INSTALLATION, OPERATION AND MAINTENANCE MANUAL

FOR

SOLID FLOW METER

Gulf Nations for Construction Materials

CUSTOMER NAME :
Co.
2x150 TPH Cement Grinding Unit, Shuaiba
PLANT LOCATION :
Industrial Area, Kuwait

FLSMIDTH CONTRACT NUMBER : 8001529004

FLSMIDTH EQUIPMENT NUMBER : 531.FM440, 532.FM440

FLSMIDTH DOCUMENT NUMBER : 60155597 Ver.1.0

Ver. By Date Description

1.0 FPIL 25-Nov-2016 ORIGINAL RELEASE

i-Think Techno Campus, ’A’ Wing, 6th Floor, Office No. 2 , Off Pokhran Road 2, Mumba i - 400 607
OPERATION & MAINTENANCE MANUAL FOR
SOLID FLOW METER

OPERATION & MAINTENANCE MANUAL

FOR

SOLID FLOW METER

FLSmidth Pfister India Ltd.

FPIL JOB NO : 90.1632
CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544
PROJECT : GULF NATIONS, KUWAIT
EQPT : SOLID FLOW METER (SFM)

TABLE OF CONTENTS
SR. NO. DESCRIPTION NO. OF PAGES

OPERATION & MAINTENANCE MANUAL FOR GDC

1.0 50
CONTROLLER WITH PROFIBUS

2.0 MECHANICAL DATA.

2.1 MAINTENANCE INSTRUCTION MANUAL 01
2.2 LUBRICATION CHART. 01
2.3 TESTING / ADJUSTING MANUAL. 01
2.4 ERECTION INSTRUCTION MANUAL. 01
2.5 SAFETY & STORAGE MANUAL. 02

3.0 TECHNICAL DATA.

3.1 LOADCELL SPECIFICATION. 03
3.2 DATA SHEET. 01

4.0 ELECTRICAL DRAWING 23

5.0 MECHANICAL GAD. 01

FLSmidth Pfister India Ltd.

GRAVIMETRIC DOSING CONTROLLER (GDC)
FOR SOLID FLOW METER

GRAVIMETRIC DOSING CONTROLLER (GDC)

FOR

SOLID FLOW METER

FLSmidthPfisterIndiaLtd.
    
APPLIANCE DESCRIPTION
GDC _BW_Technical Data 
RNDE2511201301  Ver : 1.0.0 dated 19‐March‐2015   
    

APPLIANCE DESCRIPTION
GDC_BW – Gravimetric Dosing Controller

FLSmidth Pfister India Ltd. 1st Floor, iThink Techno Park, off Pokhran Rd., Thane West, India 400607 
Page 1 of 15 
 
APPLIANCE DESCRIPTION
GDC _BW_Technical Data 
RNDE2511201301  Ver : 1.0.0 dated 19‐March‐2015   
    
Contents
1.0 GENERAL ................................................................................................................................................. 4 
1 .1 SYMBOLS ............................................................................................................................................ 4 
1 .2 SAFETY NOTES .................................................................................................................................... 4 
1 .3 APPROVALS & COMPLIANCES ............................................................. Error! Bookmark not defined. 
1 .3.1 Notes on CE marking .................................................................... Error! Bookmark not defined. 
1 .3.2 Notes on UL marking .................................................................... Error! Bookmark not defined. 
2.0 TECHNICAL DATA .................................................................................................................................... 5 
2 .1 SYSTEM ............................................................................................................................................... 5 
2.1.1 Connector details ......................................................................................................................... 5 
2.1.2 Identification of multiple LCT &  AIO card in the rack .................. Error! Bookmark not defined. 
2.1.3 Details of electronics ..................................................................... Error! Bookmark not defined. 
2 .2 CONSTRUCTION ................................................................................................................................. 6 
2 .3.0 ENVIRONMENT ................................................................................................................................ 7 
2 .3.1 Installation category (Over Voltage) ............................................................................................... 7 
2 .4 POWER SUPPLY ...................................................................................................................................... 7 
2 .5 EARTHING ........................................................................................................................................... 9 
2 .6 FREQUENCY INPUTS ............................................................................ Error! Bookmark not defined. 
2 .6.1 Tachometer input X16 pin 1 & 2 (2‐wire proximity sensor) ........ Error! Bookmark not defined. 
2 .6.2 Incremental encoder input X16 ................................................... Error! Bookmark not defined. 
2 .6.3 AC tacho generator input X16 ...................................................... Error! Bookmark not defined. 
2.6.4 Block diagram of Digital Input & Output arrangement .................... Error! Bookmark not defined. 
2.6.5 DIGITAL CONTROL INPUTS (X8) .................................................................................................... 9 
2.6.6 DIGITAL OUTPUTS (X7) .................................................................. Error! Bookmark not defined. 
2.6.7  Isolation ........................................................................................ Error! Bookmark not defined. 
2.7 Specifications of RLIO card ................................................................... Error! Bookmark not defined. 
2.7.1 Digital Inputs ................................................................................. Error! Bookmark not defined. 
2.7.2 Digital Outputs .............................................................................. Error! Bookmark not defined. 
2.7.3 LED indications .............................................................................. Error! Bookmark not defined. 

FLSmidth Pfister India Ltd. 1st Floor, iThink Techno Park, off Pokhran Rd., Thane West, India 400607 
Page 2 of 15 
 
APPLIANCE DESCRIPTION
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2 .8 FIELD BUS REPLACEABLE INTERFACE (OPTIONAL) .............................. Error! Bookmark not defined. 
2 .9 ETHERNET INTERFACE X4 .................................................................... Error! Bookmark not defined. 
2 .10 OPTIONAL CAN‐BUS INTERFACE (X18 CAN1,  & X19 CAN2) .............. Error! Bookmark not defined. 
2 .11 OPTIONAL RS485 INTERFACE ............................................................ Error! Bookmark not defined. 
2 .13 LOAD CELL CONNECTION (X15 on LCT card) .................................................................................. 11 
2 .14 Analog Inputs (X11 and X12) ............................................................. Error! Bookmark not defined. 
2 .15 Analog Outputs (X9 and X10) ............................................................ Error! Bookmark not defined. 
3.0 SIGNALLING WITH LED’S ................................................................................................................... 12 
4.0.0 Dimensional Drawing: ........................................................................... Error! Bookmark not defined. 
4.0.1  Mounting Instructions (GDC Rack) : .............................................................................................. 13 
4.0.2  Mounting Instructions (RLIO card) : ................................................. Error! Bookmark not defined. 
4.1.0 Photograph of GDC ........................................................................... Error! Bookmark not defined. 
Annex ‐ A ..................................................................................................................................................... 14 
Document Version history .......................................................................................................................... 15 
 


 

FLSmidth Pfister India Ltd. 1st Floor, iThink Techno Park, off Pokhran Rd., Thane West, India 400607 
Page 3 of 15 
 
APPLIIANCE DESCRIP
D TION
GDC _BW
W_Technical Data 
RNDE2511201301  Ver : 1.0.0 d
dated 19‐Marcch‐2015  
    

NERAL
1.0 GEN
The GDC C_BW is used to controll the BW, an nd other kinnd of Feeding, Dosing & measuring
systems.
The conttroller electrronics is enc
closed in DIN standard rack of 3U height. This
s modular deesign
is having
g some basic modules in form of ca ards inserte d in Rack. A
Add on modules can be
e
inserted to configure e the systemm as requireed.

1 .1 SYM
MBOLS

Id
dentifies insttructions which if not co mplied with your safety, the
fu
unctioning ability of yourr device or th
he safety of y
your data arre
endangered.

Id
dentifies refe
erences to electronic circ
cuits which c
can be dama
aged by
electrostatic discharge
d (E
ESD).

1 .2 SAF
FETY NOTES

Working on or in the
e GDC
• Work
W may be e performed d only by qu
ualified perso
ons.
• Before
B insertting in a dev
vice, switch off its powe
er supplies. GDC is a m
modular in
nature. Powe er should be e turned off before remooving any ccards/modulles into the rack
or inserting the
t same.

The module contains devices

d sens
sitive to ele
ectrostatic discharge. To
ouch the mo
odule
only if the human bod
dy has been carefully discharged prreviously. 

Whenever signals with h voltages above

a hazarrdous limits are routed through Relay
contacts off this products, the peeer devices re
eceiving thoose signals s
should be
equipped with
w double insulation for
f safety pu urpose, also s to the electrical
o the access
contacts in
n this case should
s be ass per safety standards.

dth Pfiste
FLSmid er India Lttd. 1st Floor, iiThink Techno Park, off Pokhran Rd., Thanee West, India 4400607 
Page 4 of 15 
 
APPLIANCE DESCRIPTION
GDC _BW_Technical Data 
RNDE2511201301  Ver : 1.0.0 dated 19‐March‐2015   
    

2.0 TECHNICAL DATA

2 .1 SYSTEM
Modular rack based system having following cards as a standard unit
1. PSU (Power Supply).
2. LCT (Load cell & Speed sensor Interface).
Following modules will be inserted into the rack as per project requirement
1. RS485 (Modbus RTU interface).
2. FIELDBUS-2 (Profibus Communication).
Interfaces are available with the "Basic System"
1. RS485 port for external Touch screen HMI.
2. 1 numbers of Analog Inputs (4-20mA ). 
 
 
2.1.1 Connector details 
 
 

Power supply (24V) : X1 on PSU card

Load-cell : X15 on LCT card
Profibus DP : X14 on Fieldbus2 card

FLSmidth Pfister India Ltd. 1st Floor, iThink Techno Park, off Pokhran Rd., Thane West, India 400607 
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APPLIIANCE DESCRIP
D TION
GDC _BW
W_Technical Data 
RNDE2511201301  Ver : 1.0.0 d
dated 19‐Marcch‐2015  
    

All the cab

bles/wires co
onnected to
o this device
e should hav
ve insulation
n temperatu
ure
rating of mon.
m 65 degg. And abovee 

2 .2 CON
NSTRUCTIION
 

C :‐ 
HMI + PLC

Panel Racck     :‐ 

Dimensions:‐ 89 x 200 x 133 mm 

dth Pfiste
FLSmid er India Lttd. 1st Floor, iiThink Techno Park, off Pokhran Rd., Thanee West, India 4400607 
Page 6 of 15 
 
APPLIANCE DESCRIPTION
GDC _BW_Technical Data 
RNDE2511201301  Ver : 1.0.0 dated 19‐March‐2015   
    
2 .3.0 ENVIRONMENT


2 .3.1 Installation category (Over Voltage)
This device conforms to installation category II

2 .4 POWER SUPPLY
 

 
Interface : X1, 3 way terminal for
  +24V, 0V, and Earth
Voltage : nom. +24V DC, protected
against polarity reversal
Operating range : +20V to +28V DC
Power consumption : 0.6 A (typ. at 24V, with 5
standard modules and LCT
card) Max 0.7 Amps
Fusing : In built 3A resettable
fuse.

FLSmidth Pfister India Ltd. 1st Floor, iThink Techno Park, off Pokhran Rd., Thane West, India 400607 
Page 7 of 15 
 
APPLIIANCE DESCRIP
D TION
GDC _BW
W_Technical Data 
RNDE2511201301  Ver : 1.0.0 d
dated 19‐Marcch‐2015  
    

BAC
CK PLANE

DC‐D
DC conveerter

EMI/EMC fillter

ESD
D PROTEECTION

24V DC supplyy 3 2 1 So
ocket scrrew 
terminal
EARTH

0V
+24V

This de
evice should
d be powere
ed by a pow er source w
with following conditions
s:
• supply which should have output short circuit protection
n and which should
e directive 2
comply to Low Voltage 2006/95/EC
• Power sourrce should be
b UL recogn nized SELV power sourrce

Signaling
g : Power
P On (24V present,, Red LED)

Connectiion : Via
V pluggable terminal sstrip with sccrew connec
ction
model
m MC1.5
5/3-ST-3.81
1, manufactu urer Phoenix
x contact

dth Pfiste
FLSmid er India Lttd. 1st Floor, iiThink Techno Park, off Pokhran Rd., Thanee West, India 4400607 
Page 8 of 15 
 
APPLIANCE DESCRIPTION
GDC _BW_Technical Data 
RNDE2511201301  Ver : 1.0.0 dated 19‐March‐2015   
    

Wiring : wire cross-section max 1.0 mm2/17AWG (optionally with wire-end

ferrule). external diameter of insulation of combined cable 6.0 mm.
stripping length 10 mm. Shielded cable should be used. Shield always
connected to earth.

