Manzano
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100% found this document useful (2 votes)
862 views14 pages

Diesel Engine Tool

The document describes various tools for working on diesel engines, including: 1) Diesel injector pullers and wrenches for removing stubborn injectors from engines. 2) Sets of diesel injector seat cutters for cleaning and recutting injector seats in various engine models. 3) Additional tools like injector nozzle sockets and extractors for tasks like removing injectors.

Uploaded by

Michael Manzano
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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- OTHER DIESEL TOOLS EG‐F1

KA-2877N Diesel Injector puller


Assists removal of stubborn bosch and lucas diesel injectors – saves time and money when
injectors are difficult to remove.
 With M8 - M12 - M14 adapters
 L:230mm

KA-3633 Special Wrench for Turbo


The Special Wrench For Turbo
Special wrench for screwing on the turbo-charger in diesel engines of VW / AUDI; new
model, short type, from now on very convenient assembling and disassembling for screw
underneath the turbo-charger.
 For:VW / AUDI
 Drive: 3/8" □
 Size:12 mm x 12PT

KA-5171 Diesel Injector Nozzle Socket


 1/2” DR. socket can use for SIEMENS & BOSCH
 Size: 25, 27, 29 , 30mm
 Suitable for Peugeot and Citroen with 2.0 engines (110/135HP) HDI engine.

KA-2054 3pcs Diesel Injector Puller Set


 This special designed diesel injector puller set is ideally for the need to remove stubborn
diesel injector. No need to remove cam cover and the use of slide hammer.
 Fitted mainly to Mercedes C-class, E-class, Sprinter Vehicles and Chrysler Grand Cherokee
27crd(00-)

KA-2054A 4pcs Injector Nozzle Puller Set


 Screw off the nozzle head, Screw in the puller spindle, Insert the support ring, Push the
support sleeve over the spindle and screw on the collar nut then pull out the nozzle by
turning the collar nut.
 Support sleeve, Pull spindle, Shoulder nut M16×1.5, Support ring, Special bit insert 10
mm hex, Axial bearing, Circlip, Special socket insert 29mm hex
 For Mercedes CDI Motore OM 611,612,613

KA-2056 Diesel Injector Nozzle Extractor Set


Suitable for PSA 2,0 (110, 135 HP) HDI engines e.g. Peugeot, Citroën etc. (engine code DW
10)

Repair for Better


- OTHER DIESEL TOOLS EG‐F2

 Identify injector "blow-by" exists (The leaking of combustion gases from the cylinder through the injector seat, the “blow-by”
causes starting symptoms and poor running, excessive smoke, tar build-up, loss and noise of compression).
 Re-face the diesel injector seat in order for the new or reconditioned injector to be fitted correctly.
 Clean and re-cutting of injector seat.
 Avoid a high risk of “blow-by” occurring cause of the build up of carbon deposits and the effects of corrosion.
 Application for all modern common rail diesel engines.
 Don’t use with air tools

KA-3636A 5pcs Diesel Injector Seat Cutter Set


Material: CRMO
Kit contents:
 15mm Flat Reamer for Universal injector.
 17mm Flat Reamer for Delphi/Bosch injectors (BMW/PSA/Renault/Ford).
 19mm Flat Reamer for Bosch injectors (Mercedes CRD).
 19mm Angled Reamer for Fiat/Iveco.
 Pilot post x 1pc

KA-3636AE 6pcs Diesel Injector Seat Cutter Set


Material: CRMO
Kit contents:
 15mm Flat Reamer for Universal injector.
 17mm Flat Reamer for Delphi/Bosch injectors (BMW/PSA/Renault/Ford).
 17mm Angled Reamer for Mercedes Benz CDI
 19mm Flat Reamer for Bosch injectors (Mercedes CRD).
 19mm Angled Reamer for Fiat/Iveco.
 Pilot post x 1pc

KA-3636B 6pcs Diesel Injector Seat Cutter Set


Material: CRMO
Kit contents:
 15mm Flat Reamer for Universal injector.
 17mm Flat Reamer for Delphi/Bosch injectors
(BMW/PSA/Renault/Ford).
 19mm Flat Reamer for Bosch injectors (Mercedes
CRD).
 19mm Angled Reamer for Fiat/Iveco.
 T handle x 1pc
 Pilot post x 1pc

