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9000 Parts

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PARTS CATALOG

9000
SERIES
OFF-HIGHWAY
TRANSMISSIONS
PC1830EN
CD Version

How to use this CD


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Bookmark feature has been opened, click on a Section entry and the
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y*

Parts 2010 JANUARY 01

Catalog PC1830EN

Allison Transmission
OFF-HIGHWAY MODELS
CLBT 9680, CLBT 9681, CLBT 9686
CLT 9485, CLT 9681, CLT 9880, CLT 9884, CLT 9885
H 9610A, H 9610AR
M 9600A, M 9600AR, M 9610A, M 9610AR
S 9600A, S 9600M, S 9610A, S 9610M
S 9800M, S 9805M, S 9806M, S 9810M, S 9820M

Allison Transmission, Inc.


P.O. Box 894 Indianapolis, Indiana 46206-0894
www.allisontransmission.com

Printed in USA Copyright © 2010 Allison Transmission, Inc.


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

TRADEMARK USE

The following trademarks are the property of the companies indicated:


• Loctite® is a registered trademark of the Loctite Corporation.
• Loctite® Klean N Prime™ is a trademark of the Loctite Corporation.
• Loctite® 271™ is a trademark of the Loctite Corporation.
• Red Loctite® 271™ is a trademark of the Loctite Corporation.
• Teflon® is a registered trademark of DuPont Corporation.
• Ultipor ll® is a registered trademark of the Pall Corporation.
• Viton® is a registered trademark of DuPont Corporation.

SERVICE LITERATURE
This service literature provides fully illustrated instructions for operation, maintenance, service, overhaul,
and parts support for your transmission. For maximum performance and service life from your unit, you
may order additional publications via web, FAX or phone.
WEB: www.allisontransmissionpublications.com
FAX: 317-471-4996
TOLL FREE: 888-666-5799
INTERNATIONAL: 317-471-4995
(surcharge will be applied for orders placed via phone or FAX.)
For more information about Allison products please visit www.allisontransmission.com

9000 Series Service Literature


Publication Name Publication No.
*Operator’s Manual OM1318EN
*Operator’s Manual Electronic Controls OM2034EN
*Parts Catalog PC1830EN
CD1830EN
Service Manual SM1833EN
Service Manual Electronic Controls SM1833EN
SM2035EN
SM2057EN
Troubleshooting Manual Electronic Controls TS2712EN
* Also Available On The Internet At www.allisontransmission.com

2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

THIS CATALOG ALSO AVAILABLE ON CD-ROM (CD1830EN)


Faster customer service is possible by using your PC to more rapidly find parts information. Order
CD1830EN and begin using this technology to your advantage.

MODELS COVERED
A complete A/N listing of all 9000 Series models covered by this catalog can be found starting on Page 20.

TRANSMISSION ASSEMBLY PART NUMBER (A/N)


To use this catalog you must know the Allison Transmission assembly part number (A/N) found on the
transmission nameplate. The nameplate is attached to the rear cover.

SERVICE KITS
Available service parts kits are listed on Pages 11 through 17.

NUMERICAL INDEX
A numerical index is included in the rear of this catalog. This index is cross-referenced to indicate the
history of parts. Parts, both current and superseded, appear in numerical order in the Part No. column.
Current part numbers refer to the figure and reference numbers of the parts. Parts replacing older parts are
followed by the older part number in the history column. Parts that have been replaced are followed by the
part number of the replacing part. Footnote symbols show when a part is replaced by (RB), or when a part
replaces (R) an older part. Parts no longer available from Allison Transmission Division are followed by
three asterisks (***). Parts not illustrated in the catalog are indicated with NI.

CROSS-SECTION
Typical cross-sectional views of the 9000 Series transmissions are shown on foldouts at the back of this
catalog.

HOW TO ORDER PARTS


If an assembly or subassembly is ordered, all subassemblies and detail parts indented beneath it are
included.

If a detail part is ordered, only the detail part is sent unless its part number is starred (*). A starred (*) part
number means the part is not serviced separately. This is necessary because certain parts require factory
installation or adjustment. If an order is received for a starred (*) part, the assembly or subassembly under
which it is indented is sent.

NOTE: All parts orders must be directed to your dealer—do not send them to Allison
Transmission. Always include the transmission model, the transmission assembly
number, and serial number when ordering parts. Be sure to include part name
and part number.

WARRANTY
Allison Transmission sincerely believes it offers the finest parts warranty in the industry. It is constantly
reviewed to assure it remains competitive. We urge you to ask about it at your local Allison Transmission
Distributor.

20100101 Copyright © 2010 Allison Transmission, Inc. 3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Sectional Index
How To Use This Catalog Intro

Pictorial Index Pict

Service Kits SK

Transmission Assembly Number Index A/N

Input Flange 1-1

Output Flange 1-2

Front Cover/Converter Drive 02

Flexplate And Flywheel 03

Lockup Clutch 04

Torque Converter 05

Power Takeoff 06

Torque Converter Housing 07

Oil Pump 08

Input Bearing Retainer 09

Splitter Low Clutch 10

Splitter High Clutch 11

Splitter Planetary 12

Main Housing 13

High Range Clutch 14

Intermediate Range Planetary 15

Intermediate Range Clutch 16

Low Range Planetary 17

Low Range Clutch 18

Reverse Planetary/High Intermediate Planetary 19

Reverse Clutch/High Intermediate Clutch 20

Rear Cover and Speedometer 21

Oil Pan 22

Main Pressure Regulator Valve And Oil Filter 23

Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

Lockup Control Valve 24

Retarder Control Valve 25

Main Control Valve 26

Cover And Plate Assembly 27

Trimmer Valve 28

Parking Brake 29

Electronic Control Unit (ECU) And External Control Hardware 30

Chassis Wiring Harness 31

Chassis Wiring Harness Specifications 32

Cab Wiring Harness 33

Cab Wiring Harness Specifications 34

Secondary Wiring Harness (CEC) 35

Secondary Wiring Harness Specifications 36

Shift Selector 37

Miscellaneous Options 38

Service Information Letters SIL

Numerical Parts Index NP

Foldouts FO

20100101 Copyright © 2010 Allison Transmission, Inc.


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

HOW TO USE THIS CATALOG


Example: To find the part number of the converter pump assembly, follow the procedure outlined below.

1 Obtain the transmission assembly part number (P/N or


A/N) and serial number shown on the nameplate. The
example assembly number below reads 29507845. A/N† MODEL
Input
Flange A
1
Output
Flange B
1
Front Cover Flexplate
Converter
Drive
2
And
Flywheel
3
Lockup
Clutch
4
Torque
Converter
5
PTO
6
29520677 CLT 9681 E H B — B B A
29520678 CLT 9681 E H B — B B A
29522895 CLT 9885 — A — D A E A
29523972 CLBT 9681 — H — D A E B
29526978 M 9600A D E A — C F A
29527854 S 9800M — C — G C H A
29527898 S 9800M — A — G C H A
29527931 S 9800M — C — G C H A
Allison 29527934
29527935
M 9600AR
M 9600AR
D

E A


J
C
C
F
H
A
B
ICULTURA
H
Transmission AN
D
AGR L
IM

PL
E

EM
ILE AEROSPAC

UAW 29527936 M 9600AR D A — F


ENT
E C A
Indianapolis
WORKERS
29527937 M 9600AR — E — H C F A
933
OB

29527938 M 9600AR D H A — F A
Indiana C
OM

OF

UT AM
DA ERI
UNITE CA
29527944 S 9800M — A — J C H A
USA 29527977 M 9600AR D H A C G A

SERIAL NO. PART NO.

XXXXX
MODEL
29520678
4 Turn to Section 5 and locate Group B. The
example below shows that Group B refers to
Figure 5. Figure 5 shows the torque converter
NO. XX XXX pump assembly as callout 21. Go to reference
number 21 in the Group B text and note that the
part number is listed as 29503096. To the right of
the part number are recommended spare parts
2 Turn to the pictorial index of exploded parts. The
Torque Converter Pump Assembly is found in
the Torque Converter Section on Page 5–1.1. The
quantities, based on the quantity of units
(transmissions) indicated in the heading.
pictorial index for the torque converter should be
similar to the example below. ALLISON 9000 SERIES OFF-HIGHWAY PARTS CATALOG PARTS CATALOG
PC1830EN

GROUP B
Torque Converter, Figure 5
TC 880, 2.20:1 Stall Torque Ratio
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–25 26–50 51–200
14 Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779322 1 1 1 2
21 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503096 1 1 1 2

18
19
20

PUMP
ASSEMBLY TORQUE
CONVERTER
SECTION
FIGURE 5-1.1 V07959.01.00.eps

21

3 Next, locate the TRANSMISSION ASSEMBLY


NUMBER INDEX. An example can be found at
the top of the following column. In the example,
under the A/N column, find 29520678. Opposite PUMP
ASSEMBLY
this number, under the Group listing column for
Section 5, find the letter B.
Figure 5

NOTE: Use the basic procedure explained above to locate any part number required.
Also, refer to page 3 for numerical usage and additional parts ordering
information. If your transmission is an Allison remanufactured transmission,
use the stamped reference number shown on the nameplate as a serial
number for part listing breakpoints.

4 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.

LOCKUP CLUTCH SECTION


FIGURE 4–1.1

INPUT FLANGE
SECTION
FIGURE 1–1–1.1
FRONT COVER AND
CONVERTER DRIVE SECTION
FIGURE 2–1.1

FLEXPLATE AND
FLYWHEEL SECTION
FIGURE 3–1.1

TORQUE CONVERTER SECTION


FIGURE 5–1.1

17

SPLITTER-LOW
CLUTCH SECTION
FIGURE 10–1.1

V07959.00.01.eps

Sheet 1. 9000 Series Off-Highway Transmissions Pictorial Index

20100101 Copyright © 2010 Allison Transmission, Inc. 5


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.

MAIN PRESSURE REGULATOR VALVE


AND OIL FILTER SECTION
FIGURE 23–1.1
POWER
TAKEOFF
SECTION
FIGURE 6–1.1

LOCKUP CONTROL
VALVE SECTION
FIGURE 24–1.1

TORQUE CONVERTER
HOUSING SECTION
FIGURE 7–1.1

RETARDER
CONTROL
OIL PUMP VALVE
SECTION SECTION
FIGURE 8–1.1 FIGURE 25–1.1

INPUT BEARING RETAINER


SECTION
FIGURE 9–1.1

SPLITTER-HIGH
CLUTCH SECTION
FIGURE 11–1.1

V07960.00.00.eps

Sheet 2. 9000 Series Off-Highway Transmissions Pictorial Index

6 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.

SPLITTER
PLANETARY SECTION
FIGURE 12–1.1

MAIN CONTROL
VALVE SECTION
FIGURE 26–1.1

MAIN HOUSING
SECTION
FIGURE 13–1.1

OIL PAN
SECTION
FIGURE 22–1.1

INTERMEDIATE-RANGE
PLANETARY SECTION
FIGURE 15–1.1

V07961.01.00

Sheet 3. 9000 Series Off-Highway Transmissions Pictorial Index

20100101 Copyright © 2010 Allison Transmission, Inc. 7


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.

TRIMMER
VALVE SECTION
FIGURE 28–1.1

COVER AND PLATE


ASSEMBLY SECTION
FIGURE 27–1.1

HIGH-RANGE
CLUTCH SECTION
FIGURE 14–1.1

INTERMEDIATE-RANGE
CLUTCH SECTION
FIGURE 16–1.1

V07962.00.00.eps

Sheet 4. 9000 Series Off-Highway Transmissions Pictorial Index

8 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.

LOW-RANGE PLANETARY SECTION


FIGURE 17–1.1

LOW-RANGE CLUTCH SECTION


FIGURE 18–1.1

REAR PLANETARY SECTION


FIGURE 19–1.1

REAR CLUTCH SECTION


FIGURE 20–1.1

PARKING BRAKE SECTION


FIGURE 29–1.1

REAR COVER AND


SPEEDOMETER SECTION OUTPUT
FIGURE 21–1.1 FLANGE SECTION
FIGURE 1–2–1.1
V07963.00.01.eps

Sheet 5. 9000 Series Off-Highway Transmissions Pictorial Index

20100101 Copyright © 2010 Allison Transmission, Inc. 9


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
To Get The Right Part, You Must Know Your Transmission Assembly Number, Found On The Transmission Nameplate.

NOTE: Chassis Harness


ELECTRONIC CONTROL UNIT (ECU) AND Specification Section
EXTERNAL CONTROL HARDWARE SECTION FIGURE 32–1.1
FIGURE 30–1.1 CHASSIS WIRING HARNESS SECTION
FIGURE 31–1.1

ECU

TPS

CAB
WIRING HARNESS
SECTION
FIGURE 33–1.1
NOTE: Cab Harness
Specification Section
FIGURE 34–1.1

SECONDARY
WIRING HARNESS
SECTION
FIGURE 35–1.1
NOTE: Secondary Harness
Specification Section
FIGURE 36–1.1

SHIFT SELECTOR
SECTION
FIGURE 37-–1.1

MISCELLANEOUS
OPTIONS SECTION
FIGURE 38–1.2
R
N
D
5
4
3
2
E
D

1
O
M

5
4
3
2

1
N

R
5
4
3
2

1
N
S NO O
H T
D

T
IF

R
R 1
N 2
D 3
4

V07964.00.01.eps

Sheet 6. 9000 Series Off-Highway Transmissions Pictorial Index

10 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

SERVICE KITS
RECOMMENDED
SPARES FOR UNITS
1–3 4–10 11–25
BASIC SEAL AND GASKET KIT—P/N 29544266 1 2 4
.

Contains Seals And Gaskets Necessary For Complete Transmission Rebuild.

PART NO. QTY DESCRIPTION


115549 6 Lockwasher, Internal-Tooth, 3⁄ 8 inch
115551 14 Lockwasher, Internal-Tooth, 1⁄ 2 inch
121538 1 Gasket, Annular Copper, 23⁄ 32 ID x 21⁄ 2 inch OD
453606 20 Ball, Detent, 3⁄16 inch
552868 1 Gasket, Speedometer Drive Cover
6750220 1 Ring, Retaining, External, 4.498 inch ID
6750259 4 Ring, Retaining, External, 2.328 inch ID
6755269 1 Lockstrip, Turbine Shaft
6758415 2 Lockstrip, Pitot
6758437 1 Gasket, Oil Pan
6758442 2 Gasket, PTO Cover
6759379 2 Hose, Jumper
6760112 1 Gasket, Annular Copper, 1.406 ID x 13⁄ 4 inch OD
6764333 1 O-ring, 1.036 inch ID
6768264 1 Shim, Main Pressure Regulator Valve, 0.048 inch
6768417 1 Seal Assembly, Oil, 0.691 inch OD
6769783 1 Shim, Main Pressure Regulator Valve, 0.024 inch
6770521 1 Gasket, Oil Filter Base
6770623 2 Sealring, 3.600 inch ID
6771005 1 O-ring, 0.729 inch ID
6772137 1 Shim, Lockup Valve, 0.025 inch
6772140 1 Shim, Rotor Hub, 0.025 inch
6772141 1 Shim, Rotor Hub, 0.005 inch
6774290 1 O-ring, 2.217 inch ID
6776188 8 Lockstrip, Accessory Drive Input Gear
6776241 1 Ring, Retaining, Internal, 2.949 inch OD
6776295 1 Ring, Retaining, External, 1.812 inch ID
6776297 1 Gasket, Retarder Control Valve Body
6776300 1 Gasket, Retarder Control Valve Cover
6777658 1 Gasket, Input Pump Plate
6777659 1 Gasket, Scavenge Pump Body
6777672 1 Sealring And Expander Kit. Kit Contains 6775115 Sealring, 16.451 inch ID And
6775134 Expander.
6777693 1 Gasket, Front Cover
6777698 1 Gasket, Input Pump Body
6777905 1 Sealring, 71⁄ 4 inch ID

(continued on next page)

20100101 Copyright © 2010 Allison Transmission, Inc. 11


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont’d)


RECOMMENDED
SPARES FOR UNITS
1–3 4–10 11–25
BASIC SEAL AND GASKET KIT—P/N 29544266 (cont’d) 1 2 4
Contains Seals And Gaskets Necessary For Complete Transmission Rebuild.

PART NO. QTY DESCRIPTION


6777990 1 Sealring And Expander Kit. Kit Contains 6777759 Sealring, 18.948 inch ID And
6777760 Expander.
6777991 1 Sealring And Expander Kit. Kit Contains 6777761 Sealring, 14.958 inch ID And
6777762 Expander.
6777992 1 Sealring And Expander Kit. Kit Contains 6777714 Sealring, 14.567 inch ID And
6777715 Expander.
6777993 1 Sealring And Expander Kit. Kit Contains 6776264 Sealring, 18.642 inch ID And
6776267 Expander.
6777994 1 Sealring And Expander Kit. Kit Contains 6776183 Sealring, 6.456 inch ID And
6776184 Expander.
6777995 1 Sealring And Expander Kit. Kit Contains 6776262 Sealring, 9.094 inch ID And
6776265 Expander.
6779833 1 Gasket, Solenoid Cover
6779852 1 Gasket, Solenoid Mounting Plate
6830007 2 O-ring, 1.478 inch ID
6831050 1 Sealring And Expander Kit. Kit Contains 6830129 Sealring, 12.443 inch ID And
6830131 Expander.
6832481 2 Sealring, External Lip-Type, 10.575 inch ID
6832482 2 Sealring, External Lip-Type, 16.200 inch ID
6832483 1 Sealring, External Lip-Type, 14.700 inch ID
6832485 1 Sealring, Internal Lip-Type, 13.180 inch OD
6832593 2 O-ring, 1.044 inch ID
6835526 1 Gasket, Trim Boost Valve Cover
6838678 1 Gasket, Output Bearing Retainer
6838821 1 Gasket, Low-Low Range Oil Transfer Plate
6838904 1 Gasket, Low-Low Range Shift Valve Body
6880178 1 Gasket, Solenoid Mounting Plate
6880860 2 Gasket, Lockup Control Valve Body
6882702 2 Gasket, Oil Strainer Or Accessory Drive Cover
9415545 41 Washer, Flat Copper, 3⁄8 inch
23010381 1 Gasket, Trimmer Valve Cover
23011964 1 Gasket, Lockup Solenoid Cover
23011965 1 Gasket, Lockup Valve Body
23012017 9 Cable Tie, Solenoid
23013236 1 Gasket, Trimmer Valve Body
23013824 1 O-ring, 2.730 inch ID
23015999 1 Sealring, Hook-Type, 8.5 inch OD

(continued on next page)

12 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

SERVICE KITS (cont’d)


RECOMMENDED
SPARES FOR UNITS
1–3 4–10 11–25
BASIC SEAL AND GASKET KIT—P/N 29544266 (cont’d) 1 2 4
Contains Seals And Gaskets Necessary For Complete Transmission Rebuild.

PART NO. QTY DESCRIPTION


23016014 2 O-ring, 1.171 inch ID
23016199 1 Seal Assembly, Oil, 6.006 inch OD
23016325 1 Seal Assembly, Oil, 2.627 inch OD
23016553 1 Gasket, Trim Boost Oil Transfer Plate
23017810 6 Bolt, Patchlock, 5⁄16-24 x 1⁄ 2 inch
23018427 1 Ring, Retaining, External, 2.112 inch ID
23018753 4 O-ring, 0.484 inch ID
23018950 2 O-ring, 3.487 inch ID
23019650 6 Sealring Kit. Kit Contains 23016679 Sealring, Butt-Joint, 4.188 inch OD.
23019651 1 Sealring Kit. Kit Contains Two 23016658 Sealrings, Butt-Joint, 3.562 inch OD.
23019731 1 Sealring Kit. Kit Contains 23016656 Butt-Joint Sealring, 4.625 inch OD.
23019794 1 Sealring Kit. Kit Contains 23016657 Sealring, Butt-Joint, 5.875 inch OD.
23019796 1 Sealring Kit. Kit Contains 23016659 Sealring, Butt-Joint, 1.781 inch OD.
23043334 1 Gasket, Main Pressure Regulator Valve Body
23045876 1 Gasket, Lockup Solenoid Cover
23046430 1 Seal Assembly, Oil, 6.756 inch OD
23046581 2 Nut And Seal Assembly, 11⁄2-14 x 1 inch Tube OD
23046582 2 Nut And Seal Assembly, 13⁄8-14 x 7⁄8 inch Tube OD
29507437 1 O-ring, 75.9 mm ID
29512863 2 O-ring, 1.860 inch ID
29520046 1 Gasket, Oil Strainer
29529602 1 Gasket, Converter Housing
29529603 1 Gasket, Input Bearing Retainer
29529604 1 Gasket, Rear Cover
29529605 1 Gasket, Intermediate- And Low-Clutch Piston Housing
29541344 1 Gasket, Separator Plate-To-Oil Transfer Plate
29541345 1 Gasket, Separator Plate-To-Control Valve Body
29541384 1 Gasket, Trimmer Valve Cover
29543954 1 Gasket, Separator Plate-To-Oil Transfer Plate
29543955 1 Gasket, Separator Plate-To-Control Valve Body
29544250 1 Gasket, Oil Transfer Plate
29544268 1 Instruction Sheet No. 343
29544516 1 Washer, AC Filter Center Shell Stud
29544517 1 Washer, AC Filter Bypass Valve Plug
29544518 1 Washer, AC Filter Pressure Switch

20100101 Copyright © 2010 Allison Transmission, Inc. 13


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont’d)


RECOMMENDED
SPARES FOR UNITS
1–3 4–10 11–25
UPDATE KIT—P/N 29545236 1 2 4
Use with S9820 Transmissions. See SIL 01-TR-08.

PART NO. QTY DESCRIPTION


454813 2 Bolt, 1⁄4-20 x 7⁄ 8 inch
6755100 1 Ring, Retaining, Internal, 15.744 inch OD
6770848 1 Backplate
6774184 1 Ring, Retaining, Internal, 4.186 inch OD
23019731 1 Sealring Kit. Kit Contains 23016656 Butt-Joint Sealring, 4.625 inch OD.
23048011 1 Bearing Assembly, Double-Row Ball
29502065 1 Bearing Assembly, Single-Row
29507437 1 O-ring, 75.9 mm ID
29543459 1 Shaft assembly, Splitter Output
29543463 1 Hub Assembly, Rotating Clutch
29543464 1 Carrier, Intermediate
29543466 1 Bearing Assembly
29543467 1 Gear, Low Range, Sun
29543468 1 Washer, Thrust, 2.094 inch ID
29544015 1 Coupling, Shaft
29544153 1 Valve, Lock
29544178 1 Plate, Solenoid Blocking
29544565 1 Plate Assembly, Oil Transfer
29544666 1 Plate, Separator
29545238 1 Instruction Sheet No. 327
29545371 4 Bearing Assembly, Roller
29545539 1 Hub, Oil Transfer
29545540 1 Retainer, Bearing
29545541 1 Hub, Splitter Ring Gear
29545661 1 Ring, O-ring Backing, 2.563 ID x 3.119 OD x 0.390 inch
29545662 1 Bearing Assembly, Single-Row Ball
29546741 4 Shaft, Splitter Input

SPECIAL OVERHAUL KIT—P/N 29546971 1 2 4


Use with S9820 Transmissions. See SIL 01-TR-08.

PART NO. QTY DESCRIPTION


454813 2 Bolt, 1/4-20 x 7/8 inch
6755100 1 Ring, Retaining, Internal, 15.744 inch OD
6770848 1 Backplate
6774184 1 Ring, Retaining, Internal, 4.186 inch OD

(continued on next page)

14 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

SERVICE KITS (cont’d)


RECOMMENDED
SPARES FOR UNITS
1–3 4–10 11–25
SPECIAL OVERHAUL KIT—P/N 29546971 (cont’d) 1 2 4
Use with S9820 Transmissions. See SIL 01-TR-08.

PART NO. QTY DESCRIPTION


6776610 24 Plate, External-Tanged Reaction
6777796 11 Plate, External-Tanged Reaction
6779887 2 Plate, External-Tanged Reaction, Lockup-Clutch
6832138 3 Plate, Internal-Splined Friction
6884312 1 Hub, Splitter Clutch
23019731 1 Sealring Kit. Kit Contains 23016656 Butt-Joint Sealring, 4.625 inch OD.
23041615 11 Plate, Internal-Splined Friction
23041616 25 Plate, Internal-Splined Friction
23048011 1 Bearing Assembly, Double-Row Ball
29502065 1 Bearing Assembly, Single-Row
29503894 1 Gear, Sun, Rear Planetary
29503895 1 Gear, Ring, Rear Planetary
29507437 1 O-ring, 75.9 mm ID
29543459 1 Shaft Assembly, Splitter Output
29543463 1 Hub Assembly, Rotating Clutch
29543465 1 Carrier, Intermediate
29543466 1 Bearing Assembly
29543467 1 Gear, Low Range, Sun
29543468 1 Washer, Thrust, 2.094 inch ID
29544015 1 Coupling, Shaft
29544149 1 Valve, Trimmer
29544153 1 Valve, Lock
29544178 1 Plate, Solenoid Blocking
29544565 1 Plate Assembly, Oil Transfer
29544666 1 Plate, Separator
29545238 1 Instruction Sheet No. 327
29545370 1 Carrier Assembly, Splitter
29545539 1 Hub, Oil Transfer
29545540 1 Retainer, Bearing
29545541 1 Hub, Splitter Ring Gear
29545661 1 Ring, O-ring Backing, 2.563 ID x 3.119 OD x 0.390 inch
29545662 1 Bearing Assembly, Single-Row Ball
29546741 1 Shaft, Splitter Input

20100101 Copyright © 2010 Allison Transmission, Inc. 15


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SERVICE KITS (cont’d)


RECOMMENDED
SPARES FOR UNITS
1–3 4–10 11–25

PARKING BRAKE OVERHAUL KIT—P/N 29525191 1 2 4

PART NO. QTY DESCRIPTION


6831514 2 Spring, Shoe Hold-Down. Color Coded Black.
6836608 4 Cup, Shoe Hold-Down Spring
6836610 2 Pin, Shoe Hold-Down Spring
6836611 2 Pin, Anchor, Shoe Return Spring
6836612 2 Cover, Adjusting Hole
6836613 4 Cover, Probe Hole
6837806 2 Spring, Shoe Hold-Down. Color Coded Orange.
6839027 1 Screw, Brake Adjusting
6839028 1 Nut, Pivot, Brake Adjusting Screw
6839029 1 Washer, Thrust, 3⁄ 4 ID x 1.120 inch OD
6839030 1 Socket, Brake Adjusting Screw
6883721 1 Spring, Self-Adjuster. Color Coded Green.
6883738 2 Spring, Shoe Return. Color Coded Yellow.

LUBE UPDATE KIT—P/N 29543997 1 2 4


Use With M/S 9600 Transmissions. See SIL 27-TR-02.

PART NO. QTY DESCRIPTION


454815 14 Bolt, 0.250-20 x 1.500
6770557 1 Plug, Main Regulator
23013824 1 O-ring, 2.730 ID
29541375 6 Screw, 0.250-20 x 0.750
29541382 4 Stop, Trimmer Valve
29541384 1 Gasket, Trimmer Valve Cover
29541385 1 Cover, Trimmer Valve
29541574 1 Hub Assembly
29541583 1 Shaft, Splitter Input
29541749 1 Retainer, Clutch Hub
29543998 1 Instruction Sheet No. 319

LUBE UPDATE KIT—P/N 29543956 1 2 4


Use With S 9800 Transmissions. See SIL 27-TR-02.

PART NO. QTY DESCRIPTION


6770557 1 Plug, Main Regulator
23012004 1 Hub, Rotor
23013824 1 O-ring, 2.730 ID
29541382 4 Stop, Trimmer Valve
29541384 1 Gasket, Trimmer Valve Cover
(continued on next page)

NOTE: Lube Update Kit 29542576 Is No Longer Available From Allison Transmission.

16 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

SERVICE KITS (cont’d)


RECOMMENDED
SPARES FOR UNITS
1–3 4–10 11–25
LUBE UPDATE KIT—P/N 29543956 (cont’d) 1 2 4
Use With S 9800 Transmissions. See SIL 27-TR-02.

PART NO. QTY DESCRIPTION


29541387 1 Cover Assembly, Trimmer
29541574 1 Hub Assembly, Splitter Low Clutch
29541583 1 Shaft, Splitter Input
29541591 1 Hub, High-Intermediate Clutch
29542023 1 Instruction Sheet No. 300
29542391 1 Shaft Assembly, Splitter Output

PARKING BRAKE LINING KIT—P/N 6831506 1 2 4


Contains Linings And Rivets For Two Bendix 171⁄4 x 4 inch Brake Shoes.

GASKET UPGRADE KIT—P/N 29544267 1 2 4

PART NO. QTY DESCRIPTION


6830003 5 Washer, Flat 0.406 inch ID
6838821 1 Gasket, Low-Low Range Oil Transfer Plate
9415545 41 Washer, Flat Copper, 3⁄8 inch
23013236 1 Gasket, Trimmer Valve Body
29543954 1 Gasket, Separator Plate-To-Oil Transfer Plate
29543955 1 Gasket, Separator Plate-To-Control Valve Body
29544250 1 Gasket, Oil Transfer Plate
29544268 1 Instruction Sheet No. 343

20100101 Copyright © 2010 Allison Transmission, Inc. 17


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

MODEL DESIGNATION CODE


(Stamped on the Transmission Nameplate)

The letters “CLBT” (or some combination of these letters), “M”, or “S” indicate the type of transmission and
its major components. The digits 9680 indicate the size of the converter used, the transmission capacity, the
transmission forward speed ranges, and the number of major model changes. The example below illustrates
the meaning of the letters and numbers.

Code Explanation
C L B T 9 6/8 8 1/4/5/6/0

1/4/5/6/0 — Major modification

8 — Relative transmission capacity

6/8 — Forward speed ranges

9 — Transmission series

T — Planetary gear transmission

B — Retarder

L — Converter lockup clutch

C — Converter
V05750

Code Explanation
H/M/S 9 6/8 1 0 A/M/R

A — Automatic electronic controls

M — Manual electric controls

R — Retarder

0 — Model revision

6/8 — Forward speed ranges

9 — Transmission series

H — Hauler application

M — Mobile propulsion application


V05751.01.00

S — Stationary application (no reverse)

18 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

NOTES

20100101 Copyright © 2010 Allison Transmission, Inc. 19


PARTS CATALOG PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
Front Cover/ Flexplate Torque Input Splitter- Splitter- High-
Input Output Converter And Lockup Torque Converter Oil Bearing Low High Splitter Main Range
Flange A Flange B Drive Flywheel Clutch Converter PTO Housing Pump Retainer Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
23012241 CLBT 9686 — B — A A D A B A A A B B A A 23012241
23012242 CLBT 9680 B F A — A D A C A B B A B A A 23012242
23012243 CLBT 9680 C G A — A D A C A B B A B A A 23012243
23012244 CLBT 9680 D H A — A D A C A B B A B A A 23012244
23012245 CLBT 9680 C D A — A D A C A B B A B A A 23012245
23012639 CLBT 9686 — B — A A E A B A A A B B A A 23012639
23012640 CLBT 9686 — B — B A D A B A A A B B A A 23012640
23012641 CLBT 9686 — B — D A E A B A A A B B A A 23012641
23012642 CLBT 9686 — A — A A E A B A A A B B A A 23012642
23012643 CLBT 9686 — B — C A D A B A A A B B A A 23012643

23012644 CLBT 9686 — B — A A E A B A A A B B A A 23012644


23013912 CLBT 9680 — C — A A D A C A B B A B A A 23013912
23014544 CLBT 9686 — B — A A E A B A A A B B A A 23014544
23014925 CLBT 9680 A F A — A C A C A B B A B A A 23014925
23015040 CLT 9880 — B — A A D A A A A A A B A A 23015040
23015041 CLT 9880 — B — A A E A A A A A A B A A 23015041
23015042 CLT 9880 — B — B A D A A A A A A B A A 23015042
23015043 CLT 9880 — B — D A E A A A A A A B A A 23015043
23015044 CLT 9880 — A — A A E A A A A A A B A A 23015044
23015045 CLT 9880 — B — C A D A A A A A A B A A 23015045

23015046 CLT 9880 — B — A A E A A A A A A B A A 23015046


23015047 CLT 9880 — B — A A E A A A A A A B A A 23015047
23015105 CLBT 9680 — G — A A C A C A B B A B A A 23015105
23015124 CLBT 9680 D H A — A C A C A B B A B A A 23015124
23015138 CLBT 9680 — G — C A C A C A B B A B A A 23015138
23015213 CLBT 9680 D E A — A C A C A B B A B A A 23015213
23019740 CLBT 9680 D A A — A D A C A B B A B A A 23019740
23019759 CLBT 9680 — G — A A D A C A B B A B A A 23019759
23040443 CLT 9880 — C — A A E A A A A A A B A A 23040443
23040517 CLBT 9680 D E A — A C A C A B B A B A A 23040517

23040518 CLBT 9680 D E A — A D A C A B B A B A A 23040518


23040628 CLBT 9680 B E A — A C A C A B B A B A A 23040628
23040629 CLBT 9680 B E A — A D A C A B B A B A A 23040629
23040812 CLBT 9680 C D A — A D A C A B B A B A A 23040812
23041223 CLBT 9681 C E A — A D A C A B B A B A A 23041223
23041224 CLBT 9681 D E A — A D A C A B B A B A A 23041224
23041225 CLBT 9681 D H A — A C A C A B B A B A A 23041225
23041226 CLBT 9681 — G — C A C A C A B B A B A A 23041226
23041227 CLBT 9681 — G — A A D A C A B B A B A A 23041227
23041228 CLBT 9681 D E A — A C A C A B B A B A A 23041228

† †
Assembly Number — Found On Your Transmission Nameplate. Assembly Number — Found On Your Transmission Nameplate.

20A Copyright © 2010 Allison Transmission, Inc. 20100101 20100101 Copyright © 2010 Allison Transmission, Inc. 20B
PARTS CATALOG PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Rear Main Pressure Lockup Retarder Main Cover And
Range Range Range Range Rear Rear Cover/ Oil Regulator Valve/ Control Control Control Plate Trimmer Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedometer Pan Oil Filter Valve Valve Valve Assembly Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 A/N†
23012241 CLBT 9686 B A A A A A B A A A A A A A — 23012241
23012242 CLBT 9680 A A A A A A A A B B B A A A — 23012242
23012243 CLBT 9680 A A A A A A A A B B B A A A — 23012243
23012244 CLBT 9680 A A A A A A A A B B B A A A A 23012244
23012245 CLBT 9680 A A A A A A F A F B B A A A — 23012245
23012639 CLBT 9686 B A A A A A B A A A A B B A — 23012639
23012640 CLBT 9686 B A A A A A B A A A A C A A — 23012640
23012641 CLBT 9686 B A A A A A B A A A A D B A — 23012641
23012642 CLBT 9686 B A A A A A B A A A A D B A — 23012642
23012643 CLBT 9686 B A A A A A B A A A A B B A — 23012643

23012644 CLBT 9686 B A A A A A B A A A A D B A — 23012644


23013912 CLBT 9680 A A A A A A A A A B B A A A A 23013912
23014544 CLBT 9686 B A A A A A B A A A A C A A — 23014544
23014925 CLBT 9680 A A A A A A A A B B B A A A — 23014925
23015040 CLT 9880 A A C A B B D A B A A J D B — 23015040
23015041 CLT 9880 A A C A B B D A B A A H C B — 23015041
23015042 CLT 9880 A A C A B B D A B A A L F B — 23015042
23015043 CLT 9880 A A C A B B D A B A A K E B — 23015043
23015044 CLT 9880 A A C A B B D A B A A K E B — 23015044
23015045 CLT 9880 A A C A B B D A B A A H C B — 23015045

23015046 CLT 9880 A A C A B B D A B A A K E B — 23015046


23015047 CLT 9880 A A C A B B D A B A A L F B — 23015047
23015105 CLBT 9680 A A A A A A A A B B B A A A — 23015105
23015124 CLBT 9680 A A A A A A A A B B B A A A A 23015124
23015138 CLBT 9680 A A A A A A A A B B B A A A — 23015138
23015213 CLBT 9680 A A A A A A A A A B B A A A — 23015213
23019740 CLBT 9680 A A A A A A A A A B B A A A — 23019740
23019759 CLBT 9680 A A A A A A A A B B B A A A — 23019759
23040443 CLT 9880 A A C A B B D A B A A L F B A 23040443
23040517 CLBT 9680 A A A A A A A A C B B A A A — 23040517

23040518 CLBT 9680 A A A A A A A A C B B A A A — 23040518


23040628 CLBT 9680 A A A A A A A A C B B A A A — 23040628
23040629 CLBT 9680 A A A A A A A A C B B A A A — 23040629
23040812 CLBT 9680 A A A A A A F A F B B A A A — 23040812
23041223 CLBT 9681 A A A A A A A A B C B E G A — 23041223
23041224 CLBT 9681 A A A A A A A A B C B E G A A 23041224
23041225 CLBT 9681 A A A A A A A A B C B E G A A 23041225
23041226 CLBT 9681 A A A A A A A A B C B E G A — 23041226
23041227 CLBT 9681 A A A A A A A A B C B E G A — 23041227
23041228 CLBT 9681 A A A A A A A A C C B E G A — 23041228

† †
Assembly Number — Found On Your Transmission Nameplate. Assembly Number — Found On Your Transmission Nameplate.

20C Copyright © 2010 Allison Transmission, Inc. 20100101 20100101 Copyright © 2010 Allison Transmission, Inc. 20D
PARTS CATALOG PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
Front Cover/ Flexplate Torque Input Splitter- Splitter- High-
Input Output Converter And Lockup Torque Converter Oil Bearing Low High Splitter Main Range
Flange A Flange B Drive Flywheel Clutch Converter PTO Housing Pump Retainer Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
23041229 CLBT 9681 D E A — A D A C A B B A B A A 23041229
23041230 CLBT 9681 B F A — A C A C A B B A B A A 23041230
23041231 CLBT 9681 B F A — A D A C A B B A B A A 23041231
23041232 CLBT 9681 C D A — A D A C A B B A B A A 23041232
23041426 CLBT 9680 — G — C A C A C A B B A B A A 23041426
23042465 CLT 9884 — C — A A E A A A A A A A A A 23042465
23042466 CLT 9885 — A — D A E A A A A A A A A A 23042466
23042532 CLT 9880 — C — A A E A A A A A A B A A 23042532
23042760 CLBT 9681 A E A — A C B C A B B A B A A 23042760
23043463 CLT 9884 — A — A A E A A A A A A A A A 23043463

23043484 CLT 9884 — B — D A E A A A A A A A A A 23043484


23047113 CLT 9884 — C — A A E A A A A A A A A A 23047113
23049386 CLT 9885 — C — D A E A A A A A A A A A 23049386
29501082 CLT 9884 — A — D A E A A A A A A A A A 29501082
29501604 CLT 9885 — A — D A E A A A A A A A A A 29501604
29505070 CLBT 9681 A E A — A D A C A B B A B A A 29505070
29505298 CLT 9884 — C — C A E A A A A A A A A A 29505298
29509329 CLBT 9681 D E A — A C A C A B B A B A A 29509329
29510812 CLT 9884 — C — F A E A A A A A A A A A 29510812
29511035 CLBT 9681 — E — D A D A C A B B A B A A 29511035

29511811 CLBT 9681 — E — F A D A C A B B A B A A 29511811


29511823 CLBT 9681 — H — D A C B C A B B A B A A 29511823
29511831 CLT 9485 — C — A A E A A A A A A B A A 29511831
29513096 CLT 9885 — C — A A E A A A A A A A A A 29513096
29513777 CLT 9884 — A — D A E A A A A A A A A A 29513777
29514515 CLT 9884 — A — D A E A A A A A A A A A 29514515
29519254 CLBT 9681 — E — C A C A C A B B A B A A 29519254
29520651 CLBT 9681 A E A — A C A C A B B A B A A 29520651
29520675 CLT 9681 D H A — A C A A A B B A B A A 29520675
29520676 CLT 9681 D H A — A C A A A B B A B A A 29520676

29520677 CLT 9681 E H B — B B A D A B B A B A A 29520677


29520678 CLT 9681 E H B — B B A D A B B A B B A 29520678
29522895 CLT 9885 — A — D A E A A A A A A A A A 29522895
29523972 CLBT 9681 — H — D A E B C A B B A B A A 29523972
29526978 M 9600A D E A — C F A A A B B A A B A 29526978
29527854 S 9800M — C — G C H A A A A A A A A A 29527854
29527898 S 9800M — A — G C H A A A A A A A A A 29527898
29527931 S 9800M — C — G C H A A A A A A A A A 29527931
29527934 M 9600AR D E A — C F A C A B B A A A A 29527934
29527935 M 9600AR — H — J C H B C A B B A A A A 29527935

† †
Assembly Number — Found On Your Transmission Nameplate. Assembly Number — Found On Your Transmission Nameplate.

21A Copyright © 2010 Allison Transmission, Inc. 20100101 20100101 Copyright © 2010 Allison Transmission, Inc. 21B
PARTS CATALOG PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Rear Main Pressure Lockup Retarder Main Cover And
Range Range Range Range Rear Rear Cover/ Oil Regulator Valve/ Control Control Control Plate Trimmer Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedometer Pan Oil Filter Valve Valve Valve Assembly Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 A/N†
23041229 CLBT 9681 A A A A A A A A C C B E G A — 23041229
23041230 CLBT 9681 A A A A A A A A C C B E G A — 23041230
23041231 CLBT 9681 A A A A A A A A C C B E G A — 23041231
23041232 CLBT 9681 A A A A A A F A F C B E G A — 23041232
23041426 CLBT 9680 A A A A A A A A C B B A A A — 23041426
23042465 CLT 9884 A A D A B B D A B A A K E B A 23042465
23042466 CLT 9885 A A D A B B D A B C A M J B — 23042466
23042532 CLT 9880 A A C A B B D A B A A K E B A 23042532
23042760 CLBT 9681 A A A A A A A A C C B E G A B 23042760
23043463 CLT 9884 A A D A B B D A B A A K E B — 23043463

23043484 CLT 9884 A A D A B B D A B A A K E B — 23043484


23047113 CLT 9884 A A D A B B D A B A A L F B A 23047113
23049386 CLT 9885 A A D A B B D A B D A N K B A 23049386
29501082 CLT 9884 A A D A B B D A B A A K E B A 29501082
29501604 CLT 9885 A A D A B B D A B D A N K B — 29501604
29505070 CLBT 9681 A A A A A A A A B C B E G A — 29505070
29505298 CLT 9884 A A D A B B D A B A A K E B A 29505298
29509329 CLBT 9681 A A A A A A A A C C B E G A — 29509329
29510812 CLT 9884 A A D A B B D A B A A K E B A 29510812
29511035 CLBT 9681 A A A A A A A A B C B E G A — 29511035

29511811 CLBT 9681 A A A A A A A A C C B E G A — 29511811


29511823 CLBT 9681 A A A A A A A A B C B E G A — 29511823
29511831 CLT 9485 A A C A B B D A B D A N K B A 29511831
29513096 CLT 9885 A A D A B B D A B D A N K B A 29513096
29513777 CLT 9884 A A D A B B D A B A A L F B — 29513777
29514515 CLT 9884 A A D A B B D A B A A K E B — 29514515
29519254 CLBT 9681 A A A A A A A A C C B E G A — 29519254
29520651 CLBT 9681 A A A A A A A A C C B E G A — 29520651
29520675 CLT 9681 A A A A A A A A B C — E G A A 29520675
29520676 CLT 9681 A A A A A A A A B C B E G A A 29520676

29520677 CLT 9681 A A A A A A A A B C B E G A A 29520677


29520678 CLT 9681 A A A A A A A A B C — E G A A 29520678
29522895 CLT 9885 A A D A B B D A B D — N K B — 29522895
29523972 CLBT 9681 A A A A A A A A B C B E G A — 29523972
29526978 M 9600A A A B A A A C B D C C E G A — 29526978
29527854 S 9800M A A D A B B E B D A A N K B A 29527854
29527898 S 9800M A A D A B B E B D A A K E B — 29527898
29527931 S 9800M A A D A B B E B D A A K E B A 29527931
29527934 M 9600AR A A B A A A C B E C B E G A — 29527934
29527935 M 9600AR A A B A A A C B D C B E G A — 29527935

† †
Assembly Number — Found On Your Transmission Nameplate. Assembly Number — Found On Your Transmission Nameplate.

21C Copyright © 2010 Allison Transmission, Inc. 20100101 20100101 Copyright © 2010 Allison Transmission, Inc. 21D
PARTS CATALOG PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
Front Cover/ Flexplate Torque Input Splitter- Splitter- High-
Input Output Converter And Lockup Torque Converter Oil Bearing Low High Splitter Main Range
Flange A Flange B Drive Flywheel Clutch Converter PTO Housing Pump Retainer Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29527936 M 9600AR D E A — C F A C A B B A A A A 29527936
29527937 M 9600AR — E — H C F A C A B B A A A A 29527937
29527938 M 9600AR D H A — C F A C A B B A A A A 29527938
29527944 S 9800M — A — J C H A A A A A A A A A 29527944
29527977 M 9600AR D H A — C G A C A B B A A A A 29527977
29527978 M 9600AR D E A — C G A C A B B A A A A 29527978
29527979 M 9600AR A E A — C F A C A B B A A A A 29527979
29527980 M 9600AR A E A — C F B C A B B A A A A 29527980
29527981 M 9600AR — E — G C G A C A B B A A A A 29527981
29527982 M 9600AR A E A — C G A C A B B A A A A 29527982

29528027 M 9600AR — H — J C F B C A B B A A A A 29528027


29528031 S 9800M — C — G C H A A A A A A A A A 29528031
29528396 M 9600A D E A — C F A A A B B A A B A 29528396
29528480 S 9800M — A — J C H A A A A A A A A A 29528480
29528481 S 9800M — A — J C H A A A A A A A A A 29528481
29529308 S 9800M — A — J C H A A A A A A A A A 29529308
29529736 S 9800M — A — J C H A A A B A A A B A 29529736
29530226 M 9600A A E A — C F A A A B B A A B A 29530226
29532926 S 9800M — A — G C H A A A B A A A B A 29532926
29533045 M 9600A A E A — C F A A A B B A A B A 29533045

29534010 S 9800M — C — J C H A A A A A A A A A 29534010


29534286 M 9600A — E — E B A A E A B B A A A A 29534286
29534922 M 9600AR A E A — C G A C A B B A A A A 29534922
29534926 S 9600A — H — J C H B E A B B A A C A 29534926
29534927 S 9600M — E — J C G A E A B B A A A A 29534927
29534932 S 9800M — A — J C H A E A B B A A C A 29534932
29534934 S 9800M — A — J C H A E A A A A A A A 29534934
29534935 S 9800M — A — G C H A E A A A A A A A 29534935
29534936 S 9800M — C — G C H A E A A A A A A A 29534936
29536531 S 9800M — A — J C H A E A A A A A A A 29536531

29536532 S 9800M — A — J C H A E A A A A A C A 29536532


29536533 S 9800M — A — J C H A E A B B A A C A 29536533
29536534 S 9800M — A — G C H A E A B B A A C A 29536534
29536535 S 9800M — C — J C H A E A A A A A A A 29536535
29536536 M 9600A A E A — C F A E A B B A A A A 29536536
29536541 M 9600A A E A — C F A A A B B A A B A 29536541
29536549 M 9600AR — E — J C G A C A B B A A A A 29536549
29536557 S 9600A — E — J C H B E A B B A A C A 29536557
29538191 M 9600A A E A — C F A C A B B A A A A 29538191
29538398 S 9800M — A — K C H B E A A A A A C A 29538398

† †
Assembly Number — Found On Your Transmission Nameplate. Assembly Number — Found On Your Transmission Nameplate.

22A Copyright © 2010 Allison Transmission, Inc. 20100101 20100101 Copyright © 2010 Allison Transmission, Inc. 22B
PARTS CATALOG PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Rear Main Pressure Lockup Retarder Main Cover And
Range Range Range Range Rear Rear Cover/ Oil Regulator Valve/ Control Control Control Plate Trimmer Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedometer Pan Oil Filter Valve Valve Valve Assembly Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 A/N†
29527936 M 9600AR A A B A A A C B E C B E G A — 29527936
29527937 M 9600AR A A B A A A C B E C B E G A — 29527937
29527938 M 9600AR A A B A A A C B D C B E G A A 29527938
29527944 S 9800M A A D A B B E B D A A N K B — 29527944
29527977 M 9600AR A A B A A A C B D C B E G A A 29527977
29527978 M 9600AR A A B A A A C B E C B E G A — 29527978
29527979 M 9600AR A A B A A A C B E C B E G A — 29527979
29527980 M 9600AR A A B A A A C B E C B E G A B 29527980
29527981 M 9600AR A A B A A A C B E C B E G A — 29527981
29527982 M 9600AR A A B A A A C B D C B E G A — 29527982

29528027 M 9600AR A A B A A A C B D C B E G A — 29528027


29528031 S 9800M A A D A B B E B D D A N K B A 29528031
29528396 M 9600A A A B A A A C B D C C E G A — 29528396
29528480 S 9800M A A D A B B E B D A A K E B — 29528480
29528481 S 9800M A A D A B B E B D D — N K B — 29528481
29529308 S 9800M A A D A B B E B D A — L F B — 29529308
29529736 S 9800M A A D A B B E B D D C N K B — 29529736
29530226 M 9600A A A B A A A C B E C C E G A — 29530226
29532926 S 9800M A A D A B B E B D D C N K B — 29532926
29533045 M 9600A A A B A A A C B E C C E G A — 29533045

29534010 S 9800M A A D A B B E B D A A K E B A 29534010


29534286 M 9600A A A B A A A C B E C A E G A — 29534286
29534922 M 9600AR A A B A A A C B E C B E G A — 29534922
29534926 S 9600A A A B A A A C B D C C G G A — 29534926
29534927 S 9600M A A B A A A C B D E A F H A — 29534927
29534932 S 9800M A A D A B B E B D D — N K B — 29534932
29534934 S 9800M A A D A B B E B D A A K E B — 29534934
29534935 S 9800M A A D A B B E B D A A K E B — 29534935
29534936 S 9800M A A D A B B E B D A A K E B A 29534936
29536531 S 9800M A A D A B B E B D A A N K B — 29536531

29536532 S 9800M A A D A B B E B D A — L F B — 29536532


29536533 S 9800M A A D A B B E B D D C N K B — 29536533
29536534 S 9800M A A D A B B E B D D C N K B — 29536534
29536535 S 9800M A A D A B B E B D A A K E B A 29536535
29536536 M 9600A A A B A A A C B E C — E G A — 29536536
29536541 M 9600A C A B A A A C B E C C E G A — 29536541
29536549 M 9600AR A A B A A A C B E C B E G A — 29536549
29536557 S 9600A A A B A A A C B D C C G G A — 29536557
29538191 M 9600A C A B A A A C B E C B E G A — 29538191
29538398 S 9800M A A D A B B E B D A C N K B — 29538398

† †
Assembly Number — Found On Your Transmission Nameplate. Assembly Number — Found On Your Transmission Nameplate.