2 .5 EARTHING
Connection : Body earthing via 4mm screw on side plate. 12 Sq. mm
braided earth wire to be used to connect to the main earth
bus bar.

2.6 DIGITAL CONTROL INPUTS

2.6.1
 
24V DC digital Inputs 

No. of Inputs – 8 Inputs Bi‐directional Type (within which 4 are high speed)  

Input Design – According to EN 61131 – 2 Type 1 

High Speed Inputs: 

No . of HS inputs – 2 

High Speed channels ‐ X0,X1,X2,X3 

Max input frequency – 100Khz 

 

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2.6.2 

Digital Outputs: 

No of Outputs – 8 

Isolation – Optically isolated from internal circuit. 

                    High isolation Voltage (BV = 3750 Vr.m.s) 

Output Capacity – 1.2A per o/p & 6 A per common for relay type output 

Rated Load – 230VAC / 2A, 30VDC/2A (for relay) 

Power rating – 10W 

                   

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APPLIANCE DESCRIPTION
GDC _BW_Technical Data 
RNDE2511201301  Ver : 1.0.0 dated 19‐March‐2015   
    

2 .7 LOAD CELL CONNECTION (X15 on LCT card)

 

Add on card module having one loadcell input and one frequency input. Two such modules can be
inserted in rack.
Connection : 9 pin 'D' receptible connector X15. 6 wire loadcell configuration
Power Excitation : 12V dc 150 mA
Accuracy : +/- 0.05% over operating temperature range.
Measurement : Cable resistance compensation through sense wires.
: Measurement ranges selectable are as follows
1> 6.1mV
2> 12.2mV
3> 24.4mV
4> 48.8mV
Connection : Via 9 pin D type plug with dust cover
Wiring : 6 core wire with cross-section max 0.5 mm2/20AWG soldered
with heat shrink sleeve. external diameter of insulation of
combined cable should not exceed 8mm. Shielded cable with
shield connected to earth.

FLSmidth Pfister India Ltd. 1st Floor, iThink Techno Park, off Pokhran Rd., Thane West, India 400607 
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APPLIANCE DESCRIPTION
GDC _BW_Technical Data 
RNDE2511201301  Ver : 1.0.0 dated 19‐March‐2015   
    
Loadcell interface connection diagram

To PLC via Backplane
1KV isolation provided as per block 
diagram through optical isolators 
 

OPTO ISOLATOR
 
LCT Card in Rack
 
Loadcell 
Amplifier & ADC

12V Excitation & 
  Sence
X16 6 2 8 4 9 5
9 Pin D‐
connector
+O/P
‐O/P

‐ Ex

+Ex
+S
‐S

3.0 SIGNALLING WITH LED’S

Power : RED (POWER ON)
General Fault /Trip : RED
Feeder Run : Green (RUN), blink when error
Communication healthy : Green LED on individual module, Blink when error

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APPLIANCE DESCRIPTION
GDC _BW_Technical Data 
RNDE2511201301  Ver : 1.0.0 dated 19‐March‐2015   
    
4.0.1 Mounting Instructions (GDC Rack) :  
GDC is a wall mounting style enclosure. The Wall mounting footprint is shown at bottom right picture in
above drawing.
Mounting screws : M6 screws with spring washer and plain washer to be used over threaded MS panel
base plate at the back.
Clearance : Min. 60mm clearance from side walls to be maintained for handling of this equipment
and appropriate distance to be maintained on side plate to access earthing screw.
Installation : This unit should be mounted in enclosed electrical cabinet and should not be mounted
in open environment
Position : This unit can be mounted anywhere in the panel with appropriate clearances mentioned
above, preferably above height of 600mm above ground level only for the purpose of
easy handling of the equipment.

FLSmidth Pfister India Ltd. 1st Floor, iThink Techno Park, off Pokhran Rd., Thane West, India 400607 
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APPLIANCE DESCRIPTION
GDC _BW_Technical Data 
RNDE2511201301  Ver : 1.0.0 dated 19‐March‐2015   
    
Annex ‐ A

General Guidelines for use of this equipment for best performance

1. Equipment is designed for Industrial use and may cause interference if used in residential or 
office areas.  
2. Equipment is installed in electrical control cabinet with preferably metallic enclosure and 
should not be used in open environment. 
3. The Electrical control cabinet housing this equipment should be installed in protected 
environment, which should not be influenced by power installations or lightning. 
4.  For safer and trouble‐free installations plant control room should meet following conditions 
a. All the signal cables from GDC exchanged with other devices like plant control PLCs 
and measuring equipments should have over‐voltage protection. 
b. Electronic equipments in the control room should be interconnected with well 
designed grounding systems.  
c. Cables connected to this equipment should not run parallel to power cables 
d. Shielded cables should be used with this equipment. 
 

FLSmidth Pfister India Ltd. 1st Floor, iThink Techno Park, off Pokhran Rd., Thane West, India 400607 
Page 14 of 15 
 
APPLIANCE DESCRIPTION
GDC _BW_Technical Data 
RNDE2511201301  Ver : 1.0.0 dated 19‐March‐2015   
    
Document Version history
Ver Date Description
1.0.0 19-march-2015 Original Issue

The technical data and specifications are valid at the time of publication of this documentation.
The information provided in this publication is, however, checked on a regular basis and any necessary
corrections made in subsequent editions.
FLSmidth Pfister India Ltd. reserves the right to alter these versions at any time.
We are always grateful for suggestions for improvement.

FLSmidth Pfister India Ltd. 1st Floor, iThink Techno Park, off Pokhran Rd., Thane West, India 400607 
Page 15 of 15 
 
USER MANUAL Ver 1.2

Feeding controller GDC

ppol-in / 18.Mar.2016 / File: GDC.BW.User.Manual RNDE1009201403

User Manual

Feeding controller GDC

This documentation is valid for:

Software : BLMS
Version : V1.0

FLSmidth Private Limited    page 1/9   

USER MANUAL Ver 1.2

Feeding controller GDC

ppol-in / 18.Mar.2016 / File: GDC.BW.User.Manual RNDE1009201403

Table of content page

1  Safety instructions ........................................................................... 3 

2  General ............................................................................................. 4 
2 .1  Conventions ....................................................................................... 4 
2 .2  Online Menu....................................................................................... 4 
2 .2.1  Online Parameters ..........................................................................................4 
2 .2.2  Base Line.......................................................................................................4 
2 .3  ALARM screen .................................................................................... 4 
2 .4  Menus ................................................................................................ 5 
2 .4.1  User Menu .....................................................................................................6 
2 .4.1.1  Parameter Section ..........................................................................................6 
2 .4.1.2  Sub-Menu Section ...........................................................................................6 
2 .4.1.3  Base Line......................................................................................................7 
2 .4.1.3.1 Sub-Menu Diagnostics .....................................................................................8 

3  Index history .................................................................................... 9 

FLSmidth Private Limited    page 2/9   

USER MANUAL Ver 1.2

Feeding controller GDC

ppol-in / 18.Mar.2016 / File: GDC.BW.User.Manual RNDE1009201403

1 SAFETY INSTRUCTIONS

For Safety instructions, please refer Section 1.2 of Appliance Description document.

FLSmidth Private Limited    page 3/9   

USER MANUAL Ver 1.2

Feeding controller GDC

ppol-in / 18.Mar.2016 / File: GDC.BW.User.Manual RNDE1009201403

2 GENERAL
This manual is dedicated to "Users". User is defined as a person using the feeder for
production including:
• Monitoring values
• Correcting errors
• Trouble shooting

2 .1 CONVENTIONS
>ButName< means a button with name ButName
"ScrName" means a screen with name ScrName
[PrmName] means a parameter with Name PrmName
xx.yy means parameter number
xx.yy [PrmName] means indication of parameter name with its corresponding
parameter number

2 .2 ONLINE MENU

Picture 1 : Online menu

2 .2.1 Online Parameters

The online parameters present values of the feeder. For each value a help is accessible via the
question mark in the value field.

2 .2.2 Base Line

In the base line of "Online Menu" access to "Alarm Screen

2 .3 ALARM SCREEN
In case of error or warning, this is displayed in the >Alarm< of the "Online Menu".
Pressing >Alarm< the Alarm Screen" is displayed.

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Picture 2 : Error screen

In the "Error Screen" errors are displayed in red and warnings in yellow
In the base line of the "Error Screen" two buttons are offered:
• >Back< to "Online Menu"
• >Reset< to acknowledge errors and warnings. If error/warning still exists, it is redisplayed after
acknowledging.

2 .4 MENUS
Parameters can be accessed through menus. There are 3 different types of menus and it can
be accessed using different levels.

Login Success and Login Failure events are logged in Event Log.
 

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Picture 3 : Login menu

Procedure
Select User type and enter the Password.
Press >Login< button. On Login Success, >Menu< button gets enabled and Menu access will be
given as per User Type.
Software versions, GDC name and GDC IP Address are displayed on Login screen as seen in the
Picture.

2 .4.1 User Menu

Picture 4 : User menu

2 .4.1.1 Parameter Section

The parameters shown in the parameter section can be modified if background is highlighted
by typing in a new value after tapping the present value field. Abort of editing is available by
tapping the cross button in the edit window

2 .4.1.2 Sub-Menu Section

Access to sub menus is available by tapping the corresponding button.

FLSmidth Private Limited    page 6/9   

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Feeding controller GDC

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SubMenu Action Remark

Parameter Display of parameter values explanation to
View single
parameters can
be displayed by
tapping >?<

>Arrow< offers access to "Parameter View shortcut"

>Back< offers return to Sub-Menu-Section
>Prev< switches to previous page of parameters
>Next< switches to next page of parameters
>?< gives explanations to single parameters

2 .4.1.3 Base Line

In the base line of "User Menu" access to "Online Menu", "Maintenance" and
"Commissioning" are available

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2 .4.1.3.1 Sub-Menu Diagnostics

Menu Screen Content
Digital IO Status • Status of Digital Inputs
and Outputs can be
monitored
• Black LED indicates
input/output is low and
Green LED indicates
input/output is high.
• Help for Input and Output
assignments is available

Picture 5 : Digital IO status screen

Communication • Status of all

Diagnostics communication lines can
be monitored
• Error counts increments
wherein case of
communication failure
• Please read System Errors
and Warnings table for
Rectification of
communication fault
Picture 6 : Communication diagnostics
screen

Loadcell Refer troubleshooting guide

Diagnostics for more information

Picture 7 : Loadcell diagnostics screen

FLSmidth Private Limited    page 8/9   

USER MANUAL Ver 1.2

Feeding controller GDC

ppol-in / 18.Mar.2016 / File: GDC.BW.User.Manual RNDE1009201403

3 INDEX HISTORY
Index Author Edition Modifications
1.0 pa-in First issue
Subject to change without notice.
The technical data and specifications are valid at the time of publication of this documentation.
The information provided in this publication is, however, checked on a regular basis and any
necessary corrections made in subsequent editions.
FLSmidth Private Limited reserves the right to alter these versions at any time.
We are always grateful for suggestions for improvement.

