This document can be viewed on the

DealerPortTM website at www.dealerport.com

75, 90, 115HP

MODELS
E75FPLSNF
E90FPLSNF
E115FPLSNF
E115FPXSNF

TM

75, 90, 115 60° V4

Printed in the United States

© 2002 Bombardier Motor Corporation of America. All rights reserved.
TM, ® Trademarks are registered trademarks of Bombardier Motor Corporation of America or its affiliates.
 ABOUT THIS CATALOG

Bombardier reserves the right to make changes at any time, without notice, to features, specifications,
and model availability. The right is also reserved to change any specification or part, at any time, without
incurring any obligation to update older models. The information in this catalog is based on the latest
specifications available at the time of publication.

Illustrations are for reference only and might not depict the actual equipment described. Specifications
and recommendations are based on the latest information available at the time of publication. The con-
tinuing accuracy of this booklet cannot be guaranteed.

Certain features or equipment shown in this catalog might not be found on all models in all marketing
areas.

IMPORTANT: This catalog is a part reference. Refer to the appropriate Service Manual for exact service
and maintenance information.

FEATURES

Indented part names indicate that

the parts are included in the preced-
ing assembly.

1 582365 LEAD As s y, Spark Plug

2 581027 *COVER & TERMINAL As s y
3 510231 **TERMINAL, Spring
4 580339 *COVER & TERMINAL As s y
5 510231 **TERMINAL, Spring
6 328701 LOCK WASHER, COIL & s top s w. grd

Use exact engine model number, including any suffix letter, when indentifying parts in this catalog.

WARNING
When replacement parts are required, use Evinrude/Johnson Genuine Parts or
parts with equivalent characteristics, including type, strength, and material.
Using substandard parts could result in injury or product malfunction.
 TABLE OF CONTENTS
ENGINE COVER .............................................................................................. 2-3
LOWER ENGINE COVER ............................................................................... 4-5
ENGINE ELECTRICAL HARNESS ASSEMBLY ............................................. 6-7
ELECTRICAL SYSTEM ................................................................................... 8-9
FUEL COMPONENTS ................................................................................. 10-11
OIL COMPONENTS .......................................................................................... 12
THROTTLE LINKAGE ....................................................................................... 13
INTAKE MANIFOLD ..................................................................................... 14-15
ELECTRIC STARTER ....................................................................................... 16
CRANKSHAFT AND PISTONS ......................................................................... 17
CYLINDER AND CRANKCASE ................................................................... 18-19
EXHAUST HOUSING ....................................................................................... 20
POWER TRIM/TILT HYDRAULIC ASSEMBLY ................................................ 21
MIDSECTION ............................................................................................... 22-23
GEARCASE - FPL MODELS ....................................................................... 24-25
GEARCASE - FPX MODELS ....................................................................... 26-27
STEERING LINK ............................................................................................... 28
DUAL STEERING CONNECTOR KIT .............................................................. 28
BATTERY TERMINAL KIT ................................................................................ 28
EXTENSION HARNESS ..................................................................................... 29

LITERATURE

5005058 ENGINE DIAGNOSTIC SOFTWARE

214967 OPERATOR’S GUIDE – ENGLISH
215271 OPERATOR’S GUIDE – FRENCH
215272 OPERATOR’S GUIDE – SPANISH
215301 OPERATOR’S GUIDE – PORTUGUESE

PAINT
COLOR
NAME
SPRAY CAN PPG # 1 PPG # 2
PRIMER 771227 DP40401 –
BLACK 3 771234 9696 – 75, 90, 115 60° V4
BLUE 771230 18319 18320
WHITE 771226 90538 –
CLEARCOAT 772414 – –
1. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER
ENGINE COVERS
2. ONE COAT FINISH FOR MIDSECTION & GEARCASE
3. USED ON ENGINE CRANKCASE ASSEMBLY.

1
ENGINE COVER

12
5 7
11 16

13, 14, 15 8

6
10

9 12

11
13, 14, 15
3

2
7 1
1
3
9
4 10 4

2
 ENGINE COVER

EPC3000

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5004953 ENGINE COVER Assy A,C 1 9 215246 *DECAL, Stripe, Stbd A 1
285600 ENGINE COVER Assy B,C 1 9 215289 *DECAL, Stripe, Stbd B 1
1 328744 *SCREW 4 10 215240 *DECAL, "FICHT " Port/Stbd A 2
2 344387 *SEAL 1 10 215276 *DECAL, "FICHT " Port/Stbd B 2
3 346780 *LATCH BRACKET 2 11 215243 *DECAL, "EVINRUDE " F/R A 2
4 5001931 *HOOK Assy 2 11 215279 *DECAL, "EVINRUDE " F/R B 2
5 348857 *SOUND BLANKET, Port 1 12 215238 *DECAL, "BOMBARDIER " F/R A 2
6 348856 *SOUND BLANKET, Stbd 1 12 215287 *DECAL, "BOMBARDIER " F/R B 1
7 215270 *DECAL, "EVINRUDE" Port/Stbd A 2 13 215223 DECAL 75 HP F/R A 2
7 215288 *DECAL, "EVINRUDE " Port/Stbd B 2 14 215224 DECAL 90HP F/R A 2
8 215245 *DECAL, Stripe, Port A 1 15 215225 DECAL 115 HP F/R A 2
8 215290 *DECAL, Stripe, Port B 1 15 215293 DECAL 115 HP F/R B 2
16 431929 ADHESIVE KIT, Locating brackets 2
A BLUE - Engine Cover
B WHITE - Engine Cover
C IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decals.