22C Copyright © 2010 Allison Transmission, Inc. 20100101 20100101 Copyright © 2010 Allison Transmission, Inc. 22D
PARTS CATALOG PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
Front Cover/ Flexplate Torque Input Splitter- Splitter- High-
Input Output Converter And Lockup Torque Converter Oil Bearing Low High Splitter Main Range
Flange A Flange B Drive Flywheel Clutch Converter PTO Housing Pump Retainer Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29538407 M 9600A A E A — C G A A A B B A A B A 29538407
29538408 M 9600AR A E A — C G A C A B B A A A A 29538408
29538410 S 9800M A A A — C H A E A B B A A C A 29538410
29538415 S 9600M — E — J C G A E A B B A A A A 29538415
29539762 M 9600AR — E — H C F A C A B B A A A A 29539762
29539763 S 9600A — E — J C H B E A B B A A C A 29539763
29539764 S 9600M — E — J C G A E A B B A A A A 29539764
29539765 S 9800M — A — J C H A E A A A A A A A 29539765
29539766 S 9800M — A — J C H A E A A A A A C A 29539766
29539767 M 9600AR A E A — C G A C A B B A A A A 29539767

29541177 S 9600A — E — H C G B A A B B A A B A 29541177


29541180 M 9600AR A E A — C G A C A B B A A A A 29541180
29541186 M 9600A A E A — C F A A A B D A A B A 29541186
29541187 M 9600A A E A — C G A A A B D A A B A 29541187
29541188 M 9600AR A E A — C G A C A B D A A A A 29541188
29541189 S 9600A — E — J C H B E A B D A A C A 29541189
29541190 S 9600A — E — H C G B A A B D A A B A 29541190
29541191 S 9600M — E — J C G A E A B D A A A A 29541191
29541192 S 9600M — E — J C G A E A B D A A A A 29541192
29541193 S 9800M — A — J C H A E A B D A A C A 29541193

29541194 S 9800M — A — J C H A E A C C A A C A 29541194


29541195 S 9800M — A — J C H A E A B D A A C A 29541195
29541196 S 9800M — A — K C H B E A C C A A C A 29541196
29541197 S 9800M — A A — C H A E A B D A A C A 29541197
29541198 S 9800M — A — J C H A E A C C A A A A 29541198
29541199 S 9800M — A — J C H A E A C C A A C A 29541199
29541200 S 9800M — A — J C H A E A C C A A A A 29541200
29541201 S 9800M — A — G C H A E A C C A A A A 29541201
29541207 M 9610A A E A — C F A A A B E A A B A 29541207
29541208 M 9610A A E A — C G A A A B E A A B A 29541208

29541209 M 9610AR A E A — C G A A A B E A A A A 29541209


29541210 S 9610A — E — J C H A E A B E A A C A 29541210
29541211 S 9610A — E — H C G A A A B E A A B A 29541211
29541212 S 9610M — E — J C G A E A B E A A A A 29541212
29541213 S 9610M — E — J C G A E A B E A A A A 29541213
29541214 S 9810M — A — J C H A E A B E A A C A 29541214
29541215 S 9810M — A — J C H A E A C C A A C A 29541215
29541216 S 9810M — A — J C H A E A B E A A C A 29541216
29541217 S 9810M — A — K C H A E A C C A A C A 29541217
29541218 S 9810M A A A — C H A E A B E A A C A 29541218

† †
Assembly Number — Found On Your Transmission Nameplate. Assembly Number — Found On Your Transmission Nameplate.

23A Copyright © 2010 Allison Transmission, Inc. 20100101 20100101 Copyright © 2010 Allison Transmission, Inc. 23B
PARTS CATALOG PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Rear Main Pressure Lockup Retarder Main Cover And
Range Range Range Range Rear Rear Cover/ Oil Regulator Valve/ Control Control Control Plate Trimmer Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedometer Pan Oil Filter Valve Valve Valve Assembly Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 A/N†
P

29538407 M 9600A C A B A A A C B E C C E G A — 29538407


29538408 M 9600AR C A B A A A C B E C B E G A — 29538408
29538410 S 9800M A A D A B B E B D D C N K B — 29538410
29538415 S 9600M C A B A A A C B D E A P L A — 29538415
29539762 M 9600AR C A B A A A C B E C B E G A — 29539762
29539763 S 9600A C A B A A A C B D C C G G A — 29539763
29539764 S 9600M C A B A A A C B D E A F H A — 29539764
29539765 S 9800M A A D A B B E B D A A L F B — 29539765
29539766 S 9800M A A D A B B E B D A C K E B — 29539766
29539767 M 9600AR C A B A A A C B E C B E G A B 29539767

29541177 S 9600A C A B A A A C B B C C E G A — 29541177


29541180 M 9600AR C A B A A A C B E C A E G A — 29541180
29541186 M 9600A C A B A A A C B C C C E G A — 29541186
29541187 M 9600A C A B A A A C B C C C E G A — 29541187
29541188 M 9600AR C A B A A A C B C C A E G A — 29541188
29541189 S 9600A C A B A A A C B B C C G G A — 29541189
29541190 S 9600A C A B A A A C B B C C E G A — 29541190
29541191 S 9600M C A B A A A C B B E A P L A — 29541191
29541192 S 9600M C A B A A A C B B E A F H A — 29541192
29541193 S 9800M A A D A B B E B B D — N K B — 29541193

29541194 S 9800M A A D A B B E B D A — L F B — 29541194


29541195 S 9800M A A D A B B E B B D C N K B — 29541195
29541196 S 9800M A A D A B B E B B A C N K B — 29541196
29541197 S 9800M A A D A B B E B B D C N K B — 29541197
29541198 S 9800M A A D A B B E B B A A L F B — 29541198
29541199 S 9800M A A D A B B E B B A C K E B — 29541199
29541200 S 9800M A A D A B B E B B A A K E B — 29541200
29541201 S 9800M A A D A B B E B B A A K E B — 29541201
29541207 M 9610A C A B A A A C B C F D Q G A — 29541207
29541208 M 9610A C A B A A A C B C F D Q G A — 29541208

29541209 M 9610AR C A B A A A C B C F E Q G A — 29541209


29541210 S 9610A C A B A A A C B B F D R G A — 29541210
29541211 S 9610A C A B A A A C B B F D Q G A — 29541211
29541212 S 9610M C A B A A A C B B E E P L A — 29541212
29541213 S 9610M C A B A A A C B B E E F H A — 29541213
29541214 S 9810M A A D A B B E B B D — N K B — 29541214
29541215 S 9810M A A D A B B E B B A — L F B — 29541215
29541216 S 9810M A A D A B B E B B D D N K B — 29541216
29541217 S 9810M A A D A B B E B B A D N K B — 29541217
29541218 S 9810M A A D A B B E B B D D N K B — 29541218

† †
Assembly Number — Found On Your Transmission Nameplate. Assembly Number — Found On Your Transmission Nameplate.

23C Copyright © 2010 Allison Transmission, Inc. 20100101 20100101 Copyright © 2010 Allison Transmission, Inc. 23D
PARTS CATALOG PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
Front Cover/ Flexplate Torque Input Splitter- Splitter- High-
Input Output Converter And Lockup Torque Converter Oil Bearing Low High Splitter Main Range
Flange A Flange B Drive Flywheel Clutch Converter PTO Housing Pump Retainer Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29541219 S 9810M — A — J C H A E A C C A A A A 29541219
29541220 S 9810M — A — J C H A E A C C A A C A 29541220
29541221 S 9810M — A — J C H A E A C C A A A A 29541221
29541222 S 9810M — A — G C H A E A C C A A A A 29541222
29541224 M 9600AR — E — H C G A C A B D A A A A 29541224
29541780 M 9610AR A E A — C G A A A B E A A A A 29541780
29541794 S 9810M — A — K C H A E A C C A A C A 29541794
29541804 S 9810M — A — K C H A E A C C A A A A 29541804
29543947 S 9810M — A — J C G A E A B E A A C A 29543947
29544033 S 9610A — E — J C H A E A B E A A C A 29544033

29544034 S 9610A — E — H C G A A A B E A A B A 29544034


29544035 S 9610M — E — J C G A E A B E A A A A 29544035
29544036 S 9610M — E — J C G A E A B E A A A A 29544036
29544037 S 9805M — A — J C G A E A B E A A C A 29544037
29544040 S 9805M — A — J C G A E A C C A A C A 29544040
29544044 S 9805M — A — J C G A E A A C A A A A 29544044
29544052 M 9610A A E A — C G A A A B E A A B A 29544052
29544053 M 9610AR A E A — C G A C A B E A A A A 29544053
29544063 S 9810M — A — J C H A E A C C A A A A 29544063
29544064 S 9810M — A — J C H A E A B E A A C A 29544064

29544065 S 9820M — A — J C H A F A D A A C D B 29544065


29544066 S 9820M — A — J C H A F A E E A C E B 29544066
29544067 S 9810M — A — K C H A E A C C A A C A 29544067
29544068 S 9820M — A — K C H A F A D A A C E B 29544068
29544075 S 9810M — A — J C H A E A B E A A A A 29544075
29544078 S 9810M — A — K C H A E A C C A A C A 29544078
29544080 S 9810M A A A — C H A E A C C A A C A 29544080
29544095 H 9610A A E A — C G A A A B E A A B A 29544095
29544096 H 9610AR A E A — C G A C A B E A A A A 29544096
29545250 S 9810M — K — J C H A E A C C A A A A 29545250

29545253 S 9805M — A — J C G A E A B E A A C A 29545253


29545254 S 9810M — A — J C H A E A C C A A C A 29545254
29545262 S 9810M — A — J C G A E A C C A A A A 29545262
29545271 S 9610M — E — J C H A A A B E A A B A 29545271
29545286 S 9810M — A — H C H A E A B E A A C A 29545286
29545287 S 9806M — A — J C G A E A C C A A A A 29545287
29545288 S 9806M — A — J C G A E A B E A A A A 29545288
29545290 S 9810M — A — K C H A E A B E A A A A 29545290
29546349 S 9810M — A — H C H A E A C C A A C A 29546349
29546350 S 9810M — A — H C H A E A C C A A C A 29546350

† †
Assembly Number — Found On Your Transmission Nameplate. Assembly Number — Found On Your Transmission Nameplate.

24A Copyright © 2010 Allison Transmission, Inc. 20100101 20100101 Copyright © 2010 Allison Transmission, Inc. 24B
PARTS CATALOG PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Rear Main Pressure Lockup Retarder Main Cover And
Range Range Range Range Rear Rear Cover/ Oil Regulator Valve/ Control Control Control Plate Trimmer Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedometer Pan Oil Filter Valve Valve Valve Assembly Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 A/N†
29541219 S 9810M A A D A B B E B B A E L F B — 29541219
29541220 S 9810M A A D A B B E B B A D K E B — 29541220
29541221 S 9810M A A D A B B E B B A E K E B — 29541221
29541222 S 9810M A A D A B B E B B A E K E B — 29541222
29541224 M 9600AR C A B A A A C B C C A E G A — 29541224
29541780 M 9610AR C A B A A A C B G F E Q G A — 29541780
29541794 S 9810M A A D A B B E B B A D K E B — 29541794
29541804 S 9810M A A D A B B E B B A E K E B — 29541804
29543947 S 9810M A A D A B B E B B D — N K B — 29543947
29544033 S 9610A C A B A A A C B B F D R G A — 29544033

29544034 S 9610A C A B A A A C B B F D Q G A — 29544034


29544035 S 9610M C A B A A A C B B E E P L A — 29544035
29544036 S 9610M C A B A A A C B B E E F H A — 29544036
29544037 S 9805M A A D A B B E B B D — N K B — 29544037
29544040 S 9805M A A D A B B E B B A D L F B — 29544040
29544044 S 9805M A A D A B B E B B A E K E B — 29544044
29544052 M 9610A C A B A A A C B C F D Q G A — 29544052
29544053 M 9610AR C A B A A A C B G F E Q G A — 29544053
29544063 S 9810M A A D A B B E B B A E K E B — 29544063
29544064 S 9810M A A D A B B E B B D — N K B — 29544064

29544065 S 9820M D A E A B B G B B A E T N B — 29544065


29544066 S 9820M D A E A B B G B B D — S M B — 29544066
29544067 S 9810M A A D A B B E B B A D K E B — 29544067
29544068 S 9820M D A E A B B G B B A D T N B — 29544068
29544075 S 9810M A A D A B B E B B D E N K B — 29544075
29544078 S 9810M A A D A B B E B B A D L F B — 29544078
29544080 S 9810M A A D A B B E B B A D N K B — 29544080
29544095 H 9610A C A B A A A C B C F D Q G A — 29544095
29544096 H 9610AR C A B A A A C B G F E Q G A — 29544096
29545250 S 9810M A A D A B B E B B A E K E B — 29545250

29545253 S 9805M A A D A B B E B B D D N K B — 29545253


29545254 S 9810M A A D A B B E B B A D N K B — 29545254
29545262 S 9810M A A D A B B E B B A E L F B — 29545262
29545271 S 9610M C A B A A A C B B A D P L A — 29545271
29545286 S 9810M A A D A B B E B B D — N K B — 29545286
29545287 S 9806M A A D A B B E B B A E K E B — 29545287
29545288 S 9806M A A D A B B E B B D E N K B — 29545288
29545290 S 9810M A A D A B B E B B D E N K B — 29545290
29546349 S 9810M A A D A B B E B B A D N K B — 29546349
29546350 S 9810M A A D A B B E B B A D L F B — 29546350

† †
Assembly Number — Found On Your Transmission Nameplate. Assembly Number — Found On Your Transmission Nameplate.

24C Copyright © 2010 Allison Transmission, Inc. 20100101 20100101 Copyright © 2010 Allison Transmission, Inc. 24D
PARTS CATALOG PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
Front Cover/ Flexplate Torque Input Splitter- Splitter- High-
Input Output Converter And Lockup Torque Converter Oil Bearing Low High Splitter Main Range
Flange A Flange B Drive Flywheel Clutch Converter PTO Housing Pump Retainer Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29546356 S 9810M — A — H C H A E A C C A A A A 29546356
29546358 S 9806M — A — K C H A E A C C A A A A 29546358
29546359 S 9806M — A — J C G A E A B E A A C A 29546359
29546360 S 9806M — A — J C G A E A C C A A A A 29546360
29546361 S 9805M — A — J C G A E A C C A A A A 29546361
29546373 S 9810M A A A J C H A E A C C A A A A 29546373
29546375 S 9820M — A — K C H A F A D A A C E B 29546375
29546376 S 9806M — A — J C G A E A C C A A C A 29546376
29546393 S 9805M — A — J C G A F A E E A C E B 29546393
29546394 S 9805M — A — J C G A F A D A A C D B 29546394

29546395 S 9806M — A — J C G A F A E E A C E B 29546395


29546396 S 9806M — A — J C G A F A D A A C D B 29546396
29547475 S 9820M — A — J C H A F A D A A C D B 29547475
29547476 S 9820M — A — H C H A F A D A A C E B 29547476
29547478 S 9820M — A — J C H A F A D A A C E B 29547478
29547479 S 9820M — A — H C H A F A E E A C E B 29547479
29547481 S 9820M — A — H C H A F A D A A C E B 29547481
29547487 S 9820M — A — H C H A F A D A A C D B 29547487
29547489 S 9820M — K — J C H A F A D A A C D B 29547489
29547493 S 9820M — A — G C H A F A D A A C D B 29547493

29547494 S 9820M — A — K C H A F A D A A C E B 29547494


29547495 S 9820M — A — J C H A F A D A A C E B 29547495
29547496 S 9820M — A — H C H A F A D A A C D B 29547496
29547497 S 9810M — A — H C H A E A C C A A A A 29547497
29547500 S 9806M — A — J C G A F A D A A C E B 29547500
29547503 S 9820M — A — J C H A F A E E A C E B 29547503
29547506 H 9610A A E A — C J A A A B E A A B A 29547506
29547507 H 9610AR A J — J C G A A A B E A A A A 29547507
29547512 S 9820M — K — G C H A F A D A A C D B 29547512
29547513 M 9610A — E — J C G A A A B E A A B A 29547513

29547518 S 9820M — A — K C H A F A D A A C D B 29547518


29549417 S 9820M — K — H C H A F A E E A C E B 29549417
29549418 S 9820M — A — H C H A F A D A A C E B 29549418
29549421 S 9820M — A — J C H A F A E E A C D B 29549421
29549443 S 9820M — A — J C H A F A E E A C E B 29549443
29549447 S 9820M — A — J C H A F A D A A C E B 29549447
29549459 H 9610AR A E A — C J A A A B E A A A A 29549459
29549464 S 9820A — A — J C H A F A E E A C D B 29549464
29549789 S 9610MR — E — J C G A C A B E A A A A 29549789
29549792 S 9806M — A — J C F A F A B E A A A A 29549792

† †
Assembly Number — Found On Your Transmission Nameplate. Assembly Number — Found On Your Transmission Nameplate.

25A Copyright © 2010 Allison Transmission, Inc. 20100101 20100101 Copyright © 2010 Allison Transmission, Inc. 25B
PARTS CATALOG PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Rear Main Pressure Lockup Retarder Main Cover And
Range Range Range Range Rear Rear Cover/ Oil Regulator Valve/ Control Control Control Plate Trimmer Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedometer Pan Oil Filter Valve Valve Valve Assembly Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 A/N†
29546356 S 9810M A A D A B B E B B A E K E B — 29546356
29546358 S 9806M A A D A B B E B B A D N K B — 29546358
29546359 S 9806M A A D A B B E B B D — N K B — 29546359
29546360 S 9806M A A D A B B E B B A E L F B — 29546360
29546361 S 9805M A A D A B B E B B A E L F B — 29546361
29546373 S 9810M A A D A B B E B B A E K E B — 29546373
29546375 S 9820M D A E A B B G B B A D U P B — 29546375
29546376 S 9806M A A D A B B E B B A D L F B — 29546376
29546393 S 9805M D A E A B B G B B D D S M B — 29546393
29546394 S 9805M D A E A B B G B B A E U P B — 29546394

29546395 S 9806M D A E A B B G B B D — S M B — 29546395


29546396 S 9806M D A E A B B G B B A E T N B — 29546396
29547475 S 9820M D A E A B B G B B A E U P B — 29547475
29547476 S 9820M D A E A B B G B B A D U P B — 29547476
29547478 S 9820M D A E A B B G B B A — U P B — 29547478
29547479 S 9820M D A E A B B G B B D — S M B — 29547479
29547481 S 9820M D A E A B B G B B A D S M B — 29547481
29547487 S 9820M D A E A B B G B B A E T N B — 29547487
29547489 S 9820M D A E A B B G B B A E U P B — 29547489
29547493 S 9820M D A E A B B G B B A E T N B — 29547493

29547494 S 9820M D A E A B B G B B A D S M B — 29547494


29547495 S 9820M D A E A B B G B B A D T N B — 29547495
29547496 S 9820M D A E A B B G B B A E U P B — 29547496
29547497 S 9810M A A D A B B E B B A E L F B — 29547497
29547500 S 9806M D A E A B B G B B A D U P B — 29547500
29547503 S 9820M D A E A B B G B B D D S M B — 29547503
29547506 H 9610A C A B A A A C B C F D Q G A — 29547506
29547507 H 9610AR C A B A A A C B G F E Q G A — 29547507
29547512 S 9820M D A E A B B G B B A E U P B — 29547512
29547513 M 9610A C A B A A A C B B F D Q G A — 29547513

29547518 S 9820M D A E A B B G B B A E T N B — 29547518


29549417 S 9820M D A E A B B G B B D — S M B — 29549417
29549418 S 9820M D A E A B B G B B A D T N B — 29549418
29549421 S 9820M D A E A B B G B B D E S M B — 29549421
29549443 S 9820M D A E A B B G B B D D S M B — 29549443
29549447 S 9820M D A E A B B G B B A D S M B — 29549447
29549459 H 9610AR C A B A A A C B G F E Q G A — 29549459
29549464 S 9820A D A E A B B G B B F E V Q B — 29549464
29549789 S 9610MR C A B A A A C B B E E P L A — 29549789
29549792 S 9806M C A B A A A G B B D D S M B — 29549792

† †
Assembly Number — Found On Your Transmission Nameplate. Assembly Number — Found On Your Transmission Nameplate.

25C Copyright © 2010 Allison Transmission, Inc. 20100101 20100101 Copyright © 2010 Allison Transmission, Inc. 25D
PARTS CATALOG PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
Front Cover/ Flexplate Torque Input Splitter- Splitter- High-
Input Output Converter And Lockup Torque Converter Oil Bearing Low High Splitter Main Range
Flange A Flange B Drive Flywheel Clutch Converter PTO Housing Pump Retainer Clutch Clutch Planetary Housing Clutch
A/N† MODEL 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A/N†
29549424 H 9610A F J A — C G A A A B E A A B A 29549424
29549799 S 9610M — E — J C G A A A B E A A A A 29549799
29549805 S 9806M — A — J C G A F A D D A C E B 29549805
29549809 S 9806M — A A — C F A F A E E A C E B 29549809
29549814 S 9820M — A — J C H A F A E E A C E B 29549814
29549815 S 9820M — A — H C H A F A E E A C E B 29549815

† †
Assembly Number — Found On Your Transmission Nameplate. Assembly Number — Found On Your Transmission Nameplate.

26A Copyright © 2010 Allison Transmission, Inc. 20100101 20100101 Copyright © 2010 Allison Transmission, Inc. 26B
PARTS CATALOG PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
TRANSMISSION ASSEMBLY NUMBER INDEX TRANSMISSION ASSEMBLY NUMBER INDEX
To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and To find detail parts for your Allison Automatic Transmission, turn to the appropriate Section and
Group listed opposite the Assembly Part Number (A/N) of your transmission. Group listed opposite the Assembly Part Number (A/N) of your transmission.
NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information. NOTE: Sections 30–38 are not assembly number specific. See the appropriate section for part information.
Intermediate- Intermediate- Low- Low- Rear Main Pressure Lockup Retarder Main Cover And
Range Range Range Range Rear Rear Cover/ Oil Regulator Valve/ Control Control Control Plate Trimmer Parking
Planetary Clutch Planetary Clutch Planetary Clutch Speedometer Pan Oil Filter Valve Valve Valve Assembly Valve Brake
A/N† MODEL 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 A/N†

29549424 H 9610A C A B A A A C B C F D Q G A — 29549424


29549799 S 9610M C A B A A A C B B E E P L A — 29549799
29549805 S 9806M C A E B B B B A D U P B — 29549805
29549809 S 9806M C A E B B B B D D S M B — 29549809
29549814 S 9820M C A E B B B B G — W R B — 29549814
29549815 S 9820M C A E B B B B G — W R B — 29549815

† †
Assembly Number — Found On Your Transmission Nameplate. Assembly Number — Found On Your Transmission Nameplate.

26C Copyright © 2010 Allison Transmission, Inc. 20100101 20100101 Copyright © 2010 Allison Transmission, Inc. 26D
PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1
2
3

V08117.00.00

&0

Figure 1–1. Input Flange

1–1–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Flange, Figure 1–1
Input
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 1 2
2 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010264 1 1 1 2
3–4 Not Used In This Group.

GROUP B
Flange, Figure 1–1
Input
Same As Group A, Except For Parts Listed Below.
3 Flange, S1880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010427 *** 1

GROUP C
Flange, Figure 1–1
Input
Same As Group A, Except For Parts Listed Below.
4 Flange, J600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010429 *** 1 1 1 2

GROUP D
Flange, Figure 1–1
Input
Same As Group A, Except For Parts Listed Below.
4 Flange, J490 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011862 1 1 1 2

GROUP E
Flange, Figure 1–1
Input
Same As Group A, Except For Parts Listed Below.
2 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776246 1 1 1 2
4 Flange, J490 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011862 1 1 1 2

*** No Longer Available From Allison Transmission.

20100101 Copyright © 2010 Allison Transmission, Inc. 1–1–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP F
Flange, Figure 1–1
Input
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
4 Flange, 10C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29548993 1 1 1 2

1–1–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

NOTES

20100101 Copyright © 2010 Allison Transmission, Inc. 1–1–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

7
8
9
V08116.00.00
0

Figure 1–2. Output Flange

1–2–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Flange, Figure 1–2
Output
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1–7 Not Used In This Group.
8 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776246 1 1 1 2
9 Locknut, 2-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772182 1 1 1 2

GROUP B
Flange, Figure 1–2
Output
Same As Group A, Except For Parts Listed Below.
1 Flange, S1950 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779241 1 1 1 2

GROUP C
Flange, Figure 1–2
Output
Same As Group A, Except For Parts Listed Below.
5 Flange, S1950 — Parking Brake Provision . . . . . . . . . . . . . . . . . . . . . . 6830644 1 1 1 2

GROUP D
Flange, Figure 1–2
Output
Same As Group A, Except For Parts Listed Below.
6 Plate, Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503805 1 1 1 2
7 Coupling, Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010255 1 1 1 2

GROUP E
Flange, Figure 1–2
Output
Same As Group A, Except For Parts Listed Below.
8 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503088 1 1 1 2

20100101 Copyright © 2010 Allison Transmission, Inc. 1–2–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP F
Flange, Figure 1–2
Output
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Flange, S1950 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779241 1 1 1 2
8 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503088 1 1 1 2

GROUP G
Flange, Figure 1–2
Output
Same As Group A, Except For Parts Listed Below.
2 Flange, J800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011861 1 1 1 2
8 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503088 1 1 1 2

GROUP H
Flange, Figure 1–2
Output
Same As Group A, Except For Parts Listed Below.
5 Flange, S1950 — Parking Brake Provision . . . . . . . . . . . . . . . . . . . . . . 6830644 1 1 1 2
8 Plate, Flange Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503088 1 1 1 2

GROUP J
Flange, Figure 1–2
Output
Same As Group A, Except For Parts Listed Below.
3 Flange, S315 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538547 1 1 1 2
4–9 Not Used In This Group.

GROUP K
Flange, Figure 1–2
Output
Same As Group A, Except For Parts Listed Below.
4 Flange, S315 — Parking Brake Provision . . . . . . . . . . . . . . . . . . . . . . . 29538566 1 1 1 2
5–9 Not Used In This Group.

1–2–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

NOTES

20100101 Copyright © 2010 Allison Transmission, Inc. 1–2–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

3
1 2

6
7

10
11
8
12

13
14
V07443.03.00

Figure 2. Front Cover And Converter Drive

2–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Front Cover And Converter Drive, Figure 2
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Seal Assembly, Oil, 6.006 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016199 1 1 2 4
2 Bolt, 1⁄ 2-20 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181440 16 16 32 64
3 Cover, Converter Housing Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010260 1 1 1 1
4 Gasket, Converter Housing Front Cover . . . . . . . . . . . . . . . . . . . . . . . . 6777693 1 1 2 4
5 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041147 1 1 2 4
6 Screw, Socket Head Cap, 3⁄8-24 x 21⁄ 2 inch. When Replacing
9421145 Hexlock Bolt With 29544466 Socket Head Cap Screw,
Also Order 103321 Lockwasher. See SIL 7-TR-06. . . . . . . . . . . . . 29544466 24 24 48 96
7 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 24 24 48 96
8 Housing Assembly, Lockup Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011155 1 1 1 1
9 Housing, Lockup Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011156 * 1
10 Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 2 2 4 8
11 Pin, Dowel, 0.309 x 0.312 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777242 2 2 4 8
12 Pin, Dowel, 0.621 x 2.140 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884302 8 8 16 32
13 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 16 16 32 64
14 Nut, 1⁄ 2-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103028 16 16 32 64

GROUP B
Front Cover And Converter Drive, Figure 2
Same As Group A, Except For Parts Listed Below.
1 Seal Assembly, Oil, 5.756 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771233 1 1 2 4
3 Cover, Converter Housing Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777634 1 1 1 1
5 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047995 1 1 2 4
6 Not Used In This Group.
8 Housing Assembly, Lockup Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6836199 1 1 1 1
9 Housing, Lockup Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6836200 * 1
12 Pin, Dowel, 0.621 x 1.750 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776328 8 8 16 32

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 2–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

4
5
3
7
8
6
2

18
19

10
11

13

14

15
12
16

17

20

V07444

Figure 3. Flexplate And Flywheel

3–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Flexplate And Flywheel, Figure 3
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, Hexlock, 1⁄ 2-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409058 12 12 24 48
2 Flexplate Assembly, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011795 1 1 1 2
3 Hub Assembly, Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011623 1 1 1 2
4 Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8925528 1 1 1 2
5 Hub, Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011624 * 1
6 Flexplate And Washer Assembly, Flywheel . . . . . . . . . . . . . . . . . . 6778661 1 1 1 2
7 Washer, Flywheel Flexplate . . . . . . . . . . . . . . . . . . . . . . . . . . 6778663 * 6
8 Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778662 * 1
9 Flexplate, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778662 5 5 10 20
10 Plate, Bolt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777689 1 1 1 2
11 Bolt, Hexlock, 1⁄ 2-20 x 0.840 inch . . . . . . . . . . . . . . . . . . . . . . . . . 23011625 12 12 24 48
12 Flywheel Assembly. See SIL 14-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . 23047896 1 1 1 2
13 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779224 1 1 1 2
14 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047897 * 1
15 Plug, Hex Socket Pipe, 1⁄ 8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 2 2 4 8
16 Pin, Dowel, 0.309 x 5⁄ 16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777242 2 2 4 8
17 Pin, Dowel, 0.621 x 2.140 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884302 8 8 16 32
18 Bolt, 3⁄8-24 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9416349 24 24 48 96
19 Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830003 24 24 48 96
20 Adapter, Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . @@ 1

GROUP B
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
2–5 Not Used In This Group.
11 Bolt, Hexlock, 1⁄ 2-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409058 12 12 24 48
12 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011218 *** 1
13 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839217 1 1 1 2
14 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011217 *** 1

GROUP C
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
2–5 Not Used In This Group.
11 Not Used In This Group.
12 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011222 1 1 1 2
13 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778693 1 1 1 2
14 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011221 * 1

* Serviced Only As An Assembly — Not Available As A Detail Part.


*** No Longer Available From Allison Transmission.
@@ Supplied By Engine Manufacturer.

20100101 Copyright © 2010 Allison Transmission, Inc. 3–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2–5 Not Used In This Group.
11 Not Used In This Group.
12 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535698 1 1 1 2
13 Not Used In This Group.
14 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535697 * 1

GROUP E
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
1–11 Not Used In This Group.
12 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047898 1 1 1 2
13 Not Used In This Group.
14 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047899 * 1
17 Pin, Dowel, 0.621 x 13⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776328 8 8 16 32
18–19 Not Used In This Group.

GROUP F
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
2 Flexplate Assembly, Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29526852 1 1 1 2
3 Hub Assembly, Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29526853 1 1 1 2
5 Hub, Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29526851 * 1

GROUP G
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
2–11 Not Used In This Group.

GROUP H
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
2–11 Not Used In This Group.
12 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011222 1 1 1 2
13 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778693 1 1 1 2
14 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011221 * 1

* Serviced Only As An Assembly — Not Available As A Detail Part.

3–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP J
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2–11 Not Used In This Group.
12 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535698 1 1 1 2
13 Not Used In This Group.
14 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535697 * 1

GROUP K
Flexplate And Flywheel, Figure 3
Same As Group A, Except For Parts Listed Below.
2–11 Not Used In This Group.
12 Flywheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538449 1 1 1 2
13 Gear, Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778693 1 1 1 2
14 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538450 * 1

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 3–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

V08355.00.00

Figure 4. Lockup Clutch

4–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Lockup Clutch, Figure 4
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Sealring And Expander Kit, 6.456 inch ID. Kit Contains
6776183 Sealring And 6776184 Expander. . . . . . . . . . . . . . . . . . . 6777994 1 1 2 4
2 Sealring And Expander Kit, 12.443 inch ID. Kit Contains
6830129 Sealring And 6830131 Expander. . . . . . . . . . . . . . . . . . . 6831050 1 1 2 4
3 Sealring And Expander Kit, 16.451 inch ID. Kit Contains
6775115 Sealring And 6775134 Expander. . . . . . . . . . . . . . . . . . . 6777672 1 1 2 4
4 Piston, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884303 1 1 1 2
5 Plate, Internal-Splined Friction, Lockup-Clutch . . . . . . . . . . . . . . . . . . . 23041615 3 3 6 12
6 Plate, External-Tanged Reaction, Lockup-Clutch . . . . . . . . . . . . . . . . . 6779887 2 2 4 8
7 Backplate, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011157 1 1 1 2
8 Not Used In This Group.

GROUP B
Lockup Clutch, Figure 4
Same As Group A, Except For Parts Listed Below.
4 Piston, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779557 1 1 1 2
5 Plate, Internal-Splined Friction, Lockup-Clutch . . . . . . . . . . . . . . . . . . . 6832138 2 2 4 8
6 Plate, External-Tanged Reaction, Lockup-Clutch . . . . . . . . . . . . . . . . . 6779887 1 1 2 4
7 Not Used In This Group.
8 Backplate, Lockup-Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777889 1 1 1 2

GROUP C
Lockup Clutch, Figure 4
Same As Group A, Except For Parts Listed Below.
5 Plate, Internal-Splined Friction, Lockup-Clutch . . . . . . . . . . . . . . . . . . . 6832138 3 3 6 12

20100101 Copyright © 2010 Allison Transmission, Inc. 4–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2 3
6
4
7
5
8

9
10
11
12
13
7
14
8
6
15
16
17
18
19
20

21
22
23
24
25

V07446

Figure 5. Torque Converter

5–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Torque Converter, Figure 5
TC 860, 2.33:1 Stall Torque Ratio
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048026 1 1 2 4
2 Ring, Retaining, Internal, 4.984 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6750924 1 1 2 4
3 Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6750259 1 1 2 4
4 Ring, Retaining, Internal, 2.660 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6776190 1 1 2 4
5 Turbine Assembly, Torque Converter. See SIL 23-TR-89. . . . . . . . . . . 23046255 1 1 1 2
6 Washer, Thrust, 4.760 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528770 2 2 2 4
7 Ring, Retaining, Internal, 8.388 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6776179 2 2 4 8
8 Plate Assembly, Freewheel Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776171 2 2 2 4
9 Cam, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776175 1 1 1 2
10 Roller, Stator Freewheel, 3⁄4 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 6776170 10 10 20 40
11 Cup, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776172 20 20 40 80
12 Pin, Spring Guide, 5⁄32 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9420675 10 10 20 40
13 Spring, Stator Freewheel Roller, 0.250 OD x 2.320 inch . . . . . . . . . . . 6830063 10 10 20 40
14 Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838019 1 1 1 2
15 Locknut, 31⁄4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776186 1 1 1 2
16 Race, Stator Freewheel Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776176 1 1 1 2
17 Backplate, Stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776185 1 1 1 2
18 Bolt, 1⁄ 2-20 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181433 16 16 32 64
19 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776188 8 8 16 32
20 Retainer, Converter Pump Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776189 4 4 4 8
21 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503032 1 1 1 2
22 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041055 1 1 2 4
23 Gear, Accessory Drive Input. See SIL 23-TR-85. . . . . . . . . . . . . . . . . . 23011077 1 1 1 2
24 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2436163 36 36 72 144
25 Bolt, Hexlock, 3⁄8-24 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409043 36 36 72 144

GROUP B
Torque Converter, Figure 5
TC 880, 2.20:1 Stall Torque Ratio
Same As Group A, Except For Parts Listed Below.
14 Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779322 1 1 1 2
21 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503096 1 1 1 2

20100101 Copyright © 2010 Allison Transmission, Inc. 5–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C
Torque Converter, Figure 5
TC 1060, 1.82:1 Stall Torque Ratio
See SIL 12-TR-01 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
5 Turbine Assembly, Torque Converter. See SIL 23-TR-89. . . . . . . . . . . 23046253 1 1 1 2
14 Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015878 1 1 1 2
18 Bolt, 1⁄ 2-20 x 13⁄4 inch. When Replacing 23011158 Torque Converter
Pump Assembly With 29525007 Pump Assembly, Also Replace
181433 Bolts With 181440 Bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . 181433 16 16 32 64
19 Lockstrip. When Replacing 23011158 Torque Converter Pump
Assembly With 29525007 Pump Assembly, Also Replace
6776188 Lockstrip With 29508418 Lockstrip. . . . . . . . . . . . . . . . . 6776188 8 8 16 32
20 Retainer, Converter Pump Bearing. When Replacing
23011158 Torque Converter Pump Assembly With
29525007 Pump Assembly, Also Replace 6776189 Bearing
Retainer With 29525004 Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . 6776189 4 4 4 8
21 Pump Assembly, Torque Converter. Service 23011158 Torque
Converter Pump Assembly With 29525007 Pump Assembly,
181440 Bolt, 29508418 Lockstrip, 29525004 Retainer,
29505520 Accessory Drive Input Gear, And 9409039 Bolt. . . . . . . 23011158 *** 1
23 Gear, Accessory Drive Input. See SIL 23-TR-85. When Replacing
23011158 Torque Converter Pump Assembly With
29525007 Pump Assembly, Also Replace 23011077 Accessory
Drive Input Gear With 29505520 Gear. . . . . . . . . . . . . . . . . . . . . . 23011077 1 1 1 2
24 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5131433 36 36 72 144
25 Bolt, Hexlock, 3⁄8-24 x 11⁄ 2 inch. When Replacing 23011158 Torque
Converter Pump Assembly With 29525007 Pump Assembly,
Also Replace 9409038 Bolts With 9409039 Bolts. . . . . . . . . . . . . . 9409038 36 36 72 144

GROUP D
Torque Converter, Figure 5
TC 1070, 1.68:1 Stall Torque Ratio
See SIL 12-TR-01 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
5 Turbine Assembly, Torque Converter. See SIL 23-TR-89. . . . . . . . . . . 23046253 1 1 1 2
14 Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011953 1 1 1 2
18 Bolt, 1⁄ 2-20 x 13⁄4 inch. When Replacing 23011158 Torque Converter
Pump Assembly With 29525007 Pump Assembly, Also Replace
181433 Bolts With 181440 Bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . 181433 16 16 32 64
19 Lockstrip. When Replacing 23011158 Torque Converter Pump
Assembly With 29525007 Pump Assembly, Also Replace
6776188 Lockstrip With 29508418 Lockstrip. . . . . . . . . . . . . . . . . 6776188 8 8 16 32

(continued on next page)

*** No Longer Available From Allison Transmission.

5–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP D (cont’d)
Torque Converter, Figure 5
TC 1070, 1.68:1 Stall Torque Ratio
See SIL 12-TR-01 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
20 Retainer, Converter Pump Bearing. When Replacing
23011158 Torque Converter Pump Assembly With
29525007 Pump Assembly, Also Replace 6776189 Bearing
Retainer With 29525004 Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . 6776189 4 4 4 8
21 Pump Assembly, Torque Converter. Service 23011158 Torque
Converter Pump Assembly With 29525007 Pump Assembly,
181440 Bolt, 29508418 Lockstrip, 29525004 Retainer,
29505520 Accessory Drive Input Gear, And 9409039 Bolt. . . . . . 23011158 *** 1
23 Gear, Accessory Drive Input. See SIL 23-TR-85. When Replacing
23011158 Torque Converter Pump Assembly With
29525007 Pump Assembly, Also Replace 23011077 Accessory
Drive Input Gear With 29505520 Gear. . . . . . . . . . . . . . . . . . . . . . 23011077 1 1 1 2
24 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5131433 36 36 72 144
25 Bolt, Hexlock, 3⁄8-24 x 11⁄ 2 inch. When Replacing 23011158 Torque
Converter Pump Assembly With 29525007 Pump Assembly,
Also Replace 9409038 Bolts With 9409039 Bolts. . . . . . . . . . . . . . 9409038 36 36 72 144

GROUP E
Torque Converter, Figure 5
TC 1080, 1.58:1 Stall Torque Ratio
See SIL 12-TR-01 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
5 Turbine Assembly, Torque Converter. See SIL 23-TR-89. . . . . . . . . . . 23046253 1 1 1 2
14 Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012763 1 1 1 2
18 Bolt, 1⁄ 2-20 x 13⁄4 inch. When Replacing 23013835 Torque Converter
Pump Assembly With 29525006 Pump Assembly, Also Replace
181433 Bolts With 181440 Bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . 181433 16 16 32 64
19 Lockstrip. When Replacing 23013835 Torque Converter Pump
Assembly With 29525006 Pump Assembly, Also Replace
6776188 Lockstrip With 29508418 Lockstrip. . . . . . . . . . . . . . . . . 6776188 8 8 16 32
20 Retainer, Converter Pump Bearing. When Replacing
23013835 Torque Converter Pump Assembly With
29525006 Pump Assembly, Also Replace 6776189 Bearing
Retainer With 29525004 Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . 6776189 4 4 4 8
21 Pump Assembly, Torque Converter. Service 23013835 Torque
Converter Pump Assembly With 29525006 Pump Assembly,
181440 Bolt, 29508418 Lockstrip, 29525004 Retainer,
29505520 Accessory Drive Input Gear, And 9409039 Bolt. . . . . . 23013835 *** 1

(continued on next page)

*** No Longer Available From Allison Transmission.

20100101 Copyright © 2010 Allison Transmission, Inc. 5–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP E (cont’d)
Torque Converter, Figure 5
TC 1080, 1.58:1 Stall Torque Ratio
See SIL 12-TR-01 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
23 Gear, Accessory Drive Input. See SIL 23-TR-85. When Replacing
23013835 Torque Converter Pump Assembly With
29525006 Pump Assembly, Also Replace 23011077 Accessory
Drive Input Gear With 29505520 Gear. . . . . . . . . . . . . . . . . . . . . . 23011077 1 1 1 2
24 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5131433 36 36 72 144
25 Bolt, Hexlock, 3⁄8-24 x 11⁄ 2 inch. When Replacing 23013835 Torque
Converter Pump Assembly With 29525006 Pump Assembly,
Also Replace 9409038 Bolts With 9409039 Bolts. . . . . . . . . . . . . . 9409038 36 36 72 144

GROUP F
Torque Converter, Figure 5
TC 1060, 1.82:1 Stall Torque Ratio
See SIL 12-TR-01 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
5 Turbine Assembly, Torque Converter. See SIL 23-TR-89. . . . . . . . . . . 23046253 1 1 1 2
14 Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015878 1 1 1 2
18 Bolt, 1⁄ 2-20 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181440 16 16 32 64
19 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508418 8 8 16 32
20 Retainer, Converter Pump Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525004 4 4 4 8
21 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525007 1 1 1 2
23 Gear, Accessory Drive Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505520 1 1 1 2
24 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5131433 36 36 72 144
25 Bolt, Hexlock, 3⁄8-24 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409039 36 36 72 144

GROUP G
Torque Converter, Figure 5
TC 1070, 1.68:1 Stall Torque Ratio
See SIL 12-TR-01 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
5 Turbine Assembly, Torque Converter. See SIL 23-TR-89. . . . . . . . . . . 23046253 1 1 1 2
14 Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011953 1 1 1 2
18 Bolt, 1⁄ 2-20 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181440 16 16 32 64
19 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508418 8 8 16 32
20 Retainer, Converter Pump Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525004 4 4 4 8
21 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525007 1 1 1 2
23 Gear, Accessory Drive Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505520 1 1 1 2

(continued on next page)

5–2.4 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP G (cont’d)
Torque Converter, Figure 5
TC 1070, 1.68:1 Stall Torque Ratio
See SIL 12-TR-01 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
24 Washer, Flat, 3 ⁄8
inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5131433 36 36 72 144
25 Bolt, Hexlock, 3⁄8-24 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409039 36 36 72 144

GROUP H
Torque Converter, Figure 5
TC 1080, 1.58:1 Stall Torque Ratio
See SIL 12-TR-01 For Important Service Information.
Same As Group A, Except For Parts Listed Below.
5 Turbine Assembly, Torque Converter. See SIL 23-TR-89. . . . . . . . . . . 23046253 1 1 1 2
14 Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012763 1 1 1 2
18 Bolt, 1⁄ 2-20 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181440 16 16 32 64
19 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508418 8 8 16 32
20 Retainer, Converter Pump Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525004 4 4 4 8
21 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525006 1 1 1 2
23 Gear, Accessory Drive Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505520 1 1 1 2
24 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5131433 36 36 72 144
25 Bolt, Hexlock, 3⁄8-24 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409039 36 36 72 144

GROUP J
Torque Converter, Figure 5
TC 1078, 1.84:1 Stall Torque Ratio
Same As Group A, Except For Parts Listed Below.
5 Turbine Assembly, Torque Converter. See SIL 23-TR-89. . . . . . . . . . . 23046253 1 1 1 2
14 Stator, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779322 1 1 1 2
18 Bolt, 1⁄ 2-20 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181440 16 16 32 64
19 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29508418 8 8 16 32
20 Retainer, Converter Pump Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525004 4 4 4 8
21 Pump Assembly, Torque Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525007 1 1 1 2
23 Gear, Accessory Drive Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505520 1 1 1 2
24 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5131433 36 36 72 144
25 Bolt, Hexlock, 3⁄8-24 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409039 36 36 72 144

20100101 Copyright © 2010 Allison Transmission, Inc. 5–2.5


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

10
9

1
2
7
3 4

5
6

10

9
8

V06119

Figure 6. Power Takeoff

6–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Power Takeoff, Figure 6
Top And Side
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, 1⁄ 2-13 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179896 1 1 2 4
2 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 1 1 2 4
3 Spindle, Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776230 1 1 1 2
4 Gear, PTO Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833158 1 1 1 2
5 Bearing Assembly, Double-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 23047994 1 1 2 4
6 Ring, Retaining, Internal, 4.546 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 8892840 1 1 2 4
7 Gasket, PTO Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758442 2 2 4 8
8 Cover, PTO Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768990 2 2 2 4
9 Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103322 16 16 32 64
10 Bolt, 7⁄16-14 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179857 16 16 32 64

GROUP B
Power Takeoff, Figure 6
Side Only
Same As Group A, Except For Parts Listed Below.
1–6 Not Used In This Group.

20100101 Copyright © 2010 Allison Transmission, Inc. 6–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1
2 11
3 7 10
4
9
8
5 12
6
20 21 13
14
15

16
19
17
41
42

43 52 18
51 22
54 19
20

50
53

24
44
42
23 41
45 46
47
48
49

31

25

26

28
27
29 32

30 35
36
37
38
39
40

33

34

V07447.04.00

Figure 7. Torque Converter Housing

7–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Torque Converter Housing, Figure 7
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, 1⁄ 2-13 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179896 1 1 2 4
2 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 1 1 2 4
3 Spindle, Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776230 1 1 1 2
4 Gear, Oil Pump Drive Idler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833160 1 1 1 2
5 Bearing Assembly, Double-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 23047994 1 1 2 4
6 Ring, Retaining, Internal, 4.546 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 8892840 1 1 2 4
7 Bolt, Hexlock, 1⁄ 2-13 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409240 6 6 12 24
8 Spring, Lube Pressure Regulator Valve, 0.438 ID x 2.720 inch . . . . . . 6776324 1 1 2 4
9 Valve, Lube Pressure Regulator. When Using 6838020 Lube Pressure
Regulator Valve, Also Use 23011175 Converter Ground Sleeve.
See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838020 1 1 1 2
10 Seat, Lube Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 6776290 1 1 1 2
11 Ring, Retaining, Internal, 1.488 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6776292 1 1 2 4
12 Housing Assembly, Converter. When Replacing 29530097 Converter
Housing Assembly With 29537426 Housing Assembly, Also Order
29543432 Speed Sensor Assembly, 29542098 Bolt, And
29536988 Shipping Cover. See SIL12-TR-01. . . . . . . . . . . . . . . . 29537426 1 1 1 1
13 Housing, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537425 * 1
14 Plug, Square Socket Pipe, 1⁄ 2-14 . . . . . . . . . . . . . . . . . . . . . . . . . . 23012038 1 1 2 4
15 Plug, Pipe, 3⁄8-18. Used Prior To 29527368 Housing. . . . . . . . . . . 23018210 1 1 2 4
15 Plug Assembly, 9⁄16-18. Used Starting With 29527368 Housing.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525047 1 1 2 4
16 Plug, Square Socket Pipe, 1⁄4-27 . . . . . . . . . . . . . . . . . . . . . . . . . . 444654 1 1 2 4
17 Stud, 1⁄ 2-13 x 33⁄4 inch. See SIL 23-TR-01. . . . . . . . . . . . . . . . . . . 29540488 5 5 5 10
18 Pin, Dowel, 3⁄4 x 11⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107393 2 2 4 8
19 Plug, Square Socket Pipe, 11⁄ 4 -111⁄ 2. Used Prior To
29527368 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012033 2 2 4 8
19 Plug Assembly, Hex Socket, 15⁄8-12. Used Starting With
29527368 Housing. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . 29525051 2 2 4 8
20 Pin, Dowel, 7⁄16 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141264 4 4 8 16
21 Pin, Guide, Lube Pressure Regulator Valve, 0.371 x 3 inch . . . . . 6776313 1 1 2 4
22 Gasket, Converter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529602 1 1 2 4
23 Sleeve, Converter Ground. When Using 23011175 Converter Ground
Sleeve, Also Use 6838020 Lube Pressure Regulator Valve.
See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011175 1 1 1 2
24 Sealring Kit. Kit Contains 23016657 Butt-Joint Sealring,
5.875 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019794 1 1 2 4
25 Sealring Kit. Kit Contains 23016659 Butt-Joint Sealring,
1.781 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019796 1 1 2 4
26 Shaft, Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017517 1 1 1 2
27 Sleeve, Turbine Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017304 1 1 1 2
28 Sealring Kit. Kit Contains Two 23016658 Butt-Joint Sealrings,
3.562 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019651 1 1 2 4
29 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 29502073 1 1 2 4
30 Retainer, Retarder Rotor Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884850 1 1 1 2

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 7–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A (cont’d)
Torque Converter Housing, Figure 7
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
31–32 Not Used In This Group.
33 Hub, Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012004 1 1 1 2
34 Not Used In This Group.
35 Sealring Kit. Kit Contains 23016679 Butt-Joint Sealring,
4.188 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019650 1 1 2 4
36 Ring, Retaining, Internal, 2.949 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6776241 1 1 2 4
37 Shim, Selective, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772140 AR 2 2 4
37 Shim, Selective, 0.005 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772141 AR 4 4 8
38 Plate, Shaft Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776232 1 1 1 2
39 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6755269 1 1 2 4
40 Bolt, 1⁄ 2-20 x 11⁄ 4 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455012 2 2 4 8
41 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047992 2 2 4 8
42 Spacer, Accessory Drive Gear, 1.790 ID x 2.315 OD x 0.380 inch . . . . 6756338 2 2 2 4
43 Gear, Oil Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776228 1 1 1 2
44 Hub, Oil Pump Drive Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777685 1 1 1 2
45 Ring, Retaining, Internal, 3.570 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6753487 1 1 2 4
46 Gasket, Accessory Drive Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6882702 1 1 2 4
47 Cover, Accessory Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758337 1 1 1 2
48 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 6 6 12 24
49 Bolt, 3⁄8-16 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179838 6 6 12 24
50 Speed Sensor Assembly. See SIL 8-TR-06. . . . . . . . . . . . . . . . . . . . . . 29543432 1 1 1 2
51 Bracket, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 1 1 1 2
52 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 1 2 4
53 Cover, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 1 1 2 4
54 Screw, 5⁄16-18 x 1⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542098 1 1 2 4

GROUP B
Torque Converter Housing, Figure 7
Same As Group A, Except For Parts Listed Below.
32 Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012005 1 1 1 2
33 Not Used In This Group.

GROUP C
Torque Converter Housing, Figure 7
Same As Group A, Except For Parts Listed Below.
31 Rotor Assembly, Retarder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016288 1 1 1 2
33 Not Used In This Group.

