SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055
SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS
REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - (PROCEDUCE 3-7, #2)
VISIT http://www.pvtools.weebly.com/
SEISMIC DESIGN - VESSEL SUPPORT OF LUGS
IN THIS CALCULATION, EFFECT DUE TO WIND LOAD IS IGNORED AS EQUIPMENT IS
LOCATED WITHIN BUILDING. DESIGN CHECK IS CONDUCTED FOR SEISMIC LOAD
D SHELL OUTSIDE DIAMETER 80.00 in
A LENGTH OF R.F. PAD 26.00 in
B WIDTH OF R.F. PAD 20.00 in
C WIDTH OF BASE PLATE 16.00 in
E HEIGHT OF LUG SUPPORT 22.00 in
F THICKNESS OF BASE PLATE 1.00 in
G THICKNESS OF GUSSETS 0.56 in
H DISTANCE BETWEEN TWO GUSSETS 14.00 in
J PLEASE REFER ABOVE SKETCH 2.00 in
M PLEASE REFER ABOVE SKETCH 2.50 in
X, a ( BCD - D ) / 2 12.00 in
W WEIGHT OF VESSEL - OPERATING CONDITION 55100.00 lb
N NO. OF LUG SUPPORTS 4 Nos.
ts THICKNESS OF SHELL 0.5 in
tp THICKNESS OF PAD 0.5 in
1 of 11
SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055
SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS
REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - (PROCEDUCE 3-7, #2)
SEISMIC DESIGN - VESSEL SUPPORT OF LUGS
IN THIS CALCULATION, EFFECT DUE TO WIND LOAD IS IGNORED AS EQUIPMENT IS
LOCATED WITHIN BUILDING. DESIGN CHECK IS CONDUCTED FOR SEISMIC LOAD
CALCULATE FORCES
FIND OUT BASE SHEAR ; ( V ) (As per procedure given in IS:1893-2002)
SITE MUMBAI, INDIA
ZONE III
Z ZONE FACTOR 0.16
I IMPORTANCE FACTOR (Table - 6 - IS:1893-2002) 1
R RESPONSE REDUCTION FACTOR (Table - 7 - IS:1893-2002) 4
Sa/g AVERAGE RESPONSE ACCELERATION CO-EFFICIENT 2.5
Cl. 6.4.5 - IS:1893 - 2002, Soil - Medium soil sites
Ah DESIGN HORIZONTAL ACCELERATION SPECTRUM
Ah Z x I / R x (Sa/g) 0.016
LATERAL FORCES ; (Fh)
Fh Ah . W 881.6 lb
HORIZONTAL SHEAR PER LUG; (Vh)
Vh Fh / N 220.4 lb
VERTICAL FORCE ; (Fv)
Fv W 55100.00 lb
VERTICAL SHEAR PER LUG; (Vv)
Vv Fv / N 13775 lb
2 of 11
SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055
SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS
REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - (PROCEDUCE 3-7, #2)
SEISMIC DESIGN - VESSEL SUPPORT OF LUGS
ALL LUGS ARE MOUNTED OFF-CTR W.R.T PRICIPLE AXIS
VERTICAL LOAD ON LUGS -- ( SIDE CONDITON ), (Q2)
Q2 Vv 13775 lb
LONGITUDINAL MOMENT ; ( ML)
ML Q2 . (a) 165300 lb.in