75, 90, 115 60° V4

3
LOWER ENGINE COVER

2
3
4
18 5
42 6
7 42 44
8 1
9 42

17
10
11

16 16
34
41 16
40

43 14 13
24 25 12 10
15
21 28
29 34 34
26 30
22
23 27 31
36 32
33
34
21 38
39
42

20 19 35

37

4
 LOWER ENGINE COVER

EPC3001

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5004969 COVER Assy, Lower - Port A 1 22 435026 *LATCH HANDLE 1
1 5005012 COVER Assy, Lower - Port B 1 23 308532 *BUSHING, Latch lever 2
2 586074 *SWITCH Assy, Trim & tilt 1 24 307256 *LUBRICATION FITTING 1
3 514679 **TERMINAL, Pin 3 25 330234 *SPRING WASHER, Latch handle 1
4 514686 **CONNECTOR, 3-pin 1 26 436048 *CHECK VALVE Assy, Drain 1
5 514682 **LOCK WEDGE 1 27 202893 *O-RING 1
6 334656 *NUT, Switch 1 28 343578 *HOOK, Front & rear 1
7 339575 *SCREW, Ball joint 1 29 342191 *SCREW, Handle to latch 1
8 328735 *WASHER, Screw, ball joint 1 30 335500 *SEAL, Stbd D 1
9 309485 *NUT, Screw, ball joint 1 31 309485 *NUT, Screw, ball joint 1
10 308532 *BUSHING, Latch lever 2 32 328735 *WASHER, Screw, ball joint 1
11 435026 *LATCH HANDLE 1 33 339575 *SCREW, Ball joint 1
12 330234 *SPRING WASHER, Latch handle 1 34 *SEAL, Engine cover C
13 343578 *HOOK, Front & rear 1 35 350040 *COVER, Cable entry A 1
14 342191 *SCREW, Handle to latch 1 35 350206 *COVER, Cable entry B 1
15 335499 *SEAL, Port D 1 36 5004576 *VALVE Assy 1
16 *SEAL, Engine cover C 37 343505 SCREW, Cover 3
17 5004576 *VALVE Assy 1 38 348811 GROMMET, Cable entry 1
18 307256 *LUBRICATION FITTING 1 39 343912 SLEEVE, Fuel & electrical 1
19 5004970 COVER Assy, Lower - Stbd A 1 40 349556 WASHER, Mount 4
19 5005014 COVER Assy, Lower - Stbd B 1 41 349557 MOUNT, Lower cover 4
20 315656 *SCREW, Access panel 2 42 325115 SCREW, Lower cover 1 3/4 in. (44.5mm) 4
21 438604 *ACCESS PANEL 1 43 333676 SCREW, Lower cover 1 1/4 in. (31.8mm) 1
44 317972 SCREW, Lower cover 1 1/4 in. (31.8mm) 1

A BLUE, Pre-painted
B WHITE, Pre-painted
C Cut to length from P/N 331018
D Included in POWERHEAD GASKET SET

75, 90, 115 60° V4

5
ENGINE ELECTRICAL HARNESS ASSEMBLY

PDP GROUND
STARTER SOLENOID OIL PRESSURE SWITCH
6 SAC CIRCUIT
26,37,38
3 9 WATER IN FUEL SENSOR
STARTER
SOLENOID
1,2,27
BAT +

STARTER OIL INJECTOR

SOLENOID
GROUND
1,2,27
(36 in position "A","C") PDP
TILT LIMIT
47 SWITCH

(55 in position "P") 1,2,27

DIAGNOSTIC
STARTER
SOLENOID
PLUG COVER 20
AIR TEMP SENSOR
START DELAY 26,29, 33 50,51
CIRCUIT
9
40,41,49
8
EMM GROUND

1,2,27
CRANKSHAFT
POSITION SENSOR
27,28,32
24 TRIM SENDER
(43, position in 19,20) FUSE

39,42
13

EMM
27,28,32
TRIM AND TILT SWITCH
15,45
WATER TEMP SWITCH
THROTTLE POSITION SENSOR

DIODE
21,22,25
10
(43, in position 2,5,8,11) IGNITION COILS

47 7,27,57
GROUND, FUEL INJECTORS
47 GROUND, IGNITION COILS
FUEL INJECTOR #1
47 1,2,27
23

39,42
FUEL INJECTOR #3
27,28,32 1,2,27
DIAGNOSTIC

DIODE

EMM
10 START DELAY
RELAY CONNECTOR

23 19,48,56

16,17,18
EMM

11
1,2,27 START DELAY RELAY
FILTER MODULE
26,31,35
SYSTEM CHECK 12
70 AMP RELAY
4,5,14 52,53,54
27,30,34 70 AMP RELAY
CAPACITOR ASSY KEY SWITCH CONNECTOR