7–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP D
Torque Converter Housing, Figure 7
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
9 Valve, Lube Pressure Regulator. When Using 6758459 Lube Pressure
Regulator Valve, Also Use 6776211 Converter Ground Sleeve.
See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758459 1 1 1 2
23 Sleeve, Converter Ground. When Using 6776211 Converter Ground
Sleeve, Also Use 6758459 Lube Pressure Regulator Valve.
See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776211 1 1 1 2

GROUP E
Torque Converter Housing, Figure 7
Same As Group A, Except For Parts Listed Below.
9 Valve, Lube Pressure Regulator. When Using 6758459 Lube Pressure
Regulator Valve, Also Use 6776211 Converter Ground Sleeve.
See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758459 1 1 1 2
23 Sleeve, Converter Ground. When Using 6776211 Converter Ground
Sleeve, Also Use 6758459 Lube Pressure Regulator Valve.
See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776211 1 1 1 2

GROUP F
Torque Converter Housing, Figure 7
9820 Only
Same As Group A, Except For Parts Listed Below.
9 Valve, Lube Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758459 1 1 1 2
12 Housing Assembly, Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537426 1 1 1 1
15 Plug Assembly, 9⁄16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525047 1 1 2 4
17 Stud, 1⁄ 2-13 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540488 5 5 5 10
19 Plug Assembly, Hex Socket, 15⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . 29525051 2 2 4 8
23 Sleeve, Converter Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776211 1 1 1 2
25 Not Used In This Group.
33 Not Used In This Group.
34 Coupling, Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544015 1 1 1 2
35 Sealring Kit. Kit Contains 23016656 Butt-Joint Sealring,
4.625 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019731 1 1 2 4

20100101 Copyright © 2010 Allison Transmission, Inc. 7–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

10
11
13
14
12
15
16 22
17

19 20
27
18
21
5 22
4
23
25
8 26
6
7 24
3

1
2 6
7
5 9
8

28 29

30

31

32

V07448.00.00

Figure 8. Oil Pump

8–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Oil Pump, Figure 8
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, 3⁄8-16 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9418964 9 9 18 36
2 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 9 9 18 36
3 Hose, Main Pressure Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010335 1 1 2 4
4 Split Flange Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501462 2 2 2 4
5 Flange, Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779125 * 2
6 Bolt, 7⁄16-14 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179860 4 4 8 16
7 Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103322 4 4 8 16
8 O-ring, 1.478 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830007 1 1 2 4
9 Oil Pump Assembly, Input Pressure And Scavenge . . . . . . . . . . . . . . . 6880121 1 1 1 2
10 Bolt, 3⁄8-16 x 21⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179848 6 6 12 24
11 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 6 6 12 24
12 Body Assembly, Scavenge Pump . . . . . . . . . . . . . . . . . . . . . . . . . 6777657 1 1 1 2
13 Body, Scavenge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777656 * 1
14 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148415 3 3 6 12
15 Bearing, Roller, 1⁄8 x 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758530 1 1 2 4
16 Gear, Scavenge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758529 3 3 3 6
17 Gasket, Scavenge Pump Body . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777659 1 1 2 4
18 Plate Assembly, Input Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832423 1 1 1 2
19 Plate, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832424 * 1
20 Pin, Dowel, 1⁄4 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141199 2 2 4 8
21 Gasket, Input Pump Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777658 1 1 2 4
22 Gear, Idler, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769720 2 2 2 4
23 Gear, Drive, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769722 1 1 1 2
24 Body Assembly, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880122 1 1 1 2
25 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148415 3 3 6 12
26 Body, Input Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880123 * 1
27 Ring, Star Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880124 9 9 18 36
28 Screen, Scavenge Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776451 1 1 2 4
29 Gasket, Input Pump Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777698 1 1 2 4
30 Coupling, Oil Pump Drive Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6881547 1 1 1 2
31 Tube Kit, Converter Pressure. Kit Contains 29527700 Elbow,
29527701 Coupling, And 6777671 Tube. See SIL 19-TR-96. . . . . 29529027 1 1 2 4
32 Tube Kit, Scavenge Oil Pump. Kit Contains 29527702 Elbow,
29527703 Coupling, And 29527547 Tube. See SIL 19-TR-96. . . . 29529026 1 1 2 4

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 8–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

5 6
1
2 4 7 12
8

5 14
9 13
15
10

16

17 18

5 11 19
20
21
22
23
24

V11006.01.00

Figure 9. Input Bearing Retainer

9–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Input Bearing Retainer, Figure 9
With Pitot
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, 5⁄16-24 x 21⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181348 2 2 4 8
2 Lockstrip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758415 1 1 2 4
3 Retainer Assembly, Input Bearing. See SIL 12-TR-01. . . . . . . . . . . . . . 29530095 1 1 1 1
4 Retainer, Input Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530093 * 1
5 Plug, Pipe, 1⁄4-18. Used Prior To 29527357 Retainer. . . . . . . . . . . 23012035 3 3 6 12
5 Plug Assembly, 1⁄ 2-20. Used Starting With 29527357 Retainer.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525046 3 3 6 12
6 Plug, Pipe, 1⁄4-18. Used Prior To 29527357 Retainer. . . . . . . . . . . 23012035 1 1 2 4
6 Plug Assembly, 3⁄4-16. Used Starting With 29527357 Retainer.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
7 Plug, Pipe, 3⁄ 8-18. Used Prior To 29527357 Retainer. . . . . . . . . . . 23014600 1 1 2 4
7 Plug Assembly, 9⁄16-18. Used Starting With 29527357 Retainer.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525047 1 1 2 4
8 Plug, Square Socket Pipe, 1⁄ 2-14. Used Prior To
29527357 Retainer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012038 1 1 2 4
8 Plug Assembly, 3⁄4-16. Used Starting With 29527357 Retainer.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
9 Plug, Pipe, 1⁄ 8-27. Used Prior To 29527357 Retainer. . . . . . . . . . . 23012036 1 1 2 4
9 Plug Assembly, 3⁄8-24. Used Starting With 29527357 Retainer.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 1 1 2 4
10 Pin, Dowel, 3⁄4 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107393 2 2 4 8
11 Not Used In This Group.
12 Tube Assembly, Pitot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6773996 1 1 1 2
13 Not Used In This Group.
14 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 1 1 2 4
15 Bolt, 1⁄ 2-13 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179891 1 1 2 4
16 Gasket, Input Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529603 1 1 2 4
17 Shaft, Splitter Input. See SIL 13-TR-88, SIL 12-TR-01, And
SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29534003 1 1 1 2
18 Bearing Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507729 1 1 2 4
19 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . 29502065 * 1
NI Instruction Sheet No. 250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507727 * 1
20 O-ring, 2.217 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774290 1 1 2 4
21 Bearing Assembly, Double-Row Ball. See SIL 13-TR-88. . . . . . . . . . . 23048011 1 1 2 4
22 Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014166 1 1 1 2
23 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 5 5 10 20
24 Bolt, 1⁄ 2-13 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179883 5 5 10 20

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 9–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B
Input Bearing Retainer, Figure 9
Without Pitot
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1–2 Not Used In This Group.
11 Screw, Round Head Drive, No. 6 x 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . 145067 1 1 2 4
12 Not Used In This Group.
13 Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444687 3 3 6 12
17 Shaft, Splitter Input. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . 29541583 1 1 1 2

GROUP C
Input Bearing Retainer, Figure 9
With Pitot
Same As Group A, Except For Parts Listed Below.
17 Shaft, Splitter Input. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . 29541583 1 1 1 2

GROUP D
Input Bearing Retainer, Figure 9
With Pitot, 9820 Only
Same As Group A, Except For Parts Listed Below.
3 Retainer Assembly, Input Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544017 1 1 1 1
4 Retainer, Input Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544016 * 1
5 Plug Assembly, 1⁄ 2-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525046 3 3 6 12
6 Plug Assembly, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
7 Plug Assembly, 9⁄16-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525047 1 1 2 4
8 Plug Assembly, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
9 Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 1 1 2 4
17 Shaft, Splitter Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546741 1 1 1 2

GROUP E
Input Bearing Retainer, Figure 9
Without Pitot, 9820 Only
Same As Group A, Except For Parts Listed Below.
1–2 Not Used In This Group.
3 Retainer Assembly, Input Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544017 1 1 1 1
4 Retainer, Input Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544016 * 1
5 Plug Assembly, 1⁄ 2-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525046 3 3 6 12
6 Plug Assembly, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
7 Plug Assembly, 9⁄16-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525047 1 1 2 4
8 Plug Assembly, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.

9–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP E (cont’d)
Input Bearing Retainer, Figure 9
Without Pitot, 9820 Only
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
9 Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 1 1 2 4
11 Screw, Round Head Drive, No. 6 x 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . 145067 1 1 2 4
12 Not Used In This Group.
13 Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444687 3 3 6 12
17 Shaft, Splitter Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29546741 1 1 1 2
21 Bearing Assembly, Double-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . 23048011 1 1 2 4

20100101 Copyright © 2010 Allison Transmission, Inc. 9–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1
2

6
7
8

10
15 11 12
16 13
14
17
18

19

20

V07449.03.00

Figure 10. Splitter-Low Clutch

10–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Splitter-Low Clutch, Figure 10
With Pitot, Without Tone Wheel
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, Patchlock, 5⁄16-24 x 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017810 6 6 12 24
2 Retainer, Pitot Collector Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776626 3 3 3 6
3 Ring, Pitot Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776627 1 1 1 2
4 Not Used In This Group.
5 Ring, Retaining, Internal, 163⁄4 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 23011150 1 1 2 4
6 Sealring Kit. Kit Contains 23016679 Butt-Joint Sealring,
4.188 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019650 2 2 4 8
7 Hub Assembly, Splitter-Low Clutch. See SIL 27-TR-02. . . . . . . . . . . . . 29541574 1 1 1 2
8 Pin, Dowel, 0.309 x 0.312 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777242 8 8 16 32
9 Hub, Splitter-Low Clutch. See SIL 27-TR-02. . . . . . . . . . . . . . . . . 29541573 * 1
10 Sealring, External Lip-Type, 10.575 inch ID . . . . . . . . . . . . . . . . . . . . . 6832481 1 1 2 4
11 Sealring, 3.600 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770623 1 1 2 4
12 Piston Assembly, Splitter-Low Clutch. See SIL 10-TR-89. . . . . . . . . . . 6777908 1 1 1 2
13 Ball, Check, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453570 * 4
14 Piston, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777907 * 1
15 Spring, Piston Return, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . 6756042 1 1 1 2
16 Ring, Retaining, External, 3.484 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6756041 1 1 2 4
17 Plate, Internal-Splined Friction, Splitter-Low Clutch . . . . . . . . . . . . . . . 23041616 5 5 10 20
18 Plate, External-Tanged Reaction, Splitter-Low Clutch . . . . . . . . . . . . . 6776610 4 4 8 16
19 Drum, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884308 1 1 1 2
20 Spacer, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537806 1 1 1 2

GROUP B
Splitter-Low Clutch, Figure 10
Without Pitot, Without Tone Wheel
Same As Group A, Except For Parts Listed Below.
1–3 Not Used In This Group.

GROUP C
Splitter-Low Clutch, Figure 10
With Pitot, Without Tone Wheel
Same As Group A, Except For Parts Listed Below.
7 Hub Assembly, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541574 1 1 1 2
9 Hub, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541573 * 1

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 10–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
Splitter-Low Clutch, Figure 10
Without Pitot, Without Tone Wheel
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1–3 Not Used In This Group.
7 Hub Assembly, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541574 1 1 1 2
9 Hub, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541573 * 1

GROUP E
Splitter-Low Clutch, Figure 10
Without Pitot, With Tone Wheel
Same As Group A, Except For Parts Listed Below.
3 Not Used In This Group.
4 Wheel, Tone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537449 1 1 1 2
7 Hub Assembly, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541574 1 1 1 2
9 Hub, Splitter-Low Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541573 * 1

* Serviced Only As An Assembly — Not Available As A Detail Part.

10–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

NOTES

20100101 Copyright © 2010 Allison Transmission, Inc. 10–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2
3
4

5
6
7

8 10
9

11

12

13

14

V07450

Figure 11. Splitter-High Clutch

11–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Splitter-High Clutch, Figure 11
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Backplate, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832869 1 1 1 2
2 Spring, Piston Return, Splitter-High Clutch, 0.625 OD x 3.200 inch . . . 23017350 14 14 28 56
3 Key, Splitter-High Clutch Anchor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884440 2 2 4 8
4 Anchor, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833146 1 1 1 2
5 Pin, Spring Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017739 14 14 28 56
6 Plate, External-Tanged Reaction, Splitter-High Clutch . . . . . . . . . . . . . 6776610 7 7 14 28
7 Plate, Internal-Splined Friction, Splitter-High Clutch . . . . . . . . . . . . . . . 23041616 6 6 12 24
8 Ring, Retaining, Internal, 4.546 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 8892840 1 1 2 4
9 Bearing Assembly, Single-Row Ball. See SIL 4-TR-89. . . . . . . . . . . . . 9432693 1 1 2 4
9 Bearing Assembly, Single-Row Ball. Used Only With 23049164 Splitter
Planetary Carrier. See SIL 4-TR-89. . . . . . . . . . . . . . . . . . . . . . . . 23049160 1 1 2 4
10 Hub, Splitter Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884312 1 1 1 2
11 Sealring, External Lip-Type, 16.200 inch ID . . . . . . . . . . . . . . . . . . . . . 6832482 1 1 2 4
12 Piston, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049092 1 1 1 2
13 Sealring, External Lip-Type, 14.700 inch ID . . . . . . . . . . . . . . . . . . . . . 6832483 1 1 2 4
14 Housing, Splitter-High Clutch Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884656 1 1 1 2

GROUP B
Splitter-High Clutch, Figure 11
Oil Field, 9686 Only
Same As Group A, Except For Parts Listed Below.
12 Piston, Splitter-High Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831031 1 1 1 2

20100101 Copyright © 2010 Allison Transmission, Inc. 11–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2
3
10 4
2

6
7
9
8
1
5

11

12

13
14

15

16
17
18
19
21
22 20

23

24

25

26

27

28

30
29

V07965.03.00

Figure 12. Splitter Planetary

12–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Splitter Planetary, Figure 12
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Carrier Assembly, Splitter Planetary. 29543957 Splitter Planetary
Carrier Assembly Is No Longer Available. Service With
29545370 Splitter Planetary Carrier Assembly.
See SIL 4-TR-89 And SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . 29545370 1 1 1 2
2 Washer, Pinion Thrust, 1.566 inch ID . . . . . . . . . . . . . . . . . . . . . . 23015742 8 8 8 16
3 Gear Set, Splitter Planetary Pinion. Set Contains Four
23012847 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . . . 23014547 1 1 1 2
4 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545371 4 4 4 8
5 Carrier, Splitter Planetary. See SIL 4-TR-89 And SIL 27-TR-02. . . 29543958 1 1 1 2
6 Spindle Assembly, Splitter Planetary Pinion . . . . . . . . . . . . . . . . . 23012849 4 4 4 8
7 Spindle, Splitter Planetary Pinion . . . . . . . . . . . . . . . . . . . . . . 23012850 * 1
8 Plug, Cupped-Type Expansion, 0.570 inch OD . . . . . . . . . . . 6762187 1 1 2 4
9 Ball, Detent, 3⁄ 16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453606 4 4 4 8
10 Ring, Retaining, Internal, 9.468 inch OD . . . . . . . . . . . . . . . . . . . . 6834575 1 1 2 4
11 O-ring, 2.730 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013824 1 1 2 4
12 Gear, Splitter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884436 1 1 1 2
13 Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6750259 1 1 2 4
14 Sealring Kit. Kit Contains 23016679 Butt-Joint Sealring, 4.188 inch OD. . . 23019650 1 1 2 4
15 Hub, Splitter Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013782 1 1 1 2
16 Ring, Retaining, Internal, 10.896 inch OD . . . . . . . . . . . . . . . . . . . . . . . 6773806 1 1 2 4
17 Bolt, Self-Locking, 1⁄ 2-20 x 17⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 9414052 6 6 12 24
18 Lockwasher, Internal-Tooth, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 115551 6 6 12 24
19 Retainer, Center Support Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758497 1 1 1 2
20 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047965 1 1 2 4
21 Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6750259 1 1 2 4
22 O-ring, 2.730 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013824 1 1 2 4
23 Ring, O-ring Backing, 2.563 ID x 2.927 OD x 0.262 inch . . . . . . . . . . . 23013786 1 1 1 2
24–26 Not Used In This Group.
27 Shaft Assembly, Splitter Output. See SIL 13-TR-88 And
SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542391 1 1 1 2
28 Shaft, Splitter Output. See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . 29542390 * 1
29 Plug, 0.198 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884845 1 1 2 4
30 Ring, Retaining, External, 2.112 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 23018427 1 1 2 4

GROUP B
Splitter Planetary, Figure 12
Oil Field, 9686 Only
Same As Group A, Except For Parts Listed Below.
27 Shaft Assembly, Splitter Output. See SIL 13-TR-88 And
SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049115 1 1 1 2
28 Shaft, Splitter Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049098 * 1
30 Ring, Retaining, External, 1.812 inch ID. . . . . . . . . . . . . . . . . . . . . . . . 6776295 1 1 2 4

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 12–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C
Splitter Planetary, Figure 12
9820 Only
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Carrier Assembly, Splitter Planetary. . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545370 1 1 1 2
4 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545371 4 4 4 8
5 Carrier, Splitter Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543958 1 1 1 2
15 Hub, Splitter Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545541 1 1 1 2
19 Retainer, Center Support Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545540 1 1 1 2
20 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545662 1 1 2 4
22 O-ring, 2.99 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507437 1 1 2 4
23 Ring, O-ring Backing, 2.563 ID x 3.119 OD x 0.390 inch . . . . . . . . . . . 29545661 1 1 1 2
24 Shaft Assembly, Splitter Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543459 1 1 1 2
25 Shaft, Splitter Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543458 * 1
26 Plug, 0.198 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884845 1 1 2 4
27–30 Not Used In This Group.

* Serviced Only As An Assembly — Not Available As A Detail Part.

12–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

NOTES

20100101 Copyright © 2010 Allison Transmission, Inc. 12–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

37 1
2
36 3 5
4
6 10
7
33 34 8
9
32
35 31
14
11 13
12
30
29
28 15
27 16
7

17 18

23
22
20
19
21
25
26
24

V08350.00.00

Figure 13. Main Housing

13–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Main Housing, Figure 13
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Ring, Retaining, Internal, 1.726 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 2219907 1 1 2 4
2 Seat, Converter Pressure Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . 6770571 1 1 1 2
3 Valve, Converter Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758459 1 1 1 2
4 Spring, Converter Pressure Relief Valve, 0.470 ID x 2.200 inch . . . . . 6833247 1 1 2 4
5 Housing Assembly, Main. When Replacing 23017511 Or
29541733 Main Housing Assembly With 29537807 Housing
Assembly, Also Order 29543432 Speed Sensor Assembly,
29542098 Bolt And 29536988 Shipping Cover. . . . . . . . . . . . . . . . 29537807 1 1 1 1
6 Tube, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758488 1 1 2 4
7 Pin, Valve Guide, 0.371 x 2.620 inch . . . . . . . . . . . . . . . . . . . . . . . 6758462 2 2 4 8
8 Housing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537808 * 1
9 Reducer, 3⁄8-18 x 1⁄ 4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444335 1 1 2 4
10 Breather Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6774565 1 1 2 4
11 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 5 5 10 20
12 Nut, 1⁄ 2-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103028 5 5 10 20
13 Hose, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759379 2 2 4 8
14 Tube, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759381 2 2 4 8
15 Bolt, 5⁄8-11 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271564 27 27 54 108
16 Lockwasher, 5⁄8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103325 27 27 54 108
17 Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779566 1 1 1 2
18 Gasket, Intermediate- And Low-Clutch Piston Housing . . . . . . . . . . . . 29529605 1 1 2 4
19 Lockwasher, 1⁄ 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 4 4 8 16
20 Bolt, 1⁄ 2-13 x 15⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179886 4 4 8 16
21 Bolt, 1⁄ 2-13 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179893 1 1 2 4
22 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 1 1 2 4
23 Tube, Sump Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776269 1 1 1 2
24 Bolt, 1⁄ 2-13 x 31⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179894 13 13 26 52
25 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 13 13 26 52
26 Indicator Kit, Visual Oil Level. Kit Contains 23018751 Indicator. . . . . . 6839183 1 1 2 4
27–30 Not Used In This Group.
31 Retainer, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838686 2 2 4 8
32 Bolt, 3⁄8-16 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179837 2 2 4 8
33 Speed Sensor Assembly. See SIL 8-TR-06. . . . . . . . . . . . . . . . . . . . . . 29543432 1 1 1 4
34 Bracket, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 1 1 1 2
35 O-ring, 0.614 inch ID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 1 2 4
36 Cover, Speed Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 1 1 2 4
37 Screw, 5⁄16-18 x 1⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542098 1 1 2 4

GROUP B
Main Housing, Figure 13
Same As Group A, Except For Parts Listed Below.
27 Spring, Converter Pressure Regulator Valve, 0.530 ID x 2.560 inch . . 6775812 1 1 2 4
28 Valve, Converter Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . 6758459 1 1 1 2

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 13–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
Main Housing, Figure 13
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
29 Seat, Converter Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6770571 1 1 1 2
30 Ring, Retaining, Internal, 1.726 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 2219907 1 1 2 4

GROUP C
Main Housing, Figure 13
Same As Group A, Except For Parts Listed Below.
27 Spring, Converter Pressure Regulator Valve, 0.404 ID x 2.660 inch . . 6756430 1 1 2 4
28 Valve, Converter Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . 6758459 1 1 1 2
29 Seat, Converter Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6770571 1 1 1 2
30 Ring, Retaining, Internal, 1.726 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 2219907 1 1 2 4

GROUP D
Main Housing, Figure 13
9820 Only
Same As Group A, Except For Parts Listed Below.
5 Housing Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537807 1 1 1 1
17 Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545539 1 1 1 2
33 Speed Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543432 1 1 1 4

GROUP E
Main Housing, Figure 13
9820 Only
Same As Group A, Except For Parts Listed Below.
5 Housing Assembly, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537807 1 1 1 1
17 Hub, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29545539 1 1 1 2
27 Spring, Converter Pressure Regulator Valve, 0.404 ID x 2.660 inch . . 6756430 1 1 2 4
28 Valve, Converter Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . 6758459 1 1 1 2
29 Seat, Converter Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6770571 1 1 1 2
30 Ring, Retaining, Internal, 1.726 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 2219907 1 1 2 4
33 Speed Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543432 1 1 1 4

13–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

NOTES

20100101 Copyright © 2010 Allison Transmission, Inc. 13–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

6
1
7

2
8

9
5
10
11
3
12

13
14

15

16
17

18

19

V07452.02.00

Figure 14. High-Range Clutch

14–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
High-Range Clutch, Figure 14
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Ring, Retaining, Internal, 163⁄4 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 23011150 1 1 2 4
2 Sealring Kit. Kit Contains 23016679 Butt-Joint Sealring,
4.188 inch OD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019650 2 2 4 8
3 Hub Assembly, High-Range Clutch. See SIL 27-TR-02. . . . . . . . . . . . . 29541722 1 1 1 2
4 Pin, Dowel, 0.309 x 0.312 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777242 8 8 16 32
5 Hub, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541716 * 1
6–8 Not Used In This Group.
9 Sealring, External Lip-Type, 10.575 inch ID . . . . . . . . . . . . . . . . . . . . . 6832481 1 1 2 4
10 Sealring, 3.600 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770623 1 1 2 4
11 Piston Assembly, High-Range Clutch. See SIL 10-TR-89. . . . . . . . . . . 23045566 1 1 1 2
12 Ball, Check, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453570 * 6
13 Piston, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045567 * 1
14 Spring, Piston Return, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . 6756042 1 1 1 2
15 Ring, Retaining, External, 3.484 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6756041 1 1 2 5
16 Plate, Internal-Splined Friction, High-Range Clutch . . . . . . . . . . . . . . . 23041616 5 5 10 20
17 Plate, External-Tanged Reaction, High-Range Clutch . . . . . . . . . . . . . 6776610 4 4 8 16
18 Not Used In This Group.
19 Drum, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884308 1 1 1 2

GROUP B
High-Range Clutch, Figure 14
9820 Only
Same As Group A, Except For Parts Listed Below.
1 Ring, Retaining, Internal, 163⁄4 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6755100 1 1 2 4
3–5 Not Used In This Group.
6 Hub Assembly, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543463 1 1 1 2
7 Pin, Dowel, 0.309 x 0.312 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777242 8 8 16 32
8 Hub, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543462 * 1
11 Piston Assembly, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 23045566 1 1 1 2
18 Backplate, High-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770848 1 1 1 2
19 Not Used In This Group.

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 14–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2 3

17

8
9
10
9
12 8

13
15
14
16 11

V07453.01.00

Figure 15A. Intermediate-Range Planetary (Four-Pinion)

15–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

2 3
4
5

17

8
9
10
7
9
8

16
15
14
13
11
12

V07454

Figure 15B. Intermediate-Range Planetary (9686 Only)

20100101 Copyright © 2010 Allison Transmission, Inc. 15–1.2


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

13
12 14
15

16
2

3
4
5 17

4
3

6
8
9
7

11
10

V07455

Figure 15C. Intermediate-Range Planetary (Two-Speed Reverse)

15–1.3 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Intermediate-Range Planetary, Figure 15A
Four-Pinion
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Ring, Retaining, Internal, 4.546 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 8892840 1 1 2 4
2 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049160 1 1 2 4
3 Hub Assembly, Intermediate- And High-Clutch . . . . . . . . . . . . . . . . . . . 6884846 1 1 1 2
4 Hub, Intermediate- And High-Clutch . . . . . . . . . . . . . . . . . . . . . . . 6884430 * 1
5 Pin, Dowel, 0.309 x 0.312 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777242 6 6 12 24
6 Gear, Intermediate-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884429 1 1 1 2
7 Carrier Assembly, Intermediate-Range Planetary . . . . . . . . . . . . . . . . . 23013832 1 1 1 2
8 Washer, Pinion Thrust, 1.506 inch ID . . . . . . . . . . . . . . . . . . . . . . 23041007 8 8 8 16
9 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884434 8 8 16 32
10 Gear Set, Intermediate-Range Planetary Pinion. Set Contains
Four 6884433 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . 23014548 1 1 1 2
11 Carrier, Intermediate-Range Planetary . . . . . . . . . . . . . . . . . . . . . 6884432 1 1 1 2
12 Ring, Retaining, Internal, 9.042 inch OD . . . . . . . . . . . . . . . . . . . . 6885169 1 1 2 4
13 Spindle Assembly, Intermediate-Range Planetary Pinion . . . . . . . 23011078 4 4 4 8
14 Plug, Cupped-Type Expansion, 0.570 inch OD . . . . . . . . . . . 6762187 1 1 2 4
15 Spindle, Intermediate-Range Planetary Pinion . . . . . . . . . . . . 23011079 * 1
16 Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453606 4 4 8 16
17 Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6750259 1 1 2 4

GROUP B
Intermediate-Range Planetary, Figure 15B
9686 Only
1 Ring, Retaining, Internal, 4.546 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 8892840 1 1 2 4
2 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 9432693 1 1 2 4
3 Hub Assembly, Intermediate- And High-Clutch . . . . . . . . . . . . . . . . . . . 23014121 1 1 1 2
4 Hub, Intermediate- And High-Clutch . . . . . . . . . . . . . . . . . . . . . . . 23014116 * 1
5 Pin, Dowel, 0.309 x 0.312 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777242 8 8 16 32
6 Gear, Intermediate-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014114 1 1 1 2
7 Carrier Assembly, Intermediate-Range Planetary . . . . . . . . . . . . . . . . . 23016150 ** 1
8 Washer, Pinion Thrust, 1.131 inch ID . . . . . . . . . . . . . . . . . . . . . . 23015743 12 12 12 24
9 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016151 12 12 24 48
10 Gear Set, Intermediate-Range Planetary Pinion. Set Contains
Six 23015933 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . 23015059 1 1 1 2
11 Carrier, Intermediate-Range Planetary . . . . . . . . . . . . . . . . . . . . . 23013884 1 1 1 2
12 Ring, Retaining, Internal, 9.654 inch OD . . . . . . . . . . . . . . . . . . . . 23013891 1 1 2 4
13 Spindle Assembly, Intermediate-Range Planetary Pinion . . . . . . . 23013902 6 6 6 12
14 Plug, Cupped-Type Expansion, 0.570 inch OD . . . . . . . . . . . 6762187 1 1 2 4
15 Spindle, Intermediate-Range Planetary Pinion . . . . . . . . . . . . 23013889 * 1
16 Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453606 6 6 12 24
17 Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6750259 1 1 2 4

* Serviced Only As An Assembly — Not Available As A Detail Part.


** Not Serviced As An Assembly — Order Detail Parts.

20100101 Copyright © 2010 Allison Transmission, Inc. 15–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C
Intermediate-Range Planetary, Figure 15C
Two-Speed Reverse
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gear, Intermediate-Range Sun. See SIL 12-TR-01. . . . . . . . . . . . . . . . 29536707 1 1 1 2
2 Carrier Assembly, Intermediate-Range Planetary. When Replacing
29536713 Intermediate-Range Planetary Carrier Assembly With
29541597 Intermediate-Range Planetary Carrier Assembly, Also
Replace Four 29541294 Screws With Six 29541375 Screws.
See SIL 12-TR-01 And SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . 29541597 1 1 1 2
3 Washer, Pinion Thrust, 1.506 inch ID . . . . . . . . . . . . . . . . . . . . . . . 23041007 8 8 8 16
4 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884434 8 8 16 32
5 Gear Set, Intermediate-Range Planetary Pinion. Set Contains
Four 6884433 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . 23014548 1 1 1 2
6 Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453606 4 4 8 16
7 Spindle Assembly, Intermediate-Range Planetary Pinion . . . . . . . 23011078 4 4 4 8
8 Spindle, Intermediate-Range Planetary Pinion . . . . . . . . . . . . 23011079 * 1
9 Plug, Cupped-Type Expansion, 0.570 inch OD . . . . . . . . . . . 6762187 1 1 2 4
10 Ring, Retaining, Internal, 9.042 inch OD . . . . . . . . . . . . . . . . . . . . 6885169 1 1 2 4
11 Carrier, Intermediate-Range Planetary. When Replacing
29536714 Intermediate-Range Planetary Carrier With
29541373 Intermediate-Range Planetary Carrier, Also
Replace Four 29541294 Screws With Six 29541375 Screws.
See SIL 12-TR-01 And SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . 29541373 1 1 1 2
12 Ring, Retaining, External, 2.328 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6750259 1 1 2 4
13 Gear Assembly, Intermediate-Range Ring. See SIL 12-TR-01. . . . . . . 29536720 1 1 1 2
14 Gear, Intermediate-Range Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536721 * 1
15 Pin, Dowel, 0.309 x 0.312 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777242 6 6 12 24
16 Retainer, Intermediate-Range Ring Gear. See SIL 12-TR-01 And
SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541749 1 1 1 2
17 Screw, Flat Head Socket, 0.250-20 x 0.500 inch. Used With
29536714 Intermediate-Range Planetary Carrier.
See SIL 12-TR-01, SIL 3-TR-02, And SIL 27-TR-02. . . . . . . . . . . . 29541294 4 4 8 16
17 Screw, Flat Head Socket, 0.250-20 x 0.750 inch. Used With
29541373 Intermediate-Range Planetary Carrier.
See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541375 6 6 12 24

GROUP D
Intermediate-Range Planetary, Figure 15A
9820 Only
Same As Group A, Except For Parts Listed Below.
6 Not Used In This Group.
7 Carrier Assembly, Intermediate-Range Planetary . . . . . . . . . . . . . . . . . 29543465 1 1 1 2
11 Carrier, Intermediate-Range Planetary . . . . . . . . . . . . . . . . . . . . . 29543464 1 1 1 2
17 Not Used In This Group.

* Serviced Only As An Assembly — Not Available As A Detail Part.

15–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

NOTES

20100101 Copyright © 2010 Allison Transmission, Inc. 15–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1
2
3
4
5
6
7

10

11
12

13

14
15
16
17

V07456

Figure 16. Intermediate-Range Clutch

16–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Intermediate-Range Clutch, Figure 16
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Backplate, Intermediate-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . 6832869 1 1 1 2
2 Spring, Piston Return, Intermediate-Range Clutch,
0.625 OD x 3.320 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017351 14 14 28 56
3 Key, Intermediate-Range Clutch Anchor . . . . . . . . . . . . . . . . . . . . . . . . 6884654 2 2 4 8
4 Anchor, Intermediate-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6884435 1 1 1 2
5 Pin, Spring Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017739 14 14 28 56
6 Plate, Internal-Splined Friction, Intermediate-Range Clutch . . . . . . . . . 23041616 9 9 18 36
7 Plate, External-Tanged Reaction, Intermediate-Range Clutch . . . . . . . 6776610 9 9 18 36
8 Sealring, External Lip-Type, 16.200 inch ID . . . . . . . . . . . . . . . . . . . . . 6832482 1 1 2 4
9 Piston, Intermediate-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010339 1 1 1 2
10 Sealring, Internal Lip-Type, 13.180 inch OD . . . . . . . . . . . . . . . . . . . . . 6832485 1 1 2 4
11 Housing Assembly, Intermediate- And Low-Clutch Piston . . . . . . . . . . 6833147 1 1 1 1
12 Pin, Dowel, 3⁄4 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274890 2 2 4 8
13 Housing, Intermediate- And Low-Clutch Piston . . . . . . . . . . . . . . . 6833148 * 1
14 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048005 1 1 2 4
15 Retainer, Main Support Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779653 1 1 1 2
16 Lockwasher, Internal-Tooth, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 115551 8 8 16 32
17 Bolt, Patchlock, 1⁄ 2-13 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045938 8 8 16 32

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 16–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

16–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

1
2

10

13

6
7
8
9
11
12
16 14

17
18 20
21
19 15
22

23
25
24
23
V07457.02.00

Figure 17A. Low-Range Planetary (9600)

20100101 Copyright © 2010 Allison Transmission, Inc. 17–1.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

4
5
6
8

11

12

15 7

14 10

20

21 13
18
16 19

17

22

23

25

24
23
V07966.00.00

Figure 17B. Low-Range Planetary (9800)

17–1.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Low-Range Planetary, Figure 17A
9600
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Hub, Low-Range Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838652 1 1 1 2
2 Gear Assembly, Low-Range Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541594 1 1 1 2
3 Gear, Low-Range Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541588 * 1
4 Pin, Dowel, 0.216 x 0.250 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541598 6 6 12 24
5 Ring, Retaining, Internal, 13.236 inch OD . . . . . . . . . . . . . . . . . . . . . . . 6832598 1 1 2 4
6 Ring, Retaining, External, 4.498 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6750220 1 1 2 4
7 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529971 1 1 2 4
8 Ring, Retaining, Internal, 3.775 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6753893 1 1 2 4
9 Sleeve, Low-Range Sun Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777747 1 1 1 2
10 Not Used In This Group.
11 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047987 1 1 2 4
12 Gear, Low-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832158 1 1 1 2
13 Not Used In This Group.
14 Washer, Thrust, 2.388 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776353 1 1 1 2
15 Carrier Assembly, Low-Range Planetary . . . . . . . . . . . . . . . . . . . . . . . 23017066 1 1 1 2
16 Pin, Spring, 5⁄16 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455964 1 1 2 4
17 Ring, Retaining, Internal, 11.214 inch OD . . . . . . . . . . . . . . . . . . . 6777764 1 1 2 4
18 Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453606 4 4 8 16
19 Spindle Assembly, Low-Range Planetary Pinion . . . . . . . . . . . . . . 6831961 4 4 4 8
20 Spindle, Low-Range Planetary Pinion . . . . . . . . . . . . . . . . . . 6831962 * 1
21 Plug, Cupped-Type Expansion, 0.929 inch OD . . . . . . . . . . . 6775539 1 1 2 4
22 Carrier, Low-Range Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017100 1 1 1 2
23 Washer, Pinion Thrust, 2.199 inch ID . . . . . . . . . . . . . . . . . . . . . . 23015990 8 8 8 16
24 Gear Set, Low-Range Planetary Pinion. Set Contains Four
6831964 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . . . . 6832383 1 1 1 2
25 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837146 8 8 16 32

GROUP B
Low-Range Planetary, Figure 17A
9600
Same As Group A, Except For Parts Listed Below.
7 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503975 1 1 2 4
9 Not Used In This Group.
10 Sleeve, Low-Range Sun Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018432 1 1 1 2
12 Not Used In This Group.
13 Gear, Low-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527104 1 1 1 2
14 Washer, Thrust, 2.094 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018430 1 1 1 2

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 17–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C
Low-Range Planetary, Figure 17B
9800
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Hub, Low-Range Ring Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015992 1 1 1 2
2 Gear, Low-Range Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015994 1 1 1 2
3 Ring, Retaining, Internal, 12.794 inch OD . . . . . . . . . . . . . . . . . . . . . . . 23016203 1 1 2 4
4 Ring, Retaining, External, 4.498 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 6750220 1 1 2 4
5 Bearing Assembly, Roller. When Replacing 23015997 Low-Range
Sun Gear And 23015991 Low-Range Sun Gear Sleeve
With 23018429 Gear And 23018431 Sleeve, Also Replace
29529971 Roller Bearing Assembly With 29503975 Bearing
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529971 1 1 2 4
6 Ring, Retaining, Internal, 3.775 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6753893 1 1 2 4
7 Sleeve, Low-Range Sun Gear. If Part Fails, Replace
23015991 Low-Range Sun Gear Sleeve With
23018431 Low-Range Sun Gear Sleeve, 29538995 Splitter
Output Shaft Assembly, 29503975 Roller Bearing Assembly,
23018427 Retaining Ring, 23018429 Low-Range Sun Gear,
And 23018430 Thrust Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015991 *** 1
8 Not Used In This Group.
9 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 23041085 1 1 2 4
10 Gear, Low-Range Sun. If Part Fails, Replace 23015997 Low-Range
Sun Gear With 23018429 Low-Range Sun Gear,
29538995 Splitter Output Shaft Assembly, 29503975 Roller
Bearing Assembly, 23018427 Retaining Ring,
23018431 Low-Range Sun Gear Sleeve, And 23018430 Thrust
Washer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015997 *** 1
11 Not Used In This Group.
12 Washer, Thrust, 2.388 inch ID. When Replacing 23015997 Low-Range
Sun Gear And 23015991 Low-Range Sun Gear Sleeve With
23018429 Gear And 23018431 Sleeve, Also Replace
6776353 Thrust Washer With 23018430 Washer, 2.094 inch ID. . . 6776353 1 1 1 2
13 Carrier Assembly, Low-Range Planetary. See SIL 3-TR-95. . . . . . . . . 29503896 1 1 1 2
14 Pin, Spring, 5⁄16 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455964 1 1 2 4
15 Ring, Retaining, Internal, 11.214 inch OD . . . . . . . . . . . . . . . . . . . 6777764 1 1 2 4
16 Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453606 5 5 10 20
17 Spindle Assembly, Low-Range Planetary Pinion . . . . . . . . . . . . . . 6831961 5 5 5 10
18 Spindle, Low-Range Planetary Pinion . . . . . . . . . . . . . . . . . . . 6831962 * 1
19 Plug, Cupped-Type Expansion, 0.929 inch OD . . . . . . . . . . . 6775539 1 1 2 4
20 Gear, High-Intermediate Range Ring. See SIL 3-TR-95. . . . . . . . . 29503895 1 1 1 2
21 Carrier, Low-Range Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015988 1 1 1 2
22 Ring, Retaining, Internal, 12.794 inch OD . . . . . . . . . . . . . . . . . . . 23016203 1 1 2 4
23 Washer, Pinion Thrust, 2.199 inch ID . . . . . . . . . . . . . . . . . . . . . . . 23015990 10 10 10 20
24 Gear Set, Low-Range Planetary Pinion. Set Contains Five
23015989 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . . . 29506124 1 1 1 2
25 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837146 10 10 20 40

* Serviced Only As An Assembly — Not Available As A Detail Part.


*** No Longer Available From Allison Transmission.

17–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP D
Low-Range Planetary, Figure 17B
9800
Same As Group C, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
5 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503975 1 1 2 4
7 Not Used In This Group.
8 Sleeve, Low-Range Sun Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018431 1 1 1 2
10 Not Used In This Group.
11 Gear, Low-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018429 1 1 1 2
12 Washer, Thrust, 2.094 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018430 1 1 1 2

GROUP E
Low-Range Planetary, Figure 17B
9820 Only
Same As Group C, Except For Parts Listed Below.
5 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543466 1 1 2 4
6 Ring, Retaining, Internal, 3.775 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6774184 1 1 2 4
7–8 Not Used In This Group.
10 Not Used In This Group.
11 Gear, Low-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543467 1 1 1 2
12 Washer, Thrust, 2.094 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543468 1 1 1 2

20100101 Copyright © 2010 Allison Transmission, Inc. 17–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

5
6

9
10
7
8

11

V07458

Figure 18. Low-Range Clutch

18–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Low-Range Clutch, Figure 18
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Sealring And Expander Kit, 18.948 inch ID. Kit Contains
6777759 Sealring And 6777760 Expander. . . . . . . . . . . . . . . . . . . 6777990 1 1 2 4
2 Piston, Low-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777758 1 1 1 2
3 Sealring And Expander Kit, 14.958 inch ID. Kit Contains
6777761 Sealring And 6777762 Expander. . . . . . . . . . . . . . . . . . . 6777991 1 1 2 4
4 Anchor, Low-Range And Rear Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . 6880271 1 1 1 2
5 Spring, Piston Return, Low-Range Clutch, 0.625 inch
OD x 2.720 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016627 16 16 32 64
6 Pin, Spring Guide. See SIL 12-TR-85. . . . . . . . . . . . . . . . . . . . . . . . . . 23016635 16 16 32 64
7 Spring, Piston Return, Rear Clutch, 0.625 OD x 2.720 inch . . . . . . . . . 23016627 15 15 30 60
8 Key, Low-Range And Rear Clutch Anchor . . . . . . . . . . . . . . . . . . . . . . 6776261 2 2 4 8
9 Plate, External-Tanged Reaction, Low-Range Clutch . . . . . . . . . . . . . . 6777796 6 6 12 24
10 Plate, Internal-Splined Friction, Low-Range Clutch . . . . . . . . . . . . . . . 23041615 6 6 12 24
11 Ring, Retaining, Internal, 181⁄4 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6777792 1 1 2 4

20100101 Copyright © 2010 Allison Transmission, Inc. 18–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

18–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

2
3

4
5

7 6

9
10
11

12
13

14
16
15
14

V08364.00.00

Figure 19A. Reverse Planetary (9600)

20100101 Copyright © 2010 Allison Transmission, Inc. 19–1.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

10

11

2 12

13

14

15

16
17

3
7
5 6
9 4
8

V07459.00.01

Figure 19B. High Intermediate Planetary (9800)

19–1.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Reverse Planetary, Figure 19A
9600
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Spacer, Reverse-Range Planetary Carrier,
3.330 ID x 4 OD x 1.362 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776237 1 1 1 2
2 Hub Assembly, Reverse-Range Sun Gear . . . . . . . . . . . . . . . . . . . . . . 6832249 1 1 1 2
3 Hub, Reverse-Range Sun Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777799 * 1
4 Gear, Reverse-Range Sun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832250 * 1
5 Ring, Retaining, Internal, 13.656 inch OD . . . . . . . . . . . . . . . . . . . . . . . 6777797 1 1 2 4
6 Carrier Assembly, Reverse-Range Planetary . . . . . . . . . . . . . . . . . . . . 23013833 1 1 1 2
7 Carrier, Reverse-Range Planetary . . . . . . . . . . . . . . . . . . . . . . . . . 6885535 1 1 1 2
8 Sealring, 71⁄4 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777905 1 1 2 4
9 Ring, Oil Collector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776247 1 1 1 2
10 Lockwasher, Internal-Tooth, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . 115549 6 6 12 24
11 Bolt, 3⁄8-24 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181360 6 6 12 24
12 Spindle, Reverse-Range Planetary Pinion . . . . . . . . . . . . . . . . . . . 6776268 6 6 6 12
13 Ball, Detent, 3⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 453606 6 6 12 24
14 Washer, Pinion Thrust, 1.506 inch ID . . . . . . . . . . . . . . . . . . . . . . 23041007 12 12 12 24
15 Gear Set, Reverse-Range Planetary Pinion. Set Contains
Six 6779648 Planetary Pinion Gears. . . . . . . . . . . . . . . . . . . . 6831048 1 1 1 2
16 Bearing Assembly, Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011176 6 6 12 24

GROUP B
High Intermediate Planetary, Figure 19B
9800
1 Ring, Retaining, Internal, 13.800 inch OD . . . . . . . . . . . . . . . . . . . . . . . 23015993 2 2 4 8
2 Carrier Assembly, High-Intermediate Range Planetary. If Part Fails,
Replace 29503897 High-Intermediate Range Planetary Carrier
Assembly With 29538458 High-Intermediate Range Planetary
Carrier Assembly. See SIL 3-TR-95 And SIL 12-TR-01 . . . . . . . . . 29538458 1 1 1 2
3 Carrier, High-Intermediate Range Planetary. If Part Fails,
Replace 23016004 High-Intermediate Range Planetary
Carrier With 29538459 High-Intermediate Range Planetary
Carrier And 29538458 High-Intermediate Range Planetary
Carrier Assembly. See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . 29538459 1 1 1 2
4 Ball, Detent, 3⁄16 inch. See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . 453606 6 6 12 24
5 Spindle, High-Intermediate Range Planetary Pinion. Used With
29503897 High-Intermediate Range Planetary Carrier
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016006 6 6 6 12
5 Spindle, High-Intermediate Range Planetary Pinion.
See SIL 12-TR-01.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538460 6 6 6 12
6 Ring, Retaining, Internal, 11.370 inch OD. See SIL 12-TR-01. . . . 23016011 1 1 2 4

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 19–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
High Intermediate Planetary, Figure 19B
9800
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
7 Washer, Pinion Thrust, 1.506 inch ID. Used With
29503897 High-Intermediate Range Planetary Carrier
Assembly. See SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . . . . . . 23041007 12 12 12 24
7 Washer, Pinion Thrust, 1.650 inch ID. See SIL 12-TR-01. . . . . . . . 29538455 12 12 12 24
8 Gear Set, High-Intermediate Range Planetary Pinion.
Set Contains Six 29538456 Planetary Pinion Gears.
See SIL 3-TR-95 And SIL 12-TR-01. . . . . . . . . . . . . . . . . . . . . 29538465 1 1 1 2
9 Bearing Assembly, Roller. Used With 29503897 High-Intermediate
Range Planetary Carrier Assembly. . . . . . . . . . . . . . . . . . . . . . 23011176 6 6 12 24
9 Bearing Assembly, Roller. See SIL 12-TR-01. . . . . . . . . . . . . . . . . 29538457 6 6 12 24
10 Gear, High-Intermediate Range Sun. See SIL 3-TR-95. . . . . . . . . . . . . 29503894 1 1 1 2
11 Hub, High-Intermediate Range Clutch. See SIL 27-TR-02. . . . . . . . . . . 29541591 1 1 1 2
12 Ring, Retaining, External, 4.464 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 23016002 1 1 2 4
13 Sleeve, Rear Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016008 1 1 1 2
14 Bearing Assembly, Single-Row Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . 29502028 1 1 2 4
15 Ring, Retaining, Internal, 6.228 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 23016565 1 1 2 4
16 Spacer, Rear Bearing, 4.200 ID x 4.700 OD x 1.787 inch . . . . . . . . . . . 23016009 1 1 1 2
17 Sealring, Hook-Type, 81⁄2 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015999 1 1 2 4

19–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

3
4

V07460

Figure 20A. Reverse Clutch (9600)

20100101 Copyright © 2010 Allison Transmission, Inc. 20–1.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

3
4

V07461

Figure 20B. High Intermediate Clutch (9800)

20–1.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Reverse Clutch, Figure 20A
9600
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Backplate, Low-Range And Rear Clutches . . . . . . . . . . . . . . . . . . . . . . 6777795 1 1 1 2
2 Ring, Retaining, Internal, 181⁄4 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6777792 1 1 2 4
3 Plate, Internal-Splined Friction, Reverse-Range Clutch . . . . . . . . . . . . 6832138 5 5 10 20
4 Plate, External-Tanged Reaction, Reverse-Range Clutch . . . . . . . . . . 6777796 5 5 10 20
5 Gear Assembly, Reverse-Range Ring . . . . . . . . . . . . . . . . . . . . . . . . . 6777766 1 1 1 2
6 Sealring And Expander Kit, 18.642 inch ID. Kit Contains
6776264 Sealring And 6776267 Expander. . . . . . . . . . . . . . . . . . . 6777993 1 1 2 4
7 Piston, Reverse-Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6777768 1 1 1 2
8 Sealring And Expander Kit, 14.567 inch ID. Kit Contains
6777714 Sealring And 6777715 Expander. . . . . . . . . . . . . . . . . . . 6777992 1 1 2 4
9 Sealring And Expander Kit, 9.094 inch ID. Kit Contains
6776262 Sealring And 6776265 Expander. . . . . . . . . . . . . . . . . . . 6777995 1 1 2 4

GROUP B
High Intermediate Clutch, Figure 20B
9800
1 Backplate, Low-Range And Rear Clutches . . . . . . . . . . . . . . . . . . . . . . 6777795 1 1 1 2
2 Ring, Retaining, Internal, 181⁄4 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6777792 1 1 2 4
3 Plate, Internal-Splined Friction, High-Intermediate Range Clutch . . . . . 23041615 5 5 10 20
4 Plate, External-Tanged Reaction, High-Intermediate Range Clutch . . . 6777796 5 5 10 20
5 Sealring And Expander Kit, 18.642 inch ID. Kit Contains
6776264 Sealring And 6776267 Expander. . . . . . . . . . . . . . . . . . . 6777993 1 1 2 4
6 Piston, High-Intermediate Range Clutch . . . . . . . . . . . . . . . . . . . . . . . . 23017452 1 1 1 2
7 Sealring And Expander Kit, 14.567 inch ID. Kit Contains
6777714 Sealring And 6777715 Expander. . . . . . . . . . . . . . . . . . . 6777992 1 1 2 4

20100101 Copyright © 2010 Allison Transmission, Inc. 20–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

20–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

1 38

37
35
34
36 2
3
4
7 8 9 14 18
6 19
5
17
16
15
13
11
10

12

23

25

20 26

21 22

24

27

28

29
30

31
33
31
32
V08357.00.00

Figure 21A. Rear Cover And Speedometer

20100101 Copyright © 2010 Allison Transmission, Inc. 21–1.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2
3
4
10 15
5 6 14
3
13
12
11
9
8
7

18

19

20

16 17

21

22

23
24

25
27
25
26
V07463

Figure 21B. Rear Cover And Speedometer (Transfer Drive Adapter)

21–1.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Rear Cover And Speedometer, Figure 21A
9600
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gasket, Rear Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529604 1 1 2 4
2 Cover Assembly, Rear. When Replacing 29527356 Rear Cover
Assembly With 29537435 Rear Cover Assembly, Also Order
29543432 Speed Sensor Assembly, 29542098 Bolt,
29536988 Shipping Cover, And 29537607 Jumper Harness. . . . . 29537435 1 1 1 1
3 Plug, Pipe, 1⁄4-18. Used Prior To 29527355 And
29528538 Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012035 1 1 2 4
3 Plug Assembly, 1⁄2-20. Used Starting With 29527355 And
29528538 Covers. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . 29525046 1 1 2 4
4 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537434 * 1
5 Plug, Hex Socket Pipe, 3⁄8-18. Used Prior To 29527355 And
29528538 Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018211 1 1 2 4
5 Plug Assembly, 9⁄16-18. Used Starting With 29527355 And
29528538 Covers. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . 29525047 1 1 2 4
6 Bushing, Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543999 1 1 2 4
7–8 Not Used In This Group.
9 Magnetic Pickup. Used With 29527356 Rear Cover Assembly. . . . . . . 6835104 1 1 1 2
10 Shaft And Gear Assembly, Speedometer Drive . . . . . . . . . . . . . . . . . . 6776249 1 1 1 2
11 Gasket, Speedometer Drive Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . 552868 1 1 2 4
12 Not Used In This Group.
13 Washer, Thrust, 3⁄8 ID x 21⁄ 32 OD x 3⁄32 inch . . . . . . . . . . . . . . . . . . . . . 29544561 1 1 2 4
14 Sleeve Assembly, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . 6768536 1 1 2 4
15 Seal Assembly, Oil, 0.691 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6768417 1 1 2 4
16 Washer, Thrust, 3⁄8 ID x 11⁄16 OD x 5⁄ 32 inch . . . . . . . . . . . . . . . . . . 6768418 1 1 2 4
17 Sleeve, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2043587 * 1
18 Cap, Shipping, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6704083 1 1 2 4
19 Screw Assembly, Spring Lock, 5⁄16-18 x 7⁄8 inch . . . . . . . . . . . . . . . . . . 23016147 2 2 4 8
20 Plug, Pipe, 3⁄4-14. Used Prior To 29527355 And 29528538 Covers.
Service 23017381 Pipe Plug With 23017377 Square Head
Pipe Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017377 1
20 Plug Assembly, 3⁄4-16. Used Starting With 29527355 And
29528538 Covers. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
21 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049131 1 1 1 2
22 Screw, Drive, No. 4 x 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145372 4 4 4 8
23 Gear, Speedometer Drive. See SIL 17-TR-86. . . . . . . . . . . . . . . . . . . . 23046162 1 1 1 2
24 Not Used In This Group.
25 Wheel, Magnetic Pickup. See SIL 17-TR-86. . . . . . . . . . . . . . . . . . . . . 6834878 1 1 1 2
26 Bearing Assembly, Ball. See SIL 13-TR-98. . . . . . . . . . . . . . . . . . . . . . 29502027 1 1 2 4
27 Seal Assembly, Oil, 6.757 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046430 1 1 2 4
28 Gasket, Output Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838678 1 1 2 4
29 Retainer, Output Bearing. See SIL 13-TR-98. . . . . . . . . . . . . . . . . . . . 6778691 1 1 1 2
30 Guard, Magnetic Pickup. Used Prior To 29537435 Rear
Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837322 1 1 1 2
31 Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103325 12 12 24 48

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 21–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A (cont’d)
Rear Cover And Speedometer, Figure 21A
9600
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
32 Bolt, 5⁄8-11 x 13⁄4 inch. Used Prior To 29537435 Rear Cover Assembly.
223435 10 10 20 40
32 Bolt, 5⁄8-11 x 13⁄4 inch. Used Starting With 29537435 Rear
Cover Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223435 12 12 24 48
33 Bolt, 5⁄8-11 x 17⁄8 inch. Used Prior To 29537435 Rear Cover Assembly.
9430279 2 2 4 8
34 Speed Sensor Assembly. See SIL 8-TR-06. . . . . . . . . . . . . . . . . . . . . . 29543432 1 1 1 2
35 Bracket, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503843 1 1 1 2
36 O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1 1 2 4
37 Cover, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536988 1 1 2 4
38 Screw, 5⁄8-18 x 1⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542098 1 1 2 4

GROUP B
Rear Cover And Speedometer, Figure 21A
9600
Same As Group A, Except For Parts Listed Below.
7 Washer, Flat, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103345 1 1 2 4
8 Bolt, 5⁄8-18 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271579 1 1 2 4
9 Not Used In This Group.
12 Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 1 1 1 2
13–18 Not Used In This Group.
30 Not Used In This Group.
32 Bolt, 5⁄8-11 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223435 12 12 24 48
33 Not Used In This Group.