KA-3636C EVA Tray

KA-3636E 7pcs Diesel Injector Seat Cutter Set


Material: CRMO
Kit contents:
 15mm Flat Reamer for Universal injector.
 17mm Flat Reamer for Delphi/Bosch injectors (BMW/PSA/Renault/Ford).
 17mm Angled Reamer for Mercedes Benz CDI
 19mm Flat Reamer for Bosch injectors (Mercedes CRD).
 21mm Angled Reamer for Fiat/Iveco.
 T handle x 1pc
 Pilot post x 1pc

KA-3636D 8pcs Diesel Injector Seat Cutter Set


 Used for cleaning place under injection washer after replacing injector.
 It is necessary to clean place under and above washer for perfect fit new or replaced
diesel injector.

Repair for Better


- OTHER DIESEL TOOLS EG‐F3

KA-3636G 8pcs Diesel Injector Seat Cutter Set


Carbon Residue tends to accumulate on the injector seat and injector nozzle
Regular diesel injector seat cutter seat only cleans and cut the injector seat, but
KA-3636G not only clean the seat but also the nozzles
 A complete kit to service seat & injector nozzle
 Clean the injector nozzles
 Clean and re-cut the injector seat
 Re-face the diesel injector seat to fit the new or reconditioned injector correctly.
 Application for all modern common rail diesel engines.
 Don’t use with air tools
 Material: CRMO

Kit contents:
 15mm Flat Reamer for Universal injector.
 17mm Flat Reamer for Delphi/Bosch injectors (BMW/PSA/Renault/Ford).
 17mm Angled Reamer for Mercedes Benz CDI
 19mm Flat Reamer for Bosch injectors (Mercedes CRD).
 21mm Angled Reamer for Fiat/Iveco.
 Injector Cleaner (58-60 degree)
 T handle x 1pc
 Pilot post x 1pc

Diesel Injector / Injector Seat Cleaner Set


Used to clean injector / injector seat when changing injector.
Helps to avoid blow-back due to poorly sested injector.
Suitable for a wide range of vehicles.

Contents: KA-3636H KA-3636J


15mm*19mm Flat Reamer, for various vehicles  
17mm*17mm Angled Reamer, for Fiat, Iveco, Ford, Mercedes CDI  
17mm*17mm Flat Reamer, for Bosch / Delphi (BMW, Ford, PSA,
KA-3636H  
Renault)
17mm*19mm Flat Reamer, for Bosch (Mercedes CRD)  
17mm*21mm Angled Reamer, for Fiat, Iveco  
18mm*21mm Flat Reamer, for various vehicles  
20mm*21mm Flat Reamer, for various vehicles  
15.5 mm*225mm Cutter, for Bosch  
Pilot Hes 19mm*170mm  
T handle 135*160mm 19 socket  
2.5mm Hex Key  
Cleaner 19mm, for injector cleaner  --
KA-3636J

KA-3636F 9pcs Diesel Injector Seat Cutter Set


 Specially designed for clean and re-cutting of injector seats on
modern common rail diesel engines.
 The kit includes 5 seat cutting reamers for Bosch, Delphi and
universal application along with a special angled reamer for
Iveco/Fiat applications.
 Include 3 sizes of reamer chuck for 17, 19 and 21mm is
suitable cleaning for injector nozzle end.

KA-3696 Injector Seat Cleaning Set


 Suitable for 2.0 TDI engine from VAG group.
 To clean the contact surface between the injector and engine head when making the
replacement.
 Include cutter holder can made cutter is straight and correct to attach when do cleaning.
 Insert the extension bar in to the cutter for deep hole cleaning.

Repair for Better


- OTHER DIESEL TOOLS EG‐F4

KA-3642 Copper Washer Removal Tool For Diesel Injector


 Size: inner hole 7
 Length: 230mm
 Collet type easy to holding the copper washer.