46 26,29,33 26,37,38
TRIM AND TILT OIL TANK

1,2,27
FUEL INJECTOR #4

44
CAPACITOR
COVER 1,2,27
FUEL PUMP

50,51
WATER TEMP SENSOR FUEL INJECTOR #2 1,2,27

6
 ENGINE ELECTRICAL HARNESS ASSEMBLY

EPC3002

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
586716 ENGINE HARNESS Assy 1 29 514682 *LOCK WEDGE - 3 Pin 2
1 127287 *LOCKWEDGE - 2 Socket 10 30 514683 *LOCK WEDGE - 6 Socket 1
2 176295 *CONNECTOR - 2 Socket A 10 31 514684 *LOCK WEDGE - 6 Pin 1
3 204053 *TERMINAL, Ring, Solenoid Bat + 1 32 514685 *CONNECTOR - 3 Socket F 3
4 327283 *WASHER, Lock, Capacitor screw 4 33 514686 *CONNECTOR - 3 Pin 2
5 332067 *SCREW, Capacitor leads 2 34 514687 *CONNECTOR - 6 Socket G 1
6 204363 *TERMINAL, Ring, PDP Ground 1 35 514688 *CONNECTOR - 6 Pin 1
7 176529 *CONNECTOR, 4 Socket B 1 36 514690 *PLUG, Sealing 2
8 510818 *TERMINAL, Ring, EMM ground 1 37 514696 *CONNECTOR - 2 Pin 2
9 511829 *TERMINAL, Ring, SAC Circuit 2 38 514697 *LOCK, WEDGE - 2 Pin 2
10 583898 *DIODE KIT 3 39 514740 *CONNECTOR - 24 Socket 2
11 586224 *RELAY, Start Delay 1 40 514823 *TERMINAL 4
12 586397 *RELAY, 70 AMP 1 41 514824 *CONNECTOR - 4 Socket 1
13 320107 *TIE STRAP, Harness to cyl assy, stbd 1 42 514856 *TERMINAL 41
14 512550 *TERMINAL, Ring, Capacitor 2 43 514858 *PLUG, Sealing 6
15 513356 *CONNECTOR - 1 Socket, Water temp 1 44 514889 *COVER, Capacitor 1
16 513664 *CONNECTOR - 2 Connector, EMM C 1 45 581656 *TERMINAL Assy, Socket 1
17 513665 *PLUG, Connector seal 1 46 3010206 *CAPACITOR 1
18 513667 *TERMINAL, Receptacle 2 47 600138 *TERMINAL, Ring, Ground 4
19 511866 *CONNECTOR - 5 Terminal male 1 48 513166 *TERMINAL, Receptacle 2
20 513439 *TERMINAL, Socket 13 49 3010023 *SEAL, Terminal 4
21 513773 *TERMINAL, Pin 3 50 3010124 *CONNECTOR, 2 Pin 2
22 514485 **SEAL 3 51 3010125 *TERMINAL Socket 4
23 *TUBING, Convoluted D 52 3010126 *CONNECTOR, Relay 1
24 514768 *FUSE, 20 AMP 1 53 3010128 *TERMINAL, Receptacle 2
25 514591 *CONNECTOR - 3 Pin E 1 54 3010129 *TERMINAL, Receptacle 2
26 514679 *TERMINAL, Pin 14 55 914672 *PLUG 1
27 514680 *TERMINAL, Socket 38 56 513167 *TERMINAL, Receptacle 2
28 514681 *LOCK WEDGE - 3 Socket 3 57 127484 *LOCK,WEDGE - 4 Socket 1

A Includes P/N 514788 Seal D Cut to length from P/N 3010608

B Includes P/N 514769 Seal E Includes P/N 3010398 Seal
C Includes P/N 911729 O-Ring F Includes P/N 514789 Seal
G Includes P/N 514790 Seal

75, 90, 115 60° V4

7
ELECTRICAL SYSTEM

25 102 100 11 24 37
99 31 101 18 13 21 15
46 19 40
20
10 39 41
95 38
50 31
51 31 14

16 2
4
30
48 97
96 99
52 71 5
98 12
31 70
49 67
103 68 1
7 72
104 45 69
8
9 66
31
29
87
65 81 6
42 44
23 76 82 30
79 77 86
43 85
74
75
78 79
26 80
45 89 3
27 88
28 31
73 84 83
93 85
94 55
36
45 56
90 91 57
63 53
92
60
47 34 54
32 17 62 55
36
57

