Pattern-wise Construction Sequence

BLOCK #2 BLOCK #3

4 ("A") 5 ("B") 1 ("C") 2 ("D") 3 ("E")

42 Wells 36 Wells 36 Wells 36 Wells 36 Wells PHASE 1
4
Type - a Type - a Type - a Type - a Type - a
PHASE 2
7 ("5") 8 ("4") 9 ("6") 10 ("7") 6 ("F") 7 ("G") 8 ("H") 9 ("I")
42 Wells 36 Wells 36 Wells 36 Wells 36 Wells 36 Wells 36 Wells 36 Wells PHASE 3
Type - a 2 Type - a 3 4
Type - a Type - a 4 4
Type - a Type - a 4 3
Type - a Type - a4 RATQA EXISTING ROAD

PHASE 4
12 13 ("2") 14 ("3") 15 ("12") 11 ("J") 12 ("K") 13 ("L") 14 ("M")
Pilot 1 42 Wells 42 Wells 42 Wells 42 Wells 42 Wells 42 Wells 42 Wells PHASE 5
Wells 5 Type - b 1 3
Type - b Type - b 3 1
Type - b Type - b 2 1
Type - b Type - b3
16("S") 17 ("8") 18 ("9") 19 ("10") 20 ("11") 16 ("N") 17 ("O") 18 ("P") 19 ("Q") 20 ("R")
42 Wells 36 Wells 36 Wells 42 Wells 36 Wells 36 Wells 36 Wells 36 Wells 36 Wells 42 Wells ASPHALT
Type - b Type - b Type - b 2 3
Type - c Type - b 1 2
Type - b Type - b 1 2
Type - b Type - b Type - b ROAD

21("T") 22 ("U") 23 ("V") 24 ("W") 24 ("X") 21 ("Y") 22 ("Z") 23("AA") 24("AB") 25("AC") RIG
36 Wells 36 Wells 36 Wells 42 Wells 36 Wells 36 Wells 36 Wells 36 Wells 36 Wells 36 Wells ROAD
Type - b Type - b Type - b 1
Type - c Type - b 2 Type - b Type - b Type - b Type - b Type - b

EPC - EPC -
Commissioning Commissioning
Engineering Only Future
Priority 1 Priority 2
Total
36 x 27 = 972 36 x 7 = 252 36 x 6 = 216 36 x 10 = 360 36 x 4 = 144
42 x 13 = 564 42 x 10 = 420 42 x 1 = 42 42 x 1 = 42 42 x 1 = 42

= 1,518 = 672 = 258 = 402 = 186

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 1 / 42

 Major Construction Activities &
Sequence

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 2 / 42

Timeline & Sequence of a Typical 42 Well Pattern – M10 (Nov.’15) – M21 (Oct.’16)

Construction
Timeline

Months 10&11 Month 17

(Nov./Dec ‘15) (Jun 2016)

Month 12 Month 18
(Jan 2016) (Jul 2016)

Month 13 Month 19
(Feb 2016) (Aug 2016)

Month 14 Month 20
(Mar 2016) (Sept 2016)

Month 15 Month 21
(April 2016) (Oct 2016)

Month 16 Month 22
(May 2016) (Nov 2016)

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 3 / 42

Timeline & Sequence of a Typical 42 Well Pattern
Direction of Work
Months 10 (Nov.’15) to
Month 12 (Jan.’16)
Site Preparation
• M10 to M12 (2 Months)
• Area~ 29,800 m2
 Resources per Pattern:
 Grader– 1 Nr.
 Dump Truck – 1 Nr.
 Loader – 1 Nr.
 Water Tanker – 2 Nr.
 Manpower: - 10 Nr.
Well Pads, Access Roads,
and Pump Foundations
• M12 to M16 (5 Months)
• Gatch & Gravel ~ 6100 m3
 Resources per Pattern:
 Dumpers– 3 Nrs.
 Roller – 2 Nr.
 Loaders – 4 Nrs.
 Spreader – 2 Nr.
 Water Tanker – 4 Nrs.
 Manpower – 45 Nrs.

Batching Plant – 1 Nr.

60 m3 / hr

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 4 / 42

Timeline & Sequence of a Typical 42 Well Pattern

Month 12 (Jan.’16)
Contd….

• Underground Cable Route

Excavation & Laying
 Cable Trench ~ 8 Km (M12-M14)
 Resources per Pattern:
 Excavator – 1 Nr.
 Doser – 1 Nr.
 Cable Winch – 1 Nr.
 Cable Rollers – 1 Set
 Manpower: 12Nr.

Direction of Work

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 5 / 42

Timeline & Sequence of a Typical 42 Well Pattern
Direction of Work

Month 12 (Jan.’16)
Contd….