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Com
mmiss
sioning
g Guid
de

Feeding controlle
c er GDC

This docu
umentation is valid for:

Software : BL
LMS

Version : V1
1.0

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Table of Conttent Pa
age
1  Ge
eneral ............................................................................................. .................................................. 3 
Conventions ........................................................................................ .................................................. 3 
2  GDC Modula
ar System Overview 
O .............................................. .................................................. 4 
3  onnectors on
Co o GDC ..................................................................... .................................................. 5 
4  Co
ontroller LE
ED Indications ........................................................ .................................................. 6 
7  Digital IO Lis
st ................................................................................. .................................................. 7 
8.1  Inputs ........................................................................................ .................................................. 7 
8.2  Outputs ..................................................................................... .................................................. 7 
9  nalog IO Liist ................................................................................ .................................................. 9 
An
9.1  Outputs ..................................................................................... .................................................. 9 
10  Fieldbus Mapping 
M ...................................................................... ................................................ 10 
1 
10.1 General ................................................................................. ................................................ 10 
10.2
2  Modbu
us RTU Inte
erface (16 bit protoco
ol) ................................................................ 10 
10.3
3  Profibu
us DP Interrface (32 bit
b protocoll) .................................................................. 10 
10.4
4  Fieldbu
us Memory
y Map (16 Bit
B Protoco
ol-Modbus)  ............................................... 11 
Output Registe
ers ............................................................................... ................................................ 11 
5 
10.5 Fieldbu
us Memory
y Map (32 Bit
B Protoco
ol-Profibus)) ............................................... 14 
11  Analog Ou
utput Calibrration ..................................................... ................................................ 22 
1 
13.1 Loadce
ell Calibrattion ......................................................... ................................................ 23 
12  Index history .............................................................................. ................................................ 24 

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1 Gen
neral

This document desc

cribes the installation an
nd commisssioning of GD
DC for Weig
gh Feeder.

The follo
owings sectio
ons contain information
n on:

Operations

Conn
nection Deta
ails

ameter and IO Settings as per Spec

Para cific Job

Systtem Calibrattion

Data
a Backup Re
estore and Firmware
F Up
pgrade

Conven
ntions

>ButName<
> means
m a buttton with na
ame ButNam me
[P
PrmName] means
m a parrameter witth Name PrmmName
xx
x.yy means
m parameter numb ber
xx
x.yy [PrmNa
ame] means
m indication of parrameter nam
me with its c
corresponding
parameter
p number
n
"P
PrmOptn" means
m a parrameter opttion with name PrmOpttn

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2 GDC
C Modula
ar System Overv
view
 

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3 Con
nnectors
s on GDC
C
No Con
nnector Connectoor Name and Connectorr Con
nnector Type
e Connecto
or
Loc
cation Function Details Colour
1 Pow
wer Supply Carrd X1 – 24 V DC Power X1.1 ( 24P
P) 3WWay screw Black
Supply Terrminal
X1.2 (24N))

X1.3 (E)
No

14 Fieldbus 2 Card X14 – Profibus DTType 9 Pin

Fem
male
15 Loa
adcell Card X15 - Loadcell 1 DTType 9 Pin
Fem
male

Note:

Electrical Connection
n informatio
on in above table may cchange subjject to chan
nge in hardw
ware.
Always refer
r engineering wiring
g diagram or Appliance Description
n for wiring a
assistance.

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4 Con
ntroller LED
L Indications

LED Nam
me LED Color LED Meaning
Power Orange In po
ower on, this LED glowss steadily
FIELDBU
US Green In caase of Fieldbbus commun nication failu
ure, this LED
D blinks with 0.5
sec innterval
If Fie
eldbus comm munication is healthy th hen this LEDD glows steaadily
LOADCELL Green In caase of Loadc cell fault, thiis LED blink
ks with 0.5 ssec interval
If Loaadcell fault is healthy t hen this LED D glows steaadily

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5 Digital IO List
L

5.1 Inputs
In
nput numbe
er Input name
n Description
n
0 Fault Reset
R (From
m PLC to
contro
oller)
1 Start Tare
T processs (From
Customer PLC/P PCS to
contro
oller)
2 Start Span
S Proceess
(From Customer
PLC/PPCS to conttroller)
3 Bin PFF ON
4 Tare Accept
A
5 Span Accept
A
6
7

5.2 Outputs
O
Output
O numb
ber Outpuut name(fro om BLMS Description
n
Controoller To C Customer
PLC/PPCS)
0 Generral Fault / Panel In case off any errorr this
Health
hy should be high.
1 Bin Lo
ow Level Bin weight < min load
d
2 Bin Hiigh Level Bin weight > max loadd
3 Bin weeight >limit 2 output
For th
he specifiedd delay in
config
g parameterrs
4 Bin weeight <limit 2 output
For th
he specifiedd delay in
config
g parameterrs
5 BIN PF START/S STOP Explanatioons given in
logic sectio
on
6 Zero / Span proccess ON Explanatio ons given in
on
logic sectio
7 Zero C
Correction Explanatio ons given in
Error/S
Span ccorrection logic sectio
on
Error

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Digital IO
Os will be mapped
m acco
ording to Ele
ectrical Draw
wing.

Refer Dig
gital IO Diag
gnostics to check
c Digita
al IO Statuss

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6 Analog
g IO Listt

6.1 Outputs
O
 

Output Name Source De

estination
Belt Load
d GDC_BLMS PC
CS/LCB
 

Analo
og Outputs are available in 4-20 mA.
m

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7 Fieldbus Ma
apping

7.1 General
G

Fieldbus card can be used too interface many field

dbus optionns to GDC controller. GDC
supports TU, Profibus DP, Modbus TCP, and Ethernet IP
s Modbus RT P.

7.2 Modbus
M RTU
U Interface
e (16 bit pr
rotocol)

ssion Mode - RS485

Transmis

ssion Rate – 9600, 19200, 38400, 57600, 115

Transmis 5200

Data Forrmat – 8, E, 1

7.3 Profibus
P P Interface (32 bit protocol)
DP

Transmis
ssion Mode - RS485

Transmis
ssion Rate – 9.6 K baud
d to 12 M ba
aud (Auto b
baud rate de
etection)

Station address
a settting – 01 to 99 (from GDC)
G

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7.4 Fieldbus Me
emory Map
p (16 Bit Pr
rotocol-Mo dbus)
 

Output
O Registers

Word Address Descriptio

on Ra
ange

000 X, Bin Weig

ght Unsigned Intt-16
Decimal poinnt & units as
er BLMS co
pe ontroller
co
onfiguration
n

001 DL, Tare Co

ount Unsigned Intt-16.

002 BL, Span Count

C Unsigned Intt-16

003 Bin Capacitty Siigned Int-16

6
Decimal poin nt & units as
pe
er BLMS co ontroller
co
onfigurationn
004 Configuratio
on Paramete
ers High byte: Unit selection
  (0
0-Kg, 1-t)
  Lo
ow byte: Decc. point selection
  (0
0-0000, 1-00
00,0, 2-00,00,
3--0,000)

005 Bit 0 –Gen

neral Fault / Panel
Healthy

Bit 1 - Bin Low

L Level

Bit 2 - Bin High

H Level

Bit 3 - Bin weight

w >limitt 2
output

Bit 4 -
Bin weightt <limit 1 ou
utput

Bit 5 - BIN PF
P START/S
STOP

Bit 6 - Zero / Span proccess

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ON

Bit 7 - Zero correction

Error/Span correction E Error

Bit 8 - Overrload error

Bit 9 - Undeerload error
Bit 10 - Loa
adcell Fault

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Inptut registers
r

Word Address
A Descriptio
on Ra
ange
000 Test weigh
ht Unsigned Intt-16

001 Count_low
w Unsigned Intt-16

002 Count_high Unsigned Intt-16

003 Bit 0 - Acc

cept Count_ _low,
Count_high (Only wit h Unsigned Intt-16
Profibus)
Bit 1 - Remmote ON/O FF
(Control th
hrough
Modbus/Profibus)
Bit 2 - Starrt/Stop auto
ocal
Bit 3 - Fault Reset (Frrom
PLC to con ntroller)
Bit 4 -
Bit 5 – Sttart Tare p process
(From Cus stomer PL LC/PCS
to controlle
er)
Bit 6 – Sttart Tare p process
(From Cus stomer PL LC/PCS
to controlle
er)
Bit 7 – Bin PF ON
Bit 8 – Tarre Accept
Bit 9 – Spaan Accept
Bit 10 -

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7.5 Fieldbus Me
emory Map
p (32 Bit Pr
rotocol-Pro
ofibus)
 

Transmitt Data Table
e 

Send Daata Addresss Descrip

ption Rem
marks
Word Byte Bit
s Address
Address s Number
Word 0 Byte 00 - X, Bin Weight Unssigned Int-1
16
Byte 1 -
Deccimal point & unit aas
perr BLMS controller
con
nfiguration

Word 1 Byte 2 - Tare_C

Count Unssigned Int-1
16
Byte 3 -

Word 2 Byte 4 - Span_Count Unssigned Int-1

16
Byte 5 -

Word 3 Byte 6 - Bin Ca

apacity Unssigned Int-1
16
Byte 7 -
Deccimal point & unit aas
perr BLMS controller
con
nfiguration

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Word 4 Byte 8 Bit 0 Generaal Fault / P
Panel
Byte 9 Healthy
y
Bit 1 Bin Low
w Level

Bit 2 gh Level
Bin Hig

Bit 3 Bin weight

w >lim
mit 2
output

Bit 4 Bin weight

w <lim
mit 1
output

Bit 5 BIN PF
F START/S
STOP

Bit 6 Zero / Span pro ocess

ON
Bit 7 Zero co
orrection
Error/S
Span correcction
Error
Word 5 Byte 10 - Configuration Hig
gh byte:
Byte 11 - Parameters
Uniit selection((0-Kg, 1-t)

Low
w byte:

Decc. point Sellection

(0-0
0000, 1-000
0.0, 2-00.00
0,
3-0
0.000)

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e Data Table
Receive

Receive
e Data Adddress Descriiption Re
emarks
Word Byte Bit
Addresss Address Numbe er
Word 0 Byte 0 Bit 7 Fault Reset
R (From
m PLC
to conttroller)

Bit 6 Start Tare prrocess

(From Cusstomer
PLC/PCS to contrroller)
Bit 5 Start Span Prrocess
(From Cusstomer
PLC/PCS to contrroller)
Bit 4 Bin PF
F ON

Bit 3 Tare Accept

A

Bit 2 Span Accept

A

Bit 1 Free

Bit 0 Free
Byte 1 Bit 7 Free
Bit 6 Remotte
ON/OFFF(Control
through
h feildbus)

Bit 5
Bit 4 Acceptt
Count_
_DL,Span_
_Count

Bit 3 Free

Bit 2 Free
Bit 1
Bit 0
Word 1 Byte 2 - Test weight
w Un
nsigned Int-16
Byte 3 -

Word 2 Byte 4 - Count_

_low Un
nsigned Int-16

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Byte 5 -
Word 3 Byte 6 - Count_
_high Un
nsigned Int-16
Byte 7

Word 4 Byte 8 Increm

menting co
ounter Un
nsigned Int-16
Byte 9 for communication
check

7.6 Master
M – Sla
ave Protoc
col

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Operation

Control Measuring can be in nitiated from

m TUC-2+ keypad orr through e external I/O
Os of
TUC-2+. Control measuring
m can
c be starrted only w when TUC-2 2+ is in Grravimetric m
mode
(Interloc
ck or De-Interlock) and
d the feederr has starte
ed operation
n.

a) Opera
ation from TUC-2+
T Ke
eypad:

i) Start the feeder in Gravimetric

G mode.

ii) Start Con

ntrol Measu
uring by pre
essing >0< key on TUC
C-2+.

iii) Before sttarting conttrol measurring cycle, tthe following conditionns are checked,
-Feedder is working in Graviimetric mod de.
-Units
s & Dec. se election for ∑1 are sam me for Feed der as well a
as Hopper. If
eithe
er units or Dec.
D selectio
on are diffe
erent, Contrrol measure ement cycle
e is
aborted and "Errror Scaling g" is displayyed on TUC C-2+.
-Mateerial Level in Hopper is s above the e 'Limit2' levvel.
-Commmunication n between ‘Master’ & ‘Slave’ TUC-2+ controllers are
health
hy
Inca
ase of Master Unit.
-Bin pre-feeder
p is
i in 'Stop' condition
c
-In ca
ase, materiaal level in hopper is be elow 'Limit2 2' level,

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Bin pre-feeder
p is made 'ON
N' till the levvel in hopper reaches 'Limit3' levvel

iv) With the start of Co e, Led above ‘>0<’ keyy starts flasshing
ontrol measuring cycle
and TUC C-2+ display shows parameterr values, ''F'-Material Conveyed d by
feeder & 'W'-Materiaal extracted
d from hopp
per during C
Control measuring cyccle.

v) During Control
C mea onditions are checked
asuring the following co d,
-Feed der continuues operatio
on in Gravimmetric mode
-Com
mmunication n between both the TU UC-2+ conttrollers, in ccase of ‘Master’
Unitt, is healthy
y.
-Commmunication n between all
a TUC2+ F Feeders & GGDC BLMS S is healthyy in
case
e of GDC & TUC2+ inte erconnectioons.
-Mate i Hopper is above "Liimit1"
erial Level in

vi) Control measuring

m cycle
c contin
nues for tim
me defined by parameters 'Rev_T
Time'
& 'No_Off_Rev'.

vii) After the end of Con ntrol measuuring cycle, the error b
between
-'F' & 'W' is calc
culated and displayed in paramete ers,
'D' = (W-F)
'SK'== %age erro or i.e (W-F))*100/F

viii) To accep
pt the error value and correct the feeder calibration, pre
ess

ix) The erro or can be corrected

d either on
n the Tare
e or Span
n of the S
Scale
Calibratio
on.

x) If the %age
% error value is less than p parameterr 'Zero_Lim mit', the feeeder
calibration is co orrected. "Corr.>Set-
" -Limit" erro
or is displayyed if the error
value (Sk
k) is more than
t 'Zero_
_Limit' value
e defined.
b) Opera
ation throug
gh external I/Os

Operatio
on through external digital
d I/Oss is analoggous to keeypad operration, withh the
comman nds initiated
d from external digital inputs and status observed on digital outputs.