58
31
45
22

64 61 45
35 59
33

8
 ELECTRICAL SYSTEM

EPC3003

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 586526 FLYWHEEL Assy 1 52 346931 *CLAMP, 14mm 1
2 336135 SCREW, Flywheel 5 53 514867 BRACKET, Power distribution panel 1
3 328703 WASHER, Flat 1 54 343598 BUMPER, Bracket to block 1
4 5004519 COVER Assy, Flywheel 1 55 329518 GROMMET, Bracket to block 2
5 341613 *BUSHING, Pinion & shaft to cover 1 56 328649 SCREW, Fuse & relay to bracket 5
6 343525 SCREW, Stator mounting 6 57 328724 SCREW, Bracket to block 2
7 328703 WASHER, Flat 2 58 586754 POWER DISTRIBUTION PANEL Assy 1
8 333040 ISOLATOR/MOUNT, EMM, rear 2 59 345004 *SEAL, Cover 1
9 338558 FLANGED SPACER, EMM, rear 2 60 3853299 *GASKET, Connector 1
10 329518 GROMMET, EMM mounting, front 1 61 586300 *COVER Assy 1
11 332226 SCREW, Capacitor clamp 1 62 514766 **FUSE, 10 AMP, spare 2
12 324814 SCREW, EMM Mount 2 63 345005 **FUSE, Puller 1
13 514891 CLAMP, Capacitor mounting 1 64 344233 **SCREW 2
14 909533 SCREW, Flywheel cover 11 65 3010815 BASE PLATE 1
15 328735 WASHER, Sensor cover 2 66 346547 BOLT, Double-ended 3
16 344789 HOSE, Water out EMM 1 67 346538 BRACKET, Capacitor mounting 1
17 331025 SCREW, Coil mounting 4 68 333040 ISOLATOR, Mounting bracket 3
18 332226 SCREW, EMM mount to cover 1 69 338558 SPACER 3
19 343468 COVER, Sensor 1 70 328703 WASHER 3
20 344776 TIMING POINTER 1 71 328740 NUT 3
21 315656 SCREW, Timing pointer 1 72 328695 SCREW, Bracket to block 1
22 328724 SCREW, Auxiliary battery lead 1 73 329110 SCREW, Filter to base 2
23 350056 RETAINER, High Tension Lead 1 74 586546 FILTER Assy 1
24 330151 CLAMP, Vent hose and leads, Port 1 75 514696 *CONNECTOR 1
25 344794 HOSE, Water to EMM from vapor sep 1 76 514679 *TERMINAL, Pin 2
26 176509 CONNECTOR, 4 Pin 1 77 514697 *WEDGE 1
27 514796 *SEAL, 4 Pin connector 1 78 510818 *TERMINAL, Ring 1
28 127468 LOCKWEDGE, 4 Pin Connector 1 79 328701 LOCK WASHER, Filter Assy 2
29 335328 SPACER, EMM mount 2 80 586514 STATOR Assy 1
30 317893 TIE STRAP 7 81 176296 *CONNECTOR, 8-socket 1
31 320107 TIE STRAP 7 82 514791 **SEAL 1
32 328703 FLAT WASHER, Coil mounting 4 83 3010885 *CONNECTOR, 12-pin 1
33 328724 SCREW, Battery cable ground 1 84 3010888 **SEAL 1
34 514766 FUSE, 10 AMP 7 85 514680 *TERMINAL, Socket 18
35 586224 RELAY Assy 4 86 514690 *PLUG, Vacant hole 2
36 328700 WASHER, Bracket to block 2 87 127288 *LOCK WEDGE 1
37 315656 SCREW, Cover, sensor 2 88 3010959 *LOCK WEDGE 1
38 586523 SENSOR Assy, Crank position 1 89 328744 SCREW, Coil bracket to cylinder assy 4
39 514679 *TERMINAL, Pin 2 90 5004964 COIL, Bracket 2
40 514696 *CONNECTOR 1 91 307417 *GROMMET, Ignition primary lead 2
41 514697 *LOCK WEDGE 1 92 586738 COIL ASSY, Dual 2
42 5004960 LEAD Assy, Ignition coil 4 93 514679 *TERMINAL, Pin 4
43 350071 RETAINER, High Tension leads 4 94 *TUBING,Sleeve-ignition primary B
(Clip to injector 1 and 2 screw sleeves) 95 EMM D 1
44 350357 GASKET, Base plate A 1 96 513663 *CONNECTOR, 2 Terminal 1
45 328701 LOCK WASHER 9 97 513665 *SEAL 1

75, 90, 115 60° V4

46 336316 WASHER, EMM to cover 1 98 513666 *TERMINAL 2
47 328701 LOCK WASHER, Coils 4 99 330272 *FITTING, water C 2
48 5001301 DIAPHRAGM & HOSE Assy, Exhaust 1 100 204363 *TERMINAL, Ring, Ground 1
49 *HOSE, Exhaust pressure inlet E 1 101 316245 *CLAMP, EMM leads 1
50 *HOSE, Exhaust pressure to EMM F 1 102 328714 *SCREW, EMM leads clamp 1
51 346930 *CLAMP, 9.5mm 1 103 5004456 *FUSIBLE LINK KIT, AUX BATTERY 1
104 514158 **TERMINAL, Ring 1
A Included in POWERHEAD GASKET SET D Call Dealer Support Services
B Cut to length from P/N 3011044 E Cut to length from P/N 772572
C Models using a steel fitting, use kit P/N 5005269 F Cut to length from P/N 772571