KA-8377 Diesel Injector Remover


 This specialist kit is designed primarily for removing seized diesel injectors from VAG TDI
engines
 The set includes a 0.5kg slide hammer with threaded adaptors in direct, offset and hook
profiles.
 Model: VAG-TDI

KA-8377A

KA-4027 4pc Diesel Injector Removal Set-Delphi & Bosch


Specifically designed for removing Delphi/Bosch diesel injectors using a Slide Hammer with
5/8" UNF thread.
Adaptors can also be used with an air tool to loosen the injectors by vibration.
Set of 3 adaptors plus a special tool for removing the internal part of Bosch injectors.

KA-8374 Diesel Engine Setting/Locking Tool Set


 VW GROUP 2.5TDI common rail diesel engines (Belt) in
VOLKSWAGEN LT Crafter
BJJ, BJK, BJL and BJM engines
 Contents:
Crankshaft pulley holding tool
Crankshaft locking pin
Camshaft setting plate
Tensioner adjuster

KA-4028 Puller for Sealing Ring


For use on sealing rings with internal diameter 4 - 16 mm, e.g. injector nozzle sealing rings on
Mercedes CDI engines.
The puller extracts the sealing rings correctly, for example from between the injector nozzle
and the cylinder head.
To pull out the sealing ring, screw the taper point of the tool into it, then remove with the
impact-type puller.

KA-3639 Injector Puller Set


Mercedes CDi
This six piece puller set has been especially designed for removing stubbon injectors on
Mercedes Benz vehicles fitted with CDi engines.
Packed in a blow moulded case.

Repair for Better


- OTHER DIESEL TOOLS EG‐F5

Injector Extractor
 With this tool, when removing seized or stuck Common Rail injectors, no more need to disassemble the cylinder head.
 Applicable for MERCEDES-BENZ CDI engines 611, 612, 613, etc.
 Especially for the limited spaces due to the cylinder head cover

KA-3968 KA-3970
Contents:
Contents:
1 Impact Extractor
1 Impact Extractor
1 Injector Claw
1 Injector Claw
1 External Adapter
1 External Adapter
1 Slide Hammer

Injector Puller For Mercedes-Benz (slide hammer style)


 For removing adapted tight common rail injectors without having to disassemble cylinder head.
 Use for Mercedes-Benz CD engines 611.612.613…etc.
 Injection puller with impact hammer, injection nozzles that do not fit very tightly can be pulled out without needing to take
them apart or remove the cylinder block.

KA-3969 4PCS KA-5167B 6PCS KA-5167C 7PCS

KA-5167A 9pcs Common Rail Injectors Extractor Set


Feature:
 With slide hammer for DB CDI-engines & Mercedes CDI engines OM 611, 612, 613
etc.
 For removing stuck and the seized common-rail injectors without dismount the
cylinder head.
 The sturdy construction will enable the swift removal of even the most severly
seized in injector.
Specification:
 Material: S45C steel
 Total Length: 350mmL

This high quality tooling is designed for the  Contents: Slide Hammer (1.75kgs)

removal of stuck and seized injectors. Adaptor M17 x 1.0


Adaptor M27 x 1.0 for Bosch injector nozzle.
Adaptor: Puller w/M12 x 1.75

Repair for Better


- OTHER DIESEL TOOLS EG‐F6

KA-4032 Injector Nozzle Tool Set


 Mercedes CDI engines (German Utility Model)
 Suitable for Mercedes CDI engines OM 611, 612, 613, etc.
 This injector nozzle Tool set (comprising nozzle puller, nozzle puller , milling cutter,
compressed air adapter, thread tap and plastic case) makes it possible to remove the
injector nozzles correctly.

KA-4034 Injector Nozzle Puller for Mercedes CDI


Suitable for Mercedes CDI engine OM 668 e.g. A-Class.
The injector nozzle puller makes it possible to remove even nozzles that are a very tight fit in
the cylinder head, without the cylinder head having to be removed from the engine.