GROUP C
Rear Cover And Speedometer, Figure 21A
9600
Same As Group A, Except For Parts Listed Below.
10 Not Used In This Group.
12 Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 1 1 1 2
13–18 Not Used In This Group.
23 Not Used In This Group.
24 Sleeve, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046251 1 1 1 2

21–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP D
Rear Cover And Speedometer, Figure 21A
9800
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Cover Assembly, Rear. 29541731 Rear Cover Assembly Is No Longer
Available. Service With 29537437 Rear Cover Assembly.
See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537437 1 1 1 1
4 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537436 * 1

GROUP E
Rear Cover And Speedometer, Figure 21A
9800
Same As Group A, Except For Parts Listed Below.
2 Cover Assembly, Rear. 29541731 Rear Cover Assembly Is No Longer
Available. Service With 29537437 Rear Cover Assembly.
See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537437 1 1 1 1
4 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537436 * 1
12 Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 1 1 1 2
13–18 Not Used In This Group.
23 Not Used In This Group.
24 Sleeve, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046251 1 1 1 2

GROUP F
Rear Cover And Speedometer, Figure 21B
9600 Transfer Drive Adapter
1 Gasket, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529604 1 1 2 4
2 Cover Assembly, Rear. Service 23010259 Rear Cover Assembly With
29537435, Also Order 29543432 Speed Sensor Assembly,
29542098 Bolt, 29536988 Shipping Cover, And 29537607 Jumper
Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010259 *** 1
3 Plug, Pipe, 1⁄4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012035 1 1 2 4
4 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010253 *** 1
5 Bushing, Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543999 1 1 2 4
6 Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835104 1 1 1 2
7 Shaft And Gear Assembly, Speedometer Drive . . . . . . . . . . . . . . . . . . 6776249 1 1 1 2
8 Gasket, Speedometer Drive Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . 552868 1 1 2 4
9 Washer, Thrust, 3⁄8 ID x 21⁄ 32 OD x 3⁄32 inch . . . . . . . . . . . . . . . . . . . . . 29544561 1 1 2 4
10 Sleeve Assembly, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . 6768536 1 1 2 4
11 Seal Assembly, Oil, 0.691 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 6768417 1 1 2 4
12 Washer, Thrust, 3⁄8 ID x 11⁄16 OD x 5⁄ 32 inch . . . . . . . . . . . . . . . . . . 6768418 1 1 2 4
13 Sleeve, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2043587 * 1
14 Screw Assembly, Spring Lock, 5⁄16-18 x 7⁄8 inch . . . . . . . . . . . . . . . . . . 23016147 2 2 4 8
15 Cap, Shipping, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6704083 1 1 2 4

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.


*** No Longer Available From Allison Transmission.

20100101 Copyright © 2010 Allison Transmission, Inc. 21–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP F (cont’d)
Rear Cover And Speedometer, Figure 21B
9600 Transfer Drive Adapter
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
16 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23049131 1 1 1 2
17 Screw, Drive, No. 4 x 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145372 4 4 4 8
18 Gear, Speedometer Drive. See SIL 17-TR-86. . . . . . . . . . . . . . . . . . . . 23046162 1 1 1 2
19 Wheel, Magnetic Pickup. See SIL 17-TR-86. . . . . . . . . . . . . . . . . . . . . 6834878 1 1 1 2
20 Bearing Assembly, Ball. See SIL 13-TR-98. . . . . . . . . . . . . . . . . . . . . . 29502027 1 1 2 4
21 Seal Assembly, Oil, 6.006 inch OD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016199 2 2 4 8
22 Gasket, Output Bearing Retainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838678 1 1 2 4
23 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010254 *** 1
24 Guard, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837322 1 1 1 2
25 Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103325 12 12 24 48
26 Bolt, 5⁄8-11 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223435 10 10 20 40
27 Bolt, 5⁄8-11 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9430279 2 2 4 8

GROUP G
Rear Cover And Speedometer, Figure 21A
9800
Same As Group A, Except For Parts Listed Below.
2 Cover Assembly, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537437 1 1 1 1
3 Plug Assembly, 1⁄2-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525046 1 1 2 4
4 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537436 * 1
5 Plug Assembly, 9⁄16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525047 1 1 2 4
9–10 Not Used In This Group.
12 Cover, Speedometer Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771300 1 1 1 2
13–18 Not Used In This Group.
20 Plug Assembly, 3⁄4-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
23 Not Used In This Group.
24 Sleeve, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046251 1 1 1 2
25 Wheel, Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6834878 1 1 1 2
26 Bearing Assembly, Ball . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29502027 1 1 2 4
29 Retainer, Output Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778691 1 1 1 2
30 Not Used In This Group
32 Bolt, 5⁄8-11 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223435 12 12 24 48
33 Not Used In This Group

* Serviced Only As An Assembly — Not Available As A Detail Part.


*** No Longer Available From Allison Transmission.

21–2.4 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

NOTES

20100101 Copyright © 2010 Allison Transmission, Inc. 21–2.5


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

12 13

16 17
11 15
10 14
9
8

1
7

6 19
18
2
4 5
3

20

23 21
V07967.00.00.eps
22

Figure 22. Oil Pan

22–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Oil Pan, Figure 22
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gasket, Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758437 1 1 2 4
2 Pan Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525029 1 1 1 2
3 Pan, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525028 * 1
4 Plug, Square Head Pipe, 1-111⁄2. Used Prior To 29525028 Pan. . . 23017378 1 1 2 4
4 Plug Assembly, 11⁄16-12. Used Starting With 29525028 Pan.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525049 1 1 2 4
5 Shield, Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758473 1 1 1 2
6 Gasket, Oil Strainer Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6882702 1 1 2 4
7 Strainer And Magnet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011216 1 1 2 4
8 Bolt, 1⁄4-20 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186630 1 1 2 4
9 Lockwasher, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103319 1 1 2 4
10 Bracket, Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011194 1 1 2 4
11 Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011195 1 1 2 4
12 Strainer Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011196 1 1 2 4
13 Bolt, 1⁄4-20 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186630 1 1 2 4
14–17 Not Used In This Group.
18 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 6 6 12 24
19 Bolt, 3⁄8-16 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179838 6 6 12 24
20 Plug, Pipe, 3⁄4-14. Used Prior To 29525028 Pan. Service
23017381 Pipe Plug With 23017377 Square Head Pipe Plug. . . . 23017377 1
21 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 4 4 8 16
22 Bolt, 3⁄8-16 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9418964 4 4 8 16
23 Screw Assembly, Spring Lock, 3⁄8-16 x 13⁄32 inch . . . . . . . . . . . . . . . . . 23016149 24 24 48 96

GROUP B
Oil Pan, Figure 22
Same As Group A, Except For Parts Listed Below.
6 Not Used In This Group.
7 Strainer And Magnet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520043 1 1 2 4
12–13 Not Used In This Group.
14 Strainer Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520044 1 1 2 4
15 Gasket, Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520046 1 1 2 4
16 Cover, Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29520047 1 1 2 4
17 Locknut, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014107 1 1 2 4

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 22–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

22–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

1
3

2 2

18
16
15
14
13
5 12
11
2 10

6
9

8 20
7

19
17

22

21

23

V08360.00.00

Figure 23A. Main Pressure Regulator Valve And Oil Filter

20100101 Copyright © 2010 Allison Transmission, Inc. 23–1.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

5
4
2
3 3
6
1
7
9

22
21
10 20
12 19
11 18
17
16
29
15
14

13
OUTLET
25
INLET
OUTLET
23
INLET
26

MOUNTING
SURFACE
27
24

28

V06120.00.01

Figure 23B. Main Pressure Regulator Valve And Oil Filter

23–1.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Main Pressure Regulator Valve And Oil Filter, Figure 23A
Direct Mount Oil Filter
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Bolt, 7⁄16-14 x 7 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415092 *** 5
2 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 9 9 18 36
3 Bolt, 7⁄16-14 x 41⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525012 2 2 4 8
4 Gasket, Oil Filter Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770521 1 1 2 4
5 Bolt, Hexlock, 7⁄16-14 x 31⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 2 2 4 8
6 Body Assembly, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . 29528630 1 1 1 2
7 Screw, Hex Socket Set, 5⁄ 16-18 x 17⁄ 32 inch . . . . . . . . . . . . . . . . . . 9417797 1 1 2 4
8 Plug, Pipe, 1⁄ 4-18. Used Prior To 29525039 Body. . . . . . . . . . . . . 23012035 1 1 2 4
8 Plug Assembly, Pressure Tap, 7⁄16-20. Used Starting With
29525039 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
9 Body, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 29525039 1 1 1 2
10 Valve Assembly, Main Pressure Regulator . . . . . . . . . . . . . . . . . . 6770075 1 1 1 2
11 Stop, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6758907 1 1 1 2
12 Spring, Main Pressure Regulator Valve, 0.800 OD x 4.500 inch . . . . 6758508 1 1 2 4
13 Shim, Selective, 0.048 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768264 AR 2 4 8
13 Shim, Selective, 0.024 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769783 AR 2 4 8
14 Plug, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6770557 1 1 1 2
15 Gasket, Annular Copper, 1.406 ID x 1.750 inch OD . . . . . . . . . . . 6760112 1 1 2 4
16 Plug, 13⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758461 1 1 2 4
17 Gasket, Main Pressure Regulator Valve Body . . . . . . . . . . . . . . . . . . . 23043334 1 1 2 4
18 Filter Assembly, Oil. Service 25011747 Oil Filter Assembly With
29530556 Oil Filter Assembly. See SIL 22-TR-84, SIL 2-TR-86,
And SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530556 1
19 Washer, AC Filter Bypass Valve Plug . . . . . . . . . . . . . . . . . . . . . . 29544517 1 1 2 4
20 Washer, AC Filter Pressure Switch . . . . . . . . . . . . . . . . . . . . . . . . 29544518 1 1 2 4
21 Element Assembly, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25011193 2 2 4 8
22 O-ring, AC Filter Canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544515 2 2 4 8
23 Washer, AC Filter Center Shell Stud . . . . . . . . . . . . . . . . . . . . . . . 29544516 2 2 4 8

GROUP B
Main Pressure Regulator Valve And Oil Filter, Figure 23B
Direct Mount Oil Filter
1 Filter Assembly, Oil. See SIL 22-TR-84, SIL 2-TR-86, And
SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530556 1 1 1 2
2 Bolt, 7⁄16-14 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9421651 2 2 4 8
3 Lockwasher, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29509735 5 5 10 20
4 Bolt, 7⁄16-14 x 41⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525012 3 3 6 12
5 Switch, Pressure Differential, 35 psi. See SIL 12-TR-93. . . . . . . . 29529657 1 1 2 4
6 Sealring, 3.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018950 2 2 4 8
7 Element, Oil Filter. See SIL 2-TR-86 And SIL 12-TR-93. . . . . . . . 29510910 2 2 4 8
8 O-ring, 1.860 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512863 2 2 4 8
9 Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23040664 2 2 4 8
10 Bolt, Hexlock, 7⁄16-14 x 31⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 4 4 8 16
(continued on next page)

*** No Longer Available From Allison Transmission.

20100101 Copyright © 2010 Allison Transmission, Inc. 23–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
Main Pressure Regulator Valve And Oil Filter, Figure 23B
Direct Mount Oil Filter
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
11 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 4 4 8 16
12 Body Assembly, Main Pressure Regulator Valve. See SIL 12-TR-01
And SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528630 1 1 1 2
13 Screw, Hex Socket Set, 5⁄ 16-18 x 17⁄ 32 inch . . . . . . . . . . . . . . . . . . 9417797 1 1 2 4
13 Plug, Pipe, 1⁄ 4-18. Used Prior To 29525039 Body. . . . . . . . . . . . . . 23012035 1 1 2 4
14 Plug Assembly, Pressure Tap, 7⁄16-20. Used Starting With
29525039 Body. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
15 Body, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 29525039 1 1 1 2
16 Valve Assembly, Main Pressure Regulator . . . . . . . . . . . . . . . . . . 6770075 1 1 1 2
17 Stop, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6758907 1 1 1 2
18 Spring, Main Pressure Regulator Valve, 0.800 OD x 4.500 inch . . . . 6758508 1 1 2 4
18 Shim, Selective, 0.048 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6768264 AR 2 4 8
19 Shim, Selective, 0.024 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769783 AR 2 4 8
20 Plug, Main Pressure Regulator Valve . . . . . . . . . . . . . . . . . . . . . . 6770557 1 1 1 2
21 Gasket, Annular Copper, 1.406 ID x 1.750 inch OD . . . . . . . . . . . 6760112 1 1 2 4
22 Plug, 13⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758461 1 1 2 4
23 Gasket, Main Pressure Regulator Valve Body . . . . . . . . . . . . . . . . . . . 23043334 1 1 2 4
24–29 Not Used In This Group.

GROUP C
Main Pressure Regulator Valve And Oil Filter, Figure 23B
Remote Mount Oil Filter
Same As Group B, Except For Parts Listed Below.
1–9 Not Used In This Group.
10 Bolt, Hexlock, 7⁄16-14 x 31⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 7 7 14 28
11 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 7 7 14 28
24 Filter Assembly, Oil. See SIL 22-TR-84, SIL 2-TR-86, And
SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530557 1 1 1 2
25 Switch, Pressure Differential, 35 psi. See SIL 12-TR-93. . . . . . . . . 29529657 1 1 2 4
26 O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018958 1 1 2 4
27 Element, Oil Filter. See SIL 2-TR-86 And SIL 12-TR-93. . . . . . . . . 29510912 1 1 2 4
28 Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510911 1 1 2 4
29 Plug Assembly, Shipping, 15⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519129 2 2 2 4

23–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP D
Main Pressure Regulator Valve And Oil Filter, Figure 23B
Direct Mount Oil Filter
Same As Group B, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
12 Body Assembly, Main Pressure Regulator Valve. Service
29525002 Main Pressure Regulator Valve Body Assembly With
29528630 Main Pressure Regulator Valve Body Assembly.
See SIL 12-TR-01 And SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . 29525002 *** 1
20 Plug, Main Pressure Regulator Valve. Service 29525001 Main
Pressure Regulator Valve With 6770557 Main Pressure
Regulator Valve Plug. See SIL 27-TR-02. . . . . . . . . . . . . . . . 29525001 *** 1

GROUP E
Main Pressure Regulator Valve And Oil Filter, Figure 23B
Remote Mount Oil Filter
Same As Group B, Except For Parts Listed Below.
1–9 Not Used In This Group.
10 Bolt, Hexlock, 7⁄16-14 x 31⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 7 7 14 28
11 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 7 7 14 28
12 Body Assembly, Main Pressure Regulator Valve. Service
29525002 Main Pressure Regulator Valve Body Assembly With
29528630 Main Pressure Regulator Valve Body Assembly.
See SIL 12-TR-01 And SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . 29525002 *** 1
20 Plug, Main Pressure Regulator Valve. Service 29525001 Main
Pressure Regulator Valve With 6770557 Main Pressure
Regulator Valve Plug. See SIL 27-TR-02. . . . . . . . . . . . . . . . . 29525001 *** 1
24 Filter Assembly, Oil. See SIL 22-TR-84, SIL 2-TR-86, And
SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530557 1 1 1 2
25 Switch, Pressure Differential, 35 psi. See SIL 12-TR-93. . . . . . . . 29529657 1 1 2 4
26 O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018958 1 1 2 4
27 Element, Oil Filter. See SIL 2-TR-86 And SIL 12-TR-93. . . . . . . . 29510912 1 1 2 4
28 Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510911 1 1 2 4
29 Plug Assembly, Shipping, 15⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519129 2 2 2 4

GROUP F
Main Pressure Regulator Valve And Oil Filter, Figure 23B
Main Pressure Regulator Valve Only
Same As Group B, Except For Parts Listed Below.
1–9 Not Used In This Group.
10 Bolt, Hexlock, 7⁄16-14 x 31⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 7 7 14 28
11 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 7 7 14 28
24–29 Not Used In This Group.

*** No Longer Available From Allison Transmission.

20100101 Copyright © 2010 Allison Transmission, Inc. 23–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP G
Main Pressure Regulator Valve And Oil Filter, Figure 23B
Remote Mount Oil Filter
Same As Group B, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1–9 Not Used In This Group.
10 Bolt, Hexlock, 7⁄16-14 x 31⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409045 7 7 14 28
11 Washer, Flat, 7⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422848 7 7 14 28
24 Filter Assembly, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542419 1 1 1 2
25 Switch, Pressure Differential, 35 psi . . . . . . . . . . . . . . . . . . . . . . . . 29529657 1 1 2 4
26 O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018958 1 1 2 4
27 Element, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510912 1 1 2 4
28 Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510911 1 1 2 4
29 Plug Assembly, Shipping, 15⁄8-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519129 2 2 2 4

23–2.4 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

NOTES

20100101 Copyright © 2010 Allison Transmission, Inc. 23–2.5


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

3
1
2

4
2

18

14

9 13

8
12

7 11
10
15
6

16 16

17

V07464

Figure 24A. Lockup Control Valve (Hydraulic)

24–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

8 10
6

5 12
4
11

3
13 29

27

28
27
1

14

15
26
16
25
17
24
18
19

20 20

23
21
22

V07968.00.00.eps

Figure 24B. Lockup Control Valve (Electric)

20100101 Copyright © 2010 Allison Transmission, Inc. 24–1.2


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

18
26 19
17
16 20
15
14 23
13 24
12 25
11 22

21
12

10

8 5

7
6 4
1
3

V07969.02.00

Figure 24C. Lockup Control Valve (CEC)

24–1.3 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Lockup Control Valve, Figure 24A
Hydraulic 1420 rpm Lockup Out
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gasket, Lockup Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880860 1 1 2 4
2 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422847 9 9 18 36
3 Bolt, 3⁄8-16 x 23⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179850 7 7 14 28
4 Bolt, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179841 2 2 4 8
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29528536 1 1 1 2
6 Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528535 1 1 1 2
7 Valve, Lockup Cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771929 1 1 1 2
8 Plug, Lockup Cutoff Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759373 1 1 1 2
9 O-ring, 1.036 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6764333 1 1 2 4
10 Valve, Lockup Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770023 1 1 1 2
11 Shim, 0.025 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772137 AR 2 4 8
12 Spring, Lockup Control Valve, 0.530 ID x 2.560 inch . . . . . . . . . . 6775812 1 1 2 4
13 Plug, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758543 1 1 1 2
14 O-ring, 0.729 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771005 1 1 2 4
15 Pin, Spring, 5⁄ 16 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273921 2 2 4 8
16 Plug, Hex Socket Pipe, 1⁄8-27. Used Prior To 29528535 Body. . . . 23014911 3 3 6 12
16 Plug Assembly, 3⁄8-24. Used Starting With 29528535 Body.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 3 3 6 12
17 Valve Assembly, Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536843 1 1 2 4
18 Switch, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544508 1 1 2 4

GROUP B
Lockup Control Valve, Figure 24B
24V Electric Control
1 Gasket, Solenoid Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880860 1 1 2 4
2 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . 23011963 ** 1
3 Plug, Pipe, 1⁄4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23012035 2 2 4 8
4 Plate, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011788 *** 1
5 Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011964 1 1 2 4
6 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013931 1 1 2 4
7 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 2 2 4 8
8 Bolt, 1⁄4-20 x 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186630 2 2 4 8
9 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010291 1 1 1 2
10 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011819 *** 1
11 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 6 6 12 24
12 Bolt, 1⁄4-20 x 31⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274466 6 6 12 24
13 Gasket, Lockup Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011965 1 1 2 4
14 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 23011966 ** 1
15 O-ring, 0.729 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771005 1 1 2 4
16 Plug, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758543 1 1 1 2
17 Spring, Lockup Control Valve, 0.560 ID x 2.930 inch . . . . . . . . . . 6838520 1 1 2 4
18 Valve, Lockup Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770023 1 1 1 2

(continued on next page)

** Not Serviced As An Assembly — Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100101 Copyright © 2010 Allison Transmission, Inc. 24–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
Lockup Control Valve, Figure 24B
24V Electric Control
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
19 Pin, Spring, 5⁄16 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273921 2 2 4 8
20 Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 3 3 6 12
21 Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011967 *** 1
22 Plug, Hex Socket Pipe, 1⁄8-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 1 1 2 4
23 Valve Assembly, Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536843 1 1 2 4
24 Valve, Lockup Cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771929 1 1 1 2
25 Plug, Lockup Cutoff Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759373 1 1 1 2
26 O-ring, 1.036 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6764333 1 1 3 10
27 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422847 9 9 18 36
28 Bolt, 3⁄8-16 x 23⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179850 2 2 4 8
29 Bolt, 3⁄8-16 x 41⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433114 7 7 14 28

GROUP C
Lockup Control Valve, Figure 24C
12V CEC
1 Gasket, Lockup Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880860 1 1 2 4
2 Bolt, Hexlock, 3⁄8-16 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409231 5 5 10 20
3 Washer, Flat, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9422847 3 3 6 12
4 Bolt, Hexlock, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409226 4 4 8 16
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29527367 1 1 1 2
6 O-ring, 0.729 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6771005 1 1 2 4
7 Plug, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6758543 1 1 1 2
8 Spring, Lockup Control Valve, 0.560 ID x 2.930 inch . . . . . . . . . . . 6838520 1 1 2 4
9 Valve, Lockup Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6770023 1 1 1 2
10 Pin, Spring, 5⁄16 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273921 1 1 2 4
11 Body, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527366 1 1 1 2
12 Plug, Pipe, 1⁄ 8-27. Used Prior To 29527366 Body. . . . . . . . . . . . . . 23012036 2 2 4 8
12 Plug Assembly, 3⁄8-24. Used Starting With 29527366 Body.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 2 2 4 8
13 Plug Assembly, Pressure Tap, 7⁄16-20. Used Starting With
29527366 Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29500034 1 1 2 4
14 Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045876 1 1 2 4
15 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 1 1 2 4
16 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 2 2 4 8
17 Bolt, 1⁄4-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186647 2 2 4 8
18 Bolt, 1⁄4-20 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815 2 2 4 8
19 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 2 2 4 8
20 Cover Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045878 1 1 1 2
21 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045794 1 1 1 2
22 Connector, Receptacle, 4-Way . . . . . . . . . . . . . . . . . . . . . . . . 23046474 1 1 2 4
23 O-ring, 0.676 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016455 1 1 2 4
24 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 1 1 2 4

(continued on next page)

*** No Longer Available From Allison Transmission.

24–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP C (cont’d)
Lockup Control Valve, Figure 24C
12V CEC
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
25 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 2 2 4 8
26 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016824 1 1 2 4

GROUP D
Lockup Control Valve, Figure 24C
24V CEC
Same As Group C, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29528533 1 1 1 2
15 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 1 1 2 4

GROUP E
Lockup Control Valve, Figure 24C
Lockup Disabled
1 Gasket, Lockup Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880860 1 1 2 4
2 Bolt, Hexlock, 3⁄8-16 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409231 8 8 16 32
3 Not Used In This Group.
4 Bolt, Hexlock, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409226 1 1 2 4
5–10 Not Used In This Group.
11 Plate, Lockup Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537506 1 1 1 2
12–26 Not Used In This Group.

GROUP F
Lockup Control Valve, Figure 24C
12V CEC2
Same As Group C, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29536480 1 1 1 2
21 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536509 1 1 1 2
26 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129691 1 1 2 4

GROUP G
Lockup Control Valve, Figure 24C
24V CEC2, SS
Same As Group C, Except For Parts Listed Below.
5 Body Assembly, Lockup Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29544252 1 1 1 2
15 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 1 1 2 4
21 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544251 1 1 1 2

(continued on next page)

20100101 Copyright © 2010 Allison Transmission, Inc. 24–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP G (cont’d)
Lockup Control Valve, Figure 24C
24V CEC2, SS
Same As Group C, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
22 Connector, SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544263 1 1 2 4

24–2.4 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

NOTES

20100101 Copyright © 2010 Allison Transmission, Inc. 24–2.5


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

19

18 20

17

21
1

2
3

5
16
6

7
4

8
9
15

10

11

12
14
13

V07465.02.00

Figure 25. Retarder Control Valve

25–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Retarder Control Valve, Figure 25
NOTE: See SIL 22-TR-04 For Important Service Information
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gasket, Retarder Control Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . 6776297 1 1 2 4
2 Lockwasher, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103321 11 11 22 44
3 Bolt, 3⁄8-16 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186285 11 11 22 44
4 Body Assembly, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . 29543250 1 1 1 2
5 Seal Assembly, Oil, 2.627 inch OD . . . . . . . . . . . . . . . . . . . . . . . . 23016325 1 1 2 4
6 Ring, Retaining, Internal, 2.416 inch OD . . . . . . . . . . . . . . . . . . . . 6776314 1 1 2 4
7 Body, Retarder Control Valve. When Replacing
29528540 Retarder Control Valve Body With
29541753 Retarder Control Valve Body, Use
23017380 Pipe Plug And Discard 29542780 Plug
Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541753 1 1 1 2
8 Gasket, Annular Copper, 23⁄ 32 ID x 21⁄ 2 inch OD . . . . . . . . . . . . . . 121538 1 1 2 4
9 Plug Assembly, Secondary Pressure Regulator Valve . . . . . . . . . 6835820 1 1 1 2
10 Valve, Retarder Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776253 1 1 1 2
11 Gasket, Retarder Control Valve Cover . . . . . . . . . . . . . . . . . . . . . 6776300 1 1 2 4
12 Cover, Retarder Control Valve. When Replacing
6776208 Retarder Control Valve Cover With
29543249 Retarder Control Valve Cover, Use Six
179839 Bolts, Six 9415545 Washers And Discard Six
23016149 Screw Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . 29543249 1 1 1 2
13 Screw Assembly, Spring Lock, 3⁄8-16 x 13⁄ 32 inch. Used With
6776208 Retarder Control Valve Cover. . . . . . . . . . . . . . . . . . 23016149 6 6 12 18
13 Bolt, 0.375-16 x 1. Used With 29543249 Retarder Control Valve
Cover And 9415545 Washers . . . . . . . . . . . . . . . . . . . . . . . . . 179839 6 6 12 18
14 Washer, Flat Copper, 3⁄8 inch. Used With 29543249 Retarder
Control Valve Cover And 179839 Bolts. . . . . . . . . . . . . . . . . . 9415545 6 6 12 18
15 Plug, Pipe, 3⁄8-18. Used Prior To 29528540 Body. . . . . . . . . . . . . 23014600 1 1 2 4
15 Plug Assembly, 9⁄16-18. Used Starting With 29528540 Body.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525047 1 1 2 4
16 Plug, Pipe, 1⁄ 2-14. Used Prior To 29528540 Body. . . . . . . . . . . . . 23017380 1 1 2 4
16 Plug Assembly, 3⁄4-16. Used Starting With 29528540 Body.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542780 1 1 2 4
17–21 Not Used In This Group.

GROUP B
Retarder Control Valve, Figure 25
Same As Group A, Except For Parts Listed Below.
NOTE: See SIL 22-TR-04 For Important Service Information
4 Body Assembly, Retarder Control Valve. Service 29541755 Retarder
Control Valve Body Assembly With 29541754 Retarder Control
Valve Body Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541754 1
9 Plug Assembly, Secondary Pressure Regulator Valve . . . . . . . . . 23016676 *** 1

*** No Longer Available From Allison Transmission.

20100101 Copyright © 2010 Allison Transmission, Inc. 25–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP C
Retarder Control Valve, Figure 25
Same As Group A, Except For Parts Listed Below.
NOTE: See SIL 22-TR-04 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
3 Bolt, 3⁄8-16 x 21⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179849 11 11 22 44
4–16 Not Used In This Group.
17 Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772665 2 2 2 4
18–19 Not Used In This Group.
20 Manifold, Cooler Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525008 *** 1

GROUP D
Retarder Control Valve, Figure 25
Same As Group A, Except For Parts Listed Below.
NOTE: See SIL 22-TR-04 For Important Service Information.
3 Bolt, 3⁄8-16 x 21⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179849 11 11 22 44
4–16 Not Used In This Group.
17 Plug, Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6772665 2 2 2 4
18 Manifold Assembly, Cooler Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541757 1 1 1 2
19 Plug, Pipe, 1⁄ 2-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017380 1 1 2 4
20 Manifold, Cooler Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541756 * 1
21 Plug Assembly, 9⁄16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525047 1 1 2 4

GROUP E
Retarder Control Valve, Figure 25
Same As Group A, Except For Parts Listed Below.
NOTE: See SIL 22-TR-04 For Important Service Information.
7 Body, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541753 1 1 1 2
12 Cover, Retarder Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29543249 1 1 1 2
13 Bolt, 0.375-16 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179839 6 6 12 18
14 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 6 6 12 18
15 Plug Assembly, 9⁄16-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525047 1 1 2 4
16 Plug, Pipe, 1⁄ 2-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23017380 1 1 2 4

* Serviced Only As An Assembly — Not Available As A Detail Part.


*** No Longer Available From Allison Transmission.

25–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

12
13 10
29 26
30 27 25
31
28 23 11
10
33
24
34 36 38 32
35
39 41
37 40 43
42 45 16
44 22
46 47
49 21 20
52 48
53 15
50

52

84 51
83
82
54

72
18
19
73 61
67 55 17
74 68 62
56 14
75 69 63 86
57 9
76 85
64
77 70 87
58
65
71 85
78 66 59 8
7 88
79 60
80 6
85
81 5 85 89
3
4
3
2

V09580.02.00

Figure 26A. Main Control Valve (9600)

20100101 Copyright © 2010 Allison Transmission, Inc. 26–1.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

14 12
34 13
35 10
17
36 23
37 39
11 15
42 24 10
38 40
41 44 46
43 48
45
47 26
49 25
27
29 28
53 50 33
54 30
31
22
53
52 32 21
94 16
93 51 20
92
81
55
82
83 70
77
71 63
84 78
72 64 56
85 65 57
79 73
58 19 18
86 66
80 74
59
87 67 96
75 9 95
60
76 68
61 97
69 95
8
88
62 7
89 6 98
90 95
4
91 3
2

1 5
3 99
95

V08365.03.00

Figure 26B. Main Control Valve (9800)

26–1.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Main Control Valve, Figure 26A
9600
24V Electric Control, Lock-In-Range
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gasket, Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544250 1 1 2 4
2 Plate, Oil Transfer. See SIL 17-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . 23010325 1 1 1 2
3 Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830003 5 5 10 20
4 Bolt, Patchlock, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018739 3 3 6 12
5 Bolt, Hexlock, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409030 2 2 4 8
6 Gasket, Separator Plate-To-Oil Transfer Plate . . . . . . . . . . . . . . . . . . . 6839632 1 1 2 4
7 Plate, Separator. See SIL 17-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . 23010278 1 1 1 2
8 Gasket, Separator Plate-To-Valve Body . . . . . . . . . . . . . . . . . . . . . . . . 6839633 1 1 2 4
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011882 ** 1
10 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 18 18 36 72
11 Bolt, 1⁄4-20 x 35⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544493 14 14 28 56
12 Bolt, 1⁄4-20 x 41⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9418116 4 4 8 16
13 Guard, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045747 1 1 1 2
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 23012904 1 1 1 2
15 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832705 1 1 1 2
16 Washer, Connector, 13⁄8 inch ID . . . . . . . . . . . . . . . . . . . 6833167 1 1 2 4
17–22 Not Used In This Group.
23 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832813 1 1 1 2
24 Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779833 1 1 2 4
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 14 14 28 56
26 Bolt, 1⁄4-20 x 3⁄4 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 14 14 28 56
27 Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 7 7 7 14
28 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 7 7 14 28
29 Plate Assembly, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . 6880179 1 1 1 2
30 Plate, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . . . . . . 23017435 * 1
31 Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . 6833281 5 5 10 20
32 Screw, Hex Socket Machine, No. 10-24 x 1 inch . . . . . . . . . . 29524652 2 2 4 8
33 Gasket, Solenoid Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 6880178 1 1 2 4
34 Spring, Solenoid Pressure Regulator Valve,
0.440 OD x 1.560 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835394 1 1 2 4
35 Valve, Solenoid Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . 6835405 1 1 1 2
36 Valve, Splitter Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013235 1 1 1 2
37 Spring, Splitter Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . . . . . 6832304 1 1 2 4
38 Spring, Outer, Priority Valve, 0.830 OD x 1.780 inch . . . . . . . . . . . 6833223 1 1 2 4
39 Spring, Inner, Priority Valve, 0.565 OD x 4.940 inch . . . . . . . . . . . 6830243 1 1 2 4
40 Valve, Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779840 1 1 1 2
41 Valve, High-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880172 1 1 1 2
42 Spring, High-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . 6832304 1 1 2 4
43 Valve, Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . 6880172 1 1 1 2
44 Spring, Intermediate-Range Shift Valve, 0.700 OD x 1.830 inch . . 6832304 1 1 2 4
45 Valve, Low-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880174 1 1 1 2
46 Spring, Low-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . 6832304 1 1 2 4

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.


** Not Serviced As An Assembly — Order Detail Parts.

20100101 Copyright © 2010 Allison Transmission, Inc. 26–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A (cont’d)
Main Control Valve, Figure 26A
9600
24V Electric Control, Lock-In-Range
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
47 Valve, Reverse-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779837 1 1 1 2
48 Spring, Reverse-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . 6832304 1 1 2 4
49 Ball, Check, 5⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880187 2 2 4 8
50 Body Assembly, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . 29527364 1 1 1 2
51 Body, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527363 * 1
52 Plug, Pipe, 1⁄ 8-27. Used Prior To 29527363 Body. . . . . . . . . . 23012036 5 35 10 20
52 Plug Assembly, 3⁄8-24. Used Starting With 29527363 Body.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 5 35 10 20
53 Screen Assembly, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . 6835614 1 1 2 4
54 Plug Assembly, Hex Socket, 3⁄8-24. Used Starting With
29527363 Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527376 1 1 2 4
55 Valve, Reverse-Range Trimmer, 0.050–0.053 inch Orifice . . . . . . 6759958 1 1 1 2
56 Spring, Reverse-Range Trimmer Valve, 0.850 OD x 4.500 inch . . . . 6759964 1 1 2 4
57 Valve, Overlap, Reverse-Range Trimmer . . . . . . . . . . . . . . . . . . . 6882222 1 1 1 2
58 Spring, Inner, Reverse-Range Trimmer Overlap Valve,
0.750 OD x 2.839 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778593 1 1 2 4
59 Spring, Outer, Reverse-Range Trimmer Overlap Valve,
1.060 OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830014 1 1 2 4
60 Stop, Reverse-Range Trimmer Valve. Used Only With
23011082 Trimmer Cover, 23010282 Gasket, And
186647 Bolts. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . 6833168 1 1 1 2
60 Stop, Reverse-Range Trimmer Valve. When Replacing
6833168 Reverse-Range Trimmer Valve Stop With
29541382 Reverse-Range Trimmer Valve Stop, Also
Use 29541385 Trimmer Valve Cover, 29541384 Trimmer
Valve Cover Gasket, And Fourteen 454815 Bolts.
See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
61 Valve, Low-Range Trimmer, 0.050–0.053 inch Orifice . . . . . . . . . . 6759958 1 1 1 2
62 Spring, Low-Range Trimmer Valve, 0.850 OD x 4.500 inch . . . . . . 6759964 1 1 2 4
63 Valve, Overlap, Low-Range Trimmer . . . . . . . . . . . . . . . . . . . . . . . 6882222 1 1 1 2
64 Spring, Inner, Low-Range Trimmer Overlap Valve,
0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839279 1 1 2 4
65 Spring, Outer, Low-Range Trimmer Overlap Valve,
1.062 OD x 1.948 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6883534 1 1 2 4
66 Stop, Low-Range Trimmer Valve. Used Only With
23011082 Trimmer Cover, 23010282 Gasket, And
186647 Bolts. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . 6833168 1 1 1 2
66 Stop, Low-Range Trimmer Valve. When Replacing
6833168 Low-Range Trimmer Valve Stop With
29541382 Low-Range Trimmer Valve Stop, Also
Use 29541385 Trimmer Valve Cover, 29541384 Trimmer
Valve Cover Gasket, And Fourteen 454815 Bolts.
See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.

26–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A (cont’d)
Main Control Valve, Figure 26A
9600
24V Electric Control, Lock-In-Range
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
67 Valve, Intermediate-Range Trimmer, 0.050–0.053 inch Orifice . . . 6759958 1 1 1 2
68 Spring, Intermediate-Range Trimmer Valve,
0.850 OD x 4.500 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759964 1 1 2 4
69 Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . 6882222 1 1 1 2
70 Spring, Intermediate-Range Trimmer Overlap Valve,
0.750 OD x 2.839 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778593 1 1 2 4
71 Stop, Intermediate-Range Trimmer Valve. Used Only With
23011082 Trimmer Cover, 23010282 Gasket, And
186647 Bolts. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . 6833168 1 1 1 2
71 Stop, Intermediate-Range Trimmer Valve. When Replacing
6833168 Intermediate-Range Trimmer Valve Stop With
29541382 Intermediate-Range Trimmer Valve Stop, Also Use
29541385 Trimmer Valve Cover, 29541384 Trimmer Valve
Cover Gasket, And Fourteen 454815 Bolts.
See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
72 Valve, Low-Splitter Trimmer, 0.050–0.053 inch Orifice . . . . . . . . . 6759958 1 1 1 2
73 Spring, Low-Splitter Trimmer Valve, 0.850 OD x 4.500 inch . . . . . 6759964 1 1 2 4
74 Valve, Overlap, Low-Splitter Trimmer . . . . . . . . . . . . . . . . . . . . . . 6882222 1 1 1 2
75 Spring, Inner, Low-Splitter Trimmer Overlap Valve,
0.754 OD x 3.020 inch. See SIL 17-TR-90. . . . . . . . . . . . . . . 6839279 1 1 2 4
76 Spring, Outer, Low-Splitter Trimmer Overlap Valve,
1.062 OD x 1.948 inch. See SIL 17-TR-90. . . . . . . . . . . . . . . 6883534 1 1 2 4
77 Stop, Low-Splitter Trimmer Valve. Used Only With
23011082 Trimmer Cover, 23010282 Gasket, And
186647 Bolts. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . 6833168 1 1 1 2
77 Stop, Low-Splitter Trimmer Valve. When Replacing
6833168 Low-Splitter Trimmer Valve Stop With
29541382 Low-Splitter Trimmer Valve Stop, Also
Use 29541385 Trimmer Valve Cover, 29541384 Trimmer
Valve Cover Gasket, And Fourteen 454815 Bolts.
See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
78 Gasket, Trimmer Valve Cover. When Replacing
23010282 Trimmer Valve Cover Gasket With
29541384 Trimmer Valve Cover Gasket, Also Use
29541385 Trimmer Valve Cover, Four 29541382 Stops,
And Fourteen 454815 Bolts. See SIL 27-TR-02. . . . . . . . . . . 29541384 1 1 2 4
79 Cover, Trimmer Valve. When Replacing 23011082 Trimmer
Valve Cover With 29541385 Trimmer Valve Cover, Also
Use 29541384 Trimmer Valve Cover Gasket, Four
29541382 Stops, And Fourteen 454815 Bolts.
See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541385 1 1 1 2
80 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 14 14 28 56

(continued on next page)

20100101 Copyright © 2010 Allison Transmission, Inc. 26–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A (cont’d)
Main Control Valve, Figure 26A
9600
24V Electric Control, Lock-In-Range
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
81 Bolt, 1⁄4-20 x 1 inch. Used Only With 23011082 Trimmer Valve
Cover. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186647 14 14 28 56
81 Bolt, 1⁄4-20 x 11⁄ 2 inch. Used Only With 29541385 Trimmer Valve
Cover. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815 14 14 28 56
82 Pin, Guide, Exhaust Regulator Valve . . . . . . . . . . . . . . . . . . . . . . . 6756146 1 1 2 4
83 Valve, Exhaust Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756164 1 1 1 2
84 Spring, Exhaust Regulator Valve, 0.290 ID x 1.250 inch . . . . . . . . 6834536 1 1 2 4
85 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 21 21 42 84
86 Bolt, 3⁄8-16 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186285 2 2 84 8
87 Bolt, 3⁄8-16 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9418964 4 4 8 16
88 Bolt, 3⁄8-16 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186284 4 4 8 16
89 Bolt, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179851 11 11 22 44

GROUP B
Main Control Valve, Figure 26A
9600
12V Electric Control, Lock-In-Range
Same As Group A, Except For Parts Listed Below.
9 Valve Assembly, Main Control, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015846 ** 1
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23015776 1 1 1 2
27 Solenoid Kit, 12V. Kit Contains 23013930 12V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014411 7 7 7 14

GROUP C
Main Control Valve, Figure 26A
9600
24V Electric Control, Lock-To-Neutral
Same As Group A, Except For Parts Listed Below.
7 Plate, Separator. See SIL 17-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013822 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013923 ** 1
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23014209 1 1 1 2
15 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837880 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 10 10 20 40
27 Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 5 5 5 10
28 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 5 5 10 20

** Not Serviced As An Assembly — Order Detail Parts.

26–2.4 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP D
Main Control Valve, Figure 26A
9600
12V Electric Control, Lock-To-Neutral
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
7 Plate, Separator. See SIL 17-TR-90. . . . . . . . . . . . . . . . . . . . . . . . . . . 23013822 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015847 ** 1
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 23012898 1 1 1 2
15 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837880 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 10 10 20 40
27 Solenoid Kit, 12V. Kit Contains 23013930 12V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014411 5 5 5 10
28 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 5 5 10 20

GROUP E
Main Control Valve, Figure 26A
9600
12V CEC, Lock-In-Range
Same As Group A, Except For Parts Listed Below.
9 Valve Assembly, Main Control. See SIL 27-TR-02. . . . . . . . . . . . . . . . 29541408 ** 1 1 1 1
12 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 4 4 8 16
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 23045757 1 1 1 2
15–16 Not Used In This Group.
17 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045756 1 1 1 2
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 14 14 28 56
19 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 7 7 14 28
20 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 1 1 2 4
21 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 2 2 4 8
23 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 1 1 1 2
26 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 14 14 28 56
27 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 7 7 7 14
75 Spring, Inner, Low-Splitter Trimmer Overlap Valve,
0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830240 1 1 2 4
76 Spring, Outer, Low-Splitter Trimmer Overlap Valve,
1.060 OD x 2.065 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830237 1 1 2 4

** Not Serviced As An Assembly — Order Detail Parts.

20100101 Copyright © 2010 Allison Transmission, Inc. 26–2.5


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP F
Main Control Valve, Figure 26A
9600
24V CEC, Lock-To-Neutral
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013822 1 1 1 2
9 Valve Assembly, Main Control. See SIL 27-TR-02. . . . . . . . . . . . . . . . . 29541409 1 1 1 1
12 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 4 4 8 16
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23049388 1 1 1 2
15–16 Not Used In This Group.
17 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046170 1 1 1 2
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 10 10 20 40
19 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 5 5 10 20
20 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 1 1 2 4
21 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 6 6 12 24
23 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 10 10 20 40
27 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 5 5 5 10
28 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 5 5 10 20
75 Spring, Inner, Low-Splitter Trimmer Overlap Valve,
0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830240 1 1 2 4
76 Spring, Outer, Low-Splitter Trimmer Overlap Valve,
1.060 OD x 2.065 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830237 1 1 2 4

GROUP G
Main Control Valve, Figure 26A
9600
12V CEC, Lock-To-Neutral
Same As Group A, Except For Parts Listed Below.
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013822 1 1 1 2
9 Valve Assembly, Main Control. See SIL 27-TR-02. . . . . . . . . . . . . . . . . 29541410 1 1 1 1
12 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 4 4 8 16
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23046169 1 1 1 2
15–16 Not Used In This Group.
17 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046170 1 1 1 2
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 10 10 20 40
19 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 5 5 10 20
20 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 1 1 2 4
21 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 6 6 12 24
23 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40

(continued on next page)

26–2.6 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP G (cont’d)
Main Control Valve, Figure 26A
9600
12V CEC, Lock-To-Neutral
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
26 Bolt, 1⁄4-20
x 7⁄ 8
inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 10 10 20 40
27 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 5 5 5 10
28 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 5 5 10 20
75 Spring, Inner, Low-Splitter Trimmer Overlap Valve,
0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830240 1 1 2 4
76 Spring, Outer, Low-Splitter Trimmer Overlap Valve,
1.060 OD x 2.065 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830237 1 1 2 4

GROUP H
Main Control Valve, Figure 26B
9800
12V Electric Control, Lock-In-Range
1 Gasket, Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544250 1 1 2 4
2 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016164 1 1 1 2
3 Washer, Flat, 0.406 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830003 5 5 10 20
4 Bolt, Patchlock, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018739 3 3 6 12
5 Bolt, Hexlock, 3⁄8-16 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9409030 2 2 4 8
6 Gasket, Separator Plate-To-Oil Transfer Plate . . . . . . . . . . . . . . . . . . . 29543954 1 1 2 4
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016160 1 1 1 2
8 Gasket, Separator Plate-To-Valve Body . . . . . . . . . . . . . . . . . . . . . . . . 29543955 1 1 2 4
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018303 ** 1
10 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 18 18 36 72
11 Bolt, 1⁄4-20 x 35⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544493 14 14 28 56
12 Bolt, 1⁄4-20 x 41⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9418116 4 4 8 16
13 Guard, Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045747 1 1 1 2
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 23015776 1 1 1 2
15 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832705 1 1 1 2
16 Washer, Connector, 13⁄8 inch ID . . . . . . . . . . . . . . . . . . . 6833167 1 1 2 4
17–22 Not Used In This Group.
23 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832813 1 1 1 2
24 Gasket, Solenoid Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779833 1 1 2 4
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 14 14 28 56
26 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 14 14 28 56
27 Solenoid Kit, 12V. Kit Contains 23013930 12V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014411 7 7 7 14
28 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 7 7 14 28
29 Plate Assembly, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . 6880179 1 1 1 2
30 Plate, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . . . . . . 23017435 * 1
31 Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . 6833281 5 5 10 20

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.


** Not Serviced As An Assembly — Order Detail Parts.

20100101 Copyright © 2010 Allison Transmission, Inc. 26–2.7


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP H (cont’d)
Main Control Valve, Figure 26B
9800
12V Electric Control, Lock-In-Range
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
32 Screw, Hex Socket Machine, No. 10-24 x 1 inch . . . . . . . 29524652 2 2 4 8
33 Not Used In This Group.
34 Gasket, Solenoid Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 6880178 1 1 2 4
35 Spring, Solenoid Pressure Regulator Valve,
0.440 OD x 1.560 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835394 1 1 2 4
36 Valve, Solenoid Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . 6835405 1 1 1 2
37 Valve, Splitter Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835543 1 1 1 2
38 Spring, Splitter Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . . . . . 6832304 1 1 2 4
39 Spring, Outer, Priority Valve, 0.830 OD x 1.780 inch . . . . . . . . . . . 6833223 1 1 2 4
40 Spring, Inner, Priority Valve, 0.565 OD x 4.940 inch . . . . . . . . . . . 6830243 1 1 2 4
41 Valve, Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779840 1 1 1 2
42 Valve, High-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835542 1 1 1 2
43 Spring, High-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . 6832304 1 1 2 4
44 Valve, Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . 6835542 1 1 1 2
45 Spring, Intermediate-Range Shift Valve, 0.700 OD x 1.830 inch . . 6832304 1 1 2 4
46 Valve, Low-Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835406 1 1 1 2
47 Spring, Low-Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . . . 6832304 1 1 2 4
48 Valve, High-Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . 6779837 1 1 1 2
49 Spring, High-Intermediate-Range Shift Valve,
0.700 OD x 1.830 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6832304 1 1 2 4
50 Ball, Check, 5⁄16 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880187 1 1 1 2
51 Body Assembly, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . 29528544 1 1 1 2
52 Body, Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528543 * 1
53 Plug, Pipe, 1⁄ 8-27. Used Prior To 29528543 Body. . . . . . . . . . 23012036 5 5 10 20
53 Plug Assembly, 3⁄8-24. Used Starting With 29528543 Body.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 5 5 10 20
54 Screen Assembly, Solenoid Valve . . . . . . . . . . . . . . . . . . . . . 6835614 1 1 2 4
55 Plug Assembly, Hex Socket, 3⁄8-24. Used Starting With
29528543 Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527376 1 1 2 4
56 Valve, High-Intermediate-Range Trimmer,
0.050–0.053 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759958 1 1 1 2
57 Spring, Outer, High-Intermediate-Range Trimmer Valve,
0.850 OD x 4.500 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759964 1 1 2 4
58 Spring, Inner, High-Intermediate-Range Trimmer Valve,
0.667 OD x 3.260 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769825 1 1 2 4
59 Valve, Overlap, High-Intermediate-Range Trimmer . . . . . . . . . . . . 6882222 1 1 1 2
60 Spring, Inner, High-Intermediate-Range Trimmer Overlap Valve,
0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839279 1 1 2 4
61 Spring, Outer, High-Intermediate-Range Trimmer Overlap Valve,
1.062 OD x 1.948 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6883534 1 1 2 4
62 Stop, High-Intermediate-Range Trimmer Valve. Used Only
With 23018307 Trimmer Valve Cover Assembly And
6779835 Gasket. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . 6833168 1 1 1 2

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.