Road Crossings
M12 to M16 (5 Months)
• Pipe Crossings ~ 5 Nrs
• Cable Crossings ~ 2 Nrs
• Resources per Pattern:
 Dumpers– 2 Nrs.
 Excavator– 1 Nr.
 Loaders – 1 Nr.
 Spreader – 1 Nr.
 Water Tanker – 1 Nr.
 Crane 50MT – 1 Nr.
 Trailer – 1 Nr.
 Manpower – 25 Nrs.

Direction of Work

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 6 / 42

Timeline & Sequence of a Typical 42 Well Pattern
Direction of Work
Month 13 (Feb.’16)
Well Pads, Access Roads,
Pump Foundations,
Underground Cable Route
Excavation & Laying
Contd….

Direction of Work

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 7 / 42

Timeline & Sequence of a Typical 42 Well Pattern
Direction of Work
Month 13 (Feb.’16)
Well Pads, Access Roads,
Pump Foundations,
Underground Cable Route
Excavation & Laying
Contd….
with commencement of Pipe
Sleepers

Pipe Sleepers (Precast )

M13 to M16 (5 Months)
• Qty per pattern
~ 1050 Nrs
• Resources per Pattern:
 Dumpers– 1 Nrs.
 Excavator– 1 Nr.
 Loaders – 1 Nr.
 Doser – 1 Nr.
 Compacter– 1 Nr.
 Crane 50MT – 1 Nr.
 Trailer – 2 Nr.
 Manpower – 25 Nrs.

Direction of Work
Direction of Work
WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 8 / 42

 Timeline & Sequence of a Typical 42 Well Pattern

Cable
Trench Month 14 (Mar.’16)
Well Pads, Access Roads,
Pump Foundations, Pipe
Sleepers
Contd….

Underground Cable Route

Excavation & Laying
finishes.

Pipe
Sleepers

Well Pads & Access

Roads & Pump
Foundations

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 9 / 42

 Timeline & Sequence of a Typical 42 Well Pattern

Month
Month1515(Apr.’16)
(Apr.’16)
Well Pads, Access Roads,
Pump Foundations & Pipe
Sleepers
Contd….

Pipe
Sleepers

Well Pads & Access

Roads & Pump
Foundations

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 10 / 42

Timeline & Sequence of a Typical 42 Well Pattern

Month 16 (May’16)
Well Pads, Access Roads,
Pump Foundations & Pipe
Sleepers
Completed

Piping also Commences

in Month 16

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 11 / 42

Timeline & Sequence of a Typical 42 Well Pattern

Month 16 (May’16)

Carbon Steel Piping

M16 to M19.5 (3.5 Months)

• Qty per pattern

Field Welding ~ 21,000 Inchdia
Shop Welding ~ 24,000 Inchdia
• Duration per Pattern:
• Resources per Pattern:
 Welding Crews – 35 Nrs
 Stress Relieving Eqpt – 10 Nrs
 Radiography Source – 3 Nrs
 Cranes 30 MT– 3 Nrs.
 Welding M/c – 40 Nrs
 DG Sets & Distribution
Network
 Manpower – 125 Nrs.

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 12 / 42

Timeline & Sequence of a Typical 42 Well Pattern

Month 17, 18 & 19

(Jun. to Aug. ’16)

Carbon Steel Piping

Contd…..

Manifold Erection
commences in Month 18 &
completes in Month 19
(see next slide)

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 13 / 42

Manifold – Piping Works

Month 18 (Jul.’16)
Contd…..

Manifold Erections
commences

Manifold Erection
M18 to M19 (2 Months)

• Qty per pattern

Erection of
Spool ~ 51,000 InchM
Valves ~2650 Nrs
• Resources per Pattern:
 Tower crane – 1 Nr
 Cranes 10 MT– 1 Nrs.
 Trailer - 1 Nr.
 Stress Relieving Sets – 2 Sets
 Radiography Source – 1 Nr
 Welding M/c – 5 Nrs
 DG Sets & Distribution
Network
 Manpower – 35 Nrs.

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 14 / 42

Manifold – Piping Works

Month 19 (Aug.’16)
Contd…..

Manifold Erection
Completes

Manifold Erection
M18 to M19 (2 Months)

• Qty per pattern

Erection of
Spool ~ 51,000 InchM
Valves ~2650 Nrs
• Resources per Pattern:
 Tower crane – 1 Nr
 Cranes 10 MT– 1 Nrs.
 Trailer - 1 Nr.
 Stress Relieving Sets – 2 Sets
 Radiography Source – 1 Nr
 Welding M/c – 5 Nrs
 DG Sets & Distribution
Network
 Manpower – 35 Nrs.