KA-4033 Glow Plug Tool Set


 For Mercedes CDI engines
 Suitable for Mercedes CDI engines OM 611, 612 and 613.
 The glow plug tool set KA-4033 enables the correct removal of burnt and/or stuck due to
corrosion or torn off glow plugs as well as the repair of the glow plug retaining thread.
 The cylinder head does not have to be removed.
(Note: Screwing the compressed air adapter into the injector nozzle bore and injecting
compressed air into the combustion chamber prevents dirt and metal particles from
entering the combustion chamber)

Advantage:
 Large time saving and cost saving
 Clean working methods.
 The tool is easy to operate.

KA-3676 Truck Injectors Solution


 Injector puller solution SSANGYONG & MERCEDES
 Special Injector puller solution for new generation trucks
 Application rang: SSANGYONG, MERCEDES, trucks with injector-Pump systems or with
traditional truck injectors (Volvo, scania, Mercedes, man, Renault, iveco, etc…)
 Content:
KA-3676-01 socket for Delphi injectors & Trucks
KA-3676-02 Injector “hook”
KA-3676-03 Extension handle
KA-3676-04 Upper handle
KA-3676-05 Body-tamper
KA-3676-06 Cardanic joint
KA-3676-07 M18 x 1.5 nut

Repair for Better


- OTHER DIESEL TOOLS EG‐F7

KA-3664 VW. AUDI Common Rail Diesel Injector (TDI)


 Special two jaws design to fix the injector and pull out with slide hammer
 Applicable: VW, AUDI (TDI) engine

KA-3665 KA-3665A
VW. AUDI Injectors Remover Set (FSI)
 Use “U” sleeve or two jaws hook to fix the injector
and then pull out with slide hammer
 Applicable: VW, AUDI (FSI) engine

KA-3665 KA-3665A

KA-3694 KA-3694A
Injectors Pump Extractor Remover Set
 Use “U” sleeve or two jaws hook to fix the injector
and then pull out with slide hammer.
 Special two jaws design to fix the injector and
pull out with slide hammer.
 Application range: VW, AUDI (TDI) (FSI)
VW, AUDI, SEAT, SKODA
VW,AUDI TDI engine code :
ALH/AHU/1Z
KA-3694 KA-3694A

KA-3677 Solution For BMW Common Rail Injectors


 Complete set for removing BMW CR Injectors without dismounting the cylinder
head.
 Equipped with a blower adapter to clean the injector seats.
 Bosch injectors: common rail injectors mounted on BMW
 Application Engines: BMW Common Rail : M47TU, M57, M57TU
 Content:
KA-3677-01 M17-M16 screw with num
KA-3677-02 Hexagonal wrench to remove the solenoids
KA-3677-03 Main extractor’s body
KA-3677-04 2 pcs x 140mm support foot
KA-3677-05 2 pcs x 115mm support foot
KA-3677-06 Ch.29 socket with 1/2 connection to remove the electronic group

KA-3678
Removing and Cleaning BMW Injectors Common Rail Diesel
 Complete set for removing BMW CR Injectors without dismounting the cylinder
head.
 Equipped with a blower adapter to clean the injector seats.
 Bosch injectors: common rail injectors mounted on BMW
 Application Engines: BMW Common Rail : M47TU, M57, M57TU , M87, M87TU

Repair for Better


- OTHER DIESEL TOOLS EG‐F8

KA-4296 Glow Plug Removal Set


Diesel Engine requires GLOW PLUG for combustion process in engine cylinder. The
heating element in glow plug heat up and drive the cylinders gradually. But the heating
elements are very delicate, and require special tool for removing the glow plug.
KA-4296 is the best tool set for successful removal of glow plug.
Specification
Parts No. Parts No.
Hex 12mm spindle, 11 7 x 5.5
1 Hex 30mm nut, cone center
tool 12 9 x 5.5
2 Drill installer 13 T-handle
7 1/4” -28 UNF, Hex 9mm –2pcs 14 Ø3.5 drill –2pcs
8 Ø6 x 3.5 x 40L –2pcs 15 M10 x P10
9 Alley key 16 M8 x 1.0
10 9.7mm square socket 17 1/4” – 28UNF

KA-3699 Injector Puller for VAG


models with TDI-PD systems

Features:
 Specially designed for TDI-PD systems
 Slide hammer with special PD puller
 Supplied with Vice Clamp suitable for use with traditional injectors.