The follo e available for control measuring

owing exterrnal I/Os are g operation,,

i) Inputs:
Start Con
ntrol Measuuring - Dig
gital Input
Stop Control Measuuring - Dig
gital Input
Accept Correction
C - Dig
gital Input
Hopper pre-feeder
p ON feedba
ack - Dig
gital Input

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ii) Outputs:
Hopper pre-feeder
p Start/Stop - Dig
gital Output
Control Measuring
M ON - Dig
gital Output
Correctio
on Max. exceeded - Dig
gital Output
Control Meas.
M Cycle aborted - Dig
gital Output
Hopper Level < Limmit1 - Dig
gital Output
Hopper Level < Limmit2 - Dig
gital Output
Hopper Level < Limmit3 - Dig
gital Output
Error vallue, SK - An
nalog Outpu ut

1
7.61 Starting Proced
dure

7.61a Select the appropriate parameters

s values for paramete
ers as expla
ained in section
8.0 below.

7.61b Load SPSS_03 in TUC-2+ for re emote ope ration of C

Control mea
asuring thro
ough
digital In
nputs/Outpuuts.
By loading SPSS_ _03, the fo
ollowing I/O
Os are useed by default for Conntrol measuuring
operatio on,
a) Inp
puts:
E006 -Start Control
C Meaasuring
E007 -Stop Control Measuring
E012 -Acceptt Correction
n
E013 -Hopperr pre-feedeer ON feedb
back

b) Ou
utputs:
A010 -Hopperr pre-feede
er Start/Stop
p
A013 -Control Measuringg ON
A014 -Correction Max. exceeded
e

Note: When SP PSS_03 is loaded withh any othe er inbuilt SPSS progrrams,
somee I/O liness may be assigned for multiplle function ns. Remove e all
duplic
cate addres
sses assign
ned before sstarting the
e system.

8.0 Parrameters Used

U
8.1 Hoppper Param
meters(GDC
C BLMS)

Parame
eter Menu
u Parameterr Remarkss
selection
Limit1 Param
meters_ Value Material Level in Hopper, b below whicch
Hopp
per control m
measuring ccycle should
d stop.

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Limit2 Param
meters_ Value Material Level in Hopper b below whicch
Hopp
per control m
measuring ccycle should d not start.
Limit3 Param
meters_ Value Material fill level in
n Hopper up to whicch
Hopp
per material is to be filled for contrrol
measurin ng cycle to re-start.
During CControl mea asuring cyccle if material
level in hhopper is below 'Lim mit1', contrrol
measurin ng is sto opped, Hopper prre-
feeder iss started an
nd material level is fille
ed
to 'Lim mit3' beforre re-startting contrrol
measurin ng cycle.

5.2 Fee
eder Param
meters(TUC
C2+)

Parameter Me
enu Paarameter se
election fo
or Remarks
Syystem Sys stems w
with
with twoo feeders
on
ne Maaster Slav ve
fee
eder
Block_M
Mode Co
onfig. Yees Yess Yes Selecct ‘Yes’ for Block Mode
Rev_Tiime Co
onfig. Vaalue Value Valu
ue Enterr time take en for onee belt
revolution in secc.
No_Of_
_Rev Co
onfig. Vaalue Value Valu
ue Usedd together w with "Rev_T
Time"
to ca
alculate Con ntrol meassuring
cycle
e time. Cycle ttime=
No_OOf_Rev * Rev_Time

Example
E for Interconn nection Sc cheme (GD DC BLMS & Four TUC C2+ SFM)
Values
V At Sttart of Auto
ocal. All Feeeders are in
n start cond
dition.
L = 100,0 T In All TUC2+
T Slavves
∑1
∑ = 00100,0 T For TU UC2+ Slave e1
∑2
∑ = 00200,0 T For TU UC2+ Slave e2
∑3
∑ = 00300,0 T For TU UC2+ Slave e3
∑4
∑ = 00400,0 T For TU UC2+ Slave e4

Autocal
A Starrted in TUC
C2+ Slave 1.
Values
V At En
nd of Autoc
cal.
L = 090,0 T In All TUC2+
T Slavves
∑1
∑ = 00102,0 T For TU UC2+ Slave
e1
∑2
∑ = 00203,0 T For TU UC2+ Slave
e2
∑3
∑ = 00303,0 T For TU UC2+ Slave
e3
∑4
∑ = 00401,0 T For TU UC2+ Slave
e4
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Sk
S = (W1 – F) * 100 / F

∑b
∑ = (00203,0 – 00200,0)) + (00303,0
0 – 00300,0
0) + (00401
1,0 – 00400
0,0)
= 007,0
W = 100,0 – 090,0
0 = 010,0
W1
W = (W – ∑b) = 003,0
F = (00102,0 – 00100,0)) = 002,0

003,0 – 002,0
0
Sk
S = -------------------- * 100
0 = %
050,0%
002,,0

9.0 Pre‐condition
ns

The follo
owing pre-conditions are essenttial for con
nfiguring & operating the system
ms in
Block mode,

i) Decimal point selecctions & Units for both TUC-2+ fe

eeders shouuld be same
e
ii) Decimal point & un nits settings for ∑1 foor Feeder in both the
e TUC-2+ units
should match
m with the settings
s for Hopper Weight display, L.

10.0
0 Analog
g Outputt Calibra
ation

FLSmidth Private Limitted  page 2
22/24 
 
COMM
MISSION
NING GU
UIDE Ver 1.2

Feeding
g Controlller GDC

pa-in / 01.Apr.2015
0 BW.Commissioning.Guide
/ File: GDC.B RN
NDE10092
201404

• Connect multti-meter to analog outp

put channel on AIO card
d and adjust counts to set 4
mA
m on Multi-meter by prressing +/-.. Then presss >Save as Zero<.

• Adjust counts
s to set 20 mA on multti-meter by pressing.Th
hen press >S
Save as Spa
an<.

10.1 Lo
oadcell Calibration

Procedurre

1. Go to Loadcell 1 Calibration
2. Click on >Save as Zero< to set the zeroo point of th
he feeder.
3. Place the check weight.
w
4. Click on >Save as Span< to set the spa an of the fee
eder.
5. oad should now
The lo n corresp
pond to the check weigh ht.

FLSmidth Private Limitted  page 2
23/24 
 
COMM
MISSION
NING GU
UIDE Ver 1.2

Feeding
g Controlller GDC

pa-in / 01.Apr.2015
0 BW.Commissioning.Guide
/ File: GDC.B RN
NDE10092
201404

11.0
0 Index history

In
ndex Author Ed
dition Mo
odifications
s
1.0 PA-IN Firrst issue
1.1
1.2

Subject to cha
ange without notice.
e technical data
The d and sppecifications are valid att the time o
of publication
n of this
doc
cumentation n. The informmation provvided in thiss publication
n is, howeveer, checked on a
reg
gular basis and
a any neccessary corrections mad de in subseq quent editio
ons.
FLS
Smidth Privaate Limited reserves the right to allter these versions at a any time.
Wee are alwayss grateful for suggestionns for improovement.

FLSmidth Private Limitted  page 2
24/24 
 
MAINTENANCE INSTRUCTION MANUAL

The impact plate is to be adjusted to 70 degrees inclination with horizontal and tightened firmly
with pinch clamps provided.

Adjust the oil damper for free vertical movement and fill in oil SAE 90 to the level required.

Check the tie rods of the measuring system for slackness and tighten through collect and nut.

Check the tie rods for free movement without any obstruction.

Adjust both side stoppers for both levers to ensure that load cell does not get over loaded/
damaged.

Inside solid flow Meter a positive pressure is not desired as the turbulence will lead to wrong
measurement of material.

The excess air is to be exhausted providing a dust collection system of suitable size to Solid
Flow Meter.

Periodic inspection should be carried out to check

- Flexibility of rubber boot
- Wear on liner plate
- Slackness of tie rods of measuring system
- Material build up in infeed chute

FLSmidth Pfister India Ltd.

LUBRICATION INSTRUCTION MANUAL

In order to dampen the vibrations to the measuring system an oil damper has been provided
which is to be filled with oil SAE 90 quantity 150 ml for every damper.

FLSmidth Pfister India Ltd.

TESTING / ADJUSTING MANUAL

The Bin Level Measuring System (BLMS) delivers the material to Solid Flow Mater through shut
off gate flow control gate and air slide.

Material delivered through BLMS over a set time period can be measured and recorded. During the
same period SFM will also deliver the material to the system which is indicated on totalize.

After control measuring cycle a correction value is calculated This value can be integrated in the
Electronics with the Accept Correction input to the system . If the value is not accepted value is
used for calculation and the new value is ignored.

FLSmidth Pfister India Ltd.

ERECTION INSTRUCTION MANUAL

Please Solid Flow Meter on the base channel frame at the floor elevation. At the top of Solid Flow
Meter an INTEL flange has been provide. Keep the intermediate NFEED chute (150 mmheight)
along with its flexible bellow inside this INLIET flange.

Connect the main INFEED chute to the out late flange of air slide and tighten it firmly.

Towards its other end connect intermediate INFEED chute and also connect the flexible bellow.

Ensure that INFEED chute is not touching the Solid Flow Meter frame at any point.

Now install all the foundation bolts of Solid Flow Meter on the channel frame.

Adjust the impact plate to 70 degree inclinations with horizontal and tighten both pinch clamps
equally.

FLSmidth Pfister India Ltd.

SAFETY & STORAGE MANUAL

SAFETY & STORAGE MANUAL FOR SOLID FLOW METER

Sefety Note
General information
All work related to transport, putting in to storage, setting up/mounting
Connection, start up, trained personnel observing should only perform
Maintenance and repair
• The corresponding detailed operating instructions and wiring diagrams,
• The warning and safety sign
• The specific regulations and requirements for the system and
• Normal / regional regulations governing safety and prevention of accidents.
Severe injuries and damage to property may result from
• Incorrect use
• Incorrect installation or operation
• Remove of required protective covers or the housing when this is not permitted.

Designated use These equipments are intended for industrial systems. They correspond to the
applicable Standards and regulations.

The technical data and the information about permitted condition are to be found on
the nameplate and in the documentation.

It is essential that you observe all specified information!

Transportation Inspect the delivery for any damage in transit as soon as you receive The
Delivery. Inform the shipping company immediately. It maybe Necessary To
preclude startup.

Use suitable, sufficiently rated handling equipment if necessary. Remove any

transportation fixture prior startup.

FLSmidth Pfister India Ltd.

SAFETY & STORAGE MANUAL
STORAGE
Comply with the storage conditions specified in the following table for Storage:
Climate zone Packing 1 Storage location Storage time

Temperature Packed in With roof, protected against rain and Max .3 year with regular
(Europe, containers, with snow, no shock loads. checks on the packaging
USA, desiccant and and moisture indictor
Canada, moisture and (rel. atmospheric humidly
China and moisture indicator < 50%)
Russia, sealed in the
excluding plastic film.
tropical
zones)
Open With roof, enclosed, at constant 2 years or more given
temperature and atmospheric regular inspections. And
humidity (5c<v>60C, 50% relative mechanical damage as
atmospheric humidity) No sudden part of the inspection.
temperature fluctuation with filter Check the corrosion
(free from dirt and dust.) no protection as intact.
aggressive vapors and shock loads.