CIRCUMFERENTIAL MOMENT ; (MC)
MC Vh . (a) 2644.8 lb.in
2C1 H+ 2.G 15.12 in
2C2 E 22.00 in
2d1 B 20.00 in
2d2 A 26.00 in
c1 2C1 / 2 7.56 in
c2 2C2 /2 11.00 in
d1 2d1 / 2 10.00 in
d2 2d2/ 2 13.00 in
CALCULATE RADIAL LOAD ; (f)
f 3. ML / 4 . C2 16398.8095 lb
STRESS CONCENTRATION FACTOR TO BE FOLLOWED FOR WELD AT ATTACHMENT
2r/ H RATIO OF WELD RADIUS TO ATTACHEMNT 2
Kn STRESS CONCENTRATION FACTOR FOR TENSION ( 5-20) 1.4
Kb STRESS CONCENTRATION FACTOR FOR BENDING (5-20) 1.2
STRESS CONCENTRATION FACTOR TO BE FOLLOWED FOR WELD AT END OF PAD
r/t RATIO OF WELD RADIUS TO ATTACHEMNT 1
Kn STRESS CONCENTRATION FACTOR FOR TENSION ( 5-20) 1.5
Kb STRESS CONCENTRATION FACTOR FOR BENDING (5-20) 1.3
3 of 11
SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055
SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS
REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - (PROCEDUCE 3-7, #2)
SEISMIC STRESS ANALYSIS
COMPUTE GEOMETRIC PARAMETER
At Edge of Attachment At Edge of Pad
Rm = (D - ts + tp) / 2 40.00 in Rm = (D - ts ) / 2 39.75 in
t = ( ts + tp )
2 2 0.5
0.707 in t = ts 0.5 in
c = Rm / t 56.569 c = Rm / t 79.5
b 1 = C1 /Rm 0.189 b1 = d1 /Rm 0.126
b2 = 4C2 /3Rm 0.37 b2 = d2 /Rm 0.327
b1/ b2 0.515 b1/ b2 0.385
(b1. b2) 0.069 (b 1. b2) 0.041
COMPUTE EQUIVALENT b VALUE b1/ b2 < 1
At Edge of Attachment At Edge of Pad
ba for Nf 0.345 ba for Nf 0.283
bb for Nx 0.297 bb for Nx 0.236
bc for Mf 0.243 bc for Mf 0.183
bd for Mx 0.306 bd for Mx 0.244
COMPUTING STRESS FOR A RADIAL LOAD ( AT THE EDGE OF ATTACHMENT)
MEMBRANE Fig VALUE FROM FIGURE
ba for Nf 0.345 5-17A Nf . Rm / f 1.8
bb for Nx 0.297 5-17B Nx. Rm / f 6.2
BENDING
bc for Mf 0.243 5-18A Mf / f 0.045
bd for Mx 0.306 5-18B Mx / f 0.015
COMPUTING RADIAL LOAD AND MOMENTS ( AT THE EDGE OF ATTACHMENT)
MEMBRANE FORCES AND MOMENT
Nf (Nf. Rm / f) * f / Rm 737.95 lb
Nx (Nx. Rm / f) * f/ Rm 2541.82 lb
BENDING
Mf (Mf / f) * f 737.95 lb.in
Mx (Mx / f) * f 245.98 lb.in
COMPUTING RADIAL LOAD AND MOMENTS ( AT THE EDGE OF ATTACHMENT)
MEMBRANE STRESS CALCULATION
Nf 737.95 df = Kn.Nf / t 1461.06 PSI
Nx 2541.82 dx = Kn.Nx / t 5032.54 PSI
BENDING
Mf 737.95 df = 6Kb.Mf / t2 10626.43 PSI
4 of 11
SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055
Mx 245.98 dx = 6.Kn.Mx / t2 3542.14 PSI
5 of 11
SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055
SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS
REFERENCE PRESSURE VESSEL DESIGN MANUAL BY D.R.MOSS - (PROCEDUCE 3-7, #2)
SEISMIC STRESS ANALYSIS
COMPUTE GEOMETRIC PARAMETER
At Edge of Attachment At Edge of Pad
Rm = (D - ts + tp) / 2 40.00 in Rm = (D - ts ) / 2 39.75 in
t = ( ts + tp )
2 2 0.5
0.707 in t = ts 0.5 in
c = Rm / t 56.569 c = Rm / t 79.5
b1 = C1 /Rm 0.189 b1 = d1 /Rm 0.126
b2 = 4C2 /3Rm 0.37 b2 = d2 /Rm 0.327
b1/ b2 0.515 b1/ b2 0.385
(b 1. b2) 0.069 (b 1. b2) 0.041
COMPUTE EQUIVALENT b VALUE b1/ b2 < 1
At Edge of Attachment At Edge of Pad
ba for Nf 0.345 ba for Nf 0.283
bb for Nx 0.297 bb for Nx 0.236
bc for Mf 0.243 bc for Mf 0.183
bd for Mx 0.306 bd for Mx 0.244
COMPUTING STRESS FOR A RADIAL LOAD ( AT THE EDGE OF PAD)
MEMBRANE Fig VALUE FROM FIGURE
ba for Nf 0.283 5-22A Nf. Rm / f 2.7
bb for Nx 0.236 5-22B Nx. Rm / f 8.5
BENDING
bc for Mf 0.183 5-23A Mf / f 0.046
bd for Mx 0.244 5-23B Mx / f 0.014
COMPUTING STRESS FOR A RADIAL LOAD ( AT THE EDGE OF PAD)
MEMBRANE FORCES AND MOMENT
Nf (Nf. Rm / f) * f / Rm 1106.92 lb
Nx (Nx. Rm / f) * f/ Rm 3484.75 lb
BENDING
Mf (Mf / f) * f 754.35 lb.in
Mx (Mx / f) * f 229.58 lb.in
COMPUTING STRESS FOR A RADIAL LOAD ( AT THE EDGE OF PAD)
MEMBRANE STRESS CALCULATION
Nf 1106.92 df = Kn.Nf / t 3320.76 PSI
Nx 3484.75 dx = Kn.Nx / t 9060.34 PSI
BENDING
Mf 754.35 df = 6Kb.Mf / t2 23535.57 PSI
6 OF 11
SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055
Mx 229.58 dx = 6.Kb.Mx / t2 7163.00 PSI
7 OF 11
SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055
SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS
REFERENCE Pressure Vessel Design Manual by Dennis R. Moss
COMBINED STRESS ANALYSIS - LUG SUPPORT WITH REINFORCEMENT PAD (AT THE EDGE OF ATTACHMENT)
df dx
STRESS DUE TO
00 900 1800 2700 00 900 1800 2700
Nf 1461.06 1461.06 1461.06 1461.06
MEMBRANE
Nx 5032.54 5032.54 5032.54 5032.54
RADIAL LOAD , f
Mf 10626.43 10626.43 10626.43 10626.43
BENDING
Mx 3542.14 3542.14 3542.14 3542.14
df = P. Rm / ts 240.00 240.00 240.00 240.00
INTERNAL PRESSURE , P
dx = P. Rm / 2 ts 120.00 120.00 120.00 120.00
Total S 8694.68 8694.68 8694.68 8694.68 12327.49 12327.49 12327.49 12327.49
COMBINED STRESS ANALYSIS - LUG SUPPORT WITH REINFORCEMENT PAD (AT THE EDGE OF RF PAD)