9
FUEL COMPONENTS

28
44
54 45
29
46
51
43
47

33
42
30 48 49
5
31 50
52
7

53
6
8 53
27
2
32
19 1
26

8
4 52
22

52 52 23
11
34 24

14
19 18 17 16
25
34 52
52 13
9

20
3
12 10 15
35
36
35 14
37 21
38
55
35
39
40 41

10
 FUEL COMPONENTS

EPC3004

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5004428 VAPOR SEPARATOR/FUEL PUMP 1 27 335328 SPACER, Vapor separator 3
2 439821 FUEL SUPPLY TUBE Assy, Filter to 1 28 5000203 FUEL MANIFOLD Assy, Supply 1
vapor separator 29 344828 *O-RING 8
3 333381 HOSE, Water, block to vapor 1 30 5000204 FUEL MANIFOLD Assy, Return 1
separator 31 343585 *O-RING 8
4 344794 HOSE, Water, vapor separator 1 32 126341 CAP 1
to EMM 33 TUBING, Convoluted B
5 345529 HOSE, Vapor separator to intake, Port 1 34 345702 NIPPLE, Pulse 2
6 344848 STUD, Vapor separator to block 1 35 346150 CLAMP, 18.5 mm 3
7 510487 RETAINING RING 1 36 345701 TEE, Fuel 1
8 328700 WASHER, Vapor separator mounting 4 37 348838 CLAMP, 10.5mm 1
9 5004459 FUEL, Lift Pump Assy 1 38 HOSE, Oil to check valve C
10 334132 *HOSE, Fuel tee to pump 1 39 348790 HOSE, Fuel inlet to tee 1
11 336224 *HOSE, pulse - upper case fitting 1 40 348939 CONNECTOR, Fuel line 1
12 346160 *HOSE, pulse - lower case fitting 1 41 331649 CAP, Fuel hose inlet 1
13 346786 *CLAMP, 15.7mm 2 42 5005195 FUEL INJECTOR D 4
14 348839 *CLAMP, 17mm 3 43 346064 *VIBRATION DAMPENER 1
15 124341 SCREW, Bracket to pump 3 44 349870 SCREW, Injector to head 8
16 338558 SPACER, Fuel bracket A 3 45 348224 WASHER, Injector 16
17 333040 ISOLATOR, Bracket mounting A 3 46 5001718 CAP, SLEEVE & O-RING 4
18 328703 WASHER 3 47 348107 *O-RING 4
19 333710 SCREW, 5 48 5001901 *SPRING & BUTTON Assy 4
20 5001252 HOUSING Assy 1 49 348496 *O-RING, Spring 4
21 502906 *FILTER Assy, Fuel 1 50 5001911 SPRING, BUTTON & O-RING Assy 4
22 336481 *SCREW 2 51 318322 TIE STRAP, Manifolds 1
23 344609 *RETAINER 1 52 320107 TIE STRAP 6
24 5001502 **SENSOR, Water 1 53 317893 TIE STRAP, Vent hose 2
25 3850819 ***O-RING, Water sensor 1 54 907833 TIE STRAP, Manifolds 3
26 329518 GROMMET, Vapor separator mount 3 55 TUBING, Convoluted E

A Quantity of one is included in P/N 5004459 C Cut to length from P/N 327228
B Cut to length from P/N 3010592 D Includes Ref # 47 & 50
E Cut to length from P/N 3010591

75, 90, 115 60° V4

11
OIL COMPONENTS

1
6
9
7 9
38 46 43
40
4 39
28 3 49
41
13 17
29 15
31 8 5 14
16
4 12
45 45
18
10 19 45
4
20 23
28 47 21
22
44 2 48
24
45 33
11 45
41 30
42 37 25
45
32 44 36
34 44 45
44 26 27
35