Tropical Packed in With roof, protected against, no Max. 3 yeasr with regular
(Asia, Africa, containers, with shock loads. checks on the packaging
central and desiccant and and moisture
south moisture indicator indicator(rel. atmospheric
America, sealed in the humidity <50%)
Australia , plastic film.
new Zealand Protected against
excluding insect damage and
temperate mildew by
zone) chemical
treatment.

Open With roof, enclosed, at constant 2 year or more gave

temperature and atmospheric regular inspections.
humidity (5c<v>60C, 50% relative Check for cleanliness and
atmospheric humidity) No sudden mechanical damage as
temperature fluctuation and part of the inspection.
controlled ventilation with filter (free Check the corrosion
From dirt and dust). No aggressive protection is intact.
vapors and no shock loads.
Protection against insect damage.
1) Packing must be performed by an experienced company using the packing materials,
Which have been expressly qualified for the particular application.

FLSmidth Pfister India Ltd.

LOADCELL SPECIFICATION

FLSmidth Pfister India Ltd.

LOADCELL SPECIFICATION

FLSmidth Pfister India Ltd.

LOADCELL SPECIFICATION

FLSmidth Pfister India Ltd.

DATA SHEET

FLSmidth Private Ltd.

ELECTRICAL DRAWING

ELECTRICAL DRAWING

FLSmidth Pfister India Ltd.

 FLSMIDTH PVT. LTD.
(PFISTER INDIA BUSSINESS UNIT)
i-THINK TECHNO CAMPUS, 'A' WING, 1ST FLOOR,
OFFICE NO. 2, OFF POKHRAN ROAD 2, BEHIND TCS,
THANE, MAHARASHTRA
CITY : MUMBAI ZIP CODE : 400 601 COUNTRY : INDIA
PHONE : 022 6117 2555 FAX : 022 6117 2917 E-MAIL : transweigh.sales@flsmidthpfister.com

ELECTRICAL DOCUMENTATION FOR

SOLID FLOW METER

JOB NO. : 90.1632

EQPT. : SOLID FLOW METER
CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544
PROJECT : GULF NATIONS, KUWAIT
CONSULTANT : -
P.O NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016
FLS DOCUMENT NO. : 60146654 Ver 3.0

ELECTRICAL DRAWING - R2
DETAIL ELECTRICAL DRAWINGS - R1
TERMINATION DETAILS - R1

CATEGORY OF DRG. : REFERENCE APPROVAL AS BUILT

 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TABLE OF CONTENTS
SR. NO. PAGE DESCRIPTION DRAWING NO. PAGE. NO.

1 TITLE PAGE --- =A1_FC/1

2 TABLE OF CONTENTS ---- =A1_TOC/1

3 TABLE OF CONTENTS ---- =A1_TOC/1.a

4 SYSTEM BLOCK DIAGRAM 031-EE01-R1 =A1_BAS/1

5 SINGLE LINE DIAGRAM 031-EE02-R1 =A1_BAS/2

6 ELECTRICS ENCLOSURE GA 031-EE05-R2 =A1_BAS/3

7 JUNCTION BOX DETAIL 031-EE10-R1 =A1_BAS/4

8 GDC SFM 031-EE25-R0 =A1_BAS/5

9 DETAIL ELECTRICAL DRAWING 031-EE16-R1 =A1/1

10 VOLTAGE SUPPLY 031-EE16-R1 =A1/2

11 GDC BW 3 RACK ARCHITECTURE 031-EE16-R1 =A1/3

12 ANALOG INTERFACE 031-EE16-R1 =A1/4

13 OUTPUTS 031-EE16-R1 =A1/5

14 LOADCELL 031-EE16-R1 =A1/6

15 CABLE SCHEDULE 031-EE04-R1 =A1_CAB/1

16 Terminal diagram =A1+-X4-X4 031-EE17-R1 =A1_TER/1

17 Terminal diagram =A1+-X9 031-EE17-R1 =A1_TER/2

18 Terminal diagram =A1+-X11 031-EE17-R1 =A1_TER/3

19 Terminal diagram =A1+-X12 031-EE17-R1 =A1_TER/4

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TOC + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 TABLE OF CONTENTS en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 1
90.1632 - ----
CONSULTANT : - START DATE DRAWN BY OF : 2
P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 12/24/2015 DHN-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TABLE OF CONTENTS
SR. NO. PAGE DESCRIPTION DRAWING NO. PAGE. NO.

20 Terminal diagram =A1+-X13 031-EE17-R1 =A1_TER/5

21 Terminal diagram =A1+-JB1-X15 031-EE17-R1 =A1_TER/6

22 Terminal diagram =A1+-X21 031-EE17-R1 =A1_TER/7

23 BILL OF MATERIALS 031-EE03-R1 =A1_BOM/1

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TOC + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 TABLE OF CONTENTS en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 1.a
90.1632 - ----
CONSULTANT : - START DATE DRAWN BY OF : 2
P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 12/2/2015 HAP-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NOTE:
EQPT. NO. MATERIAL CAPACITY QTY.

1. * FLSMIDTH PFISTER SCOPE 531.FM440 SEPERATOR REJECTS OPERATING 177 TPH 1

2. INPUTS / OUTPUTS
DESIGN 215 TPH

OUTPUTS : RELAY CONTACTS MAX.220V./5A LOAD 532.FM440 SEPERATOR REJECTS OPERATING 177 TPH 1
INPUTS : 230V AC
DESIGN 215 TPH

JUNCTION BOX *WCS 01

AT FIELD (JB1)

SFM
*WCS 02

2 x LOADCELLS

ELECTRICS ENCLOSURE WITH GDC CONTROLLER

WC 02

WCS 03

WCS 04
WC 01
WP 01

PROFIBUS COMMUNIACTION
230V AC ±10%
PANEL HEALTHY / FAULT

TOTALISER PULSE O/P

50 Hz ±5% α ACTUAL FEEDRATE

MEASURMENT ON

4-20mA ISO O/P.

START / STOP

POWER SUPPLY
UPS
(CUSTOMER) CUSTOMER PLC/DCS

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_BAS + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 SYSTEM BLOCK DIAGRAM en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 1
90.1632 - 031-EE01-R1
CONSULTANT : - START DATE DRAWN BY OF : 5
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

UPS (CUSTOMER)

230V AC ±10%
50 Hz ±5%
200 VA

1;3

Fa
2

1 Amp.
2;4
ELECTRIC ENCLOSURE

N2

U2
230V AC

24VDC @2.5 Amps.

2
V-

U1
GDC
GDC
FIELD

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_BAS + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 SINGLE LINE DIAGRAM en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 2
90.1632 - 031-EE02-R1
CONSULTANT : - START DATE DRAWN BY OF : 5
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

500 NOTES :-

1) ALL DIMENSIONS ARE IN MM.

DOOR CUTOUT 400
2) DOUBLE DOOR ENCLOSURE WITH:-
ACRYLIC WINDOW CONTROLLER MOUNTED ON INNER DOOR,
DOOR ACRYLIC WINDOW AND
LOCK DOOR LOCK ON OUTER DOOR.
3) REMOVABLE GLAND PLATE :-

NEW DPM (SFM)

DRILLED GLAND HOLES WITH BLANKING PLUGS.

300(PANEL)
(FOR GDC)
PF4030MT GLAND PLATE THICKNESS :- 2 mm. THK.

330

330
4) PANEL SHEET THICKNESS :-
65 FRONT DOOR THICKNESS:- 2.0 mm THK
REST THICKNESS:- 1.6 mm THK
5) WEIGHT :- APPROX. 11 KGS.

55
6) SURFACE PROTECTION :- OUTSIDE & INSIDE

WALL MOUNTING BRACKET EPOXY POWDER COAT AS PER SHADE NO.

FOR M8 BOLTS.
SIDE VIEW
Ø 9.5 HOLE RAL-7032 (STRUCTURE FINISH)

460 7) PROTECTION/CLASS : IP65

495 8) PACKED SIZE:- 540 W x 350 H x 430 D

9) MAINTENANCE SPACE REQUIRED:
FRONT VIEW - 1.5 m. IN FRONT
- 1.0 m. AT SIDES
EARTHING BOLTS 2 NOS.
10) HEAT DISSIPATION - APPROX. 8VA
QTY.:- 2 NOS.

WARNING LABELS FOR JB

EARTHING

DO NOT DRILL

CAUTION

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_BAS + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 ELECTRICS ENCLOSURE GA en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 3
90.1632 - 031-EE05-R2
2 24-12-2015 DN HS CONSULTANT : - START DATE DRAWN BY OF : 5
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

M5, SCREW (4 nos)

BACKGROUND / OUTER SURF. FOR COVER FITTING
150 Ø22.5 HOLE FOR
COLOUR - RAL 7032
CONDUIT GLAND (2 Nos.)

30 110 CRS 30

TERMINALS

22.5
110 CRS

150

22.5
Ø22.5 HOLE FOR
METALLIC GLAND (1 No.)

10
Ø6.5 EARTHING BOLT FRONT VIEW
INNER VIEW (2 Nos.)
10
LABEL DETAIL
VIEW-(LEFT SIDE) M6 SCREW (4 nos) VIEW-(RIGHT SIDE) (ON COVER)
FOR JB MTG.

QTY : 2 NOS
NOTE:
1. OVERALL DIMENSIONS :
150.0 W x 150.0 HT. x 80.0 D
2. WEIGHT : 2.05 KGS.
3. MATERIAL SPECIFICATION :

80
WARNING LABELS FOR JB 60 - CRCA SHEET 1.5 mm THK.
4. SURFACE:- POWDER COAT RAL 7032
EARTHING
5. PROTECTION CLASS : IP 65
DO NOT DRILL 6. ALL UNUSED HOLES WILL BE PLUGGED.
7. ALL DIMENSION ARE IN `MM'
CAUTION

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_BAS + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 JUNCTION BOX DETAIL en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 4
90.1632 - 031-EE10-R1
CONSULTANT : - START DATE DRAWN BY OF : 5
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

213
114 114
88.36 88.36

SFM LCT FIELD BUS

X14
+V
+VF

(OPTIONAL)
A+

PROFIBUS
O/P X4 A- X16
SH
B+
B-
Rx GND
83.00

83.00
Tx X3 TACHO

133
SH
LOADCELL
HEALTHY COMM
T+ HEALTHY
T- X2
SH LC

24P

24N
X1 X15
24VDC
E

LOADCELL

SIDE VIEW REAR VIEW

FRONT VIEW

QTY : 2 NOS

NOTE:
- ALL DIMENSIONS ARE IN MM.

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_BAS + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 GDC SFM en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 5
90.1632 - 031-EE25-R0
CONSULTANT : - START DATE DRAWN BY OF : 5
P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

DETAIL ELECTRICAL DRAWING:-

GENERAL NOTES:-

1. PANEL WIRING COLOR CODE:-

VOLTAGE COLOR

230V AC RED (PHASE / NETURAL)

24V DC GREY (+VE)

BLACK (-VE)

EARTHING YELLOW / GREEN

POT. FREE BLUE

2. EQUIPMENT TAG LABEL DETAILS:-

EQPT. NO. MATERIAL CAPACITY QTY.

531.FM440 SEPERATOR REJECTS OPERATING 177 TPH 1

DESIGN 215 TPH

532.FM440 SEPERATOR REJECTS OPERATING 177 TPH 1

DESIGN 215 TPH

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1 + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 DETAIL ELECTRICAL DRAWING en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 1
90.1632 - 031-EE16-R1
CONSULTANT : - START DATE DRAWN BY OF : 6
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

UPS
CUSTOMER
230V AC ±10%
50 Hz ±5%

L N E

WP 01
2x2.5 mm²

X13 1 2 E

1 3
Fa
2 4
1 Amp.