26–2.8 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP H (cont’d)
Main Control Valve, Figure 26B
9800
12V Electric Control, Lock-In-Range
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
62 Stop, High-Intermediate-Range Trimmer Valve. Used Only
With 29541387 Trimmer Valve Cover Assembly And
29541384 Gasket. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
63 Valve, Low-Range Trimmer, 0.050–0.053 inch Orifice . . . . . . . . . 6759958 1 1 1 2
64 Spring, Outer, Low-Range Trimmer Valve,
0.850 OD x 4.500 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759964 1 1 2 4
65 Spring, Inner, Low-Range Trimmer Valve, 0.667 OD x 3.260 inch . . 6769825 1 1 2 4
66 Valve, Overlap, Low-Range Trimmer . . . . . . . . . . . . . . . . . . . . . . . 6882222 1 1 1 2
67 Spring, Inner, Low-Range Trimmer Overlap Valve,
0.750 OD x 2.839 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778593 1 1 2 4
68 Spring, Outer, Low-Range Trimmer Overlap Valve,
1.060 OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830014 1 1 2 4
69 Stop, Low-Range Trimmer Valve. Used Only With
23018307 Trimmer Valve Cover Assembly And
6779835 Gasket. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . 6833168 1 1 1 2
69 Stop, Low-Range Trimmer Valve. Used Only With
29541387 Trimmer Valve Cover Assembly And
29541384 Gasket. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
70 Valve, Intermediate-Range Trimmer, 0.050–0.053 inch Orifice . . . 6759958 1 1 1 2
71 Spring, Outer, Intermediate-Range Trimmer Valve,
0.850 OD x 4.500 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759964 1 1 2 4
72 Spring, Inner, Intermediate-Range Trimmer Valve,
0.667 OD x 3.260 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769825 1 1 2 4
73 Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . 6882222 1 1 1 2
74 Spring, Inner, Intermediate-Range Trimmer Overlap Valve,
0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830240 1 1 2 4
75 Spring, Outer, Intermediate-Range Trimmer Overlap Valve,
1.060 OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830014 1 1 2 4
76 Stop, Intermediate-Range Trimmer Valve. Used Only With
23018307 Trimmer Valve Cover Assembly And
6779835 Gasket. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . 6833168 1 1 1 2
76 Stop, Intermediate-Range Trimmer Valve. Used Only With
29541387 Trimmer Valve Cover Assembly And
29541384 Gasket. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
77 Spring, Trim Boost Modulator Valve, 0.850 OD x 4.500 inch . . . . . 6759964 1 1 2 4
78 Valve, Trim Boost Modulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779975 1 1 1 2
79 Valve, Trim Boost Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779984 1 1 1 2
80 Spring, Trim Boost Regulator Valve, 0.769 OD x 3.775 inch . . . . . 6830240 1 1 2 4
81 Valve, Low-Splitter Trimmer, 0.050–0.053 inch Orifice . . . . . . . . . 6759958 1 1 1 2
82 Spring, Outer, Low-Splitter Trimmer Valve,
0.850 OD x 4.500 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6759964 1 1 2 4
83 Spring, Inner, Low-Splitter Trimmer Valve,
0.667 OD x 3.260 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6769825 1 1 2 4

(continued on next page)

20100101 Copyright © 2010 Allison Transmission, Inc. 26–2.9


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP H (cont’d)
Main Control Valve, Figure 26B
9800
12V Electric Control, Lock-In-Range
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
84 Valve, Overlap, Low-Splitter Trimmer . . . . . . . . . . . . . . . . . . . . . . 6882222 1 1 1 2
85 Spring, Inner, Low-Splitter Trimmer Overlap Valve,
0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830240 1 1 2 4
86 Spring, Outer, Low-Splitter Trimmer Overlap Valve,
1.060 OD x 2.065 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830237 1 1 2 4
87 Stop, Low-Splitter Trimmer Valve. Used Only With
23018307 Trimmer Valve Cover Assembly And
6779835 Gasket. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . 6833168 1 1 1 2
87 Stop, Low-Splitter Trimmer Valve. Used Only With
29541387 Trimmer Valve Cover Assembly And
29541384 Gasket. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
88 Gasket, Trimmer Valve Cover. Used With 23018307 Trimmer
Valve Cover Assembly And Four 6833168 Stops.
See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779835 1 1 2 4
88 Gasket, Trimmer Valve Cover. Used With 29541387 Trimmer
Valve Cover Assembly And Four 29541382 Stops.
See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541384 1 1 1 2
89 Cover Assembly, Trimmer Valve. When Replacing
23018307 Trimmer Valve Cover Assembly With
29541387 Trimmer Valve Cover Assembly, Also Use
29541384 Trimmer Valve Cover Gasket And Four
29541382 Stops. See SIL 27-TR-02. . . . . . . . . . . . . . . . . . . . 29541387 1 1 1 2
90 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 14 14 28 56
91 Bolt, 1⁄4-20 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815 14 14 28 56
92 Pin, Guide, Exhaust Regulator Valve . . . . . . . . . . . . . . . . . . . . . . . 6756146 1 1 2 4
93 Valve, Exhaust Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6756164 1 1 1 2
94 Spring, Exhaust Regulator Valve, 0.290 ID x 1.250 inch . . . . . . . . 6834536 1 1 2 4
95 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 21 21 42 84
96 Bolt, 3⁄8-16 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186285 2 2 4 8
97 Bolt, 3⁄8-16 x 5 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9418964 4 4 8 16
98 Bolt, 3⁄8-16 x 33⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186284 4 4 8 16
99 Bolt, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179851 11 11 22 44

GROUP J
Main Control Valve, Figure 26B
9800
24V Electric Control, Lock-In-Range
Same As Group H, Except For Parts Listed Below.
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018305 ** 1
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23012904 1 1 1 2

(continued on next page)

** Not Serviced As An Assembly — Order Detail Parts.

26–2.10 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP J (cont’d)
Main Control Valve, Figure 26B
9800
24V Electric Control, Lock-In-Range
Same As Group H, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
27 Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 7 7 7 14

GROUP K
Main Control Valve, Figure 26B
9800
12V Electric Control, Lock-To-Neutral
Same As Group H, Except For Parts Listed Below.
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016161 1 1 1 2
9 Valve Assembly, Main Control. See SIL 27-TR-02. . . . . . . . . . . . . . . . 29541388 1 1 1 1
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 23012898 1 1 1 2
15 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837880 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 10 10 20 40
27 Solenoid Kit, 12V. Kit Contains 23013930 12V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014411 5 5 5 10
28 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 5 5 10 20

GROUP L
Main Control Valve, Figure 26B
9800
24V Electric Control, Lock-To-Neutral
Same As Group H, Except For Parts Listed Below.
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016161 1 1 1 2
9 Valve Assembly, Main Control. See SIL 27-TR-02. . . . . . . . . . . . . . . . 29541390 1 1 1 1
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 23014209 1 1 1 2
15 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837880 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 10 10 20 40
27 Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 5 5 5 10
28 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 5 5 10 20

20100101 Copyright © 2010 Allison Transmission, Inc. 26–2.11


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP M
Main Control Valve, Figure 26B
9800
12V CEC, Lock-To-Neutral
Same As Group H, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016161 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042467 ** 1
12 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 4 4 8 16
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23046169 1 1 1 2
15–16 Not Used In This Group.
17 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046170 1 1 1 2
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 10 10 20 40
19 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 5 5 10 20
20 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 1 1 2 4
21 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 6 6 12 24
23 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 10 10 20 40
27 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 5 5 5 10
28 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 5 5 10 20

GROUP N
Main Control Valve, Figure 26B
9800
24V CEC, Lock-To-Neutral
Same As Group H, Except For Parts Listed Below.
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016161 1 1 1 2
9 Valve Assembly, Main Control. See SIL 27-TR-02. . . . . . . . . . . . . . . . . 29541389 1 1 1 1
12 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 4 4 8 16
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 23049388 1 1 1 2
15–16 Not Used In This Group.
17 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046170 1 1 1 2
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 10 10 20 40
19 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 5 5 10 20
20 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 1 1 2 4
21 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 6 6 12 24
23 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 10 10 20 40
27 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 5 5 5 10
28 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 5 5 10 20

** Not Serviced As An Assembly — Order Detail Parts.

26–2.12 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP P
Main Control Valve, Figure 26A
9600
24V, Lock-To-Neutral
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
7 Plate, Separator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013822 1 1 1 2
9 Valve Assembly, Main Control. See SIL 27-TR-02. . . . . . . . . . . . . . . . 29541413 1 1 1 1
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 23014209 1 1 1 2
15 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837880 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 10 10 20 40
27 Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 5 5 5 10
28 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 5 5 10 20
75 Spring, Inner, Low-Splitter Trimmer Overlap Valve,
0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830240 1 1 2 4
76 Spring, Outer, Low-Splitter Trimmer Overlap Valve,
1.060 OD x 2.065 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830237 1 1 2 4

GROUP Q
Main Control Valve, Figure 26A
9600
12V CEC2, Lock-In-Range
Same As Group A, Except For Parts Listed Below.
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536529 1
12 Bolt, 1⁄4-20 x 41⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 4 4 8 16
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 29536511 1 1 1 2
15–16 Not Used In This Group.
17 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536510 1 1 1 2
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 14 14 28 56
19 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 7 7 14 28
20 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 1 1 2 4
21 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 2 2 4 8
23 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 1 1 1 2
26 Bolt, 1⁄4-20 x 3⁄4 inch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 14 14 28 56
27 Solenoid 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 7 7 7 14
52 Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 5 35 10 20
60 Stop, Reverse-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
66 Stop, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
71 Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
75 Spring, Inner, Low-Splitter Trimmer Overlap Valve,
0.754 OD x 3.020 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830240 1 1 2 4
76 Spring, Outer, Low-Splitter Trimmer Overlap Valve,
1.062 OD x 1.948 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830237 1 1 2 4

(continued on next page)

20100101 Copyright © 2010 Allison Transmission, Inc. 26–2.13


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP Q (cont’d)
Main Control Valve, Figure 26A
9600
12V CEC2, Lock-In-Range
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
77 Stop, Low-Splitter Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
81 Bolt, 1⁄4-20 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815 14 14 28 56

GROUP R
Main Control Valve, Figure 26A
9600
12V CEC2, Lock-To-Neutral
Same As Group A, Except For Parts Listed Below.
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013822 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536528 1 1 1 1
12 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 4 4 8 16
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 29536514 1 1 1 2
15–16 Not Used In This Group.
17 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536515 1 1 1 2
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 10 10 20 40
19 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 5 5 10 20
20 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 1 1 2 4
21 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 6 6 12 24
23 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045749 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 10 10 20 40
27 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 5 5 5 10
28 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 5 5 10 20
52 Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 5 35 10 20
60 Stop, Reverse-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
66 Stop, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
71 Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
75 Spring, Inner, Low-Splitter Trimmer Overlap Valve,
0.769 OD x 3.775 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830240 1 1 2 4
76 Spring, Outer, Low-Splitter Trimmer Overlap Valve,
1.060 OD x 2.065 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830237 1 1 2 4
77 Stop, Low-Splitter Trimmer Valve. . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
81 Bolt, 1⁄4-20 x 11⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454815 14 14 28 56

26–2.14 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP S
Main Control Valve, Figure 26B
9820
24V Electric Control, Lock-To-Neutral
Same As Group H, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544666 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544157 1 1 1 2
12 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 4 4 8 16
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 29544162 1 1 1 2
15–16 Not Used In This Group.
17 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544166 1 1 1 2
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 8 8 16 32
19 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 4 4 8 16
20 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 1 1 2 4
21 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 8 8 16 32
23 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 10 10 20 40
27 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 4 4 4 8
28 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 4 4 8 16
33 Plate, Solenoid Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544178 1 1 2 4
48 Valve, High-Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . 29544153 1 1 1 2
49 Not Used In This Group.
53 Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 5 5 10 20
62 Stop, High-Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . 29541382 1 1 1 2
69 Stop, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
73 Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . 29544149 1 1 1 2
76 Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
87 Stop, Low-Splitter Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
88 Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541384 1 1 1 2
89 Cover Assembly, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541387 1 1 1 2

GROUP T
Main Control Valve, Figure 26B
9820
12V Electric Control, Lock-To-Neutral
Same As Group H, Except For Parts Listed Below.
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544666 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544156 1 1 1 2
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 29544161 1 1 1 2
15 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544167 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 10 10 20 40
33 Plate, Solenoid Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544178 1 1 2 4

(continued on next page)

20100101 Copyright © 2010 Allison Transmission, Inc. 26–2.15


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP T (cont’d)
Main Control Valve, Figure 26B
9820
12V Electric Control, Lock-To-Neutral
Same As Group H, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
48 Valve, High-Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . 29544153 1 1 1 2
49 Not Used In This Group.
53 Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 5 5 10 20
62 Stop, High-Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . 29541382 1 1 1 2
69 Stop, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
73 Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . 29544149 1 1 1 2
76 Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
87 Stop, Low-Splitter Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
88 Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541384 1 1 1 2

GROUP U
Main Control Valve, Figure 26B
9820
24V Electric Control, Lock-To-Neutral
Same As Group H, Except For Parts Listed Below.
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544666 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544158 1 1 1 2
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . . 29544163 1 1 1 2
15 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544167 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 10 10 20 40
27 Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 4 4 4 8
28 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 4 4 8 16
33 Plate, Solenoid Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544178 1 1 2 4
48 Valve, High-Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . 29544153 1 1 1 2
49 Not Used In This Group.
53 Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 5 5 10 20
62 Stop, High-Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . 29541382 1 1 1 2
69 Stop, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
73 Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . 29544149 1 1 1 2
76 Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
87 Stop, Low-Splitter Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
88 Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541384 1 1 1 2

26–2.16 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP V
Main Control Valve, Figure 26B
9820
12V CEC2, Lock-To-Neutral
Same As Group H, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544666 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544159 1 1 1 2
12 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 4 4 8 16
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 29544164 1 1 1 2
15–16 Not Used In This Group.
17 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544165 1 1 1 2
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 8 8 16 32
19 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 4 4 8 16
20 Connector, Receptacle, 16-Way . . . . . . . . . . . . . . . . . . . 23046476 1 1 2 4
21 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 8 8 16 32
23 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 10 10 20 40
27 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 4 4 4 8
28 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 4 4 8 16
33 Plate, Solenoid Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544178 1 1 2 4
48 Valve, High-Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . 29544153 1 1 1 2
49 Not Used In This Group.
53 Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 5 5 10 20
62 Stop, High-Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . 29541382 1 1 1 2
69 Stop, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
73 Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . 29544149 1 1 1 2
76 Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
87 Stop, Low-Splitter Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
88 Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541384 1 1 1 2
89 Cover Assembly, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541387 1 1 1 2

GROUP W
Main Control Valve, Figure 26B
9820
24V Electric Control, Lock-To-Neutral, SS
Same As Group H, Except For Parts Listed Below.
7 Plate, Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544666 1 1 1 2
9 Valve Assembly, Main Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544260 1 1 1 2
12 Bolt, 1⁄4-20 x 43⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9433579 4 4 8 16
14 Cover And Plate Assembly, Solenoid . . . . . . . . . . . . . . . . . . . . . . 29544259 1 1 1 2
15–16 Not Used In This Group.
17 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544258 1 1 1 2
18 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 8 8 16 32

20100101 Copyright © 2010 Allison Transmission, Inc. 26–2.17


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP W (cont’d)
Main Control Valve, Figure 26B
9820
24V Electric Control, Lock-To-Neutral, SS
Same As Group H, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
19 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 4 4 8 16
20 Connector, SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544265 1 1 2 4
21 O-ring, 1.487 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . 23042786 1 1 2 4
22 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 8 8 16 32
23 Cover, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045748 1 1 1 2
25 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 10 10 20 40
26 Bolt, 1⁄4-20 x 7⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 10 10 20 40
27 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 4 4 4 8
28 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . 23046848 4 4 8 16
33 Plate, Solenoid Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544178 1 1 2 4
48 Valve, High-Intermediate-Range Shift . . . . . . . . . . . . . . . . . . . . . . 29544153 1 1 1 2
49 Not Used In This Group.
53 Plug Assembly, 3⁄8-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 5 5 10 20
62 Stop, High-Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . 29541382 1 1 1 2
69 Stop, Low-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
73 Valve, Overlap, Intermediate-Range Trimmer . . . . . . . . . . . . . . . . 29544149 1 1 1 2
76 Stop, Intermediate-Range Trimmer Valve . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
87 Stop, Low-Splitter Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541382 1 1 1 2
88 Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541384 1 1 1 2
89 Cover Assembly, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 29541387 1 1 1 2

26–2.18 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

31
30

32

30

5
4

7 6

25
9
26
27 10
28 11
29

12
13
14
24
15

17
23
16

18
19
22 20
21

V07466

Figure 27A. Cover And Plate Assembly (Electric Trim Boost Valve)

20100101 Copyright © 2010 Allison Transmission, Inc. 27–1.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

31
30

32

30

2
1

26
11
12 27
13
14
15
16

17

5 18
29
19
7 10 20
8 28
4
6 9 21
22

23

3 24
25

V07970.01.00

Figure 27B. Cover And Plate Assembly (Electric Low-Low Shift Valve)

27–1.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

35
34

36

34

4 9

5 6
10
3
11
7
8
12
29
13
30
31 14
32
33 15

16
17
18
19
28

21
27
20

22
23
26 24
25

V07971.00.00.eps

Figure 27C. Cover And Plate Assembly (CEC Trim Boost Valve)

20100101 Copyright © 2010 Allison Transmission, Inc. 27–1.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

29
28

30

28

1
20

9
24
10
25 26
11
12
27
13

14 23
21

15

22
16

5
17
8 18
19
6 7

V07467.01.00

Figure 27D. Cover And Plate Assembly (CEC Low-Low Shift Valve)

27–1.4 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Cover And Plate Assembly, Figure 27A
9600
24V Electric Trim Boost Modulator Valve
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gasket, Trim Boost Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . . . . . 23016553 1 1 2 4
2 Cover And Plate Assembly, Trim Boost Modulator Valve . . . . . . . . . . . 23010284 ** 1
3 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010291 1 1 1 2
4 Washer, Connector, 13⁄8 inch ID . . . . . . . . . . . . . . . . . . . . . . . 6833167 1 1 2 4
5 Cover, Trim Boost Modulator Valve . . . . . . . . . . . . . . . . . . . . . . . . 6835525 1 1 1 2
6 Gasket, Trim Boost Modulator Valve Cover . . . . . . . . . . . . . . . . . . 6835526 1 1 2 4
7 Bolt, 1⁄4-20 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445567 3 3 6 12
8 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 3 3 6 12
9 Body, Trim Boost Modulator Valve . . . . . . . . . . . . . . . . . . . . . . . . 23015348 1 1 1 2
10 Valve, Modulator Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839085 1 1 1 2
11 Valve, Trim Boost Modulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011844 1 1 1 2
12 Spring, Trim Boost Modulator Valve, 0.490 OD x 1.360 inch . . . . . . . 6880980 1 1 2 4
13 Washer, Flat, 0.345 ID x 0.800 OD x 0.040 inch . . . . . . . . . . . . . . 6833949 1 1 2 4
14 Ring, Spring Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833891 1 1 1 2
15 Stop, Trim Boost Modulator Valve . . . . . . . . . . . . . . . . . . . . . . . . . 23011845 1 1 1 2
16 Plug, Pipe, 1⁄ 8-27. Used Prior To 29527359 Oil Transfer Plate. . . 23012036 1 1 2 4
16 Plug Assembly, 3⁄8-24. Used Starting With 29527359 Oil Transfer
Plate. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 1 1 2 4
17 Pin, Retainer, 0.125 x 0.812 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 141114 1 1 2 4
18 Washer, Cup, 0.323 ID x 1.020 inch OD . . . . . . . . . . . . . . . . . . . . 6836955 1 1 2 4
19 Spring, Trim Boost Regulator Valve, 0.530 OD x 2.332 inch . . . . . . . 6770547 1 1 2 4
20 Valve, Trim Boost Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6834713 1 1 1 2
21 Plug, Hex Socket Pipe, 1⁄8-27. Used Prior To 29527359 Oil
Transfer Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 1 1 2 4
21 Plug Assembly, 3⁄8-24. Used Starting With 29527359 Oil Transfer
Plate. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 1 1 2 4
22 Screw, Machine, No. 10-24 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . 29524652 2 2 4 8
23 Pin, Guide, Trim Boost Regulator Valve . . . . . . . . . . . . . . . . . . . . 23010287 1 1 2 4
24 Plate, Trim Boost Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527359 1 1 1 2
25 Pin, Dowel, 1⁄ 8 x 13⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527528 1 1 2 4
26 Bolt, 1⁄4-20 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443603 2 2 4 8
27 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 2 2 4 8
28 Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 1 1 1 2
29 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . 23046848 1 1 2 4
30 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 11 11 22 44
31 Bolt, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179851 3 3 6 12
32 Bolt, 3⁄8-16 x 6 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186290 8 8 16 32

** Not Serviced As An Assembly — Order Detail Parts.

20100101 Copyright © 2010 Allison Transmission, Inc. 27–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B
Cover And Plate Assembly, Figure 27A
9600
12V Electric Trim Boost Modulator Valve
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Cover And Plate Assembly, Trim Boost Modulator Valve . . . . . . . . . . . 23015832 ** 1
28 Solenoid Kit, 12V. Kit Contains 23013930 12V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014411 1 1 1 2

GROUP C
Cover And Plate Assembly, Figure 27B
9800
12V Electric Low-Low Range Shift Valve, Lock-In-Range
1 Gasket, Low-Low Range Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . 6838821 1 1 2 4
2 Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 6883049 1 1 1 2
3 Screw, Machine, No. 10-24 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . 29524652 2 2 4 8
4 Ring, Star Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880124 1 1 1 2
5 Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544563 1 1 2 4
6 Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833281 1 1 2 4
7 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838822 * 1
8 Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833281 1 1 2 4
9 Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833281 1 1 2 4
10 Gasket, Low-Low Range Shift Valve Body . . . . . . . . . . . . . . . . . . . 6838904 1 1 2 4
11 Bolt, 1⁄4-20 x 11⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445566 2 2 4 8
12 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 2 2 4 8
13 Solenoid Kit, 12V. Kit Contains 23013930 12V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014411 1 1 1 2
14 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . 23046848 1 1 2 4
15 Plate, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779853 1 1 1 2
16 Gasket, Solenoid Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 6779852 1 1 2 4
17 Valve, Low-Low Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835544 1 1 1 2
18 Spring, Low-Low Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . 6832304 1 1 2 4
19 Body, Low-Low Range Shift Valve . . . . . . . . . . . . . . . . . . . . . . . . . 6838903 1 1 1 2
20 Bolt, 1⁄4-20 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186602 7 7 14 28
21 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 7 7 14 28
22 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . 23046848 1 1 2 4
23 Solenoid Kit, 12V. Kit Contains 23013930 12V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014411 1 1 1 2
24 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 2 2 4 8
25 Bolt, 0.250-20 x 0.88 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 2 2 4 8
26 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6834950 1 1 1 2
27 Washer, Connector, 13⁄8 inch ID . . . . . . . . . . . . . . . . . . . . . . . 6833167 1 1 2 4
28 Cover, Low-Low Range Shift Valve . . . . . . . . . . . . . . . . . . . . . . . . 6835525 1 1 1 2
29 Gasket, Low-Low Range Shift Valve Cover . . . . . . . . . . . . . . . . . . 6835526 1 1 2 4

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.


** Not Serviced As An Assembly — Order Detail Parts.

27–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP C (cont’d)
Cover And Plate Assembly, Figure 27B
9800
12V Electric Low-Low Range Shift Valve, Lock-In-Range
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
30 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 11 11 22 44
31 Bolt, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179851 3 3 6 12
32 Bolt, 3⁄8-16 x 6 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186290 8 8 16 32

GROUP D
Cover And Plate Assembly, Figure 27B
9800
24V Electric Low-Low Range Shift Valve, Lock-In-Range
Same As Group C, Except For Parts Listed Below.
2 Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 23012903 ** 1
13 Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 1 1 1 2
23 Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 1 1 1 2

GROUP E
Cover And Plate Assembly, Figure 27B
9800
12V Electric Low-Low Range Shift Valve, Lock-To-Neutral
Same As Group C, Except For Parts Listed Below.
2 Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 23016105 1 1 1 2
5 Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544564 1 1 2 4
6 Not Used In This Group.
7 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839870 * 1
9 Not Used In This Group.
22–25 Not Used In This Group.
26 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839872 1 1 1 2

GROUP F
Cover And Plate Assembly, Figure 27B
9800
24V Electric Low-Low Range Shift Valve, Lock-To-Neutral
Same As Group C, Except For Parts Listed Below.
2 Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 23014128 1 1 1 2
5 Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544564 1 1 1 2
6 Not Used In This Group.

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.


** Not Serviced As An Assembly — Order Detail Parts.

20100101 Copyright © 2010 Allison Transmission, Inc. 27–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP F (cont’d)
Cover And Plate Assembly, Figure 27B
9800
24V Electric Low-Low Range Shift Valve, Lock-To-Neutral
Same As Group C, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
7 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839870 * 1 1 1 2
9 Not Used In This Group.
13 Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 1 1 1 2
22–25 Not Used In This Group.
26 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839872 1 1 1 2

GROUP G
Cover And Plate Assembly, Figure 27C
9600
12V CEC Trim Boost Modulator Valve
1 Gasket, Trim Boost Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 23016553 1 1 2 4
2 Cover And Plate Assembly, Trim Boost Modulator Valve . . . . . . . . . . . 29527360 1 1 1 2
3 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046577 1 1 1 2
4 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 3 3 6 12
5 Connector, Receptacle, 5-Way . . . . . . . . . . . . . . . . . . . . . . . . 23046475 1 1 2 4
6 O-ring, 1.114 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042785 1 1 2 4
7 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 1 1 2 4
8 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 2 2 4 8
9 Cover Assembly, Trim Boost Modulator Valve . . . . . . . . . . . . . . . . 23045787 1 1 1 2
10 Gasket, Trim Boost Modulator Valve Cover . . . . . . . . . . . . . . . . . . 6835526 1 1 2 4
11 Bolt, 1⁄4-20 x 13⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445567 3 3 6 12
12 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 3 3 6 12
13 Body, Trim Boost Modulator Valve . . . . . . . . . . . . . . . . . . . . . . . . . 23015348 1 1 1 2
14 Valve, Modulator Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047105 1 1 1 2
15 Valve, Trim Boost Modulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011844 1 1 1 2
16 Spring, Trim Boost Modulator Valve, 0.490 OD x 1.360 inch . . . . . . . 6880980 1 1 2 4
17 Washer, Flat, 0.345 ID x 0.800 OD x 0.040 inch . . . . . . . . . . . . . . 6833949 1 1 2 4
18 Ring, Spring Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833891 1 1 1 2
19 Stop, Trim Boost Modulator Valve . . . . . . . . . . . . . . . . . . . . . . . . . 23011845 1 1 1 2
20 Plug, Pipe, 1⁄ 8-27. Used Prior To 29527359 Oil Transfer Plate. . . . 23012036 1 1 2 4
20 Plug Assembly, 3⁄8-24. Used Starting With 29527359 Oil Transfer
Plate. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 1 1 2 4
21 Pin, Retainer, 0.125 x 0.812 inch . . . . . . . . . . . . . . . . . . . . . . . . . . 141114 1 1 2 4
22 Washer, Cup, 0.323 ID x 1.020 inch OD . . . . . . . . . . . . . . . . . . . . 6836955 1 1 2 4
23 Spring, Trim Boost Regulator Valve, 0.530 OD x 2.332 inch . . . . . . . 6770547 1 1 2 4
24 Valve, Trim Boost Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6834713 1 1 1 2
25 Plug, Hex Socket Pipe, 1⁄8-27. Used Prior To 29527359 Oil
Transfer Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014911 1 1 2 4

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.

27–2.4 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP G (cont’d)
Cover And Plate Assembly, Figure 27C
9600
12V CEC Trim Boost Modulator Valve
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
25 Plug Assembly, 3⁄8-24. Used Starting With 29527359 Oil Transfer
Plate. See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 1 1 2 4
26 Screw, Machine, No. 10-24 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . 29524652 2 2 4 8
27 Pin, Guide, Trim Boost Regulator Valve . . . . . . . . . . . . . . . . . . . . 23010287 1 1 2 4
28 Plate, Trim Boost Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527359 1 1 1 2
29 Pin, Dowel, 1⁄ 8 x 13⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527528 1 1 2 4
30 Bolt, 1⁄4-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186647 2 2 4 8
31 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 2 2 4 8
32 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 1 1 1 2
33 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . 23046848 1 1 2 4
34 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 11 11 22 44
35 Bolt, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179851 3 3 6 12
36 Bolt, 3⁄8-16 x 6 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186290 8 8 16 32

GROUP H
Cover And Plate Assembly, Figure 27C
9600
24V CEC Trim Boost Modulator Valve
Same As Group G, Except For Parts Listed Below.
2 Cover And Plate Assembly, Trim Boost Modulator Valve . . . . . . . . . . . 29536091 1 1 1 2
32 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 1 1 1 2

GROUP J
Cover And Plate Assembly, Figure 27D
9800
12V CEC Low-Low Range Shift Valve, Lock-To-Neutral
1 Gasket, Low-Low Range Oil Transfer Plate . . . . . . . . . . . . . . . . . . . . . 6838821 1 1 2 4
2 Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 23046576 1 1 1 2
3 Screw, Machine, No. 10-24 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . 29524652 2 2 4 8
4 Ring, Star Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880124 1 1 2 4
5 Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544564 1 1 2 4
6 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839870 * 1
7 Plug, 0.037 inch Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6833281 1 1 2 4
8 Gasket, Low-Low Range Shift Valve Body . . . . . . . . . . . . . . . . . . 6838904 1 1 2 4
9 Bolt, 1⁄4-20 x 11⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186601 2 2 4 8
10 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 2 2 4 8
11 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019734 1 1 1 2
12 Sealring, Solenoid, 0.630 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . 23046848 1 1 1 2

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 27–2.5


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP J (cont’d)
Cover And Plate Assembly, Figure 27D
9800
12V CEC Low-Low Range Shift Valve, Lock-To-Neutral
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
13 Plate, Solenoid Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6779853 1 1 1 2
14 Gasket, Solenoid Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 6779852 1 1 2 4
15 Valve, Low-Low Range Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6835544 1 1 1 2
16 Spring, Low-Low Range Shift Valve, 0.700 OD x 1.830 inch . . . . . . . 6832304 1 1 2 4
17 Body, Low-Low Range Shift Valve . . . . . . . . . . . . . . . . . . . . . . . . . 6838903 1 1 1 2
18 Bolt, 1⁄4-20 x 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186602 7 7 14 28
19 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 7 7 14 28
20 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046577 1 1 1 2
21 Connector, Receptacle, 5-Way . . . . . . . . . . . . . . . . . . . . . . . . 23046475 1 1 2 4
22 O-ring, 1.114 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042785 1 1 2 4
23 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 3 3 6 9
24 Connector, 2-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12059716 1 1 2 4
25 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12052410 2 2 4 8
26 Cover Assembly, Low-Low Range Shift Valve . . . . . . . . . . . . . . . . 23045787 1 1 1 2
27 Gasket, Low-Low Range Shift Valve Cover . . . . . . . . . . . . . . . . . . 6835526 1 1 2 4
28 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 11 11 22 44
29 Bolt, 3⁄8-16 x 3 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179851 3 3 6 12
30 Bolt, 3⁄8-16 x 6 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186290 8 8 16 32

GROUP K
Cover And Plate Assembly, Figure 27D
9800
24V CEC Low-Low Range Shift Valve, Lock-To-Neutral
Same As Group J, Except For Parts Listed Below.
2 Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 23049389 1 1 1 2
11 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 1 1 1 2

GROUP L
Cover And Plate Assembly, Figure 27A
9600
24V Electric Trim Boost Modulator Valve
Same As Group A, Except For Parts Listed Below.
2 Cover And Plate Assembly, Trim Boost Modulator Valve . . . . . . . . . . . 29539553 1 1 1 2
3 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839872 1 1 1 2
10 Valve, Modulator Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047105 1 1 1 2
26 Bolt, 0.250-20 x 0.88 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454813 2 2 4 8

27–2.6 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP M
Cover And Plate Assembly, Figure 27D
9820
24V CEC Low-Low Range Shift Valve, Lock-To-Neutral
Same As Group J, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 29544169 1 1 1 2
5 Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544565 1 1 1 2
6 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544173 * 1
11 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 1 1 1 2

GROUP N
Cover And Plate Assembly, Figure 27B
9820
12V Electric Low-Low Range Shift Valve, Lock-To-Neutral
Same As Group C, Except For Parts Listed Below.
2 Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 29544168 1 1 1 2
5 Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544565 1 1 1 2
6 Not Used In This Group.
7 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544173 * 1
9 Not Used In This Group.
22–25 Not Used In This Group.
26 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839872 1 1 1 2

GROUP P
Cover And Plate Assembly, Figure 27B
9820
24V Electric Low-Low Range Shift Valve, Lock-To-Neutral
Same As Group C, Except For Parts Listed Below.
2 Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 29544171 1 1 1 2
5 Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544565 1 1 1 2
6 Not Used In This Group.
7 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544173 * 1
9 Not Used In This Group.
13 Solenoid Kit, 24V. Kit Contains 23013931 24V Solenoid And
23012017 Cable Tie. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23014422 1 1 1 2
22–25 Not Used In This Group.
26 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839872 1 1 1 2

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 27–2.7


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP Q
Cover And Plate Assembly, Figure 27D
9820
12V CEC2 Low-Low Range Shift Valve, Lock-To-Neutral
Same As Group J, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 29544172 1 1 1 2
5 Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544565 1 1 1 2
6 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544173 * 1

GROUP R
Cover And Plate Assembly, Figure 27D
9820
24V CEC Low-Low Range Shift Valve, Lock-To-Neutral, SS
Same As Group J, Except For Parts Listed Below.
2 Cover And Plate Assembly, Low-Low Range Shift Valve . . . . . . . . . . . 29544262 1 1 1 2
5 Plate Assembly, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544565 1 1 1 2
6 Plate, Oil Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544173 * 1
11 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23042986 1 1 1 2
20 Wiring Harness Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544261 1 1 1 2
21 Connector, Receptacle, 5-Way . . . . . . . . . . . . . . . . . . . . . . . . 29544264 1 1 2 4

* Serviced Only As An Assembly — Not Available As A Detail Part.

27–2.8 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

NOTES

20100101 Copyright © 2010 Allison Transmission, Inc. 27–2.9


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

22
21
1

23
21

11 5

12 6

13 7

14 8

15 9

16 10

17
19
18
20

V07468

Figure 28. Trimmer Valve (High-Range And Splitter-High)

28–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Trimmer Valve, Figure 28
High-Range And Splitter-High
9600
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gasket, Trimmer Valve Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23013236 1 1 2 4
2 Trimmer Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527362 1 1 1 2
3 Plug, Pipe, 1⁄ 8-27. Used Prior To 29527361 Body. . . . . . . . . . . . . 23012036 2 2 4 8
3 Plug Assembly, 3⁄8-24. Used Starting With 29527361 Body.
See SIL 20-TR-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525044 2 2 4 8
4 Body, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29527361 1 1 1 2
5 Valve, High-Range Trimmer, 0.050–0.053 inch Orifice . . . . . . . . . 6759958 1 1 1 2
6 Spring, High-Range Trimmer Valve, 0.850 OD x 4.500 inch . . . . . . 6759964 1 1 2 4
7 Valve, Overlap, High-Range Trimmer . . . . . . . . . . . . . . . . . . . . . . 6882222 1 1 1 2
8 Spring, Inner, High-Range Trimmer Overlap Valve,
0.750 OD x 3.323 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778009 1 1 2 4
9 Spring, Outer, High-Range Trimmer Overlap Valve,
1.060 OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830014 1 1 2 4
10 Stop, High-Range Trimmer Valve. See SIL 27-TR-02. . . . . . . . . . 29541382 1 1 1 2
11 Valve, High-Splitter Trimmer, 0.050–0.053 inch Orifice . . . . . . . . . 6759958 1 1 1 2
12 Spring, High-Splitter Trimmer Valve, 0.850 OD x 4.500 inch . . . . . . 6759964 1 1 2 4
13 Valve, Overlap, High-Splitter Trimmer . . . . . . . . . . . . . . . . . . . . . . 6882222 1 1 1 2
14 Spring, Inner, High-Splitter Trimmer Overlap Valve,
0.750 OD x 2.839 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778593 1 1 2 4
15 Spring, Outer, High-Splitter Trimmer Overlap Valve,
1.060 OD x 1.600 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830014 1 1 2 4
16 Stop, High-Splitter Trimmer Valve. See SIL 27-TR-02. . . . . . . . . . 29541382 1 1 1 2
17 Gasket, Trimmer Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010381 1 1 2 4
18 Cover, Trimmer Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23010378 1 1 1 2
19 Washer, Flat, 1⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103339 8 8 16 32
20 Bolt, 1⁄4-20 x 1 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186647 8 8 16 32
21 Washer, Flat Copper, 3⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9415545 9 9 18 36
22 Bolt, 3⁄8-16 x 6 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186290 5 5 10 20
23 Bolt, 3⁄8-16 x 21⁄2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179849 4 4 8 16

GROUP B
Trimmer Valve, Figure 28
High-Range And Splitter-High
9800
Same As Group A, Except For Parts Listed Below.
2 Trimmer Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528548 1 1 1 2
11 Valve, High-Splitter Trimmer, 0.061–0.064 inch Orifice . . . . . . . . . 6836225 1 1 1 2
14 Spring, Inner, High-Splitter Trimmer Overlap Valve,
0.750 OD x 3.323 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778009 1 1 2 4

20100101 Copyright © 2010 Allison Transmission, Inc. 28–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1
23

28
29

31
28
30
4
32
33

7
26

8
9
25
14
8 11 13 15
12
10 16
24

15

21
22
23
22

17 14
27 18
19
20

V07469.00.01

Figure 29. Parking Brake

29–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Parking Brake, Figure 29
NOTE: See The Service Kits Section At The Front Of This Catalog For Brake Service Kits.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Nut, 1⁄ 2-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214442 10 10 20 40
2 Lockwasher, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103323 10 10 20 40
3 Washer, Flat, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778688 10 10 20 40
4 Brake Assembly, 171⁄4 x 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506419 ** 1
5 Camshaft And Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29541542 1 1 1 2
6 Backplate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6838184 1 1 1 2
7 Cam Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529653 1 1 1 2
8 Connecting Link, Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837808 * 2
9 Cam, Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6831517 * 1
10 Pin, Spring, 3⁄32 x 11⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 6837807 * 2
11 Lockwasher, No. 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106497 * 1
12 Screw, Round-Head Machine, No. 10-32 x 11⁄ 2 inch . . . . . . . 132930 * 1
13 Shoe And Lining Assembly, Right-Hand . . . . . . . . . . . . . . . . . . . . 29514480 1 1 1 2
14 Brake Kit, Overhaul. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29525191 1 1 1 2
15 Pin, Anchor, Shoe Return Spring . . . . . . . . . . . . . . . . . . . . . . 6836611 * 2
16 Spring, Shoe Return. Color Coded Yellow. . . . . . . . . . . . . . . 6883738 * 2
17 Socket, Brake Adjusting Screw . . . . . . . . . . . . . . . . . . . . . . . . 6839030 * 1
18 Washer, Thrust, 3⁄ 4 ID x 1.120 inch OD . . . . . . . . . . . . . . . . . 6839029 * 1
19 Screw, Brake Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839027 * 1
20 Nut, Pivot, Brake Adjusting Screw . . . . . . . . . . . . . . . . . . . . . 6839028 * 1
21 Spring, Self-Adjuster. Color Coded Green. . . . . . . . . . . . . . . . 6883721 * 1
22 Cup, Shoe Hold-Down Spring . . . . . . . . . . . . . . . . . . . . . . . . . 6836608 * 4
23 Spring, Shoe Hold-Down. Color Coded Black. . . . . . . . . . . . . 6831514 * 2
24 Pin, Shoe Hold-Down Spring . . . . . . . . . . . . . . . . . . . . . . . . . 6836610 * 2
25 Cover, Probe Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6836613 * 4
26 Cover, Adjusting Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6836612 * 2
27 Shoe And Lining Assembly, Left-Hand . . . . . . . . . . . . . . . . . . . . . 29514479 1 1 1 2
28 Washer, Flat, 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6778688 10 10 20 40
29 Bolt, 1⁄ 2-20 x 21⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6880410 8 8 16 32
30 Bolt, 1⁄ 2-20 x 17⁄ 8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6830066 2 2 4 8
31 Drum, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6776775 1 1 1 2
32 Lockwasher, 3⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103326 8 8 16 32
33 Bolt, 3⁄ 4-16 x 13⁄ 4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223751 8 8 16 32

GROUP B
Parking Brake, Figure 29
NOTE: See The Service Kits Section At The Front Of This Catalog For Brake Service Kits.
Same As Group A, Except For Parts Listed Below.
31–33 Not Used In This Group.

* Serviced Only As An Assembly — Not Available As A Detail Part.


** Not Serviced As An Assembly — Order Detail Parts.

20100101 Copyright © 2010 Allison Transmission, Inc. 29–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

5
7

Y
A
R
G
8
6
1

K
C
UE

LA
B
BL

8
UE
BL

7
THROTTLE CEC 2
POSITION
SENSOR

CEC 1 9
2 3 10
11

12

4 13
14
10

15
10
P.E
.D.
16
.D.
P.E
COVER
P.E.D.
ON
RAGE COVERUSE
STO IN
P.E.D.

NOT
CE
REPLAWHEN
COVER
P.E.D. UNIT
USE
RAGE NOT
IN

18
STO
P.E.D.

WHEN
UNIT
ON
COVER
CE
REPLA

17

ELECTRIC 21

20
19

23
22

V07427

Figure 30. Electronic Control Unit (ECU) And External Control Hardware

30–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Electronic Control Unit (ECU) And External Control Hardware, Figure 30
CEC System
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Sensor Assembly, Throttle Position, 43 Inch Cable, Hitch Pin Design . . 29507769 1
1 Sensor Assembly, Throttle Position, 58 Inch Cable, Hitch Pin Design . . 29507770 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16071719 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29508244 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16085269 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29508238 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16085289 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29508242 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16085329 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 16085802 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16085339 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 16085807 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16085389 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 16085846 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 16085479 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1

(continued on next page)

** Not Serviced As An Assembly — Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100101 Copyright © 2010 Allison Transmission, Inc. 30–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 30
CEC System
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 16085614 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29502636 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29502635 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504624 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504623 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504812 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504811 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504838 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504837 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504944 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504943 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29504954 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29504953 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29514214 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29514213 1

(continued on next page)

** Not Serviced As An Assembly — Order Detail Parts.


*** No Longer Available From Allison Transmission.

30–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 30
CEC System
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29521812 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29521811 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29521836 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29521835 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29521842 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29521841 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29529054 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529053 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29529088 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29529087 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534582 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29534581 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534598 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29534597 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534612 ** 1

(continued on next page)

** Not Serviced As An Assembly — Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100101 Copyright © 2010 Allison Transmission, Inc. 30–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP A (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 30
CEC System
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29534611 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29534622 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29534621 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29536652 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29536651 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29538102 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29538101 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29538110 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29538109 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29538120 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29538119 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29538136 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . 29538135 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29538146 ** 1

(continued on next page)

** Not Serviced As An Assembly — Order Detail Parts.


*** No Longer Available From Allison Transmission.

30–2.4 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A (cont’d)
Electronic Control Unit (ECU) And External Control Hardware, Figure 30
CEC System
NOTE: See SIL 36-TR-94 And SIL 5-TR-96 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29538145 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29539702 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29539701 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29539714 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29539713 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29539718 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29539717 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29539724 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 1228282 ECU Without PROM with
16172029 Remanufactured ECU Without PROM.
See SIL 24-TR-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1228282 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29539723 1
2 Electronic Control Unit Assembly, Sealed Plus II . . . . . . . . . . . . . . . . . 29545008 ** 1
3 Plus ll Electronic Control Unit Without PROM, Remanufactured.
Service 16197599 ECU Without PROM with
16172029 Remanufactured ECU Without PROM . . . . . . . . . . 16197599 *** 1
4 PROM And Retainer Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . 29545009 1
5–23 Not Used In This Group.

** Not Serviced As An Assembly — Order Detail Parts.


*** No Longer Available From Allison Transmission.

20100101 Copyright © 2010 Allison Transmission, Inc. 30–2.5


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B
Electronic Control Unit (ECU) and External Control Hardware, Figure 30
Automatic Electric (SPG) System
NOTE: See SIL 41-TR-80 For Important Service Information.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1–18 Not Used In This Group.
19 Generator, Shift Pattern, 1900 rpm, 1570 rpm Lockup Out . . . . . . . . . .  1
19 Generator, Shift Pattern, 1900 rpm, 1400 rpm Lockup Out, High
Torque Rise Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016045 1
19 Generator, Shift Pattern, 2100 rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
20 Harness, Fifth and Sixth Range Restricter . . . . . . . . . . . . . . . . . . . . . . 6837318 1
20 Harness, Sixth Range Restricter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
21 Potentiometer Assembly, Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
22 Converter, Voltage, 12 To 24V. Only For 12V Input From Vehicle. . . . .  1
23 Protector, Overload, 24V. Only For 24V Input From Vehicle. . . . . . . . .  1

GROUP C
Electronic Control Unit (ECU) And External Control Hardware, Figure 30
CEC2 Electronic Control Unit
1–4 Not Used In This Group.
5 Electronic Control Unit—Base And Labels . . . . . . . . . . . . . . . . . . . . . . 29543300 1
6 ECU Isolation Kit. Kit Contains Six 29536132 Isolation Mount
Grommets, Six 29536133 Isolation Mount Bushings, And
29535953 Instruction Sheet No. 286. . . . . . . . . . . . . . . . . . . . 29535952 1
7 Bushing, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536133 * 6
8 Grommet, Isolation Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536132 * 6
9–23 Not Used In This Group.

GROUP D
Electronic Control Unit (ECU) And External Control Hardware, Figure 30
With CEC2 12V Vehicle Interface Module
1–8 Not Used In This Group.
9 Vehicle Interface Module Assembly, 12V . . . . . . . . . . . . . . . . . . . . . . . 29509886 1
10 Screw, M5 x 0.08 x 16 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506163 8
11 Washer, Flat, M5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29506165 8
12 O-ring, 158.34 mm ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29505809 1
13 Relay, 12V—K1, K2, K3, K4, K5, K6 . . . . . . . . . . . . . . . . . . . . . . . 29535907 6
14 Fuse, 10 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12004007 2
15 Seal, 18-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15324210 1
16 Cover, 18-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040940 * 1
17 Cover, 30-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12040542 * 1
18 Seal, 30-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15324208 1
19–23 Not Used In This Group.

* Serviced Only As An Assembly — Not Available As A Detail Part.


 For Service Contact DMR Electronics, RR2 Box 97B, Hibbing MN 55746; Phone: (218) 262-6693, Fax: (218) 262-6273.

30–2.6 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP E
Electronic Control Unit (ECU) And External Control Hardware, Figure 30
CEC2 24V Vehicle Interface Module
Same As Group E, Except For Parts Listed Below
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
9 Vehicle Interface Module Assembly, 24V . . . . . . . . . . . . . . . . . . . . . . . 29509889 1
13 Relay, 12V—K3, K6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535907 2
13 Relay, 24V—K1, K2, K4, K5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535908 4

20100101 Copyright © 2010 Allison Transmission, Inc. 30–2.7


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2
3 5
6
4 7
8

J1B

THROTTLE POSITION
SENSOR CONNECTOR

9
10

MAIN
CONNECTOR

11
12

13
TRIM BOOST OR
LO-LO CONNECTOR
14
MAG PICKUP
CONNECTOR

LOCKUP
CONNECTOR
V06129

Figure 31A. Chassis Wiring Harness (CEC One-Piece)

31–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

3
4
5 THROTTLE POSITION
2 11
SENSOR CONNECTOR
12
13
J1B 14

6
7

9
10
8

15
16

17
18
MAIN
CONNECTOR
19
TRIM BOOST OR
LO-LO CONNECTOR
20
MAG PICKUP
CONNECTOR
LOCKUP
CONNECTOR
V06132

Figure 31B. Chassis Wiring Harness (CEC Sectional)

20100101 Copyright © 2010 Allison Transmission, Inc. 31–1.2


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2
1

V06125

Figure 31C. Chassis Wiring Harness (Electric)

31–1.3 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

2 ECU CONNECTOR
3
4

5 9
10
6 11
12

THROTTLE POSITION
8 SENSOR CONNECTOR

13
14

MAIN
CONNECTOR

15
16
17

OUTPUT SPEED
SENSOR CONNECTOR

18
19

20
21
TRIM BOOST OR
22 LO-LO CONNECTOR
23
TURBINE SPEED
SENSOR CONNECTOR
LOCKUP
24 CONNECTOR
25
26
NOTE: Illustration is not to scale. Actual harness ENGINE SPEED
configuration may differ from this illustration. SENSOR CONNECTOR
V07431.00.01

Figure 31D. Chassis Wiring Harness (CEC2 One-Piece)

20100101 Copyright © 2010 Allison Transmission, Inc. 31–1.4


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

3
4
5
6
7

8 2 THROTTLE POSITION
SENSOR CONNECTOR
17
ECU 18
CONNECTOR 19 20
9 10
11

12
15
13 14

16

21
22

MAIN
26 CONNECTOR
27
TRIM BOOST
OR LO-LO 23
31 CONNECTOR 24
LOCKUP 28 25
CONNECTOR 29
32 30
33 OUTPUT SPEED
SENSOR CONNECTOR
34
TURBINE SPEED
SENSOR CONNECTOR
ENGINE SPEED
SENSOR CONNECTOR

NOTE: Illustration is not to scale. Actual harness


configuration may differ from this illustration.
V06823.00.01

Figure 31E. Chassis Wiring Harness (CEC2 Sectional)

31–1.5 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Chassis Wiring Harness, Figure 31A
CEC One-Piece
See Section 32 For Chassis Wiring Specifications.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29516202 1
1 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29516203 1
1 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29516204 1
1 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29516205 1
2 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047680 21
3 Connector, 30-Way J1B, ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034406 1
4 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 9
5 Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046735 1
6 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3
7 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 3
8 Connector, 3-Way, Throttle Position Sensor . . . . . . . . . . . . . . . . . 12015793 1
9 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 3
10 Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . . . . . 23046469 1
11 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 3
12 Connector, 5-Way, Trim Boost/Lo-Lo Valve Body . . . . . . . . . . . . . 23046472 1
13 Connector, 4-Way, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 23046470 1
14 Connector, 4-Way, Lockup Valve Body . . . . . . . . . . . . . . . . . . . . . 23046471 1

GROUP B
Chassis Wiring Harness, Figure 31B
CEC Sectional
See Section 32 For Chassis Wiring Specifications.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 23041989 ** 1
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29509511 ** 1
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29533227 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 23047096 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29509512 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29533228 1
3 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047680 21
4 Connector, 30-Way J1B, ECU . . . . . . . . . . . . . . . . . . . . . . . . 12034406 1
5 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 9
6 Connector, Sectional Harness . . . . . . . . . . . . . . . . . . . . . . . . 23046587 1
7 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046589 10
8 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 23041991 1
8 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29509513 1
8 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29533229 1
9 Connector, Sectional Harness . . . . . . . . . . . . . . . . . . . . . . . . 23046588 1
10 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046589 10
11 Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046735 1
12 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3
13 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 3
(continued on next page)

** Not Serviced As An Assembly — Order Detail Parts.

20100101 Copyright © 2010 Allison Transmission, Inc. 31–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP B (cont’d)
Chassis Wiring Harness, Figure 31B
CEC Sectional
See Section 32 For Chassis Wiring Specifications.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
14 Connector, 3-Way, Throttle Position Sensor . . . . . . . . . . . . . . 12015793 1
15 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 3
16 Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . 23046469 1
17 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 3
18 Connector, 5-Way, Trim Boost/Lo-Lo Valve Body . . . . . . . . . 23046472 1
19 Connector, 4-Way, Speed Sensor . . . . . . . . . . . . . . . . . . . . . 23046470 1
20 Connector, 4-Way, Lockup Valve Body . . . . . . . . . . . . . . . . . 23046471 1

GROUP C
Chassis Wiring Harness, Figure 31C
Electric
See Section 32 For Chassis Wiring Specifications.
1 Wiring Harness Assembly, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23011968 1
1 Wiring Harness Assembly, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23019663 1
2 Wiring Harness Assembly, Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6834897 1

GROUP D
Chassis Wiring Harness, Figure 31D
CEC2 One-Piece
See Section 32 For Chassis Wiring Harness Specifications.
1 Wiring Harness Assembly, Chassis, One-Piece . . . . . . . . . . . . . . . . . . 29543975 1
2 Connector, 32-Way ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129023 1
3 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12084912 AR
4 Interconnect, 32-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15305371 *** 1
5 Seal, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15305333 1
6 Strain Relief, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . 12191003 1
7 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 AR
8 Retainer, CPA, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . 12177289 1
9 Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046735 1
10 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3
11 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 3
12 Connector, 3-Way, Throttle Position Sensor . . . . . . . . . . . . . . . . . 12015793 1
13 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 AR
14 Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . . . . . 23046469 1
15 Connector Assembly, 2-Way, Output Speed Sensor . . . . . . . . . . . 29528580 1
16 Connector, 2-Way, Output Speed Sensor . . . . . . . . . . . . . . . . 12162193 1
17 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2

(continued on next page)

*** No Longer Available From Allison Transmission.

31–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP D (cont’d)
Chassis Wiring Harness, Figure 31D
CEC2 One-Piece
See Section 32 For Chassis Wiring Harness Specifications.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
18 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 3
19 Connector, 4-Way, Trim Boost/Lo-Lo Valve Body . . . . . . . . . . . . . 23046472 1
20 Connector Assembly, 2-Way, Turbine Speed Sensor . . . . . . . . . . 29528580 1
21 Connector, 2-Way, Turbine Speed Sensor . . . . . . . . . . . . . . . 12162193 1
22 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2
23 Connector, 4-Way, Lockup Valve Body . . . . . . . . . . . . . . . . . . . . . 23046471 1
24 Connector Assembly, 2-Way, Engine Speed Sensor . . . . . . . . . . 29528580 1
25 Connector, 2-Way, Engine Speed Sensor . . . . . . . . . . . . . . . 12162193 1
26 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2

GROUP E
Chassis Wiring Harness, Figure 31E
CEC2 Sectional
See Section 32 For Chassis Wiring Harness Specifications.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29543293 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29538434 1
3 Connector, 32-Way ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129023 1
4 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12084912 AR
5 Interconnect, 32-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15305371 *** 1
6 Seal, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15305333 1
7 Strain Relief, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . . 12191003 1
8 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 AR
9 Retainer, CPA, 32-Way Connector . . . . . . . . . . . . . . . . . . . . . 12177289 1
10 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 29538430 *** 1
11 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538431 *** 10
12 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016502 29
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29543294 1
14 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 29538432 *** 1
15 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018768 29
16 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538431 *** 10
17 Sleeve, Heat Shrink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046735 1
18 Seal, Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12015284 3
19 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12089040 3
20 Connector, 3-Way, Throttle Position Sensor . . . . . . . . . . . . . 12015793 1
21 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 AR
22 Connector, 16-Way, Main Valve Body . . . . . . . . . . . . . . . . . . 23046469 1
23 Connector Assembly, 2-Way, Output Speed Sensor . . . . . . . 29528580 1
24 Connector, 2-Way, Output Speed Sensor . . . . . . . . . . . . 12162193 1
25 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2
26 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 3

(continued on next page)

*** No Longer Available From Allison Transmission.

20100101 Copyright © 2010 Allison Transmission, Inc. 31–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP E (cont’d)
Chassis Wiring Harness, Figure 31E
CEC2 Sectional
See Section 32 For Chassis Wiring Harness Specifications.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
27 Connector, 5-Way, Trim Boost/Lo-Lo Valve Body . . . . . . . . . 23046472 1
28 Connector Assembly, 2-Way, Turbine Speed Sensor . . . . . . . 29528580 1
29 Connector, 2-Way, Turbine Speed Sensor . . . . . . . . . . . 12162193 1
30 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2
31 Connector, 4-Way, Lockup Valve Body . . . . . . . . . . . . . . . . . 23046471 1
32 Connector Assembly, 2-Way, Engine Speed Sensor . . . . . . . 29528580 1
33 Connector, 2-Way, Engine Speed Sensor . . . . . . . . . . . . 12162193 1
34 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2

GROUP F
Chassis Wiring Harness, Figure 31E
CEC2 Sectional
See Section 32 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29544070 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29544174 1
10 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 23046587 1
11 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046589 10
12 Not Used In This Group.
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29544069 1
14 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 23046588 1
15 Not Used In This Group.
16 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046589 10

GROUP G
Chassis Wiring Harness, Figure 31E
CEC2 Sectional
See Section 32 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29544176 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29544174 1
10 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 23046587 1
11 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046589 10
12 Not Used In This Group.
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . . 29544175 1
14 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 23046588 1
15 Not Used In This Group.
16 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046589 10

31–2.4 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP H
Chassis Wiring Harness, Figure 31E
CEC2 Sectional
See Section 32 For Chassis Wiring Harness Specifications.
Same As Group E, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Wiring Harness Assembly, Chassis, Sectional . . . . . . . . . . . . . . . . . . . 29544242 1
2 Wiring Harness Assembly, Chassis, ECU End . . . . . . . . . . . . . . . 29544240 1
10 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 23046587 1
11 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046589 10
12 Not Used In This Group.
13 Wiring Harness Assembly, Chassis, Transmission End . . . . . . . . 29544241 1
14 Connector, Harness, Sectional . . . . . . . . . . . . . . . . . . . . . . . . 23046588 1
15 Not Used In This Group.
16 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046589 10

20100101 Copyright © 2010 Allison Transmission, Inc. 31–2.5


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

31–2.6 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

THROTTLE
POSITION
SENSOR

MAIN VALVE BODY

SPEED
GROUP SENSOR
A
LOCKUP

TRIM BOOST
E LO-LO

THROTTLE
POSITION
SENSOR
SECTIONAL
CONNECTOR

MAIN VALVE BODY

SPEED
GROUP SENSOR
B
D LOCKUP

E TRIM BOOST
LO-LO

LOCKUP

MAIN VALVE BODY

SPEED
GROUP SENSOR
C

TRIM BOOST
LO-LO
A

V05000

Figure 32A. Chassis Wiring Harness Specifications

20100101 Copyright © 2010 Allison Transmission, Inc. 32–1.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

THROTTLE
POSITION
SENSOR

MAIN VALVE BODY

ENGINE
GROUP SPEED
D SENSOR
LOCKUP
TURBINE
SPEED
E SENSOR
TRIM BOOST
LO-LO
OUTPUT
SPEED
SENSOR
A

THROTTLE
POSITION
SENSOR
SECTIONAL
CONNECTOR

MAIN VALVE BODY

ENGINE
GROUP SPEED
E SENSOR
C LOCKUP
TURBINE
D SPEED
SENSOR
TRIM BOOST
LO-LO
OUTPUT
SPEED
SENSOR
A

V07433.00.01

Figure 32B. Chassis Wiring Harness Specifications

32–1.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Chassis Wiring Harness Specifications, Figure 32
CEC One-Piece
See Section 31 For Chassis Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54

P/N A B E
29516202 370.0 540.0 360.0
29516203 370.0 200.0 12.0
29516204 200.0 100.0 12.0
29516205 226.0 142.0 79.0

GROUP B
Chassis Wiring Harness Specifications, Figure 32
CEC Sectional
See Section 31 For Chassis Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54

P/N A B D E
23041989 780.0 950.0 600.0 770.0
29509511 780.0 60.0 600.0 12.0
29533227 460.0 10.0 140.0 6.0

GROUP C
Chassis Wiring Harness Specifications, Figure 32
Electric
See Section 31 For Chassis Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54

P/N A
6834897 324.0
23011968 240.0
23019663 84.0

GROUP D
Chassis Wiring Harness Specifications, Figure 32
CEC2 One-Piece
See Section 31 For Chassis Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54
P/N A B E
29543975 418.0 — —

20100101 Copyright © 2010 Allison Transmission, Inc. 32–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP E
Chassis Wiring Harness Specifications, Figure 32
CEC2 Sectional
See Section 31 For Chassis Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54

P/N A B C D
29543293 330.0 — 84.0 —
29544070 213.0 69.0 16.0 55.0
29544176 310.0 165.0 16.0 55.0
29544242 290.0 460.0 132.0 280.0

32–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

2
3

J1A

J3

INTERFACE

6
7
8
9

10 PUSHBUTTON
11
SHIFT SELECTOR
12
LEVER
13 SHIFT SELECTOR
14

15
16
DDL
17 DDU
V06127.01

Figure 33A. Cab Wiring Harness (CEC)

20100101 Copyright © 2010 Allison Transmission, Inc. 33–1.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

V06124

Figure 33B. Cab Wiring Harness (Electric)

33–1.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Cab Wiring Harness, Figure 33A
CEC Lever Selector, Without DDU
See Section 34 For Cab Wiring Harness Specifications.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Wiring Harness Assembly, Cab, Lever Selector . . . . . . . . . . . . . . . . . . 23045904 1
1 Wiring Harness Assembly, Cab, Lever Selector . . . . . . . . . . . . . . . . . . 23046100 1
1 Wiring Harness Assembly, Cab, Lever Selector . . . . . . . . . . . . . . . . . . 23048480 1
2 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047680 24
3 Connector, 30-Way J1A, ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034404 1
4 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 6
5–7 Not Used In This Group.
8 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 4
9 Connector, 18-Way, Lever Selector . . . . . . . . . . . . . . . . . . . . . . . . 12040921 1
10 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047680 14
11 Lock, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12020219 2
12 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034046 4
13 Connector, 12-Way, DDL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048105 1
14 Dust Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12048107 1
15–17 Not Used In This Group.