EPC3005

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5000836 INJECTOR-MANIFOLD Assy, Oil 1 25 349057 HOSE, Regulator to fitting 1
2 332026 *SCREW Oil Brkt to Fuel Brkt 2 26 348841 CONNECTOR, Oil return 1
3 308743 *SCREW, Injector to Manifold 2 27 315391 CAP, Oil return 1
4 313022 *NUT, Lock 4 28 345702 NIPPLE, Pulse hose 2
5 350014 *OIL PUMP BRACKET 1 29 344801 HOSE, Oil pump pulse, Port 1
6 349898 *HOSE, Support 5 30 333407 HOSE, Oil pump pulse, Stbd 1
7 5001110 *CHECK VALVE 1 31 333724 SCREW, Oil pump to bracket 4
8 *HOSE, Oil to fuel tee A 32 350067 HOSE, Oil inlet filter to oil lift pump 1
9 *HOSE, Oil - translucent blue B 33 350023 HOSE, Pump to injector 1
10 5001221 OIL LIFT PUMP Assy 1 34 5004958FILTER, Oil inline supply 1
11 344631 *SCREW, Oil lift pump housing 4 35 350068 HOSE, Inlet to filter 1
12 5000911 FITTING, Oil injector inlet 1 36 349008 CONNECTOR, Oil supply 1
13 344828 O-RING, Inlet fitting, black 2 37 328074 CAP Oil supply 1
14 5000912 FITTING, Oil injector outlet 1 38 345701 FUEL,Tee 1
15 343585 O-RING, Outlet fitting, brown 2 39 336269 SLEEVE, Oil hose-5/8 in. x 12 in. (304.8mm) 2
16 345468 RETAINER, Fitting 2 40 317893 TIE STRAP 4
17 5001234 PRESSURE SWITCH 1 41 320107 TIE STRAP 2
18 127287 *LOCK WEDGE 1 42 346785 CLAMP, 14.5mm 1
19 176295 *CONNECTOR 2 Socket 1 43 349516 CLAMP, 11.3mm 1
20 514788 *SEAL 1 44 346785 CLAMP, 14.5mm 4
21 514680 *TERMINAL, Socket 2 45 346786 CLAMP, 15.7mm 7
22 346889 RETAINER, Switch 1 46 348838 CLAMP, 10.5mm 1
23 333407 HOSE, Oil injector to regulator 1 47 330151 CLAMP, Oil Return Hose 1
24 5001054 PRESSURE REGULATOR 1 48 TUBING, Convoluted C
49 350323 SLEEVE, Oil hose-3/16 in. x 21 in. (533.4mm) 4
A Cut to length from P/N 327228
B Cut to length from P/N 344249 ( IMPORTANT - See service manual for proper installation.)
C Cut to length from P/N 3010591

12
 THROTTLE LINKAGE

6
7

10
8
5

12
4

10

17

14

13

16

15
3

1
2
11

EPC3006

Ref P/N Name of Part Qty Ref P/N Name of Part Qty 75, 90, 115 60° V4
1 328702 WASHER, Clip 1 9 335595 LINK, Throttle 1
2 346838 CAM, Throttle A 1 10 315656 SCREW, Clamp linkage 4
2 348503 CAM, Throttle B 1 11 5001722 THROTTLE ARM & PIN 1
3 335544 SHAFT, Roller arm 1 12 438255 THROTTLE LEVER 1
4 343749 LEVER, Throttle arm 1 13 335815 SHAFT, Throttle arm 1
5 343086 RETAINER, Throttle sensor 1 14 335717 RETAINER, Linkage to cover 1
6 343877 SCREW, Throttle sensor 2 15 333774 CLIP, Throttle cable 1
7 5001793 SENSOR, Throttle 1 16 5004519 FLYWHEEL, Cover 1
8 344191 *CAP, Throttle sensor 1 17 330151 CLAMP, Hose and leads to cover, Port 1

A 90, 115 HP Models

B 75 HP Models

13
INTAKE MANIFOLD

14

7 6 17
15
11 4 9

18

32
31 1

33

19
24

13
12 26
8
29 27
9
16
3
17
10 28

30

25 23
24

2
5
20
21

22

14
 INTAKE MANIFOLD

EPC3007

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 439158 THROTTLE BODY Assy, Port 1 18 335257 LEVER, Linkage adjustment 1
2 5004325 THROTTLE BODY Assy, Stbd 1 19 328744 SCREW, Manifold to crankcase 10
3 348934 *SCREW, Adjustment 1 20 5005368 AIR SILENCER Assy 1
4 328765 *CLIP 1 21 337574 *SCREW, Air Silencer 2
5 344031 *SEAL, Air silencer 2 22 511421 *WASHER, Air silencer screw 2
6 328714 *SCREW, Shaft 1 23 340840 *SEAL 2
7 345044 GASKET, Manifold to block - Port A 1 24 344526 GASKET, Manifold to throttle assy A 2
8 345045 GASKET, Manifold to block - Stbd A 1 25 317893 TIE STRAP, Oil hoses & elec harness 1
9 318165 RETAINER, Link 2 26 324678 O-RING, Roller & sleeve 1
10 326467 NIPPLE, Intake manifold, Stbd 1 27 344038 SCREW, Intake manifold 4
11 346460 INTAKE MANIFOLD Assy, Port 1 28 323626 SCREW, Throttle body to manifold 12
12 5001055 INTAKE MANIFOLD Assy, Stbd 1 29 303630 WASHER, Fiber 2
13 348947 LINK, Throttle body 1 30 3010673 SENSOR Assy, Air temperature 1
14 437591 LEAF PLATE Assy 4 31 349182 NIPPLE, Intake manifold, Port 1
15 348934 SCREW, Adjustment 1 32 330151 CLAMP, Vent & oil hose 2
16 347094 ROLLER, Cam follower 1 33 333677 SCREW, Reed box to manifold 8
17 328735 WASHER 1