KA-2074 KIA/Hyundai Injector Remover Kit


 Remove injector from most of Korean vehicles.
 Applicable vehicle:
Hyundai: STAREX, LAVITA, MATRIX, TRAJET, TERRACAN, SANTA FE(SM), LIBERO,
AVANTE XD, GRANDEUR XG GETZ, TUCSON, NF SONATA, 06’ ACCENT.
KIA: CARNIVAL, RIO, CARENS, CERATO, OPTIMA, PICANTO, SORENTO, SPORTAGE,
GRAND CARNIVAL.

KA-2074A Universal Injector


 The kit is mainly for Bosch injectors and covers a long row of car types, suitable for
Opel, Ford, Psa group, Fiat, Lancia, Alfa, Kia, Hyundai, Toyota, Mazda, Suzuki, Iveco,
Volvo.
 For demounting of firing burnt injectors without demounting the cylinder head.
 Suitable for 1.3, 1.6, 1.9, 2.0 and 2.2 diesel engine.

Repair for Better


- OTHER DIESEL TOOLS EG‐F9

KA-2089 Injector Removal Tool Model FOSI


For the extraction of extremely seized injectors. With the precisely tailored specifically for
this.
Application designed extractor the injectors can be extracted hydraulically and / or
mechanically.
Engine Type
500, Punto, Grande Punto, Panda, Idea,
Multijet 1.3/16V – 1.6/16V –
Fiat Doblo, Stilo, Qubo, Bravo, Sedici,
1.9/16V – 2.0/16V – 2.3, 3.0
Croma, Ducato
Multijet 1.3/16V – 1.6/16v –
Lancia Ypsilon, Musa, Delta
1.9/16V – 2.0/16V
1.3/16v – 1.6/16V – 1.9/16V –
Alfa MiTo, 147, 159, BRERA
2.0/16v
Corsa (C-D), Agila(B), Meriva, Astra(H),
Astra
Opel 1.3 CDTI – 1.9 CDTI – 2.0 CDTI
GTC, Tigra(B), Combo Tour, Vectra(C),
Insignia, Zafira(B)
Ignis, Splash, Swift, Wagon R+, Sx4,
Suzuki 1.3 DDiS 16V – 1.9 DDis 16V
Grand Vitara
Ford 1.3 Duratorq Ford Ka ‘09
Iveco 3,0 I Daily
PSA 3,0 I Boxer, Jumper

KA-2160 Diesel Injector Puller


 Suitable for the removal of stubborn Bosch/Delphi diesel injectors.
 Set includes 6 adaptors for different removal methods.
 Features a flexible joint adaptor allowing the slide hammer to be used in restricted
areas.
 Content:
1. Connecting thread (injector nozzle): M18 x 1.5
2. Slide hammer: 4.8kg
3. Universal joint: M18 x 1.5
4. Pull spindle: M14 x 1.5, M16 x 1.0, M17 x 1.0, M20 x 1.0, M25 x 1.0, M27 x 1.0
5. Special bit insert hex 10mm: Ø7.6 x Ø4.8, Ø6.6
6. Special socket insert 25mm, 27mm, 29mm, 30mm hex.
7. Adaptor:
size application size application
M14 x 1.5 BMW M47 BMW211 CDI M20 x 1.0 Denso
M16 x 1.0 Toyota 2.2 M25 x 1.0 Siemens
M17 x 1.0 MB Bosch M27 x 1.0 Siemens

KA-2160A 14pcs Injector Extractor W/Slide Hammer


 For Removing Stuck And The Seized Common-Rail Injectors Without Dismount The
Cylinder Head.
 For All Injection Nozzle Cars.
Contents:
Slide hammer: 3.9KGS
Adaptor: M14 x 1.5 for DELPHI
Adaptor: M17 x 1 for Bosch
Adaptor: M20 x 1 for DENSO
Adaptor: M24 x 1 for SIEMENS
Adaptor: M27 x 1 for SIEMENS
Adaptor: M27 x 1.0 for Bosch injector nozzle
Adaptor: Puller W/M14x 1.5P
4 pcs Injection nozzle socket 100L-25-27-29-30mm 6PT

KA-2165 Diesel Injector Nozzle Extractor Set


Extraction injectors without dismantling the engine.
Extraction Bosch injectors.
For CDI engines 2.1 L and 2.2 L
Applicable Benz for Vito, Sprinter, Viano, C and E class, CLC, CLK.