GROUP B
Cab Wiring Harness, Figure 33A
CEC Lever Selector, With DDU
See Section 34 For Cab Wiring Harness Specifications.
Same As Group A, Except For Parts Listed Below.
1 Wiring Harness Assembly, Cab, Lever Selector . . . . . . . . . . . . . . . . . . 23047266 1
1 Wiring Harness Assembly, Cab, Lever Selector . . . . . . . . . . . . . . . . . . 23047279 1
1 Wiring Harness Assembly, Cab, Lever Selector . . . . . . . . . . . . . . . . . . 23047280 1
15 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016504 1
16 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016502 5
17 Connector, 6-Way, DDU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23048225 1

GROUP C
Cab Wiring Harness, Figure 33A
CEC Pushbutton Selector, Without DDU
See Section 34 For Cab Wiring Harness Specifications.
Same As Group A, Except For Parts Listed Below.
1 Wiring Harness Assembly, Cab, Pushbutton Selector . . . . . . . . . . . . . 23047155 1
5 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490 1
6 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015204 15
7 Connector, 16-Way, Pushbutton Selector . . . . . . . . . . . . . . . . . . . 23016193 1
8–10 Not Used In This Group.

20100101 Copyright © 2010 Allison Transmission, Inc. 33–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D
Cab Wiring Harness, Figure 33A
CEC Lever Selector, Dual Mode
See Section 34 For Cab Wiring Harness Specifications.
Same As Group A, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Wiring Harness Assembly, Cab, Dual Mode, Lever Selector . . . . . . . . 29509509 1
2 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047680 16
3 Connector, 16-Way J3, ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034390 1
4 Not Used In This Group.
11–14 Not Used In This Group.

GROUP E
Cab Wiring Harness, Figure 33B
Electric
See Section 34 For Cab Wiring Harness Specifications.
1 Wiring Harness Assembly, Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29507791 1

33–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

NOTES

20100101 Copyright © 2010 Allison Transmission, Inc. 33–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

INTERFACE SELECTOR

B
DDL
C
GROUP DDU
A
F

A
POTENTIOMETER

GROUP SELECTOR
B

V05001.01

Figure 34. Cab Wiring Harness Specifications

34–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Cab Wiring Harness Specifications, Figure 34
CEC
See Section 33 For Cab Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54

P/N A B C D E F G
23045904 75.0 20.0 58.0 78.0 72.0 — —
23046100 60.0 20.0 20.0 33.0 30.0 — —
23047155 75.0 20.0 50.0 78.0 72.0 — —
23047266 75.0 20.0 58.0 78.0 72.0 58.0 180.0
23047279 75.0 22.0 22.0 33.0 30.0 20.0 180.0
23047280 75.0 20.0 20.0 24.0 84.0 20.0 180.0
23048480 124.0 59.0 59.0 79.0 98.0 — —
29509509 63.0 12.0 — — 63.0 — —

GROUP B
Cab Wiring Harness Specifications, Figure 34
Electric
See Section 33 For Chassis Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54

P/N A B
29507791 72.0 144.0

20100101 Copyright © 2010 Allison Transmission, Inc. 34–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2
3

J3

SECONDARY MODE
INTERFACE

5
6
7

8
12 11 14

9
10
13 15
16

MAIN MAG PICKUP SPEED SENSOR


CONNECTOR CONNECTOR CONNECTOR

V07437

Figure 35. Secondary Wiring Harness (CEC)

35–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Secondary Wiring Harness, Figure 35
CEC
See Section 36 For Secondary Wiring Harness Specifications.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Wiring Harness Assembly, Secondary Mode . . . . . . . . . . . . . . . . . . . . 23047275 1
1 Wiring Harness Assembly, Secondary Mode . . . . . . . . . . . . . . . . . . . . 23047276 1
1 Wiring Harness Assembly, Secondary Mode . . . . . . . . . . . . . . . . . . . . 23047499 1
2 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12047680 10
3 Connector, 16-Way J3, ECU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034390 1
4 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12034413 6
5 Clamp, Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23016490 1
6 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015205 10
7 Connector, 14-Way, Vehicle Interface . . . . . . . . . . . . . . . . . . . . . . 23045142 1
8–16 Not Used In This Group.

GROUP B
Secondary Wiring Harness, Figure 35
CEC
See Section 36 For Secondary Wiring Harness Specifications.
Same As Group A, Except For Parts Listed Below.
1 Wiring Harness Assembly, Secondary Mode . . . . . . . . . . . . . . . . . . . . 23047278 1
5–16 Not Used In This Group.

GROUP C
Secondary Wiring Harness, Figure 35
Jumper, CEC1 Wiring Harness To CEC2 Speed Sensor
See Section 36 For Secondary Wiring Harness Specifications.
1–7 Not Used In This Group.
8 Harness, Jumper, First Range. See SIL 20-TR-03 . . . . . . . . . . . . . . . . 29537391 1
9 Terminal, Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 1
10–16 Not Used In This Group.

GROUP D
Secondary Wiring Harness, Figure 35
Jumper, CEC2 Wiring Harness To CEC1 Speed Sensor
See Section 36 For Secondary Wiring Harness Specifications.
1–10 Not Used In This Group.
11 Jumper, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537607 1
12 Connector, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12066016 1

20100101 Copyright © 2010 Allison Transmission, Inc. 35–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP D (cont’d)
Secondary Wiring Harness, Figure 35
Jumper, CEC2 Wiring Harness To CEC1 Speed Sensor
See Section 36 For Secondary Wiring Harness Specifications.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
13 Connector, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046470 1
14–16 Not Used In This Group.

GROUP E
Secondary Wiring Harness, Figure 35
Jumper, CEC1 Wiring Harness To CEC2 Speed Sensor
See Section 36 For Secondary Wiring Harness Specifications.
1–13 Not Used In This Group.
14 Jumper, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537392 1
15 Connector, 2-Way, Speed Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 12162193 1
16 Terminal, Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12103881 2

GROUP F
Secondary Wiring Harness, Figure 35
Jumper, CEC1 Wiring Harness To CEC2 Speed Sensor
See Section 36 For Secondary Wiring Harness Specifications.
1–7 Not Used In This Group.
8 Harness, Jumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537391 1
9 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046473 1
10–16 Not Used In This Group.

35–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

NOTES

20100101 Copyright © 2010 Allison Transmission, Inc. 35–2.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SECONDARY MODE
INTERFACE

GROUP
A

V04203.01

Figure 36. Secondary Wiring Harness Specifications

36–1.1 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Secondary Wiring Harness Specifications, Figure 36
CEC
See Section 35 For Secondary Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54

P/N A
23047275 24.0
23047276 48.0
23047499 226.0
29537391 11.5

GROUP B
Secondary Wiring Harness Specifications, Figure 36
CEC
See Section 35 For Secondary Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54

P/N A
23047278 60.0

GROUP C
Secondary Wiring Harness Specifications, Figure 36
Jumper, CEC1 Wiring Harness To CEC2 Speed Sensor
See Section 35 For Secondary Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54

P/N A
29537391 11.5

GROUP D
Secondary Wiring Harness Specifications, Figure 36
Jumper, CEC2 Wiring Harness To CEC1 Speed Sensor
See Section 35 For Secondary Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54

P/N A
29537607 6.0

20100101 Copyright © 2010 Allison Transmission, Inc. 36–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

GROUP E
Secondary Wiring Harness Specifications, Figure 36
Jumper, CEC1 Wiring Harness To CEC2 Speed Sensor
See Section 35 For Secondary Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54

P/N A
29537392 6.0

GROUP F
Secondary Wiring Harness Specifications, Figure 36
Jumper, CEC1 Wiring Harness To CEC2 Speed Sensor
See Section 35 For Secondary Wiring Harness Details.
NOTE: All Dimensions Are In Approximate Inches—To Convert To Centimeters, Multiply Inches By 2.54

P/N A
29537391 11.5

36–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

9
2

10
3
11
4

12

14
6 5

7 13
14
8 15

18 16

19
20
24 23 21
22
17
18
25

29
30
31
32
33

29
26

34 27

35 28
36
37

V07439.01.00

Figure 37A. Shift Selector (CEC Lever)

20100101 Copyright © 2010 Allison Transmission, Inc. 37–1.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

S NO O
H T
D

T
IF
R 1
N 2
D 3 2
4

V06122

Figure 37B. Shift Selector (CEC Pushbutton)

37–1.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

5
4
3
2 1
N

5 4 3 2

1
6
8 7
9

10
14 11
15

17 16 13
29
12

19
30
32 20
33 18
21
36
31
35 22
5
4
3
2

1
N
R

34 25
26
23
24
27
28

V07441.03.00

Figure 37C. Shift Selector (Automatic Electric)

20100101 Copyright © 2010 Allison Transmission, Inc. 37–1.3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

5
4
3
2
1
N

4 3 2
5
1

6
8 7
9

10
14 11
15

17 16 13
43
12

18
19 21
44
22
47 20
46 23
50
45
49 24
5
4
3
2

1
N
R

48 27
29 28
30 25
26
31
34
36 35
37
38

39
40 32
41 33

42

V07471.02.00

Figure 37D. Shift Selector (Manual Electric)

37–1.4 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

1 2 1
2
3
4
5
5
D
N
R

6
1
2
3
4
5
D
3 10
N
LL
R
7
/RO
MP
PU

AD AD
RO RO
ON
LL
CK RO
UL PA
HA EC
IAL
AY RF SP
NA
TE HW PE Y
HIG
ER
W RA
ALT T O SP
PL

8
Y H OIS AD
CIT UR SP
RE
P LD PO
EE HO R ST
CR WE TE
CK AD PO
F
LO LO AX
LE
DIF O

M
PT
LO

O
W

D
MP LO

E
DU MP
Y RM PU
OM NO

9
ON
EC AD
Y RO
PT OF
F
EM

FIR
ST
38

39 16
37 13
12

14 15
11
17

35 18
REF 19
20

40
41
32
33
35

A
B 36
C 34
X
36
REF
Y
Z

43 42
44
45

21
24
25 22
31
30
23
29
28
27
26

V04770.01

Figure 37E. Shift Selector (CEC2 Lever)

20100101 Copyright © 2010 Allison Transmission, Inc. 37–1.5


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

LE
CT
4
SE

2
1 PU
MP
/RO
LL

AD AD
RO RO
ON

HA
UL PA
CK
F
RO
LL

EC
IAL
5
Y R SP
TE HWA PE
NA HIG Y
ER A
ALT T OW S PR
IS PL
ITY HO RE
AD
C UR SP
P LD PO
EE HO R ST
CR WE TE
CK AD PO
F
LO LO AX
LE
DIF O LO
W PT
MP LO
DU M MP
MY R PU
ON
O NO
EC AD
Y RO
PT OF
F
EM
ST
FIR

DE
6
MO

R
N
D

8
7

10

11

19 13
12
18

17
16
15
14

21

20
V06853.00.01

Figure 37F. Shift Selector (CEC2 Lever)

37–1.6 Copyright © 2010 Allison Transmission, Inc. 20100101


ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PARTS CATALOG
PC1830EN

GROUP A
s

Shift Selector, Figure 37A


CEC Lever
NOTE: See SIL 14-TR-88 For Repair Kits.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Shift Selector Assembly, Lever. Shift Pattern RND54321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046565 1
1 Shift Selector Assembly, Lever. Shift Pattern D54321NR,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046687 1
1 Shift Selector Assembly, Lever. Shift Pattern 12345DNR,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046688 1
1 Shift Selector Assembly, Lever. Shift Pattern R2R1ND54321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516450 1
1 Shift Selector Assembly, Lever. Shift Pattern 12345DNR1R2,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29516451 1
1 Shift Selector Assembly, Lever. Shift Pattern D54321NR1R2,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29519856 1
2 Cover, Shift Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046005 1
3 Screw, Pan Hd Patchlock, No. 6-32 x 5⁄8 inch . . . . . . . . . . . . . . . . 23045990 4
4 Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045996 1
5 Screw, Pan Hd Patchlock, No. 6-32 x 1⁄ 2 inch. . . . . . . . . . . . . . . . . 23045986 2
6 Cover Assembly. Shift Pattern RND54321, Front-To-Rear. . . . . . 23046487 1
7 Legend Strip. Shift Pattern RND54321, Front-To-Rear. . . . . . 23046486 * 1
6 Cover Assembly. Shift Pattern D54321NR, Front-To-Rear. . . . . . 23046684 1
7 Legend Strip. Shift Pattern D54321NR, Front-To-Rear. . . . . . 23046599 * 1
6 Cover Assembly. Shift Pattern 12345DNR, Front-To-Rear. . . . . . 23046685 1
7 Legend Strip. Shift Pattern 12345DNR, Front-To-Rear. . . . . . 23046680 * 1
6 Cover Assembly. Shift Pattern R2R1ND54321, Front-To-Rear. . . 29516446 1
7 Legend Strip. Shift Pattern R2R1ND54321, Front-To-Rear. . . 29516444 * 1
6 Cover Assembly. Shift Pattern 12345DNR1R2, Front-To-Rear. . . 29516447 1
7 Legend Strip. Shift Pattern 12345DNR1R2, Front-To-Rear. . . 29516445 * 1
6 Cover Assembly. Shift Pattern D54321NR1R2, Front-To-Rear. . . 29519858 1
7 Legend Strip. Shift Pattern D54321NR1R2, Front-To-Rear. . . 29519859 * 1
8 Gasket, Legend Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046011 1
9 Screw, Pan Hd Patchlock, No. 4-40 x 5⁄16 inch . . . . . . . . . . . . . . . 23045989 2
10 Cap, Selector Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045991 1
11 Spring, Shift Positioning, 0.260 OD x 0.590 inch . . . . . . . . . . . . . . 23045992 1
12 Rod, Shift Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045994 1
13 Pin, Dowel, 1⁄ 8 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503508 1
14 Cover, Half, Shift Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046006 2
15 Handle, Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045995 1
16 Screw, Pan Hd Patchlock, No. 6-32 x 3⁄8 . . . . . . . . . . . . . . . . . . . . 23045987 6
17 Pin, Dowel, 0.125 x 1.180 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501499 1
18 Stop, Shift Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503507 2
19 Spring, Leaf, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23045998 1
20 Backplate, Detent Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046000 1
21 Screw, Pan Hd Patchlock, No. 6-32 x 1⁄ 2 inch . . . . . . . . . . . . . . . . 23045986 2
22 Screw, Flat Hd Patchlock, No. 8-32 x 7⁄16 inch . . . . . . . . . . . . . . . . 23045999 3

(continued on next page)

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 37–2.1


PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PC1830EN

GROUP A (cont’d)
Shift Selector, Figure 37A
CEC Lever
NOTE: See SIL 14-TR-88 For Repair Kits.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
23 Plate, Detent — Shift Pattern RND54321, Front-To-Rear . . . . . . . 23046161 1
23 Plate, Detent — Shift Pattern D54321NR, Front-To-Rear . . . . . . . 23045997 1
23 Plate, Detent — Shift Pattern 12345DNR, Front-To-Rear . . . . . . . 23045997 1
24 Lamp, 0.08 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16005999 4
25 Housing, Shift Selector. 23046004 Shift Selector Housing Is
Housing Only And Does Not Include Circuit Board Or Five
Mounting Screws. Order Reference 1 From Group A To
Include Circuit Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046004 1
26 Gasket, Electronics Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018912 1
27 CEC Shifter Kit. Kit Contains 29500001 Housing Assembly,
Four 23045133 Screws, And 23048676 Wiring Harness. . . . . 29502944 1
28 Screw, Pan Hd Patchlock, No. 8-32 x 11⁄ 2 inch . . . . . . . . . . . . . . . 23045133 4
29 Bearing, Sleeve, Shift Handle Shaft . . . . . . . . . . . . . . . . . . . . . . . . 23046014 2
30 Shaft, Shift Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046002 1
31 Retainer Assembly, Magnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046010 1
32 Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046009 1
33 Screw, Pan Hd Patchlock, No. 6-32 x 3⁄8 inch . . . . . . . . . . . . . . . . 23045987 2
34 Pin, Dowel, 0.125 x 1.180 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29501499 1
35 Gasket, Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046016 1
36 Cover, Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23046015 1
37 Screw, Flat Hd Patchlock, No. 6-32 x 3⁄8 inch . . . . . . . . . . . . . . . . . 23046012 9

GROUP B
Shift Selector, Figure 37B
CEC Pushbutton
1 Shift Selector Assembly, Pushbutton. See SIL 2-TR-93. . . . . . . . . . . . 23048155 1
2 Cover Assembly, Shift Selector. See SIL 2-TR-93. . . . . . . . . . . . . 29510362 1
3 Gasket, Shift Selector Cover . . . . . . . . . . . . . . . . . . . . . . . . . . 23016336 1
4 Circuit Board Assembly, Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29514166 1
5 Lamp, 0.08 Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16005999 3
6 Housing Assembly, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . 23047804 1
7 Lockwasher, Internal-Tooth, No. 6 . . . . . . . . . . . . . . . . . . . . . . . . . 138526 4
8 Screw, Pan Hd, No. 6-32 x 1⁄ 2 inch . . . . . . . . . . . . . . . . . . . . . . . . . 159336 4

GROUP C
Shift Selector, Figure 37C
24V Automatic Electric
1 Selector, Shift, 24V Neutral Lock. See SIL 3-TR-87. . . . . . . . . . . . . . . . 23017041 1
2 Screw, Machine, No. 10-24 x 5⁄8 inch. Obtain Locally. . . . . . . . . . . *** 4

(continued on next page)

*** No Longer Available From Allison Transmission.

37–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PARTS CATALOG
PC1830EN

GROUP C (cont’d)
Shift Selector, Figure 37C
24V Automatic Electric
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
3 Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103325 4
4 Cover, Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839306 1
5 Seal, Switch Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839342 1
6 Microswitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839305 1
7 Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
8 Washer, Flat, No. 6. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . *** 2
9 Screw, Machine, No. 6-32 x 3⁄4 inch. Obtain Locally. . . . . . . . . . . . *** 2
10 O-ring, 2.487 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839344 1
11 Adapter, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047195 1
12 Screw, Set, No. 10-32 x 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . *** 1
13 Control Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047193 1
14 Lockwasher, 5⁄16 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . *** 3
15 Screw, Allen, 5⁄16-18 x 5⁄8 inch. Obtain Locally. . . . . . . . . . . . . . . . *** 3
16 Nameplate, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503643 1
17 Screw, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2
18 Cover Assembly, Shift Selector Housing . . . . . . . . . . . . . . . . . . . . 23047904 1
19 Lockwasher, 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . *** 3
20 Screw, Machine, 1⁄4-20 x 1 inch. Obtain Locally. . . . . . . . . . . . . . . *** 3
21 Holder, Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047197 1
22 Fuse, AGC 9. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *** 1
23 Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839362 1
24 Support, Shift Position Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839328 1
25 O-ring, 1.989 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839348 1
26 Plate, Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
27 Lockwasher, 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . *** 2
28 Screw, Machine, 1⁄4-20 x 11⁄2 inch. Obtain Locally. . . . . . . . . . . . . *** 2
29 O-ring, 1.364 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839350 1
30 Screw, Self-Tapping, No. 6-32 x 3⁄8 inch. Obtain Locally. . . . . . . . *** 4
31 Wiring Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839358 1
32 Plate Assembly, Light Socket — 24V Selector . . . . . . . . . . . . . . .  1
33 Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839340 1
34 Screw, Self-Tapping, No. 6-32 x 3⁄8 inch. Obtain Locally. . . . . . . . *** 4
35 O-ring, 0.239 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839349 1
36 Lamp, No. 1816. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . . . *** 1

GROUP D
Shift Selector, Figure 37C
12V Automatic Electric
Same As Group C, Except For Parts Listed Below.
1 Selector, Shift, 12V Neutral Lock. See SIL 3-TR-87. . . . . . . . . . . . . . . 23017040 1
32 Plate Assembly, Light Socket — 12V Selector . . . . . . . . . . . . . . . . . . . 6839359 1
33 Not Used In This Group.

 For Service Contact DMR Electronics, RR2 Box 97B, Hibbing MN 55746; Phone: (218) 262-6693, Fax: (218) 262-6273.
*** No Longer Available From Allison Transmission.

20100101 Copyright © 2010 Allison Transmission, Inc. 37–2.3


PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PC1830EN

GROUP E
Shift Selector, Figure 37D
24V Manual Electric
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Selector, Shift, 24V Neutral Lock. See SIL 3-TR-87. . . . . . . . . . . . . . . . 23017037 1
2 Screw, Machine, No. 10-24 x 5⁄8 inch. Obtain Locally. . . . . . . . . . . *** 4
3 Lockwasher, 5⁄8 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103325 4
4 Cover, Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839306 1
5 Seal, Switch Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839342 1
6 Microswitch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839304 1
7 Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
8 Washer, Flat, No. 6. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . *** 2
9 Screw, Machine, No. 6-32 x 3⁄4 inch. Obtain Locally. . . . . . . . . . . . *** 2
10 O-ring, 2.487 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839344 1
11 Adapter, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047195 1
12 Screw, Set, No. 10-32 x 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . *** 1
13 Control Module Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047193 1
14 Lockwasher, 5⁄16 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . *** 3
15 Screw, Allen, 5⁄16-18 x 5⁄8 inch. Obtain Locally. . . . . . . . . . . . . . . . *** 3
16 Nameplate, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503643 1
17 Screw, Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2
18 Clutch Assembly, Inner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23015259 1
19 O-ring, 0.989 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839346 1
20 Cover Assembly, Shift Selector Housing . . . . . . . . . . . . . . . . . . . . 23047904 1
21 Lockwasher, 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . *** 3
22 Screw, Machine, 1⁄4-20 x 1 inch. Obtain Locally. . . . . . . . . . . . . . . *** 1
23 Holder, Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23047197 1
24 Fuse, AGC 9. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *** 1
25 Indicator, Shift Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839327 1
26 Support, Shift Position Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839328 1
27 Spring, Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
28 Clutch Assembly, Outer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839324 1
29 O-ring, 1.989 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839348 1
30 Housing, Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
31 Pin, Guide, 3⁄16 x 3⁄4 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839330 2
32 Washer, Flat, 1⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . *** 2
33 Screw, Allen, 1⁄4-20 x 13⁄4 inch. Obtain Locally. . . . . . . . . . . . . . . . *** 2
34 Spring, Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
35 Seat, Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
36 Ring, Retaining, Internal, 0.696 OD . . . . . . . . . . . . . . . . . . . . . . . . 6839331 1
37 O-ring, 0.737 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839347 1
38 Solenoid, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839361 1
39 Gasket, Solenoid Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . . 6839351 1
40 Cover, Solenoid Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
41 Lockwasher, No. 8. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . *** 3
42 Screw, Machine, No. 8-32 x 1⁄ 2 inch. Obtain Locally. . . . . . . . . . . . *** 3
43 O-ring, 1.364 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839350 1
44 Screw, Self-Tapping, No. 6-32 x 3⁄8 inch. Obtain Locally. . . . . . . . . *** 4

(continued on next page)

 For Service Contact DMR Electronics, RR2 Box 97B, Hibbing MN 55746; Phone: (218) 262-6693, Fax: (218) 262-6273.
*** No Longer Available From Allison Transmission.

37–2.4 Copyright © 2010 Allison Transmission, Inc. 20100101


ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PARTS CATALOG
PC1830EN

GROUP E (cont’d)
Shift Selector, Figure 37D
24V Manual Electric
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
45 Wiring Harness Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839357 1
46 Plate Assembly, Light Socket — 24V Selector . . . . . . . . . . . . . . .  1
47 Resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839340 1
48 Screw, Self-Tapping, No. 6-32 x 3⁄8 inch. Obtain Locally. . . . . . . . *** 4
49 O-ring, 0.239 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6839349 1
50 Lamp, No. 1816. Obtain Locally. . . . . . . . . . . . . . . . . . . . . . . . . . . *** 1

GROUP F
Shift Selector, Figure 37D
12V Manual Electric
Same As Group E, Except For Parts Listed Below.
1 Selector, Shift, 12V Neutral Lock. See SIL 3-TR-87. . . . . . . . . . . . . . . 23017036 1
38 Solenoid, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1
46 Plate Assembly, Light Socket — 12V Selector . . . . . . . . . . . . . . . 6839359 1
47 Not Used In This Group.

GROUP G
Shift Selector, Figure 37E
CEC2 Lever
Right Hand, Six Forward Ranges, Two-Speed Reverse At Front
1 Shift Selector Assembly, Lever. Shift Pattern RND54321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536930 1
2 Label, Range Indicator. Shift Pattern RND54321,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536937 1
3 Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536925 1
4 Bezel Kit, Right-Hand Lever Selector . . . . . . . . . . . . . . . . . . . . . . 29533080 1
5 Bezel, Right-Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528792 * 1
6 Seal, Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528795 * 1
7 Overlay, Lever Graphic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528794 * 1
8 PCB And Dome Switch Assembly . . . . . . . . . . . . . . . . . . . . . 29535979 * 1
9 Ring, Retaining, Press-On, 0.175 ID x 0.312 inch OD . . . . . . 29528558 6
10 Screw, Pan Hd Patchlock, No. 6-32 x 7⁄ 16 inch . . . . . . . . . . . . 29528560 4
11 Housing Assembly, Lever Shift Selector . . . . . . . . . . . . . . . . . . . . 29529964 1
12 Ring, Retaining, Press-On, 0.109 ID x 1⁄ 4 inch OD . . . . . . . . . . . . 29529975 2
13 Spacer, 0.125 ID x 0.250 OD x 0.010 inch . . . . . . . . . . . . . . . . . . 29532736 1
14 Spacer, 0.125 ID x 0.250 OD x 0.015 inch . . . . . . . . . . . . . . . . . . 29532735 1
15 PCB And Cam Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 29535947 * 1
16 Wiring Harness, Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529965 1
17 O-ring, 0.614 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29503383 1

(continued on next page)

 For Service Contact DMR Electronics, RR2 Box 97B, Hibbing MN 55746; Phone: (218) 262-6693, Fax: (218) 262-6273.
* Serviced Only As An Assembly — Not Available As A Detail Part.
*** No Longer Available From Allison Transmission.

20100101 Copyright © 2010 Allison Transmission, Inc. 37–2.5


PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PC1830EN

GROUP G (cont’d)
Shift Selector, Figure 37E
CEC2 Lever
Right Hand, Six Forward Ranges, Two-Speed Reverse At Front
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
18 Ring, Retaining, External, 0.616 ID x 1 inch OD . . . . . . . . . . . . . . 29528771 1
19 Cam, Switch, Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535948 * 1
20 Screw, Hex Socket Hd Patchlock, No. 6-40 x 7⁄16 inch . . . . . . . . . . 29528773 1
21 Seal, Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529967 1
22 Cover, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29529966 * 1
23 Screw, Pan Hd Patchlock, No. 6-32 x 7⁄ 16 inch . . . . . . . . . . . . . . . 29528560 4
24 Wiring Harness, Shift Selector. When Replacing 29528556 Shift
Selector Wiring Harness With 29530472 Housing And
Wiring Harness Kit, Discard 29528559 Housing and
29528560 Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29530472 1
25 Connector Kit, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . . . 29530475 1
26 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 * 1
27 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 AR
28 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12110693 * 1
29 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 AR
30 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 * 1
31 Seal, Lock Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 * 1
32 Bushing, Steel, 0.166 ID x 0.265 OD x 0.404 inch . . . . . . . . . . . . . 29532732 * 2
33 Plate, Shift Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528790 * 1
34 Spring Assembly, Detent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528789 1
35 Stop, Left — Position A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528798 1
36 Not Used In This Group.
37 Knob Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536685 1
38 Knob Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528787 1
39 Clip, Knob Retaining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29512860 1
40 Bushing, Top, Nylon, 0.208 inch ID x 0.328 inch OD . . . . . . . 29536604 1
NI Instruction Sheet No. 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536686 1
41 Lever And Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528786 1
42 O-ring, 3⁄8 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532734 1
43 Pivot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532733 * 1
44 Lockwasher, No. 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29532738 2
45 Screw, Hex Socket Hd Patchlock, No. 8-32 x 13⁄8 inch . . . . . . . . . 29528772 2

* Serviced Only As An Assembly — Not Available As A Detail Part.

37–2.6 Copyright © 2010 Allison Transmission, Inc. 20100101


ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PARTS CATALOG
PC1830EN

GROUP H
Shift Selector, Figure 37E
CEC2 Lever
Right Hand, Six Forward Ranges, Low At Front, Two-Speed Reverse
Same As Group G, Except For Parts Listed Below.
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Shift Selector Assembly, Lever. Shift Pattern 12345DNR1R2,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536931 1
2 Label, Range Indicator. Shift Pattern 12345DNR1R2,
Front-To-Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536938 1
19 Cam, Switch, Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535951 * 1
35 Not Used In This Group.
36 Stop, Right — Position X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29528799 1

GROUP J
Shift Selector, Figure 37F
CEC2 Pushbutton
1 Shift Selector Assembly, Standard Pushbutton . . . . . . . . . . . . . . . . . . 29538376 1
2 Label, Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29536925 1
3 Keypad Repair Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29535937 1
4 Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29537262 * 1
5 Gasket, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . . . . . 29528555 * 1
6 Overlay, Pushbutton Graphic . . . . . . . . . . . . . . . . . . . . . . . . . 29528554 * 1
7 Ring, Retaining, Press-On, 0.175 ID x 5⁄16 inch OD . . . . . . . . 29528558 7
8 PCB And Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29538025 * 1
9 Housing And Wiring Harness Kit, Pushbutton Selector . . . . . . . . . 29530472 1
10 Housing, Pushbutton Selector . . . . . . . . . . . . . . . . . . . . . . . . 29528559 1
11 Screw, Pan Hd Patchlock, No. 6-32 x 7⁄ 16 inch . . . . . . . . . . . . 29528560 4
12 Wiring Harness, Shift Selector . . . . . . . . . . . . . . . . . . . . . . . . 29528556 * 1
13 Connector Kit, Shift Selector . . . . . . . . . . . . . . . . . . . . . . 29530475 1
14 Clip, Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12176394 * 1
15 Plug, Cavity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12129557 AR
16 Seal, Cable, 14-Way . . . . . . . . . . . . . . . . . . . . . . . . 12110693 * 1
17 Terminal, Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12160551 AR
18 Connector, 20-Way . . . . . . . . . . . . . . . . . . . . . . . . . 12160542 * 1
19 Seal, Lock Assist . . . . . . . . . . . . . . . . . . . . . . . . . . . 12191176 * 1
20 Locknut, No. 10-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29540984 2
21 Bracket, Shift Selector Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 29529961 2

* Serviced Only As An Assembly — Not Available As A Detail Part.

20100101 Copyright © 2010 Allison Transmission, Inc. 37–2.7


PARTS CATALOG ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG
PC1830EN

NOTES

37–2.8 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

190
0 25
14
L PR
OI
0
ES
C L UT C H

SU RE
300
0

C E L SI U
1 35 RETAR
S
R ONL DER
TE 275
Y
18
5
ER

R ENHEI 3
T
CONV

FA
30
1 00
38

°C
120 15
0
250 30
°F 0
65

150

TRANS
OIL
TEMP

V05371.01.00

Figure 38A. Miscellaneous Options

20100101 Copyright © 2010 Allison Transmission, Inc. 38–1.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

2 3
1
MOUNTING
SURFACE

INLET

OUTLET
MOUNTING
SURFACE

1 INLET
OUTLET 7

4 8

5 9

6 10

V06121

Figure 38B. Miscellaneous Options

38–1.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

GROUP A
Miscellaneous Options, Figure 38A
Clutch Oil Pressure Gauge
RECOMMENDED
REF PART SPARES FOR UNITS
NO. NOMENCLATURE NO. REQ 1–3 4–10 11–25
1 Gauge, Clutch Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29544558 1
2–3 Not Used In This Group.

GROUP B
Miscellaneous Options, Figure 38A
Oil Temperature Gauge
1 Not Used In This Group.
2 Gauge, Oil Temperature — Ten Foot Capillary . . . . . . . . . . . . . . . . . . 23010422 *** 1
2 Gauge, Oil Temperature — Six Foot Capillary . . . . . . . . . . . . . . . . . . . 23010423 *** 1
2 Gauge, Oil Temperature — Four Foot Capillary . . . . . . . . . . . . . . . . . . 23010424 *** 1
3 Gauge Kit, Oil Temperature, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542705 1
3 Gauge Kit, Oil Temperature, 24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29542706 1

GROUP C
Miscellaneous Options, Figure 38B
Oil Cooler Circuit
1 Manifold Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510915 2
2 Oil Filter Assembly, Remote-Mount Cooler. See SIL 12-TR-93. . . . . . . 29510914 1
3 Switch, Pressure Differential, 35 psi. See SIL 12-TR-93. . . . . . . . 29529657 1
4 O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018958 1
5 Element, Oil Filter. See SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . 29510912 1
6 Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510911 1
7 Oil Filter Assembly, Remote-Mount Cooler. 29510916 Oil Filter
Assembly No Longer Available Service With 29510914 Oil Filter
Assembly. See SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510916 *** 1
8 O-ring, 4.734 inch ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23018958 1
9 Element, Oil Filter. See SIL 12-TR-93. . . . . . . . . . . . . . . . . . . . . . 29510912 1
10 Bowl, Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29510911 1

*** No Longer Available From Allison Transmission.

20100101 Copyright © 2010 Allison Transmission, Inc. 38–2.1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

NOTES

38–2.2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

SERVICE INFORMATION LETTERS


(SIL)

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–4 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–5


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–6 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–7


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–8 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–9


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–10 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–11


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–12 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–13


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–14 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–15


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–16 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–17


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–18 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–19


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–20 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–21


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–22 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–23


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–24 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–25


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–26 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

13-TR-88
Page 1 of 1
July, 1988

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–27


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–28 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–29


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–30 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–31


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–32 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–33


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–34 Copyright © 2010 Allison Transmission, Inc. 20100101


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ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–35


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–36 Copyright © 2010 Allison Transmission, Inc. 20100101


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ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–37


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–38 Copyright © 2010 Allison Transmission, Inc. 20100101


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ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–39


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–40 Copyright © 2010 Allison Transmission, Inc. 20100101


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ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–41


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–42 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–43


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–44 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–45


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–46 Copyright © 2010 Allison Transmission, Inc. 20100101


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ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–47


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–48 Copyright © 2010 Allison Transmission, Inc. 20100101


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ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–49


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PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–50 Copyright © 2010 Allison Transmission, Inc. 20100101


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ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–51


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–52 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–53


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

SIL–54 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–55


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

13-TR-98
July, 1998
Page 1 of 2

SUBJECT: Output Bearing

MODELS AFFECTED: CLT/CLBT And M/S 9000

Transmissions built June 1996 through August 1998 incorporate a high capacity roller bearing configuration. This
configuration was released as a product improvement in response to a specific application request. This configuration has
subsequently been observed to be less tolerant of abusive driveline loads than the former ball bearing. In an effort to
provide reliable transmissions with the least sensitivity to external forces, the former ball bearing configuration is being
re-released to production and spare parts.
For most applications the roller bearing configuration provides a component life equivalent to that of the ball bearing
configuration. Abusive driveline loads generally result in early-hour problems with the roller bearing configuration. In
these cases, correct the cause of the excessive driveline loading and install the ball bearing configuration. Successful
operation past the first 1000 hours of operation normally indicates the absence of abusive driveline loading allowing the
roller bearing to be changed to the ball bearing during a routine overhaul.

Interchangeability:
The output bearing retainer is different for the ball bearing and the roller bearing. Ensure that the correct part number
retainer is used when installing the ball bearing.

Spare Parts Disposition:


Roller bearing P/N 29525645 and output bearing retainer P/N 29525003 are canceled for production and service.
Customer stock may be returned for credit using an AFA Claim Type 6.

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PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

13-TR-98
July, 1998
Page 2 of 2

ROLLER:
• ROLLER BEARING – P/N 29525645
• RETAINER – P/N 29525003
• BEARING BORE – 8.4631/8.4619
• RESULTANT FIT – 0.0003T/0.0027T

BALL:
• BALL BEARING – P/N 29502027
• RETAINER – P/N 6778691
• BEARING BORE – 8.4643/8.4631
• RESULTANT FIT – 0.0009L/0.0015T

V05272

Figure 1. 8/9000 Output Bearing

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–57


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

12-TR-01
June, 2001
Product Code(s):
Page 1 of 7

SUBJECT: Various Product Improvements


MODELS AFFECTED: M/S 9600, S 9800 Model Transmissions
AFFECTED SERIAL NUMBERS: Various

The purpose of this SIL is to provide an update to product improvements made to the M/S 9600 and S 9800 models over
the last several years. The following table summarizes the changes to be covered in this SIL and the models affected.

M 9600 S 9600 S 9800


1.) Torque Converter Pump — Increased Thickness X X X
2.) Stator Thrust Washers — New Thermoplastic Material X X X
3.) Main Pressure Schedule / Lubrication Improvements X X X
4.) Ground Sleeve Configuration / Lube Regulator Valve * * X
5.) Improved Splitter Input Shaft X X X
6a.) Improved Splitter Output Shaft — 1996 X X
6b.) Improved Splitter Output Shaft — 2001 X X X
7.) High Range Clutch Hub Configuration X
8.) High-Intermediate Carrier Bearing Configuration X

* Change applies to select 9000 transmission assemblies. Refer to the 9000 Series Parts Catalog PC1830EN to
determine individual configurations.

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PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN
12-TR-01
June, 2001
Product Code(s):
Page 2 of 7
1). Torque Converter Pump — Increased Thickness

Pump castings were thickened in selective sections to improve the fatigue strength and durability of the converter
pump. The outer diameter rim section, the backside shell section, and the accessory drive gear mounting sections
were increased in thickness. This resulted in the need to modify the configuration of the accessory drive gear.

Interchangeability: All current parts must be used together when replacing the former pump.

Part Former Current Quantity


Pump Assembly (TC 1060, 1070) 23011158 29525007 1
Pump Assembly (TC 1080) 23013835 29525006 1
Retainer 6776189 29525004 4
Lockstrip 6776188 29508418 8
Bolt 181433 181440 16
Accelerator Drive Gear 23011077 29505520 1
Bolt 9409038 9409039 36

Effectivity: M/S 9600, S 9800 4320001125 June 1996

2). Stator Thrust Washers — New Thermoplastic Material

The former configuration steel-backed bronze stator thrust washers are replaced with the more current technology
of thermoplastic thrust washers. The change increases durability of the washers and provides more readily available
sources.

Part Former Current Quantity


Washer, Stator Thrust 23018311 29528770 2

Effectivity: M/S 9600, S 9800 4320001543 7-31-00

3). Main Pressure Schedule / Lubrication Improvements

Dual main pressure schedule changed to a single pressure schedule to increase clutch pack torque capacity in high
horsepower applications.

Dual Single
M 9600 Neutral, 1, 2, Reverse 220–250 psi 245–275 psi
3, 4, 5, 6 160–180 psi 245–275 psi

S 9800 Neutral, 1, 2 220–250 psi 245–275 psi


3, 4, 5, 6, 7, 8 160–180 psi 245–275 psi

Part Former (Dual) Current (Single)


Body Assembly, Main Regulator Valve 29528630 29525002
Plug, Main Regulator Valve 6770557 29525001

Effectivity: M/S 9600, S 9800 4320001125 June 1996

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–59


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

12-TR-01
June, 2001
Product Code(s):
Page 3 of 7

Lube feed galleys in the Torque Converter Housing and the Input Bearing Retainer were enlarged to reduce a lube
feed restriction to allow improved flow.

Redrill to 0.625 Dia.


from surface U
(currently 0.500 Dia.)

Redrill to 0.625 and 11.00—11.10 deep


Tap for permanently installed plug
Add angle hole (0.750—16 UNF—2B)
23° 0.625 Dia.
4.52—4.62 deep
7.561 7.534
0.623

1.690 (Ref.)

9.250

7.900
7.900

Add Hole
0.625 Dia.
0.86—0.98
Deep
V06935 V06936

Converter Housing Assembly Input Bearing Assembly


29530097 29530095

Effectivity: M/S 9600 4320001125 June 1996


S 9800 December 1997

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PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

12-TR-01
June, 2001
Product Code(s):
Page 4 of 7

4). Lube Regulator Valve / Ground Sleeve Configuration

The following change applies to select 9000 transmission assemblies. Refer to the 9000 Series Parts Catalog
PC1830EN to determine particular configurations.
• Lube Regulator Valve changed from 3 hole to solid configuration. Change made to enhance oil feed into the
converter.
• Ground sleeve changed from non-vented to vented configuration. Change made to help stabilize converter
pressures.

Part Former Current


Ground Sleeve, Converter 23011175 (non-vented) 6776211 (vented)
Valve, Lube Regulator 6838020 (3 hole) 6758459 (solid)

Effectivity: S 9800, select M/S 9600 4320001375 August 1998

5). Improved Splitter Input Shaft

The durability of the Splitter Input Shaft has been improved by changing the spline root configuration and adding
a shot-peen operation. The former shaft had a flat root spline while the current shaft has a full fillet root spline.

Part Former Current


Shaft, Splitter Input 23049097 29534003

Effectivity: M/S 9600, S 9800 4320001311 March 1998

V06937 V06938

Flat Root Spline Fillet Root Spline

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–61


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

12-TR-01
June, 2001
Product Code(s):
Page 5 of 7

6a). Improved Splitter Output Shaft 1996 (M/S 9600)

Effective with the release of the M/S 9600, the larger diameter Splitter Output Shaft formerly used only in the
S 9800 was incorporated into the M/S 9600 models.

Interchangeability: All current parts must be used together when replacing the former shaft.

Part Former (CLBT 9681) Current (M/S 9600)


Shaft Assembly, Splitter Output 23049115 23049116
Shaft, Splitter Output 23049098 23049099
Plug 6884845 6884845
Gear, Low Sun 6832158 29527104
Washer, Thrust 6776353 23018430
Bearing 23048029 29503975
Sleeve 6777747 23018432
Ring, Retaining 6776295 23018427

Effectivity: M/S 9600 4320001125 June 1996

FORMER CURRENT

SUN GEAR SUN GEAR


RETAINING
RETAINING RING
RING
SLEEVE THRUST SLEEVE THRUST
WASHER WASHER

SHAFT SHAFT
BEARING BEARING ASSEMBLY
ASSEMBLY

V06939 V06940

CLBT 9681 M 9600

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PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

12-TR-01
June, 2001
Product Code(s):
Page 6 of 7

6b). Improved Splitter Output Shaft 2001 (M/S 9600, S 9800)

The durability of the Splitter Output Shaft has been improved by revising the heat treat requirements for the shaft.
The improved shaft has the part number stamped on the end of the shaft.

Part Former Current


Shaft Assembly, Splitter Output 23049116 29538995
Shaft, Splitter Output 23049099 29538994
Effectivity: M/S 9600, S 9800 October 2001

7). High Range Clutch Hub Configuration

The High Range Clutch durability of the M 9600 models has been improved by changing the torque path through
the High Range Gear Section of the transmission. Formerly, the High Range Clutch Hub and the Intermediate Ring
Gear were one piece. In the current configuration, the High Range Clutch Hub and the Intermediate Range Carrier
are one piece. This reduces the relative speed of the High Range Friction and Reaction Plates at the engagement of
the High Range Clutch providing improved durability.

Part Former Current Quantity


Ring, Retaining 8892840 — 1
Bearing Assembly 23049160 — 1
Hub Assembly, Intermediate and High 6884846 — 1
Gear Assembly, Intermediate Ring — 29536720 1
Carrier Assembly, Intermediate 23013832 29536713 1
Carrier, Intermediate 6884432 29536714 1
Gear, Intermediate Sun 6884429 29536707 1
Retainer, Intermediate Ring Gear — 29536709 1
Screw, Flat Head Socket — 29536708 4

FORMER CONFIGURATION CURRENT CONFIGURATION


• HIGH RANGE HUB AND INTERMEDIATE RANGE RING GEAR • HIGH RANGE HUB AND INTERMEDIATE RANGE RING CARRIER
ARE THE SAME PIECE ARE THE SAME PIECE
• INTERMEDIATE CARRIER IS SEPARATE PIECE • INTERMEDIATE RANGE RING GEAR IS SEPARATE PIECE

V06941 V06942

Effectivity: M 9600 4320001499 April 2000

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–63


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

12-TR-01
June, 2001
Product Code(s):
Page 7 of 7

8). High-Intermediate Carrier Bearing Configuration

The High-Intermediate Planetary durability has been improved by incorporating larger bearings in the assembly.

Interchangeability: The current Carrier Assembly is interchangeable with the former Carrier Assembly.

Part Former Current Quantity


Carrier Assembly, High-Intermediate 29503897 29538458 1
Carrier, High-Intermediate 23016004 29538459 1
Spindle 23016006 29538460 6
Bearing 23011176 29538457 6
Gear Set, Pinion 29511325 29538465 1
Gear, Pinion 29503893 29538456 6
Washer, Thrust 23041007 29538455 12
Ball 453606 453606 6
Ring, Retaining 23016011 23016011 1

Effectivity: S 9800 October 2001

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PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

23-TR-01
September, 2001
Product Code(s):
Page 1 of 1

SUBJECT: Converter Housing Stud Changes


EQUIPMENT AFFECTED: 8000, 9000 Series Off-Highway Transmissions

Introduction:
The current studs used at the Torque Converter Housing splitline on the 8000 and the 9000 Series transmissions are
interference fit. Non-interference fit studs with Loctite® applied to the threads are replacing these studs. Installed
height of 2.97/3.03 referenced in the Service Manual remains unchanged.

Current Former
Stud 29540488 6762141
Torque Spec N/A 15–65 lb-ft
Loctite® #2760 N/A

Effectivity:
8000 4310007908 15 AUG 01
9000 4320001946 15 AUG 01

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–65


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

3-TR-02
March, 2002
Product Code(s):
Page 1 of 1

SUBJECT: Revised Intermediate Carrier Assembly Practices


MODELS AFFECTED: M 9600 Transmissions with Two Speed Reverse Option
AFFECTED SERIAL NUMBERS: N/A

Introduction:
The two speed reverse option was released effective with S/N 4320001499 in April 2000. This option changes the torque
path through the High Range Gear Section of the transmission. The change is detailed in the High Range Clutch Hub
Section of SIL 12-TR-01.
The Intermediate Ring Gear is positioned relative to the Carrier Assembly by the Intermediate Ring Gear Retainer. Initial
production utilized flat head socket screws with a locking patch on the screw threads to assemble the retainer to the carrier.

Product Improvement:
The locking patch screw has been replaced by a plain thread screw. The torque retention method utilized with the plain
thread screw is the application of Loctite® to the threads prior to torquing the screw.

Part Number Identification:


The current screw completely replaces the former screw. The former screw is completely cancelled from service.

Current P/N Former P/N Quantity Item


29541294 29536708 4 Screw — Flat Head Socket

Assembly Procedure:
Remove the locking patch screws and discard. Thoroughly clean the threaded holes in the carrier and the threads of the
replacement screws of all oil, grease and foreign material. Prime the carrier and screw threads using Loctite® Klean ‘N
Prime™ primer. With the Intermediate Carrier Assembly installed in the transmission, position the Intermediate Ring
Gear Retainer on the Intermediate Carrier Assembly. Apply Red Loctite® 271™ to the carrier and/or screw threads and
install the 4 screws. Torque to 9–11 lb ft (13–14 N·m).