STRESS DUE TO
df dx
00 900 1800 2700 00 900 1800 2700
Nf 3320.76 3320.76 3320.76 3320.76
MEMBRANE
Nx 9060.34 9060.34 9060.34 9060.34
RADIAL LOAD , f
Mf 23535.5714286 23535.5714286 23535.5714286 23535.5714286
BENDING
Mx 7163 7163 7163 7163
df = P. Rm / ts 240 240 240 240
INTERNAL PRESSURE , P
dx = P. Rm / 2 ts 120 120 120 120
Total S 16343.34 16343.34 16343.34 16343.34 27096.33 27096.33 27096.33 27096.33
NOTES
1. ALL STRESS VALUE IN ABOVE TABLE IS IN PSI.
2. INTERNAL DESIGN PRESSURE CONSIDERED IN ABOVE CALCULATION IS 3.0 BARG
RESULT
MAXIMUM ALLOWABLE TENSILE STRESS : S :20000 PSI FOR SHELL MATERIAL
WELD JOINT EFFICIENCY : 1.0
ALLOWABLE LIMIT FOR COMBINED STRESS IN CASE OF SEISMIC LOADING : 1.5 . S. E = 30000 PSI
ALL STRESS ARE WELL WITHIN LIMIT HENCE DESING IS SAFE
8 OF 11
SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055
SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS
REFERENCE Pressure Vessel Design Manual by Dennis R. Moss
DESIGN OF LUG SUPPORT MEMBERS
h HEIGHT OF LUG SUPPORT 22.00 in
e (BCD - SHELL OD) / 2 12.00 in
b e+M 14.50 in
tb THICKNESS OF BASE PLATE 1.00 in
tc THICKNESS OF COMPRESSION PLATE - NOT PROVIDED 0 in
q ANGLE OF CONTACT 61 deg
X DISTANCE BETWEEN C.L. OF GUSSET 14.56 in
l LENGTH OF BASE PLATE 16.00 in
tg GUSSET THICKNESS 0.56 in
ts SHELL THICKNESS 0.5 in
tp THICKNESS OF R.F. PAD 0.5 in
n NO. OF GUSSETS PER LUG 2 Nos
KINDLY NOTE THAT WE HAVE NOT INCLUDED COMPRESSION PLATE AND HENCE
DIMENSION tc AND y IS NOT APPLICABLE
9 OF 11
SUVIDYA INSTITUTE OF TECHNOLOGY
Mumbai : 400055
SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS
REFERENCE Pressure Vessel Design Manual by Dennis R. Moss
DESIGN OF GUSSETS AND BASE PLATE
tg ASSUMED THICKNESS OF GUSSETS 0.56 in
Q VERTICAL LOAD ON LUG - REFER PAGE 3 FOR Q2 13775 lb
q ANGLE OF CONTACT 61 deg.
Qa Q. SIN q 12039.4 lb
Qb Q. COS q 6667.1 lb
C b. SIN q / 2 6.34 in
A tg. C 3.55 in2
Fy YIELD STRESS OF GUSSETS 36000 PSI
Fa ALLOWABLE AXIAL STRESS : 0.4 . Fy 14400 PSI
Fb ALLOWABLE BENDING STRESS : 0.6. Fy 21600 PSI
Z tg. C / 6
2
3.75 in3
Mb Qb / n A 939.33 lb.in
fa Qa / n. A 1696.23 PSI
fb Mb / Z 250.60 PSI
INDUCED AXIAL AND BENDING STRESS ARE WITHIN LIMIT AND HENCE PROVIDED GUSSETS
THICKNESS IS ADEQUATE
DESIGN OF BASE PLATE
a BEAM SUPPORT WIDTH UNDER BASE PLATE 6 in
l1 DISTANCE BETWEEN TWO GUSSETS 14.00 in
f BOLT HOLE DIAMETER 0.98 in
BENDING MOMENT IN TENSION ; (Mb)
Mb Q.l / 6 36733 lb.in
UNIFORM BEARING LOAD ON BASE PLATE ; (w)
w Q / a. l 143.49 PSI
10 OF 11
SUVIDYA INSTITUE OF TECHNOLOGY
Mumbai - 400 055
SAMPLE DESIGN CALCULATION - VESSEL SUPPORTED ON LUGS
REFERENCE Pressure Vessel Design Manual by Dennis R. Moss
DESIGN OF GUSSETS AND BASE PLATE
BENDING MOMENT DUE TO BEARING LOAD
Mb w. l12 / 10 2812.40 lb.in
Mb GREATER MOMENT FROM TENSION OR BEARINGG 36733 lb.in
REQUIRED BASE PLATE THICKNESS ; (tb')
tb' ( 6. Mb / (b - f ) Fb)0.5 0.869 in
tb PROVIDED BASE PLATE THICKNESS 1.00 in
HENCE DESIGN IS SAFE
-x-x-x-
11 of11