Repair for Better


- OTHER DIESEL TOOLS EG‐F10

KA-1053 Multi Voltage Glow Plug Tester


This glow plug tester is designed to test the condition of diesel engine glow plugs status
quickly and easily on or off the vehicle be it a 12V or 24V system. Large graphics displays
on its LCD screen makes it easy to read and understand the test results.

Content:
①. Ground Clip
②. Test Probe
③. LCD Display
④. Power Switch

Feature:
 Voltage supply by 9V battery.
 Tester probe / clip are easy to replace.
 Initialization for different testing probe / clip.
 Auto switch off.
 Rubber coating for tester protection.

Glow Plug Condition:


YES = GOOD NO = SHORT CIRCUIT NO = OPEN CIRCUIT

The tester will display the resistance of the glow plug, which will help user to identify the
condition of the glow plug by comparing the value with the specification of the glow plug.

KA-8383 Glow Plug Tool Set


Removing damage / broken glow plugs from cylinder heads.
Including all required adaptors, centering and cleaning tools to safety remove the glow
plug without damaging the engine.
Advantages: Time saving and cost saving
Operating easily.

Suitable for glow plug thread M10 x 1.0mm on VW-Audi V6 TDI engines:
2.5L (AFB, AKE, AYM, BAU, BCZ, BDG, BDH, BFC)
2.7L (BPP, BSG)
3.0L (ASB, BKN, BKS, BMK, BNG, BUN, BUG)

Tap Dimensions:
1/4” x 20UNC thread, M10 x 1.0mm thread M12 x 1.0mm thread
Glow plug applications: M10 x 1.0mm

PA-1940 9pcs 1/4” Dr. Impact Glow Plug Removal Kit


 Ideal for removal, grip the diesel engine glow plugs
Content:
1pc 1/4” Dr. Impact wrench for diesel glow plug removal with a nozzle
Free speed: 10,000 R.P.M
Torque: 1=10Nm , 2=20Nm , 3=3Nm , 4=4Nm
Net Weight: 0.8kgs
Air Inlet: 1/4”
Exhaust system: Rear
Sug. Air pressure: 90 PSI
5pcs 1/4” Dr. Impact Socket: 8, 9, 10, 11, 12mm
2pcs 1/4” Dr. Impact Extension Bar: 50 & 100mm
1pc 1/4” Dr. Impact Universal Joint
Metal: CR-MO, Finish: Manganese phosphate

* To be used with air compressor

Repair for Better


- OTHER DIESEL TOOLS EG‐F11

KA-8382 Damaged Glow Plug Removal & Cleaning Tool Set


 Removing damaged / broken glow plugs from cylinder heads.
 Suitable for glow plug thread M8 x 1.0mm
 Including all required adaptors, centering and cleaning tools to safety remove the glow
plug without damaging the engine.

Contents:
1. Cleaning brush: 0.8mm x 100mm, overall length:300mm
2. Cleaning brush: 0.5mm x100mm, overall length:300mm
3. 1/4" drive stud puller 2.5mm
4. 1/4" drive stud puller 3.5mm
5. 1/4" drive stud puller 4.0mm
6. Thread tap: #12-28
7. Thread tap: M8 x 1.0
8. Drill 4.5mm
9. Drill 2.5mm
10. 3 Jaws driver with T-handle
11. 2pc locking pin ψ4.25*34mm
12. Ø7 x Ø4.5 milling tool
13. 2pc special glow plug pulling tool M8 x 1 / #12-28
14. Glow plug extractor, M8 x 1
15. Adapter for power drill
16. Puller holder M8 x 1.0 thread
17. Puller guide bushing