SIL–66 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

Revisions to the SIL are noted 27-TR-02, Rev. A


by a stripe in the left-hand column. January, 2005
Product Code(s):
Page 1 of 8

SUBJECT: Lube Flow / Product Improvements

MODELS AFFECTED: M/S 9600, S 9800

AFFECTED SERIAL NUMBERS: Various

The following changes are being made to all 9000 model transmissions to improve lube flow within the transmission.

Item Part Current Former Qty M/S 9600 S 9800


1 Shaft, Splitter Input 29541583 29534003 1 X X
2 Hub Assembly, Splitter Low Rotating Clutch 29541574 23015576 1 X X
3 Carrier Assembly, Splitter 29541576 23049163 1 X X
4 Carrier, Splitter 29541575 a 23049164 1 X X
5 O-Ring 23013824 n/a 1 X X
6 Hub Assembly, High Range Rotating Clutch 29541722 b 23015576 1 X X
7 Retainer, Intermediate Ring Gear 29541374 29536709 1 X
8 Hub, High-Intermediate Clutch 29541591 23015996 1 X
9 Cover Assembly, Rear 29541731c 29528537 1 X
a 23049164 may be reworked—see Figure 3.
b 23015576 may be reworked—see Figure 4.
c 29528537 may be reworked—see Figure 5.

All items are interchangeable with earlier configurations. All Items for each respective model should be used together.

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–67


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

27-TR-02, Rev. A
January, 2005
Product Code(s):
Page 2 of 8

The following changes are being made to all 9000 model transmissions as product improvements.

Item Part Current Former Qty M/S 9600 S 9800


10 Body Assembly, Main Pressure Regulator 29528630 29525002 1 X X
11 Plug, Main Pressure Regulator 6770557 29525001 1 X X
12 d,e Carrier Assembly, Intermediate 29541597 29536713 1 X
13 d,e Carrier, Intermediate 29541373 29536714 1 X
14 f Retainer, Intermediate Ring Gear 29541374 29536709 1 X
15 f Retainer, Intermediate Ring Gear 29541749 29541374 1 X
16 g Screws, Intermediate Ring Gear Retainer 29541375 29541294 4/6 X
17 Valve Assembly, Main Various Various 1 X X
18 Cover Assembly, Trimmer 29541387 23018307 1 X
19 Cover, Trimmer 29541385 23011082 1 X
20 Stop 29541382 6833168 4 X X
21 Gasket 29541384 23010282 1 X
22 Gasket 29541384 6779835 1 X
23 Bolt 454815 186647 14 X
24 Body Assembly, Retarder Control Valve 29528541 29528542 1 X
25 Plug Assembly, Secondary Pressure Regulator 6835820 23016676 1 X
All items except item 12–16 are interchangeable with earlier configurations (ref. SIL 12-TR-01). Items 17–23 must be used together.
d 29536714 carrier is superseded by 29541373. 29541373 carrier has 6 tapped holes to accommodate either the 29541374 or the
29541749 retainers.
e 29536714 carrier requires rework per Figure 6.
f 29536709 retainer is superseded by 29541374 retainer. 29541374 retainer is an interim retainer fabricated from 29536709
retainers. 29541749 retainer will supersede 29541374 when 29541374 stock is exhausted. See Figure 7.
g 29541294 Flat head screw (0.250-20 x 0.500 lg, 4 per transmission) is replaced by 29541375 button head screw (0.250-20 x 0.750
lg, 6 per transmission). Threads to be cleaned with Loctite® Klean N Prime™ Primer. Loctite® 271™ to be applied to the threads
and screws torqued to 9–11 lb ft.

Parts Availability:
Two service kits have been released to facilitate updating fielded transmissions to incorporate these two product
improvements:
M9600 Service Kit P/N 29543997
S9800 Service Kit P/N 29543956
Effectivity:

Model S/N Production Date


M/S 9600 4320002120 July 30, 2002
S 9800 4320002117 July 30, 2002

SIL–68 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

27-TR-02, Rev. A
January, 2005
Product Code(s):
Page 3 of 8
Discussion:
Units receiving these changes are to have the SIL number stamped on the transmission nameplate for
identification purposes.
• Shaft, Splitter Input—The current shaft utilizes a modified spline where it mates with the rotor hub. The current
shaft spline increases root/tip clearance with the rotor hub spline to increase lube flow to all sections of the
transmission fed by the lube feed hole down the center of the shaft.
• Hub Assembly, Splitter Low Rotating Clutch—The current hub has 4 lube feed orifices added to provide more
consistent lube flow to splitter low clutch.
• Carrier Assembly, Splitter—The current carrier has a groove added for an o-ring.
• O-Ring—Seals lube oil between the splitter low rotating clutch hub assembly and the splitter carrier assembly
forcing lube oil out the 4 lube feed orifices in the splitter low rotating clutch hub assembly.
• Hub Assembly, High Range Rotating Clutch—The current hub has 4, deep milled slots rather than the former 2,
shallow milled slots to feed lube oil to high range clutch.
• Retainer, Intermediate Ring Gear—The current retainer has 4 slots at the outer diameter to direct lube oil to
intermediate range clutch.
• Hub, High-Intermediate Range Clutch—The current clutch hub has been machined to provide more uniform
lube distribution to high-intermediate range clutch by replacing the drilled lube feed holes with a “squirrel cage”
lube feed configuration.
• Cover Assembly, Rear—The current rear cover incorporates a slightly larger lube feed orifice that provides lube
flow to high-intermediate range clutch.
• Main Pressure Regulator—Single main pressure schedule is changed to a dual main pressure schedule. Install
dual pressure schedule plug in main pressure regulator valve body assembly and adjust pressure per the following:

Model Range Current (Dual) Former (Single)


N, 1, 2, R1, R2 220–250 psi 245–275 psi
M/S 9600 / S9800
3, 4, 5, 6, 7, 8 160–180 psi 245–275 psi

• Retainer, Intermediate Ring Gear—See Figure 7.


• Screws, Intermediate Ring Gear Retainer—Current button head screws are to provide more uniform clamp than
counter sunk screws in production built units. Thoroughly clean the threaded holes in the carrier and the threads of
the screws of all oils, grease, and foreign material. Prime the carrier and screw threads with Loctite® Klean N
Prime™ Primer. Apply Red Loctite® 271™ to the carrier and/or screw threads and torque the screws to 9–11 lb ft
(13–14 N·m).
• Cover, Trimmer—Current trimmer covers have machined trim boost feed slots to provide better slot alignment
with trimmer stops and reduce the chance of inadvertent cocking of stops. The holes through the trimmer stops are
to provide more consistent trim boost function.
• Plug Assembly, Secondary Pressure Regulator—Current plug assembly reduces the “from cooler” pressure from
45 psi to 35 psi.

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–69


HUB ASSEMBLY—HIGH RANGE ROTATING CLUTCH

O-RING
RETAINER—INTERMEDIATE RING GEAR

SIL–70
HUB ASSEMBLY—SPLITTER LOW ROTATING CLUTCH
PC1830EN

SCREWS—INTERMEDIATE RING GEAR RETAINER


PARTS CATALOG

SHAFT—SPLITTER INPUT

Figure 1.

Copyright © 2010 Allison Transmission, Inc.


Page 4 of 8
January, 2005
Product Code(s):
27-TR-02, Rev. A

CARRIER ASSEMBLY—INTERMEDIATE

CARRIER ASSEMBLY—SPLITTER
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

20100101
M 9600 / S 9600 VL07842.00.00.eps
PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

27-TR-02, Rev. A
January, 2005
Product Code(s):
Page 5 of 8

COVER ASSEMBLY—REAR

VL07843.00.00.eps
HUB—HIGH-INTERMEDIATE CLUTCH
HUB ASSEMBLY—HIGH RANGE ROTATING CLUTCH

CARRIER ASSEMBLY—SPLITTER
HUB ASSEMBLY—SPLITTER LOW ROTATING CLUTCH

O-RING
SHAFT—SPLITTER INPUT

Figure 2.

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–71


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

27-TR-02, Rev. A
January, 2005
Product Code(s):
Page 6 of 8

0.050 INCH

0.098–0.093 INCH

2.855 ± 0.002 INCH DIA

V03902.00.01.eps

Figure 3.

.380
.310
4 SLOTS
90˚ APART
.06
.03 R

.160

V07845.00.00.eps

Figure 4.

SIL–72 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

27-TR-02, Rev. A
January, 2005
Product Code(s):
Page 7 of 8

9600 9800
0.141 INCH DIA. 0.172 INCH DIA.
(9⁄64 INCH) (11⁄64 INCH)

NOTE: Rework 9800 only.


9600 remains 0.141 inch Dia.
VH07846.00.00.eps

Figure 5.

ORIGINAL STANDARD TAP REWORK BOTTOM TAP


1⁄4 – 20 THREAD IF 1⁄4 – 20 THREAD
REQUIRED

CARRIER CARRIER

NOTE: Carrier screw holes should be bottom tapped if required


to ensure adequate thread depth of 0.66 inch minimum.
V07844.00.00.eps

Figure 6.

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–73


SIL–74
A A B
PC1830EN

B B B
PARTS CATALOG

A A A A

B
B B B
A A B

FORMER INTERIM FUTURE

Figure 7.
29536709 RETAINER 29541374 RETAINER 29541749 RETAINER

Use on 29536714 Carrier With Use on 29536714 Carrier With Use on 29536714 Carrier With
(4) 29541294 Flat Head Screws (4) 29541294 Flat Head Screws (4) 29541375 Button Head Screws
At “A” Locations. At “A” Locations or
or Use on 29541373 Carrier With

Copyright © 2010 Allison Transmission, Inc.


Use On 29541373 Carrier With (6) 29541375 Button Head Screws
(6) 29541375 Button Head Screws
At “B” Locations.

A – Designates Countersunk Holes NOTE: All screws require Loctite® Kleen ‘N Prime Primer
Page 8 of 8

Using Flat Head Screws All screws require Loctite® 271


January, 2005

B – Designates Spotfaced Holes All screws torque to 9–11 lb ft


Product Code(s):
27-TR-02, Rev. A

Using Button Head Screws

V07823.00.02.eps
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

20100101
PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

P/N 29542023
January, 2005
Page 1 of 1

INSTRUCTION SHEET NO. 300, REV. A


(USED IN KIT P/N 29543956)

NOTE: These kits are for use by technicians trained in the overhaul of M/S 9000 Series transmissions at facilities
equipped for transmission overhaul. Detailed disassembly/assembly procedures may be found in the
9000 Series Service Manual SM1833EN.

The S 9800 is serviced with Kit P/N 29543956 containing the following parts:

P/N Qty Description


29541574 1 Hub Assembly, Splitter Low Clutch
23013824 1 “O” Ring
29541583 1 Shaft, Splitter Input
29541591 1 Hub, High-Intermediate Clutch
29541382 4 Stop, Trimmer Spring
29541387 1 Cover Assembly, Trimmer
29541384 1 Gasket, Trimmer Cover
6770557 1 Plug, Main Regulator
23012004 1 Hub, Rotor
29542391 1 Shaft Assembly, Splitter Output
29542023 1 Instruction Sheet No. 300, Rev. A

NOTE: Splitter Carrier 29541575, High Range Clutch Hub Assembly 29541722, and Rear Cover
Assembly 29541731 are not included in the Kit. The parts removed from the transmission being
updated are to be reworked according to Figure 3, Figure 4, and Figure 5 (reference SIL 27-TR-02).

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–75


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

P/N 29543998
January, 2005
Page 1 of 1

INSTRUCTION SHEET NO. 319


(USED IN KIT P/N 29543997)

NOTE: This kit is for use by technicians trained in the overhaul of M/S 9000 Series transmissions at facilities
equipped for transmission overhaul. Detailed disassembly/assembly procedures may be found in the
9000 Series Service Manual SM1833EN.

The M 9600 is serviced with Kit P/N 29543997 containing the following parts:

P/N Qty Description


29541574 1 Hub Assembly, Splitter Low Clutch
23013824 1 “O” Ring
29541583 1 Shaft, Splitter Input
29541749 1 Retainer, Ring Gear
29541375 6 Screw, 1⁄4-20 x 3⁄4 Button Head
29541382 4 Stop, Trimmer Spring
29541385 1 Cover, Trimmer
29541384 1 Gasket, Trimmer Cover
454815 14 Bolt, 1⁄4-20 x 11⁄2
6770557 1 Plug, Main Regulator
29543998 1 Instruction Sheet No. 319

NOTE: Splitter Carrier 29541575 and High Range Clutch Hub Assembly 29541722 are not included in the kit.
The parts removed from the transmission being updated are to be reworked according to Figure 3 and
Figure 4 (reference SIL 27-TR-02).

SIL–76 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

24-TR-03
September, 2003
Product Code(s):
Page 1 of 1

SUBJECT: CEC Electronic Control Unit Serviceability

EQUIPMENT AFFECTED: All CEC (Commercial Electronic Control) Transmissions with Plus II ECUs

Introduction:
Plus II service ECU part number 1228282 has been canceled for:
• MT 648
• V(R) 731(RH)
• HT(B) 741, 748
• HT 746
• HT(B) 755 CR and DR
• CL(B)T 755, CL(B)T 5/6000, CL(B)T 9000
• M/S 5000/6000/9000
Interchangeability:
Canceled ECU part number 1228282 is replaced by service replacement ECU 16172029. Part number 16172029 is a
direct replacement for vehicles that utilized part number 1228282. When service ECU part number 16172029 is not
available, new ECU part number 16197599 is a suitable replacement for all affected models.

NOTE: Part numbers 16172029 and 16197599 are compatible with DP 8000 Series
transmissions. (Refer to SIL 5-TR-96 for DP 8000 unique serviceability.)

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–77


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Revisi ons to thi s SIL are not ed 20-TR-03, Rev. A


by a stripe in the left-hand margin. September, 2003
Product Code(s):
Page 1 of 4

SUBJECT: CEC2 Transmissions Used In CEC1 Equipped Vehicles

MODELS AFFECTED: M/S 5610, 6610, 8610, 9610, 9810 Series Transmissions

CEC2 transmissions can be installed into CEC1 equipped vehicles with the use of specific jumper and internal wiring
harnesses. The difference between the CEC1 and CEC2 wiring schemes is as follows.
The CEC1 solenoid wiring harness and the CEC1 lock in range (LIR) first range shift valve harness are wired in a daisy
chain configuration due to the CEC1 ECU internal wiring (see Figure 1). The respective CEC2 harnesses are not wired
in a daisy chain configuration. For this reason, these harnesses are not interchangeable. Jumper harnesses are available
that “chain” the CEC2 solenoid wiring harness and LIR first range shift valve harness so they are compatible with the
CEC1 ECU. There is no difference between the CEC1 lock in neutral (LIN) first range shift valve harness or the trim
boost harness from the corresponding CEC2 harnesses (see Table 1).
The CEC1 output speed sensor connects to the chassis harness using a Cannon style connector. The CEC2 output speed
sensor connects to the chassis harness using a Packard style connector. A jumper harness is available that connects a
Packard style speed sensor to a Cannon style wiring harness connector.
The CEC1 temperature sensor is only compatible with a CEC1 ECU and the CEC2 temperature sensor is only compatible
with the CEC2 ECU. There is no jumper harness available. Since the temperature sensors are integral with the lockup
wiring harnesses, the appropriate harness must be installed for compatibility with the ECU. The temperature sensors are
identified in Figure 2.
Control system compatibility should be noted on the transmission data tag.

SIL–78 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20-TR-03, Rev. A
September, 2003
Product Code(s):
Page 2 of 4

CEC 1 SOLENOID CEC 2 SOLENOID


WIRING HARNESS - LIR WIRING HARNESS - LIR

SOLENOIDS SOLENOIDS

A + A +
A A
B – B –

M – M –
D D
N + N +

E + E +
C C
P – P –

D – D –
B B
C + C +

L + L +
E E
K – K –

G + G +
G G
H – H –

J + J +
F F
F – F –

CEC 1 CEC 2
FIRST RANGE SHIFT FIRST RANGE SHIFT
VALVE HARNESS – LIR VALVE HARNESS – LIR
SOLENOIDS SOLENOIDS

A + A +
H H
B – B –
– –
C I C I
+ +
D D

V08346.00.00

Figure 1.

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–79


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

20-TR-03, Rev. A
September, 2003
Product Code(s):
Page 3 of 4

Table 1.

CE C1 CE C2

Models LIR LIN LIR LIN

Solenoid Harness All 23045756 23046170 29536510 29536515

Jumper 29537242 29537606

1st Range Harness 8610, 9810 23045793 23046577 29536520 23046577

J u m pe r 2953 739 1 n/a

Trim Boost Harness 561 0, 66 10 29513460 29513460

9610 23046577 23046577

Lockup Harness al l 23045794 29536509

Out put Speed Sensor Strai ght Thru 68 351 04 2950 963 7

J u m pe r 2953 739 2
(Packard to Cannon)

Dropbox 23015482 23015482

Jumper 29537607 *
(Cannon to Packard)

* Used for dropbox installations into CEC2 vehicles

SIL–80 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

20-TR-03, Rev. A
September, 2003
Product Code(s):
Page 4 of 4

CONNECTS TO LOCKUP
HARNESS CONNECTOR

D C

A B

CONNECTS TO
LOCKUP SOLENOID K

CEC 1

CONNECTS TO LOCKUP
HARNESS CONNECTOR

D C

A B

CONNECTS TO
LOCKUP SOLENOID K

CEC 2

LOCKUP VALVE BODY INTERNAL HARNESSES V08347.00.00

Figure 2.

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–81


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

22-TR-04
July, 2004
Product Code(s): 31, 43
Page 1 of 3

SUBJECT: Retarder Control Valve Body and Cooler Line Manifold Changes

EQUIPMENT AFFECTED: 5000, 6000, 8000, 9000 Series Transmissions

Introduction:
Multiple changes recently made to the off highway retarder control valve body assembly and cooler line manifold
assembly are explained in this SIL.
Description:
Refer to Figures 1 and 2 for the following items.
1. To eliminate leaks on the 5/6000 and 8/9000 retarder control valve body assembly covers, new spot-faced cov-
ers and copper washers are being introduced.
2. The temperature gage port on the 8/9000 Series retarder control valve body has changed from a
0.750-16 UN-2B straight thread to a 0.500-14 Dryseal NPTF pipe thread. This port has also been added to
the 8/9000 Series cooler manifold. This same change will be made to the 5/6000 retarder control valve body
in the future.
3. The PTO lube pressure port on the 8/9000 Series retarder control valve body remains a 0.5625-18 UNF-2B
straight thread. This port has also been added to the 8/9000 cooler manifold.
4. The straight thread O-ring plug (29525048) currently used on 5/6000 retarder control valve assemblies and
formerly used on the 8/9000 retarder control valve assemblies has been replaced and is serviceable using
29542780 straight thread O-ring plug.
5. The 9000 Series retarder capacity of new production units has been reduced by changing the secondary
converter pressure regulator plug assembly 23016676 (45 psi, double spring) to plug assembly 6835820
(35 psi, single spring). The 23016676 plug assembly is still serviceable.

SIL–82 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

22-TR-04
July, 2004
Product Code(s): 31, 43
Page 2 of 3

CONVERTER OUT TEMPERATURE


PORT AND PLUG

PTO LUBE PORT AND PLUG

SECONDARY CONVERTER
PRESSURE REGULATOR
VALVE ASSEMBLY

COVER WASHER (6)

BOLT (6)
RETARDER CONTROL VALVE ASSEMBLY COOLER MANIFOLD ASSEMBLY
(P/N 29543250) (P/N 29541757)

8/9000 SERIES OFF-HIGHWAY TRANSMISSIONS V08847.00.00

Figure 1.

8/9000 Retarder Control Valve Assembly


Retarder Conv.
Control Conv. Out PTO Lube Rgltr.
Valve Assy Temp. Port Plug Pressure Port Plug Valve Cover Bolt Washer
pre 23013978 0.500-14 Dryseal 23017380 0.375-18 Dryseal 23014600 6835820 6776208 23016149 n/a
1996 NPTF pipe NPTF pipe (35 psi)
23016678 0.500-14 Dryseal 23017380 0.375-18 Dryseal 23014600 23016676 6776208 23016149 n/a
NPTF pipe NPTF pipe (45 psi)

1996– 29528541 0.750-16 UNF-2B 29525048 0.5625-18 UNF-2B 29525047 6835820 6776208 23016149 n/a
2002 straight straight (35 psi)
29528542 0.750-16 UNF-2B 29525048 0.5625-18 UNF-2B 29525047 23016676 6776208 23016149 n/a
straight straight (45 psi)

2002– 29541754 0.500-14 Dryseal 23017380 0.5625-18 UNF-2B 29525047 6835820 6776208 23016149 n/a
2004 NPTF pipe straight (35 psi)
29541755 0.500-14 Dryseal 23017380 0.5625-18 UNF-2B 29525047 23016676 6776208 23016149 n/a
NPTF pipe straight (45 psi)

2004– 29543250 0.500-14 Dryseal 23017380 0.5625-18 UNF-2B 29525047 6835820 29543249 179839 9415545
NPTF pipe straight (35 psi)

8/9000 Cooler Manifold Assembly


Cooler Conv.
Manifold Conv. Out PTO Lube Rgltr.
Assy Temp. Port Plug Pressure Port Plug Valve Cover Bolt Washer
1996– 29525008 n/a n/a n/a n/a -------- -------- -------- --------
2003

2003– 29541757 0.500-14 Dryseal 23017380 0.5625-18 UNF-2B 29525047 -------- -------- -------- --------
NPTF pipe straight

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–83


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

22-TR-04
July, 2004
Product Code(s): 31, 43
Page 3 of 3

CONVERTER OUT TEMPERATURE


BOLT PLUG AND PORT

WASHER (6)

COVER
BOLT (6)

5/6000 RETARDER CONTROL VALVE ASSEMBLY


(P/N 29543252) V08847.00.00

Figure 2.

5/6000 Retarder Control Valve Assembly


Retarder Control
Valve Assy Conv. Out Temp. Port Plug Cover Bolt Washer
pre 1996 6880441 0.500-14 Dryseal NPTF pipe 23012037 6758375 179839 103321

1996–2004 29525031 0.750-16 UNF-2B straight 29525048 6758375 179839 103321

2004–2005 29543252 0.750-16 UNF-2B straight 29542780 29543251 179839 9415545

2005– TBD 0.500-14 Dryseal NPTF pipe 23017380 29543251 179839 9415545

SIL–84 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

Revisions to this SIL are noted by a 7-TR-06, Rev. A


stripe in the left-hand margin. July, 2006
Product Code(s):
Page 1 of 2

SUBJECT: Service Release of New Lockup Backplate Screw

EQUIPMENT AFFECTED: M9600A / M9610A Transmissions

PRODUCTION RELEASE EFFECTIVITY: 6-29-06, S/N 4320003345

Introduction:
The lockup backplate for the M9600A and M9610A models is bolted to the flywheel using (24) 3/8-24 x 21/4 LG bolts.
Some duty cycles have resulted in broken backplate bolts causing flooding and overheating of the torque converters. A
new, stronger screw, along with a lockwasher, is being service released to address these field issues. The service released
screw / lockwasher is interchangeable with the current production bolt.
Current production released hex head bolt: 9421145 3/8-24 x 21/4 LG
Service released socket head cap screw: 29544466 3/8-24 x 21/2 LG
Service released lockwasher: 103321

LOCKWASHER
(P/N 103321)

HEX HEAD BOLT, SOCKET HEAD CAP SCREW,


3⁄ 8-24 x 21⁄4 3⁄ 8-24 x 21⁄2
TORQUE: 41–49 lb ft TORQUE: 63–77 lb ft
(P/N 9421145) (P/N 29544466)

FORMER CURRENT

LOCKUP BACKPLATE SCREW V10218.00.00

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–85


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

7-TR-06, Rev. A
July, 2006
Product Code(s):
Page 2 of 2

LOCKWASHER
(P/N 103321)
PLATE
(P/N 23011157)
SOCKET HEAD CAP SCREW,
3⁄ 8-24 x 21⁄2
UNRF – 3A x 2.5 LG.
TORQUE: 63–77 lb ft
(P/N 29544466)

HOUSING
(P/N 23011156)

V10219.00.00

SIL–86 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

8-TR-06
February, 2006
Product Code(s):
Page 1 of 2

SUBJECT: Redesigned Speed Sensors (Off-Highway Models)


PRODUCTS AFFECTED: 5000, 6000, 8000, 9000 Series Transmissions

Introduction:
In February, 2006, Allison Transmission began using redesigned speed sensors on all 5000, 6000, 8000, 9000 Series
transmissions. The current and former sensors are fully interchangeable.
Description (see Figure 1):

(P/N 29509637) (P/N 29543432)

FORMER CURRENT
(BEFORE FEBRUARY, 2006) (FEBRUARY, 2006)

5000, 6000, 8000, 9000 SERIES


ENGINE, TURBINE, AND OUTPUT
SPEED SENSOR V10002.00.00

Figure 1.

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–87


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

8-TR-06
February, 2006
Product Code(s):
Page 2 of 2

The current sensor design improves manufacturability by using a pre-molded housing. The pre-molded housings have ribs
located every 90 degrees around the circumference.
The sensor assemblies include a Viton® O-ring with blue Teflon® coating (P/N 29545029). This O-ring is not serviced.
The serviceable O-ring continues to be P/N 29503383.
Part Number Information:
Table 1.

Former Current
Description P/N P/N
Engine Speed Sensor 29509637 29543432
Turbine Speed Sensor 29509637 29543432
Output Speed Sensor 29509637 29543432

Service Information:
When performing any resistance checks for troubleshooting, the new sensors will have a nominal coil resistance value of
340 Ohms (+/- 25 Ohms) at an ambient temperature of 20ºC (68ºF) as compared to the former sensors which had a
nominal resistance value of 300 Ohms (see Table 2).

Table 2.

Resistance Current Resistance Former


Design Design Temp ºC Temp ºF

250 Ω 200 Ω –40 –40


340 Ω 300 Ω 20 68

450 Ω 400 Ω 110 230

SIL–88 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

Revisions to this SIL are noted 1-TR-08, Rev. A


by a stripe in the left-hand margin. May, 2008
Product Code(s): 43
Page 1 of 8

SUBJECT: S9820 Upgrades

EQUIPMENT AFFECTED: CL(B)T9880/4/5 S9800 S9810

With the production availability of the S9820M it is anticipated that some customers will want to upgrade the S9820
features into existing pre S9820 model transmissions. This SIL describes the unique features of the S9820 and discusses
the need for complete hardware updates as opposed to partial upgrading where relevant.
To address recent changes in select duty cycles and other operational factors, the S9820 uses a more durable shaft and
bearing design. The S9820 is specifically designed to operate in all previous duty cycles and provide satisfactory life.

NOTE: Prior to beginning this upgrade, it is required that the transmission be up to date per
SILs 12-TR-01 and 27-TR-02 and have the latest detail splitter carrier PN 29543958.
Failure to update the transmission to SIL 12-TR-01 and 27-TR-02 with detail splitter
carrier 29543958 will adversely affect lube oil distribution throughout the transmission
and will lead to reduced product life.

The components described below have been upgraded or replaced from the S9810 and thus are unique to the S9820
transmission. Two upgrade kits have been developed to help ensure all necessary parts are available to convert a qualified
S9800 or S9810 (qualification is dependent upon whether or not the updates described in SILs 12-TR-01 and 27-TR-02
and detail splitter carrier 29543958 have been installed in the transmission to be converted) into a S9820 transmission.
These kits are detailed in Table 1. Also required to complete this upgrade is Seal and Gasket Kit 29545237.
After conversion to S9820, stamp this SIL number on transmission data tag.
For assembly instructions not covered in this SIL refer to S9820M Service Manual SM1833EN.

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–89


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1-TR-08, Rev. A
May, 2008
Product Code(s): 43
Page 2 of 8

9810 to 9820 Conversion Add/Delete List


Item 9820 Quantity 9810 Quantity Part Name
1 29544015 1 23012004 1 Coupling / Rotor Hub
2 23019731 1 23016679 1 Sealring Kit
3 29546741 1 29541583 1 Shaft—Splitter Input
4a 29545370 1 29543957* Planetary Asm—Splitter*
(29543957 Carrier Asm is completely cancelled.
Service with 29545370 Carrier Asm.)
4b 29545371 4 23012848 4 Bearing—Caged Needle for Splitter Planetary Asm
(23012848 bearing is completely cancelled. Service
with 29545371 bearing.)
5 29545541 1 23013782 1 Hub—Splitter Ring Gear
6 29545662 1 23047965 1 Bearing—Ball
7 29545540 1 6758497 1 Retainer—Bearing
8 29545539 1 6779566 1 Hub—Oil Transfer
9 29545661 1 23013786 1 Ring—O-Ring Backing
10 29507437 1 23013824 1 O-Ring
(23013824 O-ring still used with Splitter carrier)
11 29543463 1 29541722 1 Housing Assy—High Clutch
12 6770848 1 6884308 1 Backing Plate
13 6755100 1 23011150 1 Snapring
14a 29543465 1 29541597** 1 Planetary Assy—Intermediate**
14b 29543464 1 6884432** 1 Detail Intermediate Carrier
15 29543459 1 29542391 1 Shaft Assy—Splitter Output
16 29543466 1 29503975 1 Bearing
17 6774184 1 6753893 1 Snapring
18 29543467 1 23018429 1 Sun Gear—Low
19 29543468 1 23018430 1 Washer—Thrust
20 29544666 1 23016161 1 Separator Plate
21 29544178 1 “B” solenoid 1 Plate—Solenoid Blocking
22 23018432 1 Sleeve
23 29544149 1 6882222 1 Valve—Trimmer
24 29544153 1 6779837 / 1 Valve—Lock / Spring
6832304
25 29544173 1 6839870 1 Plate—Low Low Channel****
26 29544017 1 29530095*** 1 Input Bearing Retainer Assy***
27 29544151 1 23016162 1 Gskt, Channel to Sep Plate
28 29544152 1 23016163 1 Gskt, Sep Plate to Valve Body

* 29543957 assembly plus (4) 29545371 caged spindle bearings equal 29545370 S9820 splitter carrier assembly
** 29541597 assembly plus (1) 29543464 detail planetary carrier equals 29543465 S9820 intermediate carrier assembly
*** 29530093 input brg retainer detail housing may be reworked into 29544016 S9820 input brg detail housing—see Figure 2
**** 29544173 plate with 6833281 orifice plug makes plate asm 29544565

SIL–90 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

1-TR-08, Rev. A
May, 2008
Product Code(s): 43
Page 3 of 8

Splitter Planetary bearing (items 4a, 4b):


Prior to the release of the S9820, an improvement was released for the splitter planetary carrier to improve durability.
Planetary assembly 29543957 with detail carrier 29543958, featuring a full fillet root spline, replaced planetary assembly
29541576 with detail carrier 29541575. It is required for units prior to SN 4320002539 that carrier 29541575 be replaced
by 29543958 in conjunction with this upgrade. Splitter planetary bearing 23012848 is replaced by 29545371. The new
bearing utilizes a different cage design and is dimensionally different. All other components of the splitter planetary
assembly are unchanged. The new splitter planetary assembly is identified as 29545370. The complete planetary
assembly is included in the Special Overhaul Kit. Four bearings 29545371 are included in the Basic Upgrade Kit.
Coupling and Splitter Input Shaft (items 1, 2, 3):
Coupling 29544015 replaces rotor hub 23012004. The S9820 coupling features a full fillet radius spline. In order to
maintain proper lube oil flow through this spline a new splitter input shaft 29546741 is required. The new shaft features
an identification groove on the OD of the spline as shown in Figure 1. This new shaft must be used with the new coupling
only and should not be used with the old rotor hub. The new coupling also requires the use of sealring 23016656 (in
service kit 23019731) in place of sealring 23016679 (in service kit 29509650).

IDENTIFICATION GROOVE

FORMER CURRENT
(P/N 29541583) (P/N 29546741)

SPLITTER INPUT SHAFT V11002.00.00

Figure 1. Identification Groove on Splitter Input Shaft

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–91


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1-TR-08, Rev. A
May, 2008
Product Code(s): 43
Page 4 of 8

Input Bearing Retainer


To accommodate the new coupling, the current Input Bearing Retainer 29530093 must be reworked into the S9820 input
bearing retainer 29544016 by machining the ID per the instructions shown in Figure 2.

100

30˚

0.060 in. (1.524 mm)


4.625–4.628 in. RAD. MAX.
(117.475–117.551 mm)
.005 A
A
0.120–0.160 in.
(3.048–4.064 mm)
1.297 in.
(32.944 mm)
0.060 in. (1.524 mm)
60–120 x 45˚ CHAMFER

NOTE: Rework 29530093 as shown to create 29544016.


Tolerance on machined dimensions is +/- 0.010 in. unless otherwise specified.
Must be clean and free from burrs after rework. V11004.00.00

Figure 2. Rework of Input Bearing Retainer

SIL–92 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

1-TR-08, Rev. A
May, 2008
Product Code(s): 43
Page 5 of 8

Splitter Ring Gear Hub (items 5–10, 15):


Splitter Ring Gear Hub 23013782 is replaced by 29545541. The new hub has a larger ID bore to accept the new splitter
output shaft assembly 29543459. The new hub requires the use of backing ring 29545661, o-ring 29507437, bearing
29545662, retainer 29545540 and center hub 29545539 as shown in Figure 3.

CENTER HUB (P/N 29545539)


BEARING (P/N 29545662)
HOUSING ASSY (P/N 29537807) HUB ASSY (P/N 29543463)
RETAINER (P/N 29545540) PISTON ASSY (P/N 23045566)
6-BOLT (P/N 9414052) SEALRING (P/N 6832481)
(TORQUE TO 96 - 115 LB - FT)
6 - WASHER (P/N 115551) SPRING (P/N 6756042)

SPLITTER RING
GEAR HUB HUB ASSY (P/N 6884846)
(P/N 29545541)
SEALRING
(P/N 23016679)

BACKING RING
(P/N 29545661)
O-RING SHAFT ASSEMBLY
(P/N 29507437) (P/N 29543459)
SNAPRING
(P/N 6750259)

BEARING (P/N 23049160)


INSTALL O-RING,
BACKING RING, AND RING (P/N 8892840)
SNAPRING AFTER
INSTALLATION RING (P/N 6756041)
OF SHAFT
SEALRING (P/N 6770623)

SEALRING (P/N 23016679)


INSERT SHAFT WITH
COMPONENTS SHOWN
INTO CENTER HUB AND
SPLITTER RING GEAR HUB V11013.00.00

Figure 3. Installation of Splitter Output Shaft

Splitter Output Shaft (9–13, 15):


The main feature of the S9820 transmission is the larger splitter output shaft assembly 29543459. This shaft requires a
different method of assembly than does the previous splitter output shaft assembly. This method is illustrated in Figure 3.
First, the Intermediate clutch hub assembly 6884846 and bearing 23019160 must be installed onto the new shaft. Then
the high range clutch hub assembly 29543463 with piston assembly 23045566, spring 6756042, sealrings 23016679 and
snapring 6756041 must be installed onto the new shaft. The center hub 29545539, bearing 29545662, retainer 29545540
and splitter Ring Gear Hub 29545541 must be installed into the main housing. The shaft must be inserted from the rear
of the main housing through the splitter ring gear hub. From the front of the main housing the backing ring 29545661,
o-ring 29507437 and snapring 6770259 are than installed to retain the splitter output shaft. Backing plate 6770848 and
snapring 6755100 are included in both kits to complete the assembly of high clutch. Additional information is available
in the current SM1833EN service manual.
Intermediate Carrier (items 14a, 14b, 16, 17):
The S9820 Intermediate Planetary Carrier has been modified to accept the larger Splitter Output Shaft Assembly. Carrier
29543464 replaces carrier 6884432 as Carrier Assembly 29543465 replaces Carrier Assembly 23013832. Roller bearing
29543466 replaces 29503975 and is retained by snapring 6774184. Carrier 29543464 is included in the Basic Upgrade
Kit and the complete Planetary Assembly 29543465 is included in the Special Overhaul Kit.

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–93


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1-TR-08, Rev. A
May, 2008
Product Code(s): 43
Page 6 of 8

Low Sun Gear (items 18, 19, 22)


Low Sun Gear 29543467 replaces sun gear 23018429 for use with the larger Splitter Output Shaft Assembly. Thrust
Washer 29543468 replaces thrust washer 23048430 for the same reason. Sleeve 23018432 is not used in S9820 assembly.
Speed Sensors
The production built S9820M is built with three CEC2 style speed sensors as a provision for future Allison electronic
controls operation. The only speed sensor currently required for transmission operation is the output speed sensor. It is
not required to update the sensor for normal transmission operation. These kits do not provide the means to update to
the CEC2 style sensors. The transmission will operate normally with the existing speed sensor installed in your
transmission.
Control Valve Assembly
Solenoid/Harness (item 21)
With the elimination of the “Lock Feature”, the “B” solenoid is no longer required and is therefore elim-
inated. The solenoid is replaced by Solenoid Blocking Plate 29544178 as shown in Figure 4. Secure the
plate using two included bolts 454813 and two flat washers 103339 (not included in kits). When rein-
stalling the solenoid harness, do the reconnect the “B” solenoid connector to any solenoid.

REMOVE “B” SOLENOID


REPLACE WITH PLATE - P/N 29544178
2 - BOLTS - P/N 454813

REMOVE LOCK SHIFT VALVE AND SPRING


REPLACE WITH VALVE - P/N 29544153
WITHOUT SPRING

REMOVE HIGH-INTERMEDIATE TRIM VALVE


REPLACE WITH VALVE - P/N 29544149

V11001.00.00

Figure 4. Rework of Control Valve Assembly


Lock Valve (item 24)
With the elimination of the “lock feature”, lock valve 6779837 is replaced by valve 29544153. The lock
valve spring 6832304 is eliminated without replacement as seen in Figure 4.
High Intermediate Trim Valve (item 23)
High Intermediate Trim Valve 6882222 is replaced by valve 29544149 as shown in Figure 4. This
change is incorporated to enhance high intermediate clutch life.

SIL–94 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

1-TR-08, Rev. A
May, 2008
Product Code(s): 43
Page 7 of 8

Lo-Lo Channel Plate (item 25), Separator Plate and Gaskets (items 20, 27–28)
These changes are to improve diagnostics by eliminating the false Low clutch pressure reading while
in Neutral, Lo-Lo Channel Plate 6839870 is replaced by plate 29544173. Plate 29544173 comes with
orifice plug 6833281 already installed to form plate assembly 29544565. Separator plate 23016161 is
replaced by plate 29544666. Gasket 23016162, which is located between the channel and separator
plate, is replaced by gasket 29544151. Gasket 23016163, which is located between the separator plate
and the control valve body, is replaced by gasket 29544152. These new gaskets are included in the Seal
and Gasket Kit 29545237.
Table 1.
Kit–S 9820
Kit–S 9820 Special
Qty Basic Upgrade Overhaul
29545236 29546971
29544015 Coupling 1 X X
23019731 Sealing Kit 1 X X
29545371 Bearing—Splitter Carrier 4 X
29545370 Planetary Assy—Splitter 1 X
29545541 Hub—Splitter Ring Gear 1 X X
29545662 Bearing—Ball 1 X X
29502065 Bearing 1 X X
23048011 Bearing 1 X X
29545540 Retainer—Bearing 1 X X
29545539 Hub—Oil Transfer 1 X X
29546741 Shaft—Splitter Input 1 X X
29545661 Ring—O-Ring Backing 1 X X
29507437 O-Ring 1 X X
29543463 Housing Assy—High Clutch 1 X X
6770848 Backing Plate 1 X X
6755100 Snapring 1 X X
29543464 Carrier—Intermediate Planetary 1 X
29543465 Planetary Assy—Intermediate 1 X
29543459 Shaft Assy—Splitter Output 1 X X
29543466 Bearing 1 X X
6774184 Snapring 1 X X
29543467 Sun Gear—Low 1 X X
29543468 Washer—Thrust 1 X X
29544666 Separator Plate 1 X X
29544178 Plate—Solenoid Blocking 1 X X
454813 Bolt 2 X X
29544149 Valve—Trimmer 1 X X
29544153 Valve—Lock 1 X X
29544173 Plate—Low Low Channel 1 X X
29545238 Instruction Sheet 1 X X

20100101 Copyright © 2010 Allison Transmission, Inc. SIL–95


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

1-TR-08, Rev. A
May, 2008
Product Code(s): 43
Page 8 of 8

Table 1. (cont’d)
Kit–S 9820
Kit–S 9820 Special
Qty Basic Upgrade Overhaul
29545236 29546971
6884312 Splitter clutch Hub 1 X
29503894 High Intermediate Sun Gear 1 X
29503895 High Intermediate Ring Gear 1 X
23041616 Clutch Plate 25 X
6776610 Plate—External Spline Reaction 24 X
23041615 Clutch Plate 11 X
6777796 Plate—External Spline Reaction 11 X
6832138 Clutch Plate 3 X
6779887 Plate—External Spline Reaction 2 X

SIL–96 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

NUMERICAL PARTS INDEX


The numerical parts index lists the parts’ reference number and the figure number of the illustration in which it
appears. The reference numbers are keyed to the group listings. However, you must know the transmission assem-
bly part number to identify the right group.

NOTE: Use this index for reference only; do not order parts directly from this index.
Use the proper group referenced.

20100101 Copyright © 2010 Allison Transmission, Inc. Index–1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
103028 02 14 106497 29 11
103028 13 12 107393 07 18
103319 22 9 107393 09 10
103321 02 7 110535 RB 29524652
103321 07 48 110537 RB 29524652
103321 08 2 115549 19A 10
103321 08 11 115549 SK 29544266
103321 22 18 115551 12 18
103321 22 21 115551 16 16
103321 25 2 115551 SK 29544266

103322 06 9 121538 25 8
103322 08 7 121538 SK 29544266
103323 02 13 132930 29 12
103323 06 2 138526 37B 7
103323 07 2 141113 RB 29503508
103323 09 14 141114 27A 17
103323 09 23 141114 27C 21
103323 13 11 141199 08 20
103323 13 19 141264 07 20
103323 13 22 145067 09 11

103323 13 25 145372 21A 22


103323 29 2 145372 21B 17
103325 13 16 148415 08 14
103325 21A 31 148415 08 25
103325 21B 25 159336 37B 8
103325 37C 3 179837 13 32
103325 37D 3 179838 07 49
103326 29 32 179838 22 19
103339 24B 7 179839 25 13
103339 24B 11 179841 24A 4

103339 24C 16 179848 08 10


103339 24C 19 179849 25 3
103339 26A 10 179849 28 23
103339 26A 25 179850 24A 3
103339 26A 80 179850 24B 28
103339 26B 10 179851 26A 89
103339 26B 25 179851 26B 99
103339 26B 90 179851 27A 31
103339 27A 8 179851 27B 31
103339 27A 27 179851 27C 35

103339 27B 12 179851 27D 29


103339 27B 21 179857 06 10
103339 27B 24 179860 08 6
103339 27C 12 179880 RB 23045938
103339 27C 31 179883 09 24
103339 27D 10 179886 13 20
103339 27D 19 179891 09 15
103339 28 19 179893 13 21
103345 21A 7 179894 13 24
104919 RB 6880187 179896 06 1

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–2 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
179896 07 1 445567 27A 7
181348 09 1 445567 27C 11
181360 19A 11 453570 10 13
181433 05 18 453570 14 12
181440 02 2 453606 12 9
181440 05 18 453606 15A 16
186284 26A 88 453606 15B 16
186284 26B 98 453606 15C 6
186285 25 3 453606 17A 18
186285 26A 86 453606 17B 16

186285 26B 96 453606 19A 13


186290 27A 32 453606 19B 4
186290 27B 32 453606 SK 29544266
186290 27C 36 454813 26A 26
186290 27D 30 454813 26B 26
186290 28 22 454813 27A 26
186601 27D 9 454813 27B 25
186602 27B 20 454813 SK 29545236
186602 27D 18 454813 SK 29546971
186630 22 8 454815 24C 18

186630 22 13 454815 26A 81


186630 24B 8 454815 26B 91
186647 24C 17 454815 SK 29543997
186647 26A 81 455012 07 40
186647 27C 30 455275 RB 23012033
186647 28 20 455964 17A 16
214256 RB 223751 455964 17B 14
214442 29 1 552868 21A 11
223435 21A 32 552868 21B 8
223435 21B 26 552868 SK 29544266

223751 29 33 903017 RB 23047965


223751 R 214256 903220 RB 23041147
271564 13 15 907406 RB 23047987
271579 21A 8 907559 RB 23047992
273921 24A 15 907598 RB 23047994
273921 24B 19 907599 RB 23047995
273921 24C 10 907618 RB 9441886
274466 24B 12 907619 RB 9440395
274890 16 12 907685 RB 23041055
433114 24B 29 907703 RB 9439590

433142 RB 29525012 907989 RB 23048005


443603 26A 26 954418 RB 23048011
443603 26B 26 1228282 30 3 ***
443603 27A 26 2043587 21A 17
444335 13 9 2043587 21B 13
444598 RB 23017378 2219907 13 1
444654 07 16 2222424 RB 29543999
444660 RB 23018211 2222651 RB 29544561
444687 09 13 2436163 05 24
445566 27B 11 5131433 05 24

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100101 Copyright © 2010 Allison Transmission, Inc. Index–3


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
5142679 RB 8925528 6758461 23B 22
5573960 RB 29544516 6758462 13 7
5576200 RB 25011193 6758473 22 5
5576474 RB 25011269 6758488 13 6
5577310 RB 29544515 6758497 12 19
5577427 RB 29544517 6758503 RB 23017350
5577428 RB 29544518 6758508 23A 12
5620807 RB 29536843 6758508 23B 18
6704083 21A 18 6758529 08 16
6704083 21B 15 6758530 08 15

6750220 17A 6 6758543 24A 13


6750220 17B 4 6758543 24B 16
6750220 SK 29544266 6758543 24C 7
6750259 05 3 6758907 23A 11
6750259 12 13 6758907 23B 17
6750259 12 21 6759373 24A 8
6750259 15A 17 6759373 24B 25
6750259 15B 17 6759379 13 13
6750259 15C 12 6759379 SK 29544266
6750259 SK 29544266 6759381 13 14

6750924 05 2 6759413 RB 23019650


6753487 07 45 6759958 26A 55
6753893 17A 8 6759958 26A 61
6753893 17B 6 6759958 26A 67
6755100 14 1 6759958 26A 72
6755100 SK 29545236 6759958 26B 56
6755100 SK 29546971 6759958 26B 63
6755269 07 39 6759958 26B 70
6755269 SK 29544266 6759958 26B 81
6756041 10 16 6759958 28 5

6756041 14 15 6759958 28 11
6756042 10 15 6759964 26A 56
6756042 14 14 6759964 26A 62
6756146 26A 82 6759964 26A 68
6756146 26B 92 6759964 26A 73
6756164 26A 83 6759964 26B 57
6756164 26B 93 6759964 26B 64
6756338 07 42 6759964 26B 71
6756430 13 27 6759964 26B 77
6758337 07 47 6759964 26B 82

6758415 09 2 6759964 28 6
6758415 SK 29544266 6759964 28 12
6758437 22 1 6760112 23A 15
6758437 SK 29544266 6760112 23B 21
6758442 06 7 6760112 SK 29544266
6758442 SK 29544266 6762141 RB 29540488
6758459 07 9 6762187 12 8
6758459 13 3 6762187 15A 14
6758459 13 28 6762187 15B 14
6758461 23A 16 6762187 15C 9

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–4 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6764333 24A 9 6771233 02 1
6764333 24B 26 6771300 21A 12
6764333 SK 29544266 6771929 24A 7
6768264 23A 13 6771929 24B 24
6768264 23B 18 6772137 24A 11
6768264 SK 29544266 6772137 SK 29544266
6768417 21A 15 6772140 07 37
6768417 21B 11 6772140 SK 29544266
6768417 SK 29544266 6772141 07 37
6768418 21A 16 6772141 SK 29544266

6768418 21B 12 6772182 01–1 1


6768536 21A 14 6772182 01–2 9
6768536 21B 10 6772665 25 17
6768990 06 8 6773806 12 16
6769720 08 22 6773996 09 12
6769722 08 23 6774184 17B 6
6769783 23A 13 6774184 SK 29545236
6769783 23B 19 6774184 SK 29546971
6769783 SK 29544266 6774290 09 20
6769825 26B 58 6774290 SK 29544266

6769825 26B 65 6774565 13 10


6769825 26B 72 6775539 17A 21
6769825 26B 83 6775539 17B 19
6770023 24A 10 6775812 13 27
6770023 24B 18 6775812 24A 12
6770023 24C 9 6776170 05 10
6770075 23A 10 6776171 05 8
6770075 23B 16 6776171 R 23016145
6770357 RB 29525039 6776172 05 11
6770521 23A 4 6776175 05 9

6770521 SK 29544266 6776176 05 16


6770547 27A 19 6776179 05 7
6770547 27C 23 6776185 05 17
6770557 23A 14 6776186 05 15
6770557 23B 20 6776188 05 19
6770557 SK 29543956 6776188 SK 29544266
6770557 SK 29543997 6776189 05 20
6770558 RB 29528630 6776190 05 4
6770571 13 2 6776208 RB 29543249
6770571 13 29 6776211 07 23

6770623 10 11 6776228 07 43
6770623 14 10 6776230 06 3
6770623 SK 29544266 6776230 07 3
6770848 14 18 6776232 07 38
6770848 SK 29545236 6776233 RB 23017304
6770848 SK 29546971 6776237 19A 1
6771005 24A 14 6776239 RB 23017517
6771005 24B 15 6776241 07 36
6771005 24C 6 6776241 SK 29544266
6771005 SK 29544266 6776246 01–1 2

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100101 Copyright © 2010 Allison Transmission, Inc. Index–5


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6776246 01–2 8 6777658 08 21
6776247 19A 9 6777658 SK 29544266
6776249 21A 10 6777659 08 17
6776249 21B 7 6777659 SK 29544266
6776253 25 10 6777672 04 3
6776261 18 8 6777672 SK 29544266
6776268 19A 12 6777685 07 44
6776269 13 23 6777689 03 10
6776290 07 10 6777693 02 4
6776292 07 11 6777693 SK 29544266

6776293 RB 23019651 6777698 08 29


6776295 12 30 6777698 SK 29544266
6776295 SK 29544266 6777747 17A 9
6776297 25 1 6777758 18 2
6776297 SK 29544266 6777764 17A 17
6776300 25 11 6777764 17B 15
6776300 SK 29544266 6777766 20A 5
6776313 07 21 6777768 20A 7
6776314 25 6 6777792 18 11
6776319 RB 23019794 6777792 20A 2

6776324 07 8 6777792 20B 2


6776327 RB 23016554 6777795 20A 1
6776328 02 12 6777795 20B 1
6776328 03 17 6777796 18 9
6776353 17A 14 6777796 20A 4
6776353 17B 12 6777796 20B 4
6776451 08 28 6777796 SK 29546971
6776596 R 6836029 6777797 19A 5
6776596 RB 23017739 6777799 19A 3
6776610 10 18 6777806 RB 6778691

6776610 11 6 6777889 04 8
6776610 14 17 6777905 19A 8
6776610 16 7 6777905 SK 29544266
6776610 SK 29546971 6777907 10 14
6776626 10 2 6777908 10 12
6776627 10 3 6777990 18 1
6776775 29 31 6777990 SK 29544266
6777242 02 11 6777991 18 3
6777242 03 16 6777991 SK 29544266
6777242 10 8 6777992 20A 8

6777242 14 4 6777992 20B 7


6777242 14 7 6777992 SK 29544266
6777242 15A 5 6777993 20A 6
6777242 15B 5 6777993 20B 5
6777242 15C 15 6777993 SK 29544266
6777594 RB 23014167 6777994 04 1
6777634 02 3 6777994 SK 29544266
6777645 RB 29529602 6777995 20A 9
6777656 08 13 6777995 SK 29544266
6777657 08 12 6778009 28 8

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–6 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6778009 28 14 6830063 05 13
6778593 26A 58 6830066 29 30
6778593 26A 70 6830237 26A 76
6778593 26B 67 6830237 26B 86
6778593 28 14 6830240 26A 75
6778661 03 6 6830240 26B 74
6778662 03 8 6830240 26B 80
6778662 03 9 6830240 26B 85
6778663 03 7 6830243 26A 39
6778688 29 3 6830243 26B 40

6778688 29 28 6830644 01–2 5


6778691 21A 29 6831031 11 12
6778691 R 6777806 6831048 19A 15
6778691 R 29525003 6831050 04 2
6778693 03 13 6831050 SK 29544266
6779125 08 5 6831506 SK —
6779224 03 13 6831514 29 23
6779241 01–2 1 6831514 SK 29525191
6779322 05 14 6831517 29 9
6779557 04 4 6831960 RB 23017066