A Included in POWERHEAD GASKET SET

75, 90, 115 60° V4

15
ELECTRIC STARTER

1 2
14

11

6 25
3
6 6
12

19
26 20
8
4 15
16
20
18 10
13 21 21
28 27
5 6 22 17
24 24
7
23

EPC3008

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
586287 STARTER MOTOR Assy 1 14 435294 PINION HARDWARE KIT Assy 1
1 5001579 *CAP Assy, Drive end 1 15 321472 NUT, Positive lead to starter 1
2 335856 *SEAL, Shaft 1 16 341613 BUSHING, Shaft to cylinder block 2
3 433849 *ARMATURE Assy 1 17 586730 SOLENOID Assy 1
4 433852 *CAP ASSY, Commutator 1 18 306556 NUT, Terminal, Pink/White lead 1
5 335857 *BOLT & LOCK WASHER 2 19 321472 NUT, Positive lead from battery 2
6 433850 *BRUSH & SPRING SET 1 20 331259 LOCK WASHER 3
7 335778 NUT, Starter cable 1 21 327283 LOCK WASHER, Small 2
8 342881 GEAR, Drive, starter 1 22 328724 SCREW, Starter solenoid to bracket 2
9 342880 GEAR, Pinion & shaft 1 23 586149 CABLE Assy, Solenoid to starter 1
10 306556 NUT, Terminal, Yel/Blue lead 1 24 328701 WASHER 4
11 5004518 PINION & SHAFT Assy 1 25 584348 BATTERY CABLE 1
12 513398 RETAINING RING, Drive gear 1 26 349767 WASHER, Thrust 1
13 322000 SCREW, Starter to crankcase 3 27 328724 SCREW, Clamp 1
28 310947 CLAMP, Positive battery cable 1

16
 CRANKSHAFT AND PISTONS

7
13

2
4

16

3 17
20

21

11
6
20 10
15 14 16 5
19

18

EPC3009

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 340559 HOUSING, Seal, lower bearing 1 13 335825 SPLIT LINER, Bearing 2
2 336232 SEAL, Upper A 1 14 5000812 PISTON & RINGS, Std., Port 2
3 327861 WRIST PIN 4 14 5000813 PISTON & RINGS, Std., Stbd. 2
4 439568 CRANKSHAFT Assy 1 14 5000814 PISTON & RINGS, 0.030" O.S, Port 2
5
6
326047
433503
*RING, Retaining
*BEARING Assy, Ball
1
1
14
15
5000815
5000819
PISTON & RINGS, 0.030" O.S, Stbd
*RING SET, Std.
2
4 75, 90, 115 60° V4
7 306972 *ROLL PIN, Flywheel 1 15 5000820 *RING SET, 0.030" O.S. 4
8 337087 *O-RING, Sleeve A 1 16 317831 *RETAINING RING 8
9 337030 *SLEEVE 1 17 387041 RETAINER & NEEDLE SET, Main 2
10 392591 CONNECTING ROD Assy 4 18 338518 O-RING, Housing A 1
11 308186 *SCREW, Rod cap 2 19 337085 SEAL, Lower housing A 1
12 387787 NEEDLE & RETAINER SET 4 20 395627 BEARINGS and RETAINERS 4
21 319244 SEAL RING 6

A Included in POWERHEAD GASKET SET

17
CYLINDER AND CRANKCASE

33

73 13 64

11 8
65
7
16 7
69 1
22 79 76
17
31 78
50 49 3
87 80
15
14
70 9

19 21 18 57 81
20 83 5
56
26
27 12
23 40 2
71 24
63 4 14
74
67 28
86
25
66 10 32 59
85 75 4
84 60
38 58 62
53 61 48 46 41
77 54 37 55
86 82
44 29
39 72 6
36
51 52 68
43 45 47

