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Body Dimension Diagram

This document provides instructions for reading a dimensional diagram and measuring the dimensions of a vehicle body. It explains that the diagram shows straight line distances between measurement points and perpendicular heights relative to a virtual reference line along the vehicle's underside. Instructions are given to use a tracking gauge to measure dimensions while ensuring the gauge is level and perpendicular to the vehicle. Key body dimensions are then listed.
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0% found this document useful (0 votes)
418 views10 pages

Body Dimension Diagram

This document provides instructions for reading a dimensional diagram and measuring the dimensions of a vehicle body. It explains that the diagram shows straight line distances between measurement points and perpendicular heights relative to a virtual reference line along the vehicle's underside. Instructions are given to use a tracking gauge to measure dimensions while ensuring the gauge is level and perpendicular to the vehicle. Key body dimensions are then listed.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TO INDEX

E BODY DIMENSIONAL DIAGRAM

HOW TO READ DIMENSIONAL


DIAGRAM------------------------------------------ E-1
INSTRUCTIONS ------------------------------ E-1
HOW TO READ DIMENSIONAL
DIAGRAM --------------------------------------- E-1
INSTRUCTIONS TO BE OBSERVED
DURING MEASURING OPERATION ------ E-2
BODY DIMENSIONS --------------------------- E-3
E–1
1 HOW TO READ DIMENSIONAL DIAGRAM
1-1 INSTRUCTIONS
This body dimensional diagram is based on the measurement of the body dimensions by means of a track-
ing gauge for the body shell. (Condition where all pieces of equipment have been removed.)
1-2 HOW TO READ DIMENSIONAL DIAGRAM

O P
771 Q
J
K L M N

21
Straight distance

1104
836

704

729

720

720

954

897
44
785

10

53
829

957
59
81

10

11
8

12
97

330 411 389


606 k l m n
j 544
245 q
526 p
o

Perpendicular distance

302

367
187

133

150
87

56
55

J,j K,k L,l M,m N,n O,o P,p Q,q

Plane dimension
600 320 410 388 500 498 234

Virtual reference line

T11B9107ES25

1.Straight distance Dista


nce
Distance in a straight line in a
straig
;
ht lin
This indicates the distance in a straight line between the cen- e

ters of the measuring points.


;
J01B9041ET10

2.Perpendicular distance
(1) Distance in a vertical direction
This indicates the distance in a vertical direction from
the imagined line at the lower surface of the rocker
panel or frame to the lower surface or center of the Distance in
measuring point. a vertical direction

J01B9043ET10
E–2
(2) The virtual reference line used during the height mea-
surement shall be a line connecting the following
Rocker panel underside
points.
Code Measuring point
Point A mm below the lower surface of the rocker panel
1
at the center of the front jack up supporting section
Point B mm below the lower surface of the rocker panel at Amm Bmm Cmm
2
the center of points 1 and 3 1 2 3
Point C mm below the lower surface of the rocker panel
3 Virtual reference line
at the center of the rear jack up supporting section T11B9108ET10

3.Plane dimension
Plane dimension Plane dimension
This indicates the dimension measured when the measuring

;
points are projected on a plane.

;
Measuring Height
element

J01B9042ET10

2 INSTRUCTIONS TO BE OBSERVED DURING MEASURING OPER-


ATION
1.The basic measuring method of the body dimensions is one which uses a tracking gauge.
2.When performing the measurement by a tracking gauge, ensure that the gauge proper and pointer,
etc. exhibit no excessive looseness.
3.When performing the measurement by a tape measure, ensure that it exhibits no deflection, twist, bend
and so forth.
Especially, as for the red dimension line, it indicates the distance in a straight line. Hence, if a tape
measure is interfered with the body during the measurement, use the tracking gauge to perform accu-
rate measurements.
4.When the measuring points are covered with the undercoat, body sealer or the like, be sure to remove
it completely and expose the measuring point. Then, proceed to the measurement.
E–3
3 BODY DIMENSIONS
MODEL NAME TERIOS Date made jan.,2006
Applicable
models
J200RG,J210RG,J200LG,J210LG,J211LG