24P.2 / 5.4

U2 24N.2 / 5.4

230V AC
N L 24VDC @2.5 Amps. 24P.1 / 3.8

24N.1 / 3.8

E
V- V+

24P / 3.5
24 VDC

24N / 3.5

WCSX
2x0.5 mm²

E / 3.8

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1 + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 VOLTAGE SUPPLY en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 2
90.1632 - 031-EE16-R1
CONSULTANT : - START DATE DRAWN BY OF : 6
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1 HMI
GDC
/6

SUPPLY
U1.1 24N 24N.1 / 2.11
BW
24P 24P.1 / 2.11

E E / 2.11

(+VF) X4:1
X1
INPUT
(O/P) X4:2
TACHO X0 SECTION
(SH) X4:3

(T+) X2:1 1 TX+ (RS422/RS485)

COM1/COM2
4 RX+ (RS422/RS485)
L/C (T-) X2:2

8 TX- (RS422/RS485)
(SH) X2:3
9 RX- (RS422/RS485)

5 GND

24P X1:1 24P / 2.11

24N X1:2 24N / 2.11

24 VDC

E X1:E

U1.2
LOADCELL & TACHO CARD
CONNECTOR MOUNTED
ON CONTROLLER
WCS04
X4 2x0.75
U1.3
X14:3+
X4 3
FIELD BUS CARD PROFIBUS
PROFIBUS DP X14:8- X4 8 INTERFACE
PLC/DCS
(CUSTOMER)
X14:5

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1 + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 GDC BW 3 RACK en_US
DRG.NO.:
ARCHITECTURE
PROJECT : GULF NATIONS, KUWAIT SHEET : 3
90.1632 - 031-EE16-R1
CONSULTANT : - START DATE DRAWN BY OF : 6
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

HMI
ANALOG SECTION

INPUT CONNECTION OUTPUTCONNECTION

CS11 IN1+ AGCG I1- CS21 IN2+ AGND I2- V0 AGND I0

U4 WCSK
RL1 P C O
2x0.25 mm²

RELAY BOARD
230V AC
RL1
1 CH/1 CO
X9 2 1 3

RL1 COM 1

WCS03
X12 1 2
2x0.75 mm²

WC01
2x1.5

START/STOP 4-20 mA ISO O/P

α ACTUAL FEEDRATE
(230V AC)

PLC/DCS
(CUSTOMER)

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1 + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 ANALOG INTERFACE en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 4
90.1632 - 031-EE16-R1
CONSULTANT : - START DATE DRAWN BY OF : 6
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

HMI
OUTPUT SECTION

24V GND COM1 Y0 Y1 Y2 COM2 Y3 Y4 Y5 NC Y6 Y7

2.11 / 24P.2

2.11 / 24N.2

U3
RL1 COM 1 2 3

RL1 RELAY BOARD RL2 RL3

24VDC
4 CH/1CO

RL1 O1 C1 P1 RL2 O1 C1 P1 RL3 O1 C1 P1

X21 1 2 3 4 5 6

WC02
6x1.5 mm²

PANEL HEALTHY/ MEASURMENT ON TOTALISER PULSE O/P

FAULTY
(24V DC) (24V DC)
(24V DC) PLC/DCS
(CUSTOMER)

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1 + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 OUTPUTS en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 5
90.1632 - 031-EE16-R1
CONSULTANT : - START DATE DRAWN BY OF : 6
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/3.2 U1.2 LOADCELL

SUPPLY +

SIGNAL +

SUPPLY -
SIGNAL -
GROUND

SENSE +

SENSE -

FREE

FREE
X15 1 5 4 2 6 8 9 3 7

X11 5 2 7 3 4 6 1

WCS02
6x0.75

JB1
X15 5 2 11 1 3 12 4 8 7 10 9 6

SH

WCS01-1 WCS01-2
4x0.35 4x0.35
A C
A C

LC1
LC2
LOADCELL
B D
B D
FIELD

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1 + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 LOADCELL en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 6
90.1632 - 031-EE16-R1
CONSULTANT : - START DATE DRAWN BY OF : 6
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

CABLE OVERVIEW
TOTAL USED CROSS-SECTION NO OF
CABLE NAME SOURCE (FROM) TARGET (TO) CABLE TYPE VOLTAGE CONDUCTORS CONDUCTORS (SQ MM) RUNS REMARKS SCOPE OF CABLE PAGE NO.

=A1-WC01 =A1-X12 =A1-PLC/DCS (YWY) ARMOURED 230V AC 2 2 1.5 2 DIGITAL INPUT CUSTOMER =A1/4.3

=A1-WC02 =A1-X21 =A1-PLC/DCS (YWY) ARMOURED 24V DC 6 6 1.5 2 DIGITAL OUTPUT CUSTOMER =A1/5.4

=A1-WCS01-1 =A1-JB1-X15 =A1-FIELD-LC1 (YY) UNARMOURED 12V 4 4 0.35 2 LOADCELL FPIL =A1/6.4

=A1-WCS01-2 =A1-JB1-X15 =A1-FIELD-LC2 (YY) UNARMOURED 12V 4 4 0.35 2 LOADCELL FPIL =A1/6.8

=A1-WCS02 =A1-JB1-X15 =A1-X11 (YWY) ARMOURED 12V 6 6 0.75 2 LOADCELL FPIL =A1/6.4

=A1-WCS03 =A1-X9 =A1-PLC/DCS (YWY) ARMOURED 4-20mA 2 2 0.75 2 4-20 mA ISO O/P α BIN WEIGHT CUSTOMER =A1/4.7

=A1-WCS04 =A1-X4-X4 =A1-PLC/DCS (YWY) ARMOURED ----- 2 2 0.75 2 PROFIBUS COMMUNICATION CUSTOMER =A1/3.7

=A1-WP01 =A1-X13 =A1-UPS (YWY) ARMOURED 230V AC 2 2 2.5 2 POWER SUPPLY CUSTOMER =A1/2.1

(YWY) - ARMOURED COPPER CABLE (YY) - UNARMOURED COPPER CABLE (*) - POTENTIAL FREE (AYWY) - ARMOURED ALUMINIUM CABLE (AYY) - UNARMOURED ALUMINIUM CABLE

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_CAB + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 CABLE SCHEDULE en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 1
90.1632 - 031-EE04-R1
CONSULTANT : - START DATE DRAWN BY OF : 1
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 12/2/2015 HAP-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS04
Strip

Cable name

Cable name
=A1+-X4-X4

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

PROFIBUS INTERFACE -PLC/DCS 3 -U1-U1.3-X14 3+ /3.6

= -PLC/DCS 8 -U1-U1.3-X14 8- /3.6

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TER + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 Terminal diagram =A1+-X4-X4 en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 1
90.1632 - 031-EE17-R1
CONSULTANT : - START DATE DRAWN BY OF : 7
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS03
Strip

Cable name

Cable name
=A1+-X9

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

4-20 mA ISO O/P α ACTUAL FEEDRATE -PLC/DCS 1 -HMI I0 /4.7

= -PLC/DCS 2 -HMI AGND /4.7

= 3 /4.8

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TER + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 Terminal diagram =A1+-X9 en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 2
90.1632 - 031-EE17-R1
CONSULTANT : - START DATE DRAWN BY OF : 7
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS02
Strip

Cable name

Cable name
=A1+-X11

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

SUPPLY - 4 -JB1-X15 4 1 -U1-U1.2-X15 9 /6.7

SUPPLY + 2 -JB1-X15 2 2 -U1-U1.2-X15 5 /6.4

SIGNAL + 1 -JB1-X15 1 3 -U1-U1.2-X15 2 /6.6

SIGNAL - 3 -JB1-X15 3 4 -U1-U1.2-X15 6 /6.6

GROUND SH -JB1-X15 5 5 -U1-U1.2-X15 1 /6.4

SENSE - 6 -JB1-X15 12 6 -U1-U1.2-X15 8 /6.7

SENSE + 5 -JB1-X15 11 7 -U1-U1.2-X15 4 /6.5

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TER + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 Terminal diagram =A1+-X11 en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 3
90.1632 - 031-EE17-R1
CONSULTANT : - START DATE DRAWN BY OF : 7
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WC01
Strip

Cable name

Cable name
=A1+-X12

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

START/STOP (230V AC) -PLC/DCS 1 -U4-RL1 COM /4.3

= -PLC/DCS 2 -U4-RL1 1 /4.4

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TER + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 Terminal diagram =A1+-X12 en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 4
90.1632 - 031-EE17-R1
CONSULTANT : - START DATE DRAWN BY OF : 7
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 12/2/2015 HAP-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WP01
Strip

Cable name

Cable name
=A1+-X13

(YWY) ARMOURED
Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

230V AC ±10% 50 Hz ±5% -Fa 1 1 -UPS L 1 /2.2

= -Fa 3 2 -UPS N 2 /2.2

EARTH -HMI E E -UPS E /2.3

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TER + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 Terminal diagram =A1+-X13 en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 5
90.1632 - 031-EE17-R1
CONSULTANT : - START DATE DRAWN BY OF : 7
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 12/2/2015 HAP-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS01-2

-WCS01-1

-WCS02
Strip

Cable name

Cable name
=A1+-JB1-X15

(YY) UNARMOURED

(YY) UNARMOURED

(YWY) ARMOURED
Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

SIGNAL + 1 -FIELD-LC1 A 1 -X11 3 1 /6.6

SUPPLY + 2 -FIELD-LC1 B 2 -X11 2 2 /6.4

SIGNAL - 3 -FIELD-LC1 C 3 -X11 4 3 /6.6

SUPPLY - 4 -FIELD-LC1 D 4 -X11 1 4 /6.7

SHIELD -JB1-WCS01-1 SH 5 -X11 5 SH /6.4

= -JB1-WCS01-2 SH 6 /6.10

SIGNAL + 1 -FIELD-LC2 A 7 /6.8

SENSE + 4 -FIELD-LC2 B 8 /6.8

SIGNAL - 2 -FIELD-LC2 C 9 /6.10

SUPPLY - 3 -FIELD-LC2 D 10 /6.9

SENSE + 11 -X11 7 5 /6.5

SENSE - 12 -X11 6 6 /6.7

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TER + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 Terminal diagram =A1+-JB1-X15 en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 6
90.1632 - 031-EE17-R1
CONSULTANT : - START DATE DRAWN BY OF : 7
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WC02
Strip

Cable name

Cable name
=A1+-X21

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

PANEL HEALTHY/ FAULTY (24V DC) -PLC/DCS 1 -U3-RL1 O1 /5.5

= -PLC/DCS 2 -U3-RL1 P1 /5.5

MEASURMENT ON (24V DC) -PLC/DCS 3 -U3-RL2 O1 /5.7

= -PLC/DCS 4 -U3-RL2 P1 /5.7

TOTALISER PULSE O/P (24V DC) -PLC/DCS 5 -U3-RL3 O1 /5.8

= -PLC/DCS 6 -U3-RL3 P1 /5.9

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TER + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 Terminal diagram =A1+-X21 en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 7
90.1632 - 031-EE17-R1
CONSULTANT : - START DATE DRAWN BY OF : 7
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 12/2/2015 HAP-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

BILL OF MATERIALS
LEGEND QTY. DESIGNATION GENERAL SPECIFICATIONS PART NO. FPIL PART NO. MANUFACTURER PAGE NO.

=A1-Fa 1 MINIATURE CIRCUIT BREAKER 1.0 AMP 5Y72018CC 80XXXXXXXXXX SIEMENS =A1/2.2

=A1-HMI 1 3" TOUCH SCREEN DISPLAY 24V DC HMI 80C02G1I0R00 FPIL =A1/3.6

=A1-U1 1 GRAVIMETRIC DOSING CONTROLLER 3 RACK SYSTEM - 24V DC GDC (BASIC UNIT) 50402V2J0I00 FPIL =A1/3.2

=A1-U2 1 POWER SUPPLY Input: AC 100-240V, Output 24VDC 2.5A S8VK - C06024 C030K1500100 OMRON =A1/2.7

=A1-U3 1 RELAY BOARD 4 CHANNEL - 1 CHANGE OVER 24V DC - 4CH/1CO 809000010000 FPIL =A1/5.4

=A1-U4 1 RELAY BOARD 1 CHANNEL - 1 CHANGE OVER 220V AC - 1CH/1CO 8090020H0100 FPIL =A1/4.3

=A1-X4 1 PROFIBUS CONNECTOR LED TYPE - EASYCONN - PB 0° 972-0DP30 E0J050060400 VIPA =A1/3.6

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_BOM + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 BILL OF MATERIALS en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 1
90.1632 - 031-EE03-R1
CONSULTANT : - START DATE DRAWN BY OF : 1
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 12/24/2015 DHN-IN TOTAL : 23
MECHANICAL GAD

MECHANICAL GAD

FLSmidth Pfister India Ltd.