6779566 13 17 6831961 17A 19


6779653 16 15 6831961 17B 17
6779833 26A 24 6831962 17A 20
6779833 26B 24 6831962 17B 18
6779833 SK 29544266 6831963 RB 23017100
6779835 26B 88 6831992 RB 29529604
6779837 26A 47 6832138 04 5
6779837 26B 48 6832138 20A 3
6779840 26A 40 6832138 SK 29546971
6779840 26B 41 6832158 17A 12

6779852 27B 16 6832249 19A 2


6779852 27D 14 6832250 19A 4
6779852 SK 29544266 6832304 26A 37
6779853 27B 15 6832304 26A 42
6779853 27D 13 6832304 26A 44
6779887 04 6 6832304 26A 46
6779887 SK 29546971 6832304 26A 48
6779975 26B 78 6832304 26B 38
6779984 26B 79 6832304 26B 43
6830003 03 19 6832304 26B 45

6830003 26A 3 6832304 26B 47


6830003 26B 3 6832304 26B 49
6830003 SK 29544267 6832304 27B 18
6830007 08 8 6832304 27D 16
6830007 SK 29544266 6832383 17A 24
6830014 26A 59 6832423 08 18
6830014 26B 68 6832424 08 19
6830014 26B 75 6832481 10 10
6830014 28 9 6832481 14 9
6830014 28 15 6832481 SK 29544266

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100101 Copyright © 2010 Allison Transmission, Inc. Index–7


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6832482 11 11 6833949 27C 17
6832482 16 8 6834536 26A 84
6832482 SK 29544266 6834536 26B 94
6832483 11 13 6834575 12 10
6832483 SK 29544266 6834713 27A 20
6832485 16 10 6834713 27C 24
6832485 SK 29544266 6834878 21A 25
6832593 SK 29544266 6834878 21B 19
6832598 17A 5 6834879 RB 23046162
6832705 26A 15 6834880 RB 29527355

6832705 26B 15 6834881 RB 29527356


6832772 RB 23014169 6834896 RB 29507791
6832813 26A 23 6834897 31C 2
6832813 26B 23 6834950 27B 26
6832869 11 1 6835104 21A 9
6832869 16 1 6835104 21B 6
6832896 RB 29529603 6835351 RB 29503643
6833146 11 4 6835394 26A 34
6833147 16 11 6835394 26B 35
6833148 16 13 6835405 26A 35

6833158 06 4 6835405 26B 36


6833160 07 4 6835406 26B 46
6833161 RB 29525029 6835525 27A 5
6833162 RB 29525028 6835525 27B 28
6833167 26A 16 6835526 27A 6
6833167 26B 16 6835526 27B 29
6833167 27A 4 6835526 27C 10
6833167 27B 27 6835526 27D 27
6833168 26A 60 6835526 SK 29544266
6833168 26A 66 6835542 26B 42

6833168 26A 71 6835542 26B 44


6833168 26A 77 6835543 26B 37
6833168 26B 62 6835544 27B 17
6833168 26B 69 6835544 27D 15
6833168 26B 76 6835614 26A 53
6833168 26B 87 6835614 26B 54
6833223 26A 38 6835635 RB 29544508
6833223 26B 39 6835820 25 9
6833247 13 4 6835973 RB 29506419
6833281 26A 31 6836029 RB 6776596

6833281 26B 31 6836199 02 8


6833281 27B 6 6836200 02 9
6833281 27B 8 6836225 28 11
6833281 27B 9 6836340 RB 23045747
6833281 27D 7 6836514 RB 23017036
6833357 RB 23016635 6836515 RB 23017037
6833878 RB 23015348 6836517 RB 23017041
6833891 27A 14 6836608 29 22
6833891 27C 18 6836608 SK 29525191
6833949 27A 13 6836610 29 24

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–8 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6836610 SK 29525191 6839027 SK 29525191
6836611 29 15 6839028 29 20
6836611 SK 29525191 6839028 SK 29525191
6836612 29 26 6839029 29 18
6836612 SK 29525191 6839029 SK 29525191
6836613 29 25 6839030 29 17
6836613 SK 29525191 6839030 SK 29525191
6836614 RB 29541542 6839085 27A 10
6836955 27A 18 6839183 13 26
6836955 27C 22 6839217 03 13

6837146 17A 25 6839279 26A 64


6837146 17B 25 6839279 26A 75
6837301 RB 23017040 6839279 26B 60
6837318 30 20 6839304 37D 6
6837322 21A 30 6839305 37C 6
6837322 21B 24 6839306 37C 4
6837352 RB 29529605 6839306 37D 4
6837424 RB 23046162 6839324 37D 28
6837806 SK 29525191 6839327 37D 25
6837807 29 10 6839328 37C 24

6837808 29 8 6839328 37D 26


6837880 26A 15 6839330 37D 31
6837880 26B 15 6839331 37D 36
6838019 05 14 6839340 37C 33
6838020 07 9 6839340 37D 47
6838126 RB 23015990 6839342 37C 5
6838184 29 6 6839342 37D 5
6838185 RB 29514479 6839344 37C 10
6838186 RB 29514480 6839344 37D 10
6838455 RB 29544558 6839346 37D 19

6838494 RB 23049131 6839347 37D 37


6838520 24B 17 6839348 37C 25
6838520 24C 8 6839348 37D 29
6838520 R 23014155 6839349 37C 35
6838652 17A 1 6839349 37D 49
6838678 21A 28 6839350 37C 29
6838678 21B 22 6839350 37D 43
6838678 SK 29544266 6839351 37D 39
6838686 13 31 6839357 37D 45
6838821 27B 1 6839358 37C 31

6838821 27D 1 6839359 37C 32


6838821 SK 29544266 6839359 37D 46
6838821 SK 29544267 6839361 37D 38
6838822 27B 7 6839362 37C 23
6838903 27B 19 6839632 26A 6
6838903 27D 17 6839633 26A 8
6838904 27B 10 6839870 27B 7
6838904 27D 8 6839870 27D 6
6838904 SK 29544266 6839872 27A 3
6839027 29 19 6839872 27B 26

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100101 Copyright © 2010 Allison Transmission, Inc. Index–9


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
6880121 08 9 6884303 04 4
6880122 08 24 6884308 10 19
6880123 08 26 6884308 14 19
6880124 08 27 6884309 RB 29537806
6880124 27B 4 6884312 11 10
6880124 27D 4 6884312 SK 29546971
6880172 26A 41 6884319 RB 23017511
6880172 26A 43 6884320 RB 23017505
6880174 26A 45 6884321 RB 23013783
6880178 26A 33 6884429 15A 6

6880178 26B 34 6884430 15A 4


6880178 SK 29544266 6884432 15A 11
6880179 26A 29 6884434 15A 9
6880179 26B 29 6884434 15C 4
6880187 26A 49 6884435 16 4
6880187 26B 50 6884436 12 12
6880187 R 104919 6884440 11 3
6880271 18 4 6884443 RB 29544250
6880410 29 29 6884483 RB 23014209
6880860 24A 1 6884597 RB 23016325

6880860 24B 1 6884654 16 3


6880860 24C 1 6884656 11 14
6880860 SK 29544266 6884840 RB 23017351
6880980 27A 12 6884845 12 26
6880980 27C 16 6884845 12 29
6881547 08 30 6884846 15A 3
6882222 26A 57 6884850 07 30
6882222 26A 63 6885169 15A 12
6882222 26A 69 6885169 15C 10
6882222 26A 74 6885535 19A 7

6882222 26B 59 7451776 RB 23048026


6882222 26B 66 7455713 RB 23048029
6882222 26B 73 7455773 RB 29503975
6882222 26B 84 8892840 06 6
6882222 28 7 8892840 07 6
6882222 28 13 8892840 11 8
6882702 07 46 8892840 15A 1
6882702 22 6 8892840 15B 1
6882702 SK 29544266 8925528 03 4
6883048 RB 23012904 8925528 R 5142679

6883049 27B 2 9409030 26A 5


6883534 26A 65 9409030 26B 5
6883534 26A 76 9409038 05 25
6883534 26B 61 9409039 05 25
6883721 29 21 9409043 05 25
6883721 SK 29525191 9409045 23A 5
6883738 29 16 9409045 23B 10
6883738 SK 29525191 9409058 03 1
6884302 02 12 9409058 03 11
6884302 03 17 9409069 RB 23017810

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–10 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
9409226 24C 4 9441886 R 907618
9409231 24C 2 9441886 RB 29536399
9409240 07 7 12004007 30 14
9414052 12 17 12015284 31A 6
9415092 23A 1 *** 12015284 31B 12
9415545 25 14 12015284 31D 10
9415545 26A 85 12015284 31E 18
9415545 26B 95 12015793 31A 8
9415545 27A 30 12015793 31B 14
9415545 27B 30 12015793 31D 12

9415545 27C 34 12015793 31E 20


9415545 27D 28 12020043 RB 12048105
9415545 28 21 12020219 33A 11
9415545 SK 29544266 12033674 RB 12089040
9415545 SK 29544267 12034046 33A 12
9416349 03 18 12034390 33A 3
9417797 23A 7 12034390 35 3
9417797 23B 13 12034404 33A 3
9418116 26A 12 12034406 31A 3
9418116 26B 12 12034406 31B 4

9418964 08 1 12034413 31A 4


9418964 22 22 12034413 31B 5
9418964 26A 87 12034413 33A 4
9418964 26B 97 12034413 33A 8
9420675 05 12 12034413 35 4
9421145 RB 29544466 12040542 30 17
9421651 23B 2 12040921 33A 9
9422847 24A 2 12040940 30 16
9422847 24B 27 12047680 31A 2
9422847 24C 3 12047680 31B 3

9422848 23A 2 12047680 33A 2


9422848 23B 11 12047680 33A 10
9426920 RB 29501499 12047680 35 2
9427847 RB 29544493 12048105 33A 13
9428493 RB 29527528 12048105 R 12020043
9430279 21A 33 12048107 33A 14
9430279 21B 27 12052410 24C 25
9432693 11 9 12052410 26A 18
9432693 15B 2 12052410 26B 18
9433579 26A 12 12052410 27C 8

9433579 26B 12 12052410 27D 25


9437849 RB 23041085 12059716 24C 24
9439590 R 907703 12059716 26A 19
9439590 RB 9440087 12059716 26B 19
9440085 R 23016001 12059716 27C 7
9440085 RB 29502028 12059716 27D 24
9440087 R 9439590 12066016 35 12
9440087 RB 29502065 12084912 31D 3
9440395 R 907619 12084912 31E 4
9440395 RB 29502073 12089040 31A 7

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100101 Copyright © 2010 Allison Transmission, Inc. Index–11


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
12089040 31B 13 16071729 RB 16085279
12089040 31D 11 16071749 RB 16085269
12089040 31E 19 16071967 RB 29508242
12089040 R 12033674 16071980 RB 29508244
12103881 31D 17 16071996 RB 29508238
12103881 31D 22 16074619 RB 16085389
12103881 31D 26 16074639 RB 16085339
12103881 31E 25 16074969 RB 16085846
12103881 31E 30 16074980 RB 16085807
12103881 31E 34 16085269 30 2

12103881 35 16 16085269 R 16071749


12110693 37E 28 16085279 R 16071729
12110693 37F 16 16085279 RB 29502640
12129023 31D 2 16085289 30 2
12129023 31E 3 16085289 R 16071699
12129557 31D 7 16085329 30 2
12129557 31E 8 16085339 30 2
12129557 37E 27 16085339 R 16074639
12129557 37F 15 16085349 R 16071659
12129691 24C 26 16085349 RB 29502636

12160542 37E 30 16085389 R 16074619


12160542 37F 18 16085479 30 2
12160551 37E 29 16085614 30 4
12160551 37F 17 16085802 30 4
12162193 31D 16 16085807 30 4
12162193 31D 21 16085807 R 16074980
12162193 31D 25 16085846 30 4
12162193 31E 24 16085846 R 16074969
12162193 31E 29 16197599 30 3 ***
12162193 31E 33 23010253 21B 4 ***

12162193 35 15 23010254 21B 23 ***


12176394 37E 26 23010255 01–2 7
12176394 37F 14 23010256 RB 23016199
12177289 31D 8 23010257 RB 29503805
12177289 31E 9 23010259 21B 2 ***
12191003 31D 6 23010260 02 3
12191003 31E 7 23010264 01–1 2
12191176 37E 31 23010278 26A 7
12191176 37F 19 23010282 RB 29541384
15305333 31D 5 23010284 27A 2

15305333 31E 6 23010286 RB 29527359


15305371 31D 4 *** 23010287 27A 23
15305371 31E 5 *** 23010287 27C 27
15324208 30 18 23010291 24B 9
15324210 30 15 23010291 27A 3
16005999 37A 24 23010325 26A 2
16005999 37B 5 23010335 08 3
16071659 RB 16085349 23010339 16 9
16071699 RB 16085289 23010378 28 18
16071719 30 2 23010381 28 17

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–12 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
23010381 SK 29544266 23011861 01–2 2
23010422 38A 2 *** 23011862 01–1 4
23010423 38A 2 *** 23011879 RB 23014422
23010424 38A 2 *** 23011882 26A 9
23010425 RB 29528630 23011883 RB 29527364
23010426 RB 29525039 23011884 RB 29527363
23010427 01–1 3 *** 23011885 RB 29527362
23010429 01–1 4 *** 23011886 RB 29527361
23011077 05 23 23011953 05 14
23011078 15A 13 23011963 24B 2

23011078 15C 7 23011964 24B 5


23011079 15A 15 23011964 SK 29544266
23011079 15C 8 23011965 24B 13
23011081 RB 23013786 23011965 SK 29544266
23011082 RB 29541385 23011966 24B 14
23011084 RB 23015576 23011967 24B 21 ***
23011085 RB 23015575 23011968 31C 1
23011150 10 5 23011975 RB 23049164
23011150 14 1 23012004 07 33
23011155 02 8 23012004 SK 29543956

23011156 02 9 23012005 07 32
23011157 04 7 23012017 SK 29544266
23011158 05 21 *** 23012033 07 19
23011162 RB 23046253 23012033 R 455275
23011164 RB 23047896 23012035 09 5
23011165 RB 23047897 23012035 09 6
23011175 07 23 23012035 21A 3
23011176 19A 16 23012035 21B 3
23011176 19B 9 23012035 23A 8
23011194 22 10 23012035 23B 13

23011195 22 11 23012035 24B 3


23011196 22 12 23012036 09 9
23011216 22 7 23012036 24C 12
23011217 03 14 *** 23012036 26A 52
23011218 03 12 *** 23012036 26B 53
23011221 03 14 23012036 27A 16
23011222 03 12 23012036 27C 20
23011603 RB 23017435 23012036 28 3
23011623 03 3 23012038 07 14
23011624 03 5 23012038 09 8

23011625 03 11 23012248 RB 23014168


23011788 24B 4 *** 23012249 RB 23014167
23011795 03 2 23012763 05 14
23011819 24B 10 *** 23012848 RB 29545371
23011844 27A 11 23012849 12 6
23011844 27C 15 23012850 12 7
23011845 27A 15 23012893 RB 23014411
23011845 27C 19 23012898 26A 14
23011856 RB 23017433 23012898 26B 14
23011857 RB 23017431 23012903 27B 2

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100101 Copyright © 2010 Allison Transmission, Inc. Index–13


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
23012904 26A 14 23014167 R 23012249
23012904 26B 14 23014167 RB 29527357
23012904 R 6883048 23014168 R 23012248
23012982 RB 23016146 23014168 RB 29527358
23013235 26A 36 23014169 R 6832772
23013236 28 1 23014169 RB 29528539
23013236 SK 29544266 23014209 26A 14
23013236 SK 29544267 23014209 26B 14
23013237 RB 23016145 23014209 R 6884483
23013782 12 15 23014411 26A 27

23013783 R 6884321 23014411 26B 27


23013783 RB 23049098 23014411 27A 28
23013784 RB 23049097 23014411 27B 13
23013785 RB 23049115 23014411 27B 23
23013786 12 23 23014411 R 23012893
23013786 R 23011081 23014422 26A 27
23013822 26A 7 23014422 26B 27
23013824 12 11 23014422 27A 28
23013824 12 22 23014422 27B 13
23013824 SK 29543956 23014422 27B 23

23013824 SK 29543997 23014422 R 23011879


23013824 SK 29544266 23014547 12 3
23013830 RB 23049163 23014548 15A 10
23013831 RB 23015742 23014548 15C 5
23013832 15A 7 23014549 RB 23015059
23013833 19A 6 23014600 09 7
23013835 05 21 *** 23014600 25 15
23013844 RB 29528535 23014911 02 10
23013871 RB 29535698 23014911 03 15
23013872 RB 29535697 23014911 24A 16

23013884 15B 11 23014911 24B 20


23013889 15B 15 23014911 24B 22
23013890 RB 23015743 23014911 27A 21
23013891 15B 12 23014911 27C 25
23013902 15B 13 23015059 15B 10
23013923 26A 9 23015059 R 23014549
23013924 RB 23016151 23015204 33A 6
23013931 24B 6 23015205 35 6
23013971 RB 29528536 23015259 37D 18
23013978 RB 29528541 23015348 27A 9

23013979 RB 29528540 23015348 27C 13


23014107 22 17 23015348 R 6833878
23014114 15B 6 23015575 R 23011085
23014116 15B 4 23015575 RB 29541573
23014120 RB 23016150 23015575 RB 29541716
23014121 15B 3 23015576 R 23011084
23014128 27B 2 23015576 RB 29541574
23014155 RB 6838520 23015576 RB 29541722
23014166 09 22 23015742 12 2
23014167 R 6777594 23015742 R 23013831

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–14 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
23015743 15B 8 23016162 RB 29544151
23015743 R 23013890 23016163 RB 29544152
23015776 26A 14 23016164 26B 2
23015776 26B 14 23016193 33A 7
23015832 27A 2 23016199 02 1
23015846 26A 9 23016199 21B 21
23015847 26A 9 23016199 SK 29544266
23015878 05 14 23016199 R 23010256
23015987 RB 29503896 23016203 17B 3
23015988 17B 21 23016203 17B 22

23015990 17A 23 23016288 07 31


23015990 17B 23 23016325 25 5
23015990 R 6838126 23016325 SK 29544266
23015991 17B 7 *** 23016325 R 6884597
23015992 17B 1 23016336 37B 3
23015993 19B 1 23016455 24C 23
23015994 17B 2 23016490 33A 5
23015995 RB 29503895 23016490 35 5
23015996 RB 29541591 23016502 31E 12
23015997 17B 10 *** 23016502 33A 16

23015998 RB 29503894 23016504 33A 15


23015999 19B 17 23016531 RB 23018305
23015999 SK 29544266 23016553 27A 1
23016001 RB 9440085 23016553 27C 1
23016002 19B 12 23016553 SK 29544266
23016003 RB 29503897 23016554 R 6776327
23016004 RB 29538459 23016554 RB 23043334
23016006 19B 5 23016565 19B 15
23016008 19B 13 23016594 RB 23046253
23016009 19B 16 23016627 18 5

23016011 19B 6 23016627 18 7


23016014 SK 29544266 23016635 18 6
23016025 RB 29528537 23016635 R 6833357
23016026 RB 29528538 23016657 RB 23019794
23016045 30 19 23016658 RB 23019651
23016105 27B 2 23016659 RB 23019796
23016145 RB 6776171 23016676 25 9 ***
23016145 R 23013237 23016678 RB 29528542
23016146 R 23012982 23016679 RB 23019650
23016146 RB 23018311 23016824 24C 26

23016147 21A 19 23017036 37D 1


23016147 21B 14 23017036 R 6836514
23016149 22 23 23017037 37D 1
23016149 25 13 23017037 R 6836515
23016150 15B 7 23017040 37C 1
23016150 R 23014120 23017040 R 6837301
23016151 15B 9 23017041 37C 1
23016151 R 23013924 23017041 R 6836517
23016160 26B 7 23017066 17A 15
23016161 26B 7 23017066 R 6831960

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100101 Copyright © 2010 Allison Transmission, Inc. Index–15


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
23017100 17A 22 23018425 RB 23049099
23017100 R 6831963 23018426 RB 23049116
23017304 07 27 23018427 12 30
23017304 R 6776233 23018427 SK 29544266
23017350 11 2 23018429 17B 11
23017350 R 6758503 23018430 17A 14
23017351 16 2 23018430 17B 12
23017351 R 6884840 23018431 17B 8
23017377 21A 20 23018432 17A 10
23017377 22 20 23018739 26A 4

23017377 R 23017381 23018739 26B 4


23017378 22 4 23018753 SK 29544266
23017378 R 444598 23018768 31E 15
23017380 25 16 23018842 RB 29503834
23017380 25 19 23018845 RB 29507769
23017381 RB 23017377 23018847 RB 29510914
23017431 R 23011857 23018848 RB 29510916
23017431 RB 29527368 23018849 RB 29503833
23017433 R 23011856 23018851 RB 23049373
23017433 RB 29527369 23018852 RB 23049374

23017435 26A 30 23018854 RB 29510915


23017435 26B 30 23018860 RB 29507770
23017435 R 23011603 23018906 RB 29502944
23017452 20B 6 23018912 37A 26
23017505 R 6884320 23018950 23B 6
23017505 RB 29541732 23018950 SK 29544266
23017511 R 6884319 23018950 R 29501469
23017511 RB 29541733 23018958 23B 26
23017517 07 26 23018958 38B 4
23017517 R 6776239 23018958 38B 8

23017739 11 5 23019650 07 35
23017739 16 5 23019650 10 6
23017739 R 6776596 23019650 12 14
23017810 10 1 23019650 14 2
23017810 SK 29544266 23019650 SK 29544266
23017810 R 9409069 23019650 R 6759413
23018210 07 15 23019650 R 23016679
23018211 21A 5 23019651 07 28
23018211 R 444660 23019651 SK 29544266
23018300 RB 29528543 23019651 R 6776293

23018301 RB 29528544 23019651 R 23016658


23018302 RB 29528545 23019663 31C 1
23018303 26B 9 23019731 07 35
23018304 RB 29529315 23019731 SK 29544266
23018305 26B 9 23019731 SK 29545236
23018305 R 23016531 23019731 SK 29546971
23018307 RB 29541387 23019734 24C 15
23018308 RB 29528548 23019734 26A 27
23018311 R 23016146 23019734 26B 27
23018311 RB 29528770 23019734 27C 32

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–16 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
23019734 27D 11 23045066 RB 29514166
23019794 07 24 23045105 RB 29512863
23019794 SK 29544266 23045133 37A 28
23019794 R 6776319 23045142 35 7
23019794 R 23016657 23045143 RB 23047275
23019796 07 25 23045566 14 11
23019796 SK 29544266 23045567 14 13
23019796 R 23016659 23045747 26A 13
23040664 23B 28 23045747 26B 13
23041007 15A 8 23045747 R 6836340

23041007 15C 3 23045748 26A 23


23041007 19A 14 23045748 26B 23
23041007 19B 7 23045749 26A 23
23041055 05 22 23045750 RB 29527360
23041055 R 907685 23045752 RB 29527365
23041085 17B 9 23045754 RB 23041989
23041085 R 9437849 23045755 RB 29516202
23041147 02 5 23045756 26A 17
23041147 R 903220 23045757 26A 14
23041615 04 5 23045787 27C 9

23041615 18 10 23045787 27D 26


23041615 20B 3 23045794 24C 21
23041615 SK 29546971 23045851 RB 23047276
23041616 10 17 23045874 RB 29527366
23041616 11 7 23045875 RB 29527367
23041616 14 16 23045876 24C 14
23041616 16 6 23045876 SK 29544266
23041616 SK 29546971 23045878 24C 20
23041983 RB 29516203 23045904 33A 1
23041984 RB 29516204 23045938 16 17

23041989 31B 1 23045938 R 179880


23041989 R 23045754 23045958 RB 23047278
23041991 31B 8 23045986 37A 5
23041991 R 23047097 23045986 37A 21
23042467 26B 9 23045987 37A 16
23042785 27C 6 23045987 37A 33
23042785 27D 22 23045988 RB 29503507
23042786 26A 21 23045989 37A 9
23042786 26B 21 23045990 37A 3
23042986 24C 15 23045991 37A 10

23042986 26A 27 23045992 37A 11


23042986 26B 27 23045994 37A 12
23042986 27C 32 23045995 37A 15
23042986 27D 11 23045996 37A 4
23043334 23A 17 23045997 37A 23
23043334 23B 23 23045997 37A 23
23043334 SK 29544266 23045998 37A 19
23043334 R 23016554 23045999 37A 22
23045062 RB 23046730 23046000 37A 20
23045065 RB 23048155 23046002 37A 30

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100101 Copyright © 2010 Allison Transmission, Inc. Index–17


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
23046004 37A 25 23046473 31D 13
23046005 37A 2 23046473 31D 18
23046006 37A 14 23046473 31E 21
23046009 37A 32 23046473 31E 26
23046010 37A 31 23046473 35 9
23046011 37A 8 23046474 24C 22
23046012 37A 37 23046475 27C 5
23046014 37A 29 23046475 27D 21
23046015 37A 36 23046476 26A 20
23046016 37A 35 23046476 26B 20

23046100 33A 1 23046486 37A 7


23046161 37A 23 23046487 37A 6
23046162 21A 23 23046565 37A 1
23046162 21B 18 23046576 27D 2
23046162 R 6834879 23046577 27C 3
23046162 R 6837424 23046577 27D 20
23046169 26A 14 23046581 SK 29544266
23046169 26B 14 23046582 SK 29544266
23046170 26A 17 23046587 31B 6
23046170 26B 17 23046587 31E 10

23046251 21A 24 23046588 31B 9


23046253 05 5 23046588 31E 14
23046253 R 23011162 23046589 31B 7
23046253 R 23016594 23046589 31B 10
23046255 05 5 23046589 31E 11
23046430 21A 27 23046589 31E 16
23046430 SK 29544266 23046599 37A 7
23046469 31A 10 23046680 37A 7
23046469 31B 16 23046684 37A 6
23046469 31D 14 23046685 37A 6

23046469 31E 22 23046687 37A 1


23046470 31A 13 23046688 37A 1
23046470 31B 19 23046730 R 23045062
23046470 35 13 23046730 RB 29510362
23046471 31A 14 23046735 31A 5
23046471 31B 20 23046735 31B 11
23046471 31D 23 23046735 31D 9
23046471 31E 31 23046735 31E 17
23046472 31A 12 23046848 26A 28
23046472 31B 18 23046848 26B 28

23046472 31D 19 23046848 27A 29


23046472 31E 27 23046848 27B 14
23046473 26A 22 23046848 27B 22
23046473 26B 22 23046848 27C 33
23046473 27C 4 23046848 27D 12
23046473 27D 23 23047096 31B 2
23046473 31A 9 23047097 RB 23041991
23046473 31A 11 23047105 27A 10
23046473 31B 15 23047105 27C 14
23046473 31B 17 23047155 33A 1

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–18 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
23047193 37C 13 23048155 37B 1
23047193 37D 13 23048155 R 23045065
23047195 37C 11 23048225 33A 17
23047195 37D 11 23048480 33A 1
23047197 37C 21 23049092 11 12
23047197 37D 23 23049097 R 23013784
23047266 33A 1 23049097 RB 29534003
23047275 35 1 23049098 12 28
23047275 R 23045143 23049098 R 23013783
23047276 35 1 23049099 R 23018425

23047276 R 23045851 23049099 RB 29538994


23047278 35 1 23049115 12 27
23047278 R 23045958 23049115 R 23013785
23047279 33A 1 23049116 R 23018426
23047280 33A 1 23049116 RB 29538995
23047499 35 1 23049131 21A 21
23047804 37B 6 23049131 21B 16
23047896 03 12 23049131 R 6838494
23047896 R 23011164 23049160 11 9
23047897 03 14 23049160 15A 2

23047897 R 23011165 23049163 R 23013830


23047898 03 12 23049163 RB 29541576
23047899 03 14 23049164 R 23011975
23047900 RB 29526851 23049164 RB 29541575
23047901 RB 29526852 23049373 R 23018851
23047902 RB 29526853 23049373 RB 29510910
23047904 37C 18 23049374 R 23018852
23047904 37D 20 23049374 RB 29510912
23047965 12 20 23049385 RB 29528546
23047965 R 903017 23049387 RB 29528533

23047987 17A 11 23049388 26A 14


23047987 R 907406 23049388 26B 14
23047992 07 41 23049389 27D 2
23047992 R 907559 25011193 23A 21
23047994 06 5 25011193 R 5576200
23047994 07 5 25011269 R 5576474
23047994 R 907598 25011269 RB 25011747
23047995 02 5 25011747 R 25011269
23047995 R 907599 25011747 RB 29530556
23048005 16 14 29500034 23A 8

23048005 R 907989 29500034 23B 14


23048011 09 20 29500034 24C 13
23048011 09 21 29501462 08 4
23048011 SK 29545236 29501469 RB 23018950
23048011 SK 29546971 29501499 37A 17
23048011 R 954418 29501499 37A 34
23048026 05 1 29501499 R 9426920
23048026 R 7451776 29502027 21A 26
23048029 R 7455713 29502027 21B 20
23048029 RB 29529971 29502027 R 29536399

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100101 Copyright © 2010 Allison Transmission, Inc. Index–19


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29502028 19B 14 29503975 17B 5
29502028 R 9440085 29503975 R 7455773
29502065 09 19 29504623 30 4
29502065 SK 29545236 29504624 30 2
29502065 SK 29546971 29504811 30 4
29502065 R 9440087 29504812 30 2
29502073 07 29 29504837 30 4
29502073 R 9440395 29504838 30 2
29502635 30 4 29504943 30 4
29502636 30 2 29504944 30 2

29502636 R 16085349 29504953 30 4


29502640 R 16085279 29504954 30 2
29502640 RB 29504954 29504954 R 29502640
29502944 37A 27 29505520 05 23
29502944 R 23018906 29505809 30 12
29503032 05 21 29506124 17B 24
29503088 01–2 8 29506163 30 10
29503096 05 21 29506165 30 11
29503383 07 52 29506419 29 4
29503383 13 35 29506419 R 6835973

29503383 21A 36 29507437 12 22


29503383 37E 17 29507437 SK 29544266
29503507 37A 18 29507437 SK 29545236
29503507 R 23045988 29507437 SK 29546971
29503508 37A 13 29507727 09 NI
29503508 R 141113 29507729 09 18
29503643 37C 16 29507769 30 1
29503643 37D 16 29507769 R 23018845
29503643 R 6835351 29507770 30 1
29503805 01–2 6 29507770 R 23018860

29503805 R 23010257 29507791 33B 1


29503833 R 23018849 29507791 R 6834896
29503833 RB 29530556 29508238 30 4
29503834 R 23018842 29508238 R 16071996
29503834 RB 29530557 29508242 30 4
29503839 RB 29516205 29508242 R 16071967
29503843 07 51 29508244 30 4
29503843 13 34 29508244 R 16071980
29503843 21A 35 29508418 05 19
29503894 19B 10 29509509 33A 1

29503894 SK 29546971 29509511 31B 1


29503894 R 23015998 29509512 31B 2
29503895 17B 20 29509513 31B 8
29503895 SK 29546971 29509637 RB 29543432
29503895 R 23015995 29509735 23B 3
29503896 17B 13 29509886 30 9
29503896 R 23015987 29509889 30 9
29503897 R 23016003 29510362 37B 2
29503897 RB 29538458 29510362 R 23046730
29503975 17A 7 29510910 23B 7

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–20 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29510910 R 23049373 29521811 30 4
29510911 23B 9 29521812 30 2
29510911 38B 6 29521835 30 4
29510911 38B 10 29521836 30 2
29510912 23B 27 29521841 30 4
29510912 38B 5 29521842 30 2
29510912 38B 9 29524652 26A 32
29510912 R 23049374 29524652 26B 32
29510914 38B 2 29524652 27A 22
29510914 R 23018847 29524652 27B 3

29510915 38B 1 29524652 27C 26


29510915 R 23018854 29524652 27D 3
29510916 38B 7 *** 29524652 R 110535
29510916 R 23018848 29524652 R 110537
29511325 RB 29538465 29525001 23B 20 ***
29512860 37E 39 29525002 23B 12 ***
29512863 23B 8 29525003 RB 6778691
29512863 SK 29544266 29525004 05 20
29512863 R 23045105 29525006 05 21
29514166 37B 4 29525007 05 21

29514166 R 23045066 29525008 25 20 ***


29514213 30 4 29525008 RB 29541756
29514214 30 2 29525012 23A 3
29514479 29 27 29525012 23B 4
29514479 R 6838185 29525012 R 433142
29514480 29 13 29525028 22 3
29514480 R 6838186 29525028 R 6833162
29516202 31A 1 29525029 22 2
29516202 R 23045755 29525029 R 6833161
29516203 31A 1 29525039 23A 9

29516203 R 23041983 29525039 23B 15


29516204 31A 1 29525039 R 6770357
29516204 R 23041984 29525039 R 23010426
29516205 31A 1 29525044 09 9
29516205 R 29503839 29525044 24A 16
29516444 37A 7 29525044 24C 12
29516445 37A 7 29525044 26A 52
29516446 37A 6 29525044 26B 53
29516447 37A 6 29525044 27A 16
29516450 37A 1 29525044 27A 21

29516451 37A 1 29525044 27C 20


29519129 23B 29 29525044 27C 25
29519856 37A 1 29525044 28 3
29519858 37A 6 29525046 09 5
29519859 37A 7 29525046 21A 3
29520043 22 7 29525047 07 15
29520044 22 14 29525047 09 7
29520046 22 15 29525047 21A 5
29520046 SK 29544266 29525047 25 15
29520047 22 16 29525047 25 21

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100101 Copyright © 2010 Allison Transmission, Inc. Index–21


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29525048 RB 29542780 29528533 R 23049387
29525049 22 4 29528535 24A 6
29525051 07 19 29528535 R 23013844
29525191 29 14 29528536 24A 5
29525191 SK — 29528536 R 23013971
29525645 RB 29536399 29528537 R 23016025
29526851 03 5 29528537 RB 29541731
29526851 R 23047900 29528538 R 23016026
29526852 03 2 29528538 RB 29541730
29526852 R 23047901 29528539 R 23014169

29526853 03 3 29528539 RB 29530095


29526853 R 23047902 29528540 R 23013979
29527104 17A 13 29528540 RB 29541753
29527355 R 6834880 29528541 R 23013978
29527355 RB 29537434 29528541 RB 29541754
29527356 R 6834881 29528542 R 23016678
29527356 RB 29537435 29528542 RB 29541755
29527357 R 23014167 29528543 26B 52
29527357 RB 29530093 29528543 R 23018300
29527358 R 23014168 29528544 26B 51

29527358 RB 29530094 29528544 R 23018301


29527359 27A 24 29528545 R 23018302
29527359 27C 28 29528545 RB 29541388
29527359 R 23010286 29528546 R 23049385
29527360 27C 2 29528546 RB 29541389
29527360 R 23045750 29528548 28 2
29527361 28 4 29528548 R 23018308
29527361 R 23011886 29528554 37F 6
29527362 28 2 29528555 37F 5
29527362 R 23011885 29528556 37F 12

29527363 26A 51 29528558 37E 9


29527363 R 23011884 29528558 37F 7
29527364 26A 50 29528559 37F 10
29527364 R 23011883 29528560 37E 10
29527365 R 23045752 29528560 37E 23
29527365 RB 29541408 29528560 37F 11
29527366 24C 11 29528580 31D 15
29527366 R 23045874 29528580 31D 20
29527367 24C 5 29528580 31D 24
29527367 R 23045875 29528580 31E 23

29527368 R 23017431 29528580 31E 28


29527368 RB 29530096 29528580 31E 32
29527369 R 23017433 29528630 23A 6
29527369 RB 29530097 29528630 23B 12
29527376 26A 54 29528630 R 6770558
29527376 26B 55 29528630 R 23010425
29527528 27A 25 29528770 05 6
29527528 27C 29 29528770 R 23018311
29527528 R 9428493 29528771 37E 18
29528533 24C 5 29528772 37E 45

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–22 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29528773 37E 20 29530095 R 29530094
29528786 37E 41 29530096 R 29527368
29528787 37E 38 29530096 RB 29537425
29528789 37E 34 29530097 R 29527369
29528790 37E 33 29530097 RB 29537426
29528792 37E 5 29530472 37E 24
29528794 37E 7 29530472 37F 9
29528795 37E 6 29530475 37E 25
29528798 37E 35 29530475 37F 13
29528799 37E 36 29530556 23A 18

29529026 08 32 29530556 23B 1


29529027 08 31 29530556 R 25011747
29529053 30 4 29530556 R 29503833
29529054 30 2 29530557 23B 24
29529087 30 4 29530557 R 29503834
29529088 30 2 29532732 37E 32
29529315 R 23018304 29532733 37E 43
29529315 RB 29541390 29532734 37E 42
29529602 07 22 29532735 37E 14
29529602 SK 29544266 29532736 37E 13

29529602 R 6777645 29532738 37E 44


29529603 09 16 29533080 37E 4
29529603 SK 29544266 29533227 31B 1
29529603 R 6832896 29533228 31B 2
29529604 21A 1 29533229 31B 8
29529604 21B 1 29534003 09 17
29529604 SK 29544266 29534003 R 23049097
29529604 R 6831992 29534579 RB 29534581
29529605 13 18 29534580 RB 29534582
29529605 SK 29544266 29534581 30 4

29529605 R 6837352 29534581 R 29534579


29529653 29 7 29534582 30 2
29529657 23B 5 29534582 R 29534580
29529657 23B 25 29534597 30 4
29529657 38B 3 29534598 30 2
29529961 37F 21 29534611 30 4
29529964 37E 11 29534612 30 2
29529965 37E 16 29534621 30 4
29529966 37E 22 29534622 30 2
29529967 37E 21 29535697 03 14

29529971 17A 7 29535697 R 23013872


29529971 17B 5 29535698 03 12
29529971 R 23048029 29535698 R 23013871
29529975 37E 12 29535907 30 13
29530093 09 4 29535908 30 13
29530093 R 29527357 29535937 37F 3
29530094 R 29527358 29535947 37E 15
29530094 RB 29530095 29535948 37E 19
29530095 09 3 29535951 37E 19
29530095 R 29528539 29535952 30 6

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100101 Copyright © 2010 Allison Transmission, Inc. Index–23


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29535979 37E 8 29537435 21A 2
29536090 RB 29541409 29537435 R 29527356
29536091 27C 2 29537436 21A 4
29536092 RB 29541410 29537436 R 29541730
29536132 30 8 29537437 21A 2
29536133 30 7 29537449 10 4
29536399 R 9441886 29537506 24C 11
29536399 RB 29502027 29537607 35 11
29536399 R 29525645 29537806 10 20
29536480 24C 5 29537806 R 6884309

29536509 24C 21 29537807 13 5


29536510 26A 17 29537808 13 8
29536511 26A 14 29537808 R 29541732
29536514 26A 14 29538025 37F 8
29536515 26A 17 29538101 30 4
29536528 26A 9 29538102 30 2
29536529 26A 9 29538109 30 4
29536604 37E 40 29538110 30 2
29536651 30 4 29538115 RB 29539713
29536652 30 2 29538116 RB 29539714

29536685 37E 37 29538119 30 4


29536686 37E NI 29538120 30 2
29536707 15C 1 29538135 30 4
29536708 RB 29541294 29538136 30 2
29536709 RB 29541374 29538145 30 4
29536713 RB 29541597 29538146 30 2
29536714 RB 29541373 29538376 37F 1
29536720 15C 13 29538430 31E 10 ***
29536721 15C 14 29538431 31E 11 ***
29536843 24A 17 29538431 31E 16 ***

29536843 24B 23 29538432 31E 14 ***


29536843 R 5620807 29538434 31E 2
29536925 37E 3 29538449 03 12
29536925 37F 2 29538450 03 14
29536930 37E 1 29538455 19B 7
29536931 37E 1 29538457 19B 9
29536937 37E 2 29538458 19B 2
29536938 37E 2 29538458 R 29503897
29536988 07 53 29538459 19B 3
29536988 13 36 29538459 R 23016004

29536988 21A 37 29538460 19B 5


29537262 37F 4 29538465 19B 8
29537391 35 8 29538465 R 29511325
29537392 35 14 29538547 01–2 3
29537425 07 13 29538566 01–2 4
29537425 R 29530096 29538994 R 23049099
29537426 07 12 29538994 RB 29542390
29537426 R 29530097 29538995 R 23049116
29537434 21A 4 29538995 RB 29542391
29537434 R 29527355 29539552 RB 29541413

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–24 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29539553 27A 2 29541388 R 29528545
29539701 30 4 29541389 26B 9
29539702 30 2 29541389 R 29528546
29539713 30 4 29541390 26B 9
29539713 R 29538115 29541390 R 29529315
29539714 30 2 29541408 26A 9
29539714 R 29538116 29541408 R 29527365
29539717 30 4 29541409 26A 9
29539718 30 2 29541409 R 29536090
29539723 30 4 29541410 26A 9

29539724 30 2 29541410 R 29536092


29540488 07 17 29541413 26A 9
29540488 R 6762141 29541413 R 29539552
29540984 37F 20 29541542 29 5
29541294 15C 17 29541542 R 6836614
29541294 R 29536708 29541555 R 29541353
29541344 SK 29544266 29541555 RB 29544959
29541345 SK 29544266 29541573 10 9
29541353 RB 29541555 29541573 R 23015575
29541373 15C 11 29541574 10 7

29541373 R 29536714 29541574 SK 29543956


29541374 R 29536709 29541574 SK 29543997
29541374 RB 29541749 29541574 R 23015576
29541375 15C 17 29541575 R 23049164
29541375 SK 29543997 29541575 RB 29543958
29541382 26A 60 29541576 R 23049163
29541382 26A 66 29541576 RB 29543957
29541382 26A 71 29541583 09 17
29541382 26A 77 29541583 SK 29543956
29541382 26B 62 29541583 SK 29543997

29541382 26B 69 29541588 17A 3


29541382 26B 76 29541591 19B 11
29541382 26B 87 29541591 SK 29543956
29541382 28 10 29541591 R 23015996
29541382 28 16 29541594 17A 2
29541382 SK 29543956 29541597 15C 2
29541382 SK 29543997 29541597 R 29536713
29541384 26A 78 29541598 17A 4
29541384 26B 88 29541716 14 5
29541384 SK 29543956 29541716 R 23015575

29541384 SK 29543997 29541722 14 3


29541384 SK 29544266 29541722 R 23015576
29541384 R 23010282 29541730 R 29528538
29541385 26A 79 29541730 RB 29537436
29541385 SK 29543997 29541731 R 29528537
29541385 R 23011082 29541731 RB 29537437
29541387 26B 89 29541732 R 23017505
29541387 SK 29543956 29541732 RB 29537808
29541387 R 23018307 29541733 R 23017511
29541388 26B 9 29541733 RB 29547807

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100101 Copyright © 2010 Allison Transmission, Inc. Index–25


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29541749 15C 16 29543462 14 8
29541749 SK 29543997 29543463 14 6
29541749 R 29541374 29543463 SK 29545236
29541753 25 7 29543463 SK 29546971
29541753 R 29528540 29543464 15A 11
29541754 25 4 29543464 SK 29545236
29541754 R 29528541 29543465 15A 7
29541754 R 29541755 29543465 SK 29546971
29541754 RB 29543250 29543466 17B 5
29541755 R 29528542 29543466 SK 29545236

29541755 RB 29541754 29543466 SK 29546971


29541756 25 20 29543467 17B 11
29541756 R 29525008 29543467 SK 29545236
29541757 25 18 29543467 SK 29546971
29541891 RB 29542576 29543468 17B 12
29541892 RB 29543956 29543468 SK 29545236
29542023 SK 29543956 29543468 SK 29546971
29542098 07 54 29543954 26B 6
29542098 13 37 29543954 SK 29544266
29542098 21A 38 29543954 SK 29544267

29542390 12 28 29543954 R 29544151


29542390 R 29538994 29543955 26B 8
29542391 12 27 29543955 SK 29544266
29542391 SK 29543956 29543955 SK 29544267
29542391 R 29538995 29543955 R 29544152
29542419 23B 24 29543956 SK —
29542576 SK — *** 29543956 R 29541892
29542576 R 29541891 29543957 R 29541576
29542705 38A 3 29543957 RB 29545370
29542706 38A 3 29543958 12 5

29542780 09 6 29543958 R 29541575


29542780 09 8 29543975 31D 1
29542780 21A 20 29543997 SK —
29542780 25 16 29543998 SK 29543997
29542780 R 29525048 29543999 21A 6
29543249 25 12 29543999 21B 5
29543249 R 6776208 29543999 R 2222424
29543250 25 4 29544015 07 34
29543250 R 29541754 29544015 SK 29545236
29543293 31E 1 29544015 SK 29546971

29543294 31E 13 29544016 09 4


29543300 30 5 29544017 09 3
29543432 07 50 29544069 31E 13
29543432 13 33 29544070 31E 1
29543432 21A 34 29544149 26B 73
29543432 R 29509637 29544149 SK 29546971
29543458 12 25 29544151 R 23016162
29543459 12 24 29544151 RB 29543954
29543459 SK 29545236 29544152 R 23016163
29543459 SK 29546971 29544152 RB 29543955

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–26 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29544153 26B 48 29544466 R 9421145
29544153 SK 29545236 29544493 26A 11
29544153 SK 29546971 29544493 26B 11
29544156 26B 9 29544493 R 9427847
29544157 26B 9 29544508 24A 18
29544158 26B 9 29544508 R 6835635
29544159 26B 9 29544515 23A 22
29544161 26B 14 29544515 R 5577310
29544162 26B 14 29544516 23A 23
29544163 26B 14 29544516 SK 29544266

29544164 26B 14 29544516 R 5573960


29544165 26B 17 29544517 23A 19
29544166 26B 17 29544517 SK 29544266
29544167 26B 15 29544517 R 5577427
29544168 27B 2 29544518 23A 20
29544169 27D 2 29544518 SK 29544266
29544171 27B 2 29544518 R 5577428
29544172 27D 2 29544558 38A 1
29544173 27B 7 29544558 R 6838455
29544173 27D 6 29544561 21A 13

29544174 31E 2 29544561 21B 9


29544175 31E 13 29544561 R 2222651
29544176 31E 1 29544563 27B 5
29544178 26B 33 29544564 27B 5
29544178 SK 29545236 29544564 27D 5
29544178 SK 29546971 29544565 27B 5
29544240 31E 2 29544565 27D 5
29544241 31E 13 29544565 SK 29545236
29544242 31E 1 29544565 SK 29546971
29544250 26A 1 29544666 26B 7

29544250 26B 1 29544666 SK 29545236


29544250 SK 29544266 29544666 SK 29546971
29544250 SK 29544267 29544959 R 29541555
29544250 R 6884443 29544959 RB 29545237
29544251 24C 21 29545008 30 2
29544252 24C 5 29545009 30 4
29544258 26B 17 29545236 SK —
29544259 26B 14 29545237 RB 29544266
29544260 26B 9 29545237 R 29544959
29544261 27D 20 29545238 SK 29545236

29544262 27D 2 29545238 SK 29546971


29544263 24C 22 29545370 12 1
29544264 27D 21 29545370 SK 29546971
29544265 26B 20 29545370 R 29543957
29544266 SK — 29545371 12 4
29544266 R 29545237 29545371 SK 29545236
29544267 SK — 29545371 R 23012848
29544268 SK 29544266 29545539 13 17
29544268 SK 29544267 29545539 SK 29545236
29544466 02 6 29545539 SK 29546971

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

20100101 Copyright © 2010 Allison Transmission, Inc. Index–27


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

PART NO. FIG NO. REF NO. HISTORY PART NO. FIG NO. REF NO. HISTORY
29545540 12 19
29545540 SK 29545236
29545540 SK 29546971
29545541 12 15
29545541 SK 29545236
29545541 SK 29546971
29545661 12 23
29545661 SK 29545236
29545661 SK 29546971
29545662 12 20

29545662 SK 29545236
29545662 SK 29546971
29546741 09 17
29546741 SK 29545236
29546741 SK 29546971
29546971 SK —
29547437 R 29541731
29547807 R 29541733
29548993 01–1 4

R – Replaces RB – Replaced By *** – No Longer Available From Allison Transmission. NI - Not Illustrated.

Index–28 Copyright © 2010 Allison Transmission, Inc. 20100101


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

Legend For Foldout 1 Is On The Opposite Side Of This Page.

20101010 Copyright © 2010 Allison Transmission, Inc. Foldout 1


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Legend For Foldout 1

1 — Input flange 26 — Reverse-range clutch


2 — Converter housing front cover 27 — Rear cover
3 — Torque converter drive housing 28 — Output speed sensor
4 — Lockup clutch 29 — Parking brake
5 — Converter housing 30 — Output flange
6 — Torque converter turbine 31 — Output shaft
7 — Torque converter stator 32 — Reverse-range sun gear
8 — Torque converter pump 33 — Reverse-range ring gear
9 — PTO cover 34 — Reverse-range planetary carrier
10 — Engine speed sensor 35 — Low-range sun gear
11 — PTO gear 36 — Low-range planetary carrier
12 — Retarder rotor 37 — Intermediate-range sun gear
13 — Input bearing retainer 38 — Intermediate-range planetary carrier
14 — Turbine speed sensor 39 — Splitter output shaft
15 — Splitter-low clutch 40 — Splitter planetary carrier
16 — Splitter clutch hub 41 — Oil pan
17 — Splitter-high clutch 42 — Splitter input shaft
18 — Splitter ring gear 43 — Input pump idler gear
19 — Main housing 44 — Accessory drive cover
20 — High-range clutch 45 — Oil pump drive gear
21 — Intermediate- and high-range clutch hub 46 — Input pump
22 — Intermediate-range clutch 47 — Scavenge pump
23 — Intermediate- and low-range piston housing 48 — Turbine shaft
24 — Low-range ring gear 49 — Flywheel
25 — Low-range clutch 50 — Flexplate assembly

Foldout 1 Copyright © 2010 Allison Transmission, Inc. 20101010


F OLDOUT 1

4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 11 12 16 17 18 19 20 21 23 24 25 26 27 28 29 30
13
14 15

22

43 43

50 49 48 48
44 44
38 37 36 35 34 33 32 31

47 46 45 47 46 45 42 41 40 39

VH05092.02.00

Foldout 1. 9610 Series Transmission—Cross Section


PARTS CATALOG
ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG PC1830EN

Legend For Foldout 2 Is On The Opposite Side Of This Page.

20100101 Copyright © 2010 Allison Transmission, Inc. Foldout 2


PARTS CATALOG
PC1830EN ALLISON 9000 SERIES OFF-HIGHWAY TRANSMISSIONS PARTS CATALOG

Legend For Foldout 2

1 — Input flange 26 — High-intermediate range clutch


2 — Converter housing front cover 27 — Rear cover
3 — Torque converter drive housing 28 — Output speed sensor
4 — Lockup clutch 29 — Parking brake
5 — Converter housing 30 — Output flange
6 — Torque converter turbine 31 — Output shaft
7 — Torque converter stator 32 — High-intermediate-range sun gear
8 — Torque converter pump 33 — High-intermediate-range ring gear
9 — PTO cover 34 — High-intermediate-range planetary carrier
10 — Engine speed sensor 35 — Low-range sun gear
11 — PTO gear 36 — Low-range planetary carrier
12 — Retarder rotor 37 — Intermediate-range sun gear
13 — Input bearing retainer 38 — Intermediate-range planetary carrier
14 — Turbine speed sensor 39 — Splitter output shaft
15 — Splitter-low clutch 40 — Splitter planetary carrier
16 — Splitter clutch hub 41 — Oil pan
17 — Splitter-high clutch 42 — Splitter input shaft
18 — Splitter ring gear 43 — Input pump idler gear
19 — Main housing 44 — Accessory drive cover
20 — High-range clutch 45 — Oil pump drive gear
21 — Intermediate- and high-range clutch hub 46 — Input pump
22 — Intermediate-range clutch 47 — Scavenge pump
23 — Intermediate- and low-range piston housing 48 — Turbine shaft
24 — Low-range ring gear 49 — Flywheel
25 — Low-range clutch 50 — Flexplate assembly

Foldout 2 Copyright © 2010 Allison Transmission, Inc. 20100101


F OLDOUT 2

4 5 6 7 8 9 10 3 4 5 6 7 8 9 10 11 12 17 18 19 20 21 22 23 24 25 26 27 28 29 30
15 16
13 14

43 43

50 49 48 48
44 44
38 37 36 35 34 33 32 31

47 46 45 47 46 45 42 41 40 39

VH06128.03.00

Foldout 2. 9810 Series Transmission—Cross Section

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