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 15 / 42

Timeline & Sequence of a Typical 42 Well Pattern

Month 20 (Sep.’16)
First Fortnight

Carbon Steel Piping

Completes by First
Fortnight.

SDSS Piping Starts in

Second Fortnight

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 16 / 42

Timeline & Sequence of a Typical 42 Well Pattern

Month 20 (Sep.’16)
Second Fortnight

SDSS Piping
M20.5 to M22 (2.5 Months)

• Qty per pattern

Field Welding ~ 6,000 Inchdia
Shop Welding ~ 7,000 Inchdia
• Resources per Pattern:
 Welding Crews – 24 Nrs
 Radiography Source – 2 Nrs
 Cranes 30 MT– 3 Nrs.
 Welding M/c – 28 Nrs
 DG Sets & Distribution
Network
 Manpower – 80 Nrs.

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 17 / 42

Timeline & Sequence of a Typical 42 Well Pattern

Month 21 (Oct.’16)

SDSS Piping Contd.

M20.5 to M22 (2.5 Months)

• Qty per pattern

Field Welding ~ 6,000 Inchdia
Shop Welding ~ 7,000 Inchdia
• Resources per Pattern:
 Welding Crews – 24 Nrs
 Radiography Source – 2 Nrs
 Cranes 30 MT– 3 Nrs.
 Welding M/c – 28 Nrs
 DG Sets & Distribution
Network
 Manpower – 80 Nrs.

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 18 / 42

Timeline & Sequence of a Typical 42 Well Pattern

Month 22 (Nov.’16)

SDSS Piping Completed

M20.5 to M22 (2.5 Months)

• Qty per pattern

Field Welding ~ 6,000 Inchdia
Shop Welding ~ 7,000 Inchdia
• Duration per Pattern:
• Resources per Pattern:
 Welding Crews – 24 Nrs
 Radiography Source – 2 Nrs
 Cranes 30 MT– 3 Nrs.
 Welding M/c – 28 Nrs
 DG Sets & Distribution
Network
 Manpower – 80 Nrs.

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 19 / 42

Electrical Major Construction Work for Well Block Pattern

E& I WORK FOR EACH PATTERN

M21 (Oct.’16) to M23 (Dec.’16) - 3 Months

1. LV Cables / Control Cables - included in

Slides of M12 to M13.
2. HV Cable from existing RQR2 substation
to ISS Block-2 substation
3. HV Cable from CPF substation along
trunkline to ISS Block-3 substation
4. Junction Boxes / PP Panels.
5. Package Substation, Instrumentation &
Telecom Systems,
6. Instrumentation Valves, Flow
Instruments, Local Instruments

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 20 / 42

Construction Works in Well Head Area – Post X-Mas Tree & Pump Installation

Electrical Electrical Activities Per Well Head After

Commodity Installation of VFD and Pump
Instrumentation Activities prior to
Power Cable and
Glanding & Termination of Power and pump installation.
space heater
Space Heater Cable to VSD
cable for VSD
• Foundation for Junction boxes and
UPS Power Instruments support.
Glanding & Termination of UPS Power
Cable for VSD • Fabrication and Installation of
to PLC
PLC Supports for Junction Boxes,
Installation Cable Tray (50 or 100mm) instruments and cable trays
from Sleeve Opening on foundation to • Installation of Junction Boxes
50 or 100mm VSD incoming cable chamber • Installation of branch cable trays
Cable tray (considering that cable tray are • Home run cable laying and
installed on foundation after termination at JB end, kept coiled at
installation of VFD and Pump) package SS end
• Branch cable laying and termination
Termination of earthing cable to VSD at JB end, kept open at instrument
Earthing Cable
,Motor end by coiling
Testing of Power Cables (Meggar +
Testing Activities after pump installation.
Continuity)

• Instrument installation
Piping Piping Activities Per Well Head After • Branch cable termination
Commodity Installation of X-mas Tree and Pump • Pre-commissioning activities.
Field Welding of Casing Gas Line &
Welding
Steam / PL Lines

Radiography Radiography of both field joints

Stress Relieving Stress Relieving of CS Field Joint

Swivel Joint Swivel Joint Connections

In-line
Intallation
Instrumentation

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 21 / 42

 Construction Interfacing Schedule
for Well Block Patterns

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 22 / 42

Construction Interfacing Schedule for all Patterns of Well Blocks

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 23 / 42

Pre-commissioning Plan for a Typical Well Block Pattern

WELL BLOCK CONSTRUCTION WORKSHOP

Lower Fars Heavy Oil Development Program Phase-1 (60 MBOPD) 24 / 42