 FLSMIDTH PVT. LTD.
(PFISTER INDIA BUSSINESS UNIT)
i-THINK TECHNO CAMPUS, 'A' WING, 1ST FLOOR,
OFFICE NO. 2, OFF POKHRAN ROAD 2, BEHIND TCS,
THANE, MAHARASHTRA
CITY : MUMBAI ZIP CODE : 400 601 COUNTRY : INDIA
PHONE : 022 6117 2555 FAX : 022 6117 2917 E-MAIL : transweigh.sales@flsmidthpfister.com

ELECTRICAL DOCUMENTATION FOR

SOLID FLOW METER

JOB NO. : 90.1632

EQPT. : SOLID FLOW METER
CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544
PROJECT : GULF NATIONS, KUWAIT
CONSULTANT : -
P.O NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016
FLS DOCUMENT NO. : 60146654 Ver 3.0

ELECTRICAL DRAWING - R2
DETAIL ELECTRICAL DRAWINGS - R1
TERMINATION DETAILS - R1

CATEGORY OF DRG. : REFERENCE APPROVAL AS BUILT

 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TABLE OF CONTENTS
SR. NO. PAGE DESCRIPTION DRAWING NO. PAGE. NO.

1 TITLE PAGE --- =A1_FC/1

2 TABLE OF CONTENTS ---- =A1_TOC/1

3 TABLE OF CONTENTS ---- =A1_TOC/1.a

4 SYSTEM BLOCK DIAGRAM 031-EE01-R1 =A1_BAS/1

5 SINGLE LINE DIAGRAM 031-EE02-R1 =A1_BAS/2

6 ELECTRICS ENCLOSURE GA 031-EE05-R2 =A1_BAS/3

7 JUNCTION BOX DETAIL 031-EE10-R1 =A1_BAS/4

8 GDC SFM 031-EE25-R0 =A1_BAS/5

9 DETAIL ELECTRICAL DRAWING 031-EE16-R1 =A1/1

10 VOLTAGE SUPPLY 031-EE16-R1 =A1/2

11 GDC BW 3 RACK ARCHITECTURE 031-EE16-R1 =A1/3

12 ANALOG INTERFACE 031-EE16-R1 =A1/4

13 OUTPUTS 031-EE16-R1 =A1/5

14 LOADCELL 031-EE16-R1 =A1/6

15 CABLE SCHEDULE 031-EE04-R1 =A1_CAB/1

16 Terminal diagram =A1+-X4-X4 031-EE17-R1 =A1_TER/1

17 Terminal diagram =A1+-X9 031-EE17-R1 =A1_TER/2

18 Terminal diagram =A1+-X11 031-EE17-R1 =A1_TER/3

19 Terminal diagram =A1+-X12 031-EE17-R1 =A1_TER/4

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TOC + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 TABLE OF CONTENTS en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 1
90.1632 - ----
CONSULTANT : - START DATE DRAWN BY OF : 2
P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 12/24/2015 DHN-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TABLE OF CONTENTS
SR. NO. PAGE DESCRIPTION DRAWING NO. PAGE. NO.

20 Terminal diagram =A1+-X13 031-EE17-R1 =A1_TER/5

21 Terminal diagram =A1+-JB1-X15 031-EE17-R1 =A1_TER/6

22 Terminal diagram =A1+-X21 031-EE17-R1 =A1_TER/7

23 BILL OF MATERIALS 031-EE03-R1 =A1_BOM/1

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TOC + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 TABLE OF CONTENTS en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 1.a
90.1632 - ----
CONSULTANT : - START DATE DRAWN BY OF : 2
P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 12/2/2015 HAP-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NOTE:
EQPT. NO. MATERIAL CAPACITY QTY.

1. * FLSMIDTH PFISTER SCOPE 531.FM440 SEPERATOR REJECTS OPERATING 177 TPH 1

2. INPUTS / OUTPUTS
DESIGN 215 TPH

OUTPUTS : RELAY CONTACTS MAX.220V./5A LOAD 532.FM440 SEPERATOR REJECTS OPERATING 177 TPH 1
INPUTS : 230V AC
DESIGN 215 TPH

JUNCTION BOX *WCS 01

AT FIELD (JB1)

SFM
*WCS 02

2 x LOADCELLS

ELECTRICS ENCLOSURE WITH GDC CONTROLLER

WC 02

WCS 03

WCS 04
WC 01
WP 01

PROFIBUS COMMUNIACTION
230V AC ±10%
PANEL HEALTHY / FAULT

TOTALISER PULSE O/P

50 Hz ±5% α ACTUAL FEEDRATE

MEASURMENT ON

4-20mA ISO O/P.

START / STOP

POWER SUPPLY
UPS
(CUSTOMER) CUSTOMER PLC/DCS

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_BAS + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 SYSTEM BLOCK DIAGRAM en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 1
90.1632 - 031-EE01-R1
CONSULTANT : - START DATE DRAWN BY OF : 5
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

UPS (CUSTOMER)

230V AC ±10%
50 Hz ±5%
200 VA

1;3

Fa
2

1 Amp.
2;4
ELECTRIC ENCLOSURE

N2

U2
230V AC

24VDC @2.5 Amps.

2
V-

U1
GDC
GDC
FIELD

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_BAS + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 SINGLE LINE DIAGRAM en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 2
90.1632 - 031-EE02-R1
CONSULTANT : - START DATE DRAWN BY OF : 5
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

500 NOTES :-

1) ALL DIMENSIONS ARE IN MM.

DOOR CUTOUT 400
2) DOUBLE DOOR ENCLOSURE WITH:-
ACRYLIC WINDOW CONTROLLER MOUNTED ON INNER DOOR,
DOOR ACRYLIC WINDOW AND
LOCK DOOR LOCK ON OUTER DOOR.
3) REMOVABLE GLAND PLATE :-

NEW DPM (SFM)

DRILLED GLAND HOLES WITH BLANKING PLUGS.

300(PANEL)
(FOR GDC)
PF4030MT GLAND PLATE THICKNESS :- 2 mm. THK.

330

330
4) PANEL SHEET THICKNESS :-
65 FRONT DOOR THICKNESS:- 2.0 mm THK
REST THICKNESS:- 1.6 mm THK
5) WEIGHT :- APPROX. 11 KGS.

55
6) SURFACE PROTECTION :- OUTSIDE & INSIDE

WALL MOUNTING BRACKET EPOXY POWDER COAT AS PER SHADE NO.

FOR M8 BOLTS.
SIDE VIEW
Ø 9.5 HOLE RAL-7032 (STRUCTURE FINISH)

460 7) PROTECTION/CLASS : IP65

495 8) PACKED SIZE:- 540 W x 350 H x 430 D

9) MAINTENANCE SPACE REQUIRED:
FRONT VIEW - 1.5 m. IN FRONT
- 1.0 m. AT SIDES
EARTHING BOLTS 2 NOS.
10) HEAT DISSIPATION - APPROX. 8VA
QTY.:- 2 NOS.

WARNING LABELS FOR JB

EARTHING

DO NOT DRILL

CAUTION

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_BAS + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 ELECTRICS ENCLOSURE GA en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 3
90.1632 - 031-EE05-R2
2 24-12-2015 DN HS CONSULTANT : - START DATE DRAWN BY OF : 5
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

M5, SCREW (4 nos)

BACKGROUND / OUTER SURF. FOR COVER FITTING
150 Ø22.5 HOLE FOR
COLOUR - RAL 7032
CONDUIT GLAND (2 Nos.)

30 110 CRS 30

TERMINALS

22.5
110 CRS

150

22.5
Ø22.5 HOLE FOR
METALLIC GLAND (1 No.)

10
Ø6.5 EARTHING BOLT FRONT VIEW
INNER VIEW (2 Nos.)
10
LABEL DETAIL
VIEW-(LEFT SIDE) M6 SCREW (4 nos) VIEW-(RIGHT SIDE) (ON COVER)
FOR JB MTG.

QTY : 2 NOS
NOTE:
1. OVERALL DIMENSIONS :
150.0 W x 150.0 HT. x 80.0 D
2. WEIGHT : 2.05 KGS.
3. MATERIAL SPECIFICATION :

80
WARNING LABELS FOR JB 60 - CRCA SHEET 1.5 mm THK.
4. SURFACE:- POWDER COAT RAL 7032
EARTHING
5. PROTECTION CLASS : IP 65
DO NOT DRILL 6. ALL UNUSED HOLES WILL BE PLUGGED.
7. ALL DIMENSION ARE IN `MM'
CAUTION

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_BAS + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 JUNCTION BOX DETAIL en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 4
90.1632 - 031-EE10-R1
CONSULTANT : - START DATE DRAWN BY OF : 5
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

213
114 114
88.36 88.36

SFM LCT FIELD BUS

X14
+V
+VF

(OPTIONAL)
A+

PROFIBUS
O/P X4 A- X16
SH
B+
B-
Rx GND
83.00

83.00
Tx X3 TACHO

133
SH
LOADCELL
HEALTHY COMM
T+ HEALTHY
T- X2
SH LC

24P

24N
X1 X15
24VDC
E

LOADCELL

SIDE VIEW REAR VIEW

FRONT VIEW

QTY : 2 NOS

NOTE:
- ALL DIMENSIONS ARE IN MM.

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_BAS + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 GDC SFM en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 5
90.1632 - 031-EE25-R0
CONSULTANT : - START DATE DRAWN BY OF : 5
P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

DETAIL ELECTRICAL DRAWING:-

GENERAL NOTES:-

1. PANEL WIRING COLOR CODE:-

VOLTAGE COLOR

230V AC RED (PHASE / NETURAL)

24V DC GREY (+VE)

BLACK (-VE)

EARTHING YELLOW / GREEN

POT. FREE BLUE

2. EQUIPMENT TAG LABEL DETAILS:-

EQPT. NO. MATERIAL CAPACITY QTY.

531.FM440 SEPERATOR REJECTS OPERATING 177 TPH 1

DESIGN 215 TPH

532.FM440 SEPERATOR REJECTS OPERATING 177 TPH 1

DESIGN 215 TPH

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1 + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 DETAIL ELECTRICAL DRAWING en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 1
90.1632 - 031-EE16-R1
CONSULTANT : - START DATE DRAWN BY OF : 6
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

UPS
CUSTOMER
230V AC ±10%
50 Hz ±5%

L N E

WP 01
2x2.5 mm²

X13 1 2 E

1 3
Fa
2 4
1 Amp.