C
845 1408 c

1307
K

742
L 1389 D
685 698
A
501
1208 1423
1335 4 l
42

381
B
687

908
1094
a
3
65 b
3
47

930
12
05 4
700

89 50
706 1
G
688
k
9
79

F g
475

709
H 85 859
J 9 f
E
475

656
1146 h
e
745
I 74
5
767 j

[Point dimensions other than those shown above] [Height above the virtual reference line]
A-L, a-l C-L, c-l H-I H-i A, a C, c K, k
208 174 228 227 829 862 715

(Note) Symmetrical if dimensions are shown on either side only. Unit : mm


Symbol Name Hole dia. G, g Radiator support upper installation nut M6nut
A, a Front fender installation nut M6nut H, h Radiator suppor seal installation nut M6nut
B, b Front spring support instandard hole-inner 9.5 I, i Front crossmember installation bolt M8bolt
C, c Hood hinge installation nut M6nut J, j Front bumper cover installation nut M6nut
D Cowl top ventilator louver installation hole 5.2 K, k Radiator support upper installation nut M6nut
E, e Front side member standard hole 15 L, l Front fender installation nut M6nut
F, f Front side member standard hole 15

J11B503IS48
E–4
MODEL NAME TERIOS Date made jan.,2006
Applicable
models
J200RG,J210RG,J200LG,J210LG,J211LG

A
102
5 a r
i
9
79 140
9 o 725 s
j
B 816 7
88
e

75
1165
1152
88

2
9
13

783 u
14

974
850
875

k l m t
b
p 40
1065 11

934
c
15 946
12

4 982 n
f 108
d q
[Point dimensions other than
those shown above]
h
g C-L, c-l
1029

[Width dimension]
E-e F-f G-g H-h I-i J-j K-k L-l
1334 1390 1411 1411 1175 1301 1372 1470

O-o P-p Q-q R-r S-s T-t U-u


1299 1398 1411 1152 1267 1367 1449

[Diagonal dimensions]
E-f, e-F E-h, e-H E-j, e-J F-j, f-J F-k, f-K G-q, g-Q H-i, h-I
1507 1627 1549 1812 1674 1690 1727

I-r, i-R J-k, j-K O-s, o-S O-t, o-T P-t, p-T Q-r, q-R S-t, s-T
1358 1398 1474 1602 1623 1727 1382

(Note) Symmetrical if dimensions are shown on either side only. Unit : mm


Symbol Nome Hole dia. K, k Center body pillar assembly mark M8nut
A, a Roof panel corner L, l Front door lock striker plate installation nut M8nut
B, b Front fender installation nut M6nut M, m Rear door hinge installation hole 17
C, c Front door hinge installation nut M8nut N, n Rear door hinge installation hole 17
D, d Front door hinge installation nut M8nut O, o Center body pillar assembly mark
E, e Front body pillar assembly mark P, p Center body pillar assembly mark
F, f Front body pillar assembly mark Q, q Rocker panel assembly mark
G, g Rocker panel assembly mark R, r Roof side rail pillar assembly mark
H, h Rocker panel assembly mark S, s Quarter panel assembly mark
I, i Roof side rail assembly mark T, t Courtesy lamp switch installation hole 19
J, j Center body pillar assembly mark U, u Rear door lock striker plate installation nut M8nut

J11B9504IS48
E–5
MODEL NAME TERIOS Date made jan.,2006
Applicable
models
J200RG,J210RG,J200LG,J210LG,J211LG

a 507 A

b 939
B
H
11
5 0
93
15
8 4
11
1052

978
c 1198
C
d g
1290
1217
69

9
9

77 D
G
1088
613
E
F

(Note) Symmetrical if dimensions are shown on either side only. Unit : mm


Sambol Name Hole dia. D, d Rear bumper side support installation nut M6nut
A, a Quarter panel to upper backextension corner E Back door hinge installation nut M10nut
B, b Roof side panel inner rear corner F Body lower back panel inner center mark
C Back door hinge installation nut M10nut G, g Rear seat 3-point type belt outer installation nut M10nut
c Back door lock striker plate installation nut M8nut H, h Center body pillar assembly mark