KA-8382A 27pcs Glow Plug Tool Set


Designed to remove damaged/broken glow plug from cylinder heads.
Set includes all required adaptors, centering and cleaning tools to safety remove the glow
plug without damaging the engine.
1PC–Core drill Ø8.1 for M9 × 1.0 thread
1PC–Thread tap M9 × 1.0
1PC–Core drill Ø 9.1 for M10 × 1.0 thread
1PC–Thread tap M10 × 1.0
1PC–Milling cutter for glow plug electrode
1PC–Thread tap M8 x 1.0
1PC–Core drill Ø 5.5 for NO.12 × 28 UNF thread
1PC–Thread tap NO.12×28 UNF
1PC–Adapter for power drill
1PC–Special drill Ø 2.6
2PC–Special drill stand
2PC–Tie bolt M8 × 1.0 (180mm long)
1PC–Glow plug extractor, M8 x 1 (Bearing)
1PC–Puller guide bushing
1PC–Puller holder M8x1.0 thread
3PC–Glow plug top remover 2.5, 3.5, 4mm
1PC–Jaws driver with T-handle
1PC–Drill guide bushing Ø17.5 × 38
1PC–Drill guide bushing Ø17.5 × 63
1PC–Cleaning brush: 5.3mm x 100mm, overall length: 300mm
1PC–Cleaning brush: 9mm x 100mm, overall length: 300mm
1PC–Cleaning brush: 10mm x 100mm, overall length: 300mm
1PC–1/2" Sq. Drive Adapter (10mm HEX)

KA-8038 Universal Injector Sealing Seat Cleaning & Milling Set


 This is the optimized version of the cleaning and milling tool set. The advantages are
clearly obvious.
 Can be used with HDi engines, diesel direct injection and common rail engines with
BOSCH and DELPHI injectors.
 Shaft cleaning by brushes with machine drive, sealing seat cleaning with cutter 120°
Ø21mm; 17mm stepped, miller 0° Ø17mm continuous, miller 0° Ø19mm; 17.0mm;
15.0mm stepped.
 Universal sealing ring puller for seized sealing rings.
 Material: S45C steel PH black and zinc finish

Repair for Better


- OTHER DIESEL TOOLS EG‐F12

KA-5295
21pcs Injector Removal and Dismantling Set

Contents: Application
Universal joint: M18×1.5
1x special-use Allen SW10 with 7.5 mm bore, 1/2 drive, to remove the fixing ring, for example,
Special bit insert hex 10mm × Ø7.6
Bosch injectors at MB CDI and PSA HDI
Special bit insert hex 10mm × Ø 6.6 For releasing the internal screw of the CR injectors.
Pull Spindle: IT M16 × 1.0 For Denso (Toyota 2.2D)
Pull Spindle: IT M17 × 1.0 For Bosch injectors, e.g., Alfa, BMW, Fiat, MB, PSA, Renault
Pull Spindle: IT M20 × 1.0 For Denso
Pull Spindle IT M25 × 1.0 Siemens injectors, e.g. PSA (DW10)
Pull Spindle IT M27 × 1.0 Siemens injectors, e.g. PSA (DW10)
Pull Spindle OT M16 × 1.5 Pull Adapter for M16 x1.5 thread, such as used in Facom tools
Internal thread for Bosch / Delphi Injectors, e.g. MB (OM 629/642/646), PSA (DV4 / DW12), VW
Pull Spindle OT M14 × 1.5
(CBD), BMW (M47)
Pull Spindle OT M25 × 0.5 For Denso
Pull Spindle OT M25 × 0.75 For Denso
For Siemens, e.g. Citroen C5 / Jumpy / Xsara, Fiat Ducato JTD, Peugeot 206/307/406 / Boxer (2.0 /
Pull Spindle OT M27 × 1.0
2.2 / 2.3 HDI) Mercedes-Benz CDI (except A-Class (Sprinter / Vito)
Special socket (25mm) For Siemens Injectors - 2.0 Hdi (DW Series) As found on PSA, Ford, Toyota etc
Special socket (27mm) For Siemens Piezo Injectors – 2.0 Hdi Piezo (DW Series) As found on PSA etc
Special socket (29mm) For Bosch type injectors – Bosch Cdi / Hdi engines
Special socket (30mm) For Bosch type injectors – Bosch Renault / Nissan 1.9dCi
Injector gripper(12MM) For MB CDI-engines, except Sprinter, Vito and A-class
Injector gripper(13.5MM) For Opel Renault F9Q
For Fiat Ducato JTD, Citroen C5, Xsara, Jumpy and Jumper HDI and Peugeot 206, 307, 406,
Injector gripper(16MM)
Boxer HDI (2.0, 2.2, 2.3I)
For Opel Z19DT / Z19DTH / Z19DTL engines, A20DTH (LBS) / A20DTR (LBY) / A20DTJ (LBX) /
Injector gripper(26MM)
A20DTC (LCD) and Fiat 1.9 JTD