24P.2 / 5.4

U2 24N.2 / 5.4

230V AC
N L 24VDC @2.5 Amps. 24P.1 / 3.8

24N.1 / 3.8

E
V- V+

24P / 3.5
24 VDC

24N / 3.5

WCSX
2x0.5 mm²

E / 3.8

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1 + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 VOLTAGE SUPPLY en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 2
90.1632 - 031-EE16-R1
CONSULTANT : - START DATE DRAWN BY OF : 6
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1 HMI
GDC
/6

SUPPLY
U1.1 24N 24N.1 / 2.11
BW
24P 24P.1 / 2.11

E E / 2.11

(+VF) X4:1
X1
INPUT
(O/P) X4:2
TACHO X0 SECTION
(SH) X4:3

(T+) X2:1 1 TX+ (RS422/RS485)

COM1/COM2
4 RX+ (RS422/RS485)
L/C (T-) X2:2

8 TX- (RS422/RS485)
(SH) X2:3
9 RX- (RS422/RS485)

5 GND

24P X1:1 24P / 2.11

24N X1:2 24N / 2.11

24 VDC

E X1:E

U1.2
LOADCELL & TACHO CARD
CONNECTOR MOUNTED
ON CONTROLLER
WCS04
X4 2x0.75
U1.3
X14:3+
X4 3
FIELD BUS CARD PROFIBUS
PROFIBUS DP X14:8- X4 8 INTERFACE
PLC/DCS
(CUSTOMER)
X14:5

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1 + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 GDC BW 3 RACK en_US
DRG.NO.:
ARCHITECTURE
PROJECT : GULF NATIONS, KUWAIT SHEET : 3
90.1632 - 031-EE16-R1
CONSULTANT : - START DATE DRAWN BY OF : 6
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

HMI
ANALOG SECTION

INPUT CONNECTION OUTPUTCONNECTION

CS11 IN1+ AGCG I1- CS21 IN2+ AGND I2- V0 AGND I0

U4 WCSK
RL1 P C O
2x0.25 mm²

RELAY BOARD
230V AC
RL1
1 CH/1 CO
X9 2 1 3

RL1 COM 1

WCS03
X12 1 2
2x0.75 mm²

WC01
2x1.5

START/STOP 4-20 mA ISO O/P

α ACTUAL FEEDRATE
(230V AC)

PLC/DCS
(CUSTOMER)

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1 + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 ANALOG INTERFACE en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 4
90.1632 - 031-EE16-R1
CONSULTANT : - START DATE DRAWN BY OF : 6
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

HMI
OUTPUT SECTION

24V GND COM1 Y0 Y1 Y2 COM2 Y3 Y4 Y5 NC Y6 Y7

2.11 / 24P.2

2.11 / 24N.2

U3
RL1 COM 1 2 3

RL1 RELAY BOARD RL2 RL3

24VDC
4 CH/1CO

RL1 O1 C1 P1 RL2 O1 C1 P1 RL3 O1 C1 P1

X21 1 2 3 4 5 6

WC02
6x1.5 mm²

PANEL HEALTHY/ MEASURMENT ON TOTALISER PULSE O/P

FAULTY
(24V DC) (24V DC)
(24V DC) PLC/DCS
(CUSTOMER)

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1 + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 OUTPUTS en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 5
90.1632 - 031-EE16-R1
CONSULTANT : - START DATE DRAWN BY OF : 6
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

U1
GDC
/3.2 U1.2 LOADCELL

SUPPLY +

SIGNAL +

SUPPLY -
SIGNAL -
GROUND

SENSE +

SENSE -

FREE

FREE
X15 1 5 4 2 6 8 9 3 7

X11 5 2 7 3 4 6 1

WCS02
6x0.75

JB1
X15 5 2 11 1 3 12 4 8 7 10 9 6

SH

WCS01-1 WCS01-2
4x0.35 4x0.35
A C
A C

LC1
LC2
LOADCELL
B D
B D
FIELD

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1 + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 LOADCELL en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 6
90.1632 - 031-EE16-R1
CONSULTANT : - START DATE DRAWN BY OF : 6
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

CABLE OVERVIEW
TOTAL USED CROSS-SECTION NO OF
CABLE NAME SOURCE (FROM) TARGET (TO) CABLE TYPE VOLTAGE CONDUCTORS CONDUCTORS (SQ MM) RUNS REMARKS SCOPE OF CABLE PAGE NO.

=A1-WC01 =A1-X12 =A1-PLC/DCS (YWY) ARMOURED 230V AC 2 2 1.5 2 DIGITAL INPUT CUSTOMER =A1/4.3

=A1-WC02 =A1-X21 =A1-PLC/DCS (YWY) ARMOURED 24V DC 6 6 1.5 2 DIGITAL OUTPUT CUSTOMER =A1/5.4

=A1-WCS01-1 =A1-JB1-X15 =A1-FIELD-LC1 (YY) UNARMOURED 12V 4 4 0.35 2 LOADCELL FPIL =A1/6.4

=A1-WCS01-2 =A1-JB1-X15 =A1-FIELD-LC2 (YY) UNARMOURED 12V 4 4 0.35 2 LOADCELL FPIL =A1/6.8

=A1-WCS02 =A1-JB1-X15 =A1-X11 (YWY) ARMOURED 12V 6 6 0.75 2 LOADCELL FPIL =A1/6.4

=A1-WCS03 =A1-X9 =A1-PLC/DCS (YWY) ARMOURED 4-20mA 2 2 0.75 2 4-20 mA ISO O/P α BIN WEIGHT CUSTOMER =A1/4.7

=A1-WCS04 =A1-X4-X4 =A1-PLC/DCS (YWY) ARMOURED ----- 2 2 0.75 2 PROFIBUS COMMUNICATION CUSTOMER =A1/3.7

=A1-WP01 =A1-X13 =A1-UPS (YWY) ARMOURED 230V AC 2 2 2.5 2 POWER SUPPLY CUSTOMER =A1/2.1

(YWY) - ARMOURED COPPER CABLE (YY) - UNARMOURED COPPER CABLE (*) - POTENTIAL FREE (AYWY) - ARMOURED ALUMINIUM CABLE (AYY) - UNARMOURED ALUMINIUM CABLE

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_CAB + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 CABLE SCHEDULE en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 1
90.1632 - 031-EE04-R1
CONSULTANT : - START DATE DRAWN BY OF : 1
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 12/2/2015 HAP-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS04
Strip

Cable name

Cable name
=A1+-X4-X4

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

PROFIBUS INTERFACE -PLC/DCS 3 -U1-U1.3-X14 3+ /3.6

= -PLC/DCS 8 -U1-U1.3-X14 8- /3.6

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TER + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 Terminal diagram =A1+-X4-X4 en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 1
90.1632 - 031-EE17-R1
CONSULTANT : - START DATE DRAWN BY OF : 7
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS03
Strip

Cable name

Cable name
=A1+-X9

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

4-20 mA ISO O/P α ACTUAL FEEDRATE -PLC/DCS 1 -HMI I0 /4.7

= -PLC/DCS 2 -HMI AGND /4.7

= 3 /4.8

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TER + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 Terminal diagram =A1+-X9 en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 2
90.1632 - 031-EE17-R1
CONSULTANT : - START DATE DRAWN BY OF : 7
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS02
Strip

Cable name

Cable name
=A1+-X11

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

SUPPLY - 4 -JB1-X15 4 1 -U1-U1.2-X15 9 /6.7

SUPPLY + 2 -JB1-X15 2 2 -U1-U1.2-X15 5 /6.4

SIGNAL + 1 -JB1-X15 1 3 -U1-U1.2-X15 2 /6.6

SIGNAL - 3 -JB1-X15 3 4 -U1-U1.2-X15 6 /6.6

GROUND SH -JB1-X15 5 5 -U1-U1.2-X15 1 /6.4

SENSE - 6 -JB1-X15 12 6 -U1-U1.2-X15 8 /6.7

SENSE + 5 -JB1-X15 11 7 -U1-U1.2-X15 4 /6.5

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TER + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 Terminal diagram =A1+-X11 en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 3
90.1632 - 031-EE17-R1
CONSULTANT : - START DATE DRAWN BY OF : 7
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WC01
Strip

Cable name

Cable name
=A1+-X12

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

START/STOP (230V AC) -PLC/DCS 1 -U4-RL1 COM /4.3

= -PLC/DCS 2 -U4-RL1 1 /4.4

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TER + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 Terminal diagram =A1+-X12 en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 4
90.1632 - 031-EE17-R1
CONSULTANT : - START DATE DRAWN BY OF : 7
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 12/2/2015 HAP-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WP01
Strip

Cable name

Cable name
=A1+-X13

(YWY) ARMOURED
Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

230V AC ±10% 50 Hz ±5% -Fa 1 1 -UPS L 1 /2.2

= -Fa 3 2 -UPS N 2 /2.2

EARTH -HMI E E -UPS E /2.3

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TER + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 Terminal diagram =A1+-X13 en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 5
90.1632 - 031-EE17-R1
CONSULTANT : - START DATE DRAWN BY OF : 7
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 12/2/2015 HAP-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WCS01-2

-WCS01-1

-WCS02
Strip

Cable name

Cable name
=A1+-JB1-X15

(YY) UNARMOURED

(YY) UNARMOURED

(YWY) ARMOURED
Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

SIGNAL + 1 -FIELD-LC1 A 1 -X11 3 1 /6.6

SUPPLY + 2 -FIELD-LC1 B 2 -X11 2 2 /6.4

SIGNAL - 3 -FIELD-LC1 C 3 -X11 4 3 /6.6

SUPPLY - 4 -FIELD-LC1 D 4 -X11 1 4 /6.7

SHIELD -JB1-WCS01-1 SH 5 -X11 5 SH /6.4

= -JB1-WCS01-2 SH 6 /6.10

SIGNAL + 1 -FIELD-LC2 A 7 /6.8

SENSE + 4 -FIELD-LC2 B 8 /6.8

SIGNAL - 2 -FIELD-LC2 C 9 /6.10

SUPPLY - 3 -FIELD-LC2 D 10 /6.9

SENSE + 11 -X11 7 5 /6.5

SENSE - 12 -X11 6 6 /6.7

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TER + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 Terminal diagram =A1+-JB1-X15 en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 6
90.1632 - 031-EE17-R1
CONSULTANT : - START DATE DRAWN BY OF : 7
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 11/9/2015 ATEM-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

TERMINAL DIAGRAM

-WC02
Strip

Cable name

Cable name
=A1+-X21

(YWY) ARMOURED

Connection

Connection
Cable type

Cable type
Terminal

Jumper
point

point
Function text Target designation Target designation Page / column

PANEL HEALTHY/ FAULTY (24V DC) -PLC/DCS 1 -U3-RL1 O1 /5.5

= -PLC/DCS 2 -U3-RL1 P1 /5.5

MEASURMENT ON (24V DC) -PLC/DCS 3 -U3-RL2 O1 /5.7

= -PLC/DCS 4 -U3-RL2 P1 /5.7

TOTALISER PULSE O/P (24V DC) -PLC/DCS 5 -U3-RL3 O1 /5.8

= -PLC/DCS 6 -U3-RL3 P1 /5.9

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_TER + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 Terminal diagram =A1+-X21 en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 7
90.1632 - 031-EE17-R1
CONSULTANT : - START DATE DRAWN BY OF : 7
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 12/2/2015 HAP-IN TOTAL : 23
 1 2 3 4 5 6 7 8 9 10 11 12 13 14

BILL OF MATERIALS
LEGEND QTY. DESIGNATION GENERAL SPECIFICATIONS PART NO. FPIL PART NO. MANUFACTURER PAGE NO.

=A1-Fa 1 MINIATURE CIRCUIT BREAKER 1.0 AMP 5Y72018CC 80XXXXXXXXXX SIEMENS =A1/2.2

=A1-HMI 1 3" TOUCH SCREEN DISPLAY 24V DC HMI 80C02G1I0R00 FPIL =A1/3.6

=A1-U1 1 GRAVIMETRIC DOSING CONTROLLER 3 RACK SYSTEM - 24V DC GDC (BASIC UNIT) 50402V2J0I00 FPIL =A1/3.2

=A1-U2 1 POWER SUPPLY Input: AC 100-240V, Output 24VDC 2.5A S8VK - C06024 C030K1500100 OMRON =A1/2.7

=A1-U3 1 RELAY BOARD 4 CHANNEL - 1 CHANGE OVER 24V DC - 4CH/1CO 809000010000 FPIL =A1/5.4

=A1-U4 1 RELAY BOARD 1 CHANNEL - 1 CHANGE OVER 220V AC - 1CH/1CO 8090020H0100 FPIL =A1/4.3

=A1-X4 1 PROFIBUS CONNECTOR LED TYPE - EASYCONN - PB 0° 972-0DP30 E0J050060400 VIPA =A1/3.6

REV REVISION REVISED CHECKED

NO. DATE BY BY
SOLID FLOW METER TITLE: = A1_BOM + LANGUAGE :

90.1632-SFM GDC -031

CUSTOMER : FLSMIDTH PVT. LTD. - HFM 544 BILL OF MATERIALS en_US
DRG.NO.:
PROJECT : GULF NATIONS, KUWAIT SHEET : 1
90.1632 - 031-EE03-R1
CONSULTANT : - START DATE DRAWN BY OF : 1
1 02-12-2015 HS HS P.O. NO. : PFISTER/PRD/GULFNATIONS/001 Dated. 22-03-2016 12/24/2015 DHN-IN TOTAL : 23