J11B9505IS48
E–6
MODEL NAME TERIOS Date made jan.,2006
Applicable
models
J200RG,J210RG,J200LG,J210LG,J211LG

Three-Dimensiona Distance
D-d C-f, c-F
739 1145
799

H I L
F M 100 N
447 G 165 696 410
C D 674
B 749
RH A E J
K
92

1008

998
9
14

1017

111
68
10

12

851
98

923
102
95

4
108
1000

1004
14
781
764

750

743

999
5

11

933
44
93

1004
5

8
97

15

12
871
62

986
23
575 k
LH a 918 j
e 198
b c d 1110
f g m n
h i l
508
627

1 2 3
Front Wheel base 2580
101 100 100
269
172

221
220

126
106

G,g 86

H,h 86

I,i 88

J,j 54
146

236

309
N,n 311
1 2 3
A,a
B,b

C,c
D,d

E,e
F,f

K,k

L,l

M,m

Imaginary
Standard
Line

(Note) Symmetrical if dimensions are shown on either side only. Unit : mm


Symbol Nome Hole dia. H, h Front side member inner standard hole 15
A, a Front crossmember installation bolt M8bolt I, i Rear floor side member standard hole 20
B, b Radiator support standard hole 8 J, j Lower control arm installation hole 14.2
C, c Front side member inner standard hole 15 K, k Upper control arm installation hole 17
D, d Front susupension member installation nut M12nut L, l Rear spring plate standard hole 10
E, e Front susupension member installation nut M12nut M, m Rear stabilizer bar bracket installation nut M8nut
F, f Outrigger No.1 standard hole 26 N, n Rear floor side member standard hole 20
G, g Front side member inner standard hole 25

J11B9506IS48
E–7
MODEL NAME TERIOS Date made jan.,2006
Applicable
models J200RG,J210RG,J200LG,J210LG,J211LG

E
C e
1389
0
25

1373
8
20

D 1377
1335
d
12 c
106 05
9
503

1093 6
46
7
68

B 706

A 740 b
a

C-c
1312

A.B C.D E

(Note) Symmetrical if dimensions are shown on either side only. Unit : mm


Symbol Name Hole dia. C, c Headlight installation clip
A, a Headlightinstallation bolt D, d Front fender installation bolt
B, b Radiator support upper installation bolt E, e Front fender installation bolt

J11B9507IS48
E–8
MODEL NAME TERIOS Date made jan.,2006
Applicable
models
J200RG,J210RG,J200LG,J210LG,J211LG

A a
620

719

243
739
B b

58
10

811
42
15
575

93
8
13
74

743
C c
554

9
96

851
D d

A-D, a-d B-D, b-d


1361 1122

(Note) Symmetrical if dimensions are shown on either side only. Unit : mm


Symbol Name Hole dia. C, c Front suspensin crossmember installation bolt
A, a Engine under cover No.2 installation bolt D, d Front side member inner standard hole 25
B, b Front suspensin crossmember installation bolt

J11B9508IS48
E–9
MODEL NAME TERIOS Date made jan.,2006
Applicable
models
J200RG,J210RG,J200LG,J210LG,J211LG

Two-Dimensional Distance

Front bumper reinforcement installation

[ RH ] [ LH ]
19 19

AA AA CC CC
63.5 50

63.5 50
BB BB DD DD

6.8 7
63.8 64

AA - AA BB - BB CC - CC DD - DD
1.6
1.6

1.8
1.2
1.2

7 7
1.8

7 7 7
7

Front suspensin installation

52.4 55.3

3 9.5
30.8
61.7 30.8

97

EE - EE
EE
5.6 2
9.3
10.3

0.2

8
10

EE
Unit : mm

J11B9509IS48

TO INDEX TO NEXT SECTION

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