KA-5289 Bosch VE Pump Socket Set


KA-5289A Bosch Diesel Injection Pump Socket Kit
The special sockets are required to loosen and remove the triangular
headed screws on the injection pump.

For Bosch diesel injection pump VE (Bosch VE)


1. Triangular socket for central closing plug
2. Govening pressure socket
3. Triangular socket for bearing screws governing lever

For Bosch diesel injection pump VP EDC TDI (Bosch TDI)


4. Triangular socket for top cover screw

For Bosch diesel injection pump VP 37 (Bosch CR)


5. Triangular socket for body

Contains
1 2 3 4 5
ITEM
KA-5289   

KA-5289A     

Repair for Better


- OTHER DIESEL TOOLS EG‐F13

KA-5319 Diesel Injector Alignment Tools


 Tools designed to hold the injectors in place and align them with the fuel lines while
the injectors are secure.
 It is essential to have the injectors correctly aligned to avoid the risk of a fractured
pipe in service.
 Applications: Ford Duratorq (Puma) diesel engines 2.0/2.2/2.4 litre Di / TDCi / TDdi
Ford: Mondel Mk3 (2000-2007), Transit (2000-2006)
Jaguar: X-Type 400 (2003-2009)

KA-3752 Universal Special Removal Kit For Glow Plugs Tip


 Special kit for the extraction of the electrode terminal part of the glow plugs (M10,
M9, M8) in the event of breakage or seizure inside the seat, otherwise impossible to
remove.
 The kit allows simple removal operation, thus avoiding the engine head removal.
 Glow plug guide: M10 x 1 – M10 x 1.25 – M9 x 1 – M8 x 1

KA-3762
Wastegate Setting Gauge (VAG group)
 Used to locking the wastegate.
 Druing adjustment work on the charge pressure
electric actuator of the exhaust turbocharger on
4-cyl. 1.8L, 2.0L 4V TFSI direct injecion engine
(generation III).
 Suitable for various VW and Audi models: Audi
A3 2013>, Seat Leon 2013>…
 OEM Ref. T40290

KA-5357 Puller For Clutch Release Shaft


 Intended for the removal of the clutch release shaft.
 This tool is needed when removing the gearbox, for example when replacing clutches
or for gearbox repairs.
 For pulling type clutches fitted to: Mercedes, BMW, Fiat Ducato (1994 on)

KA-2054B 4pcs Injector Nozzle Tools


 Universal joint adaptors have a M18 x 1.5 internal thread to allow the use of slide
hammers.
 Applications: Bosch and Delphi Common Rail Diesel Injectors.

Repair for Better


- OTHER DIESEL TOOLS EG‐F14

Diesel Injection Line Wrench


For removing and installing the fuel injection line on diesel engines.
Multiple angles / offsets for easy access.
Suitable for most diesel engines – TDI(17mm), HDI(14mm), etc.
OEM Ref. VW 3035.

KA-7289-17 17mm
KA-7289-14 14mm

KA-5384 Injector Holding Fixture


 For holding of injectors when servicing (dissassembly and reassembly).
 Suitable for injectors such as Bosch, Delphi, Denso, Siemens and others.
 Can be easily mounted on the bench vise.
KA-5384A : 11mm, 12mm, 13mm, 19mm
KA-5384B : 14mm, 16mm, 20mm
KA-5384A

KA-5384B

Repair for Better

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