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Six Sigma for Quality Control Experts

Six Sigma aims for a defect rate of 3.4 defects per million opportunities. A defect is a unit that does not meet customer requirements, such as a scratched phone screen. An opportunity is a chance for a defect to occur, like each criteria for a pen being checked. For example, a pen may have 5 criteria checked for defects. A company checked 100 pens out of 1000 produced and found 20 total defects. This equals a defect per million opportunities rate of 40,000, which corresponds to a 3.25 Sigma level using conversion tables or a formula.

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153 views13 pages

Six Sigma for Quality Control Experts

Six Sigma aims for a defect rate of 3.4 defects per million opportunities. A defect is a unit that does not meet customer requirements, such as a scratched phone screen. An opportunity is a chance for a defect to occur, like each criteria for a pen being checked. For example, a pen may have 5 criteria checked for defects. A company checked 100 pens out of 1000 produced and found 20 total defects. This equals a defect per million opportunities rate of 40,000, which corresponds to a 3.25 Sigma level using conversion tables or a formula.

Uploaded by

Odo Asu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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SIX SIGMA

Menghitung

Sigma Level

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Six Sigma Quality
Tingkat mutu dimana hanya terdapat

3.4 defect dari sejuta peluang


(3.4 defect per million opportunities/DPMO)

DPMO : Defect per Million Opportunity

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Defect

Jumlah unit yang cacat


(ditolak karena tidak memenuhi persyaratan pelanggan)

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Defect
Contoh Defect:

• Layar handphone tergores


• Kamera handphone tidak berfungsi
• Batre handphone cepat habis

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Defect
Opportunity
Adalah jumlah kesempatan
atau peluang terjadinya cacat (defect).

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CONTOH DEFECT
OPPORTUNITY
Contoh:
Misal setiap pulpen memiliki 5 acceptance kriteria
(5 peluang defect) :
✓ Tergores
✓ Warna belang
✓ Sablon luntur
✓ Penutup tidak rapat
✓ Diameter kekecilan

Note : Setiap ballpen memiliki 5 peluang peluang defect


https://www.josefigueira.net/index.php?main_page=product_info
&products_id=912

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CONTOH DEFECT
OPPORTUNITY
QC memeriksa 100 pulpen dari 1000 pulpen yang diproduksi

Pulpen Tergores Warna Sablon Penutup Diameter Sub Total


No. belang luntur tdk rapat kecil
1 1 1 1 1 4
5 1 1 1 1 4
10 1 1 1 3
50 1 1
75 1 1 1 1 4
80 1 1 2
100 1 1 2
TOTAL 20
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DEFECT PER MILLION OPPORTUNITIES (DPMO)

Jumlah Defect X 1.000.000


DPMO =
Sample Size X Defect Opportunity per unit

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DEFECT PER MILLION OPPORTUNITIES (DPMO)
Defect = 20
Sample Size = 100
Opportunities =5

DPMO = (Defects x 1.000.000)/(Sample Size x Defect Opportunities)


= (20 x 1.000.000)/(100 x 5)
= 40.000
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Menentukan Sigma Level (Cara-1)
Nilai Sigma dilihat di
Sigma level
conversion
table

40.000 DPMO
=3.25
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Menentukan Sigma Level (Cara-2)
Dengan menggunakan rumus excel

Sigma Level = NORMSINV((1000000-DPMO)/(1000000))+1.5

Sigma Level = NORMSINV((1000000-40000)/(1000000))+1.5


Sigma Level = 3,25

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Pembahasan Detail
Online
Training
Lean Six Sigma
Yellow Belt
27 Mar 2021 : 09:00-12:00
29 Mar 2021 : 19:30-21:00
30 Mar 2021 : 19:30-21:00

082165198853/Fabri
www.prodemyasia.com
www.prodemyasia.com
prodemy.global@gmail.com
WA: 082112235378

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