34 42 35 30
43 43
52
52

18
 CYLINDER AND CRANKCASE

EPC3010

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 5004929 CYLINDER & CRANKCASE Assy 1 45 340734
BUSHING, Shift shaft assy 1
2 304178 *DOWEL PIN, Bearing 2 46 330941
PIN, Shift arm 1
3 305070 *PIN, Taper 1 47 5000470
SHIFT SHAFT & ARM Assy 1
4 336630 *PIN, Roll 4 48 349061
TRUNNION BLOCK 1
5 336166 *SCREW, Cyl to case, short 4 49 435491
THERMOSTAT Assy 2
6 335611 *SCREW, Cyl to case, long 2 50 338174
SPRING, Thermostat 2
7 335369 *NIPPLE, Upper main 2 51 328733
SPRING WASHER, Shift lever 1
8 343929 *SCREW, Plug - Emission 2 52 333774
CLIP, Shift lever, shift arm 3
9 437773 *CHECK VALVE, #2 main brg & #4 cyl 2 53 439953
GROMMET & INSERT, Exhaust relief 1
10 345702 *NIPPLE, Water from EMM 1 54 328744
SCREW, Trunnion to block 2
11 332135 *PLUG, Water pressure 1 55 335316
SEAL, Shift rod 1
12 345702 *NIPPLE, Pulse hose 4 56 436857
PLUG & NOZZLE, Overboard indicator 1
13 3010674 TEMPERATURE SENSOR, Port 1 57 320107
TIE STRAP 11
14 HOSE, Oil - (Secure with #15) F 58 335521
BUSHING, Shift lever to block 1
15 317893 TIE STRAP 8 59 343881
NIPPLE, Lower drain 1
16 344789 HOSE, EMM water out - (Secure with #57) 1 60 324677
O-RING, Nipple, lower drain 1
17 338632 COVER, Thermostat 2 61 310947
CLAMP, Oil hose 1
18 585038 TEMPERATURE SWITCH, Stbd 1 62 329513
SCREW, Nipple 1
19 511469 *TERMINAL, Pin 1 63 301967
O-RING, Overboard indicator 1
20 329562 *COVER 1 64 5001559
CYLINDER HEAD, Port 1
21 513357 *CONNECTOR 1 65 SCREW, Cylinder head
339066 28
22 331188 O-RING, Thermostat cover A 2 66 349557
MOUNT 4
23 HOSE, Tee to block, 2 in. (50mm) 67 349556
WASHER, Mount 4
(Connect to #10 - Secure with #57) E 68 330263
SCREW, Upper mount limiter 1
24 350458 SCREW, Cylinder to crankcase 12 69 HOSE, Cylinder block vent to tee,
25 330935 BUSHING, Shift lever 1 16 in. (406mm) (Secure with #57) D
26 328725 SCREW, Shift rod lever 1 70 330474 30° TEE, Water return hoses 1
27 5001211 SPARK PLUG, XC12PEPB B 4 71 328724 SCREW, Motor cable, ground 1
28 433817 LEVER ASSY, Shift rod 1 72 340418 RETAINER, Upper mount limiter 1
29 5004323 MOUNT, Kit upper 1 73 787129 POWERHEAD GASKET SET 1
30 348449 *SCREW, Upper mount 2 74 319126 SCREW, Powerhead to exhaust hsg 4
31 5001560 CYLINDER HEAD, Stbd 1 75 123199 NIPPLE, Water to vapor separator 1
32 5000477 NIPPLE CHECK VALVE, Recirculation 2 76 HOSE, Upper bearing vent to
33 335523 O-RING, Cylinder head A 4 check valve, 6 in. (152mm) C
34 330933 SCREW, Shift arm to block 1 77 343398 HOSE, Exhaust grommet to block 1
35 343118 LINK, Shift lever to shift arm 1 78 335981 SEAL, Thermostat A 2
36 328725 SCREW, Cover, trunnion 1 79 HOSE, Upper Stbd brg vent to
37 306012 SPRING WASHER, Shift shaft 1 Stbd intake mfld, 9 in. (229mm) C
38 336136 CLAMP, Grommet, water 2 80 434927 CHECK VALVE 1
39 311015 BUSHING, Shift lever 1 81 HOSE, Lower bearing vent to
40 328701 LOCK WASHER, Ground 1 check valve, 4 1/2 in. (114mm) D
41 202026 WASHER, Shift arm 1 82 345537 CLAMP, Fuel tube assy 1
42 436902 SHIFT LEVER 1 83 5001769 CHECK VALVE, Transfer drain - Port 2
43 328702 WASHER, Link to shift arm 3 84 5001551 FITTING, Exhaust pressure 1
44 349060 COVER, Trunnion 1 85 346527 GASKET, Exhaust fitting 1
86 349729 CLAMP, Exhaust relief - 41.0mm 2

A Included in POWERHEAD GASKET SET D Cut to length from P/N 327228 75, 90, 115 60° V4
B Refer to Emissions Control Information Label E Cut to length from P/N 333341
C Cut to length from P/N 340848 F Cut to length from P/N 344249

19
EXHAUST HOUSING

EPC3011

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 341910 COVER, Mount bracket lower 2 12 344945 EXHAUST HOUSING, Inner, upper 1
2 317624 SCREW, Cover 8 13 320936 SEAL, Exhaust housing, lower 1
3 344025 EXHAUST HOUSING, Outer B 1 14 320961 SEAL, Gearcase to inner housing 1
3 343509 EXHAUST HOUSING, Outer C 1 15 340215 SEAL, Exhaust housing 1
4 911042 SCREW, Exhaust housing 6 16 319126 SCREW, Housing to block, outer 4
5 301161 WASHER, Exhaust housing 6 17 301250 WASHER, Screw, mount 8
6 434632 RUBBER MOUNT, Lower 2 18 336301 ROLL PIN, Housing to block 1
7 335520 WATER TUBE B 1 19 342979 SPACER, Lower cover to exh hsg 1
7 335519 WATER TUBE C 1 20 341191 SEAL, Water tube B 1
8 314008 GROMMET, Water tube 1 21 345776 SPRAY DEFLECTOR C 1
9 328725 SCREW, Inner to outer hsg/block 5 22 910736 SCREW, Plate & deflector C 2
10 344386 GASKET, Hsg to powerhead A 1 23 910741 SCREW, Spray plate C 2
11 341197 EXHAUST HOUSING, Inner, lower B 1 24 301250 WASHER, Spray deflector C 2
11 338664 EXHAUST HOUSING, Inner, lower C 1 25 911201 WASHER, Spray plate C 2

A Included in POWERHEAD GASKET SET

B FPL Models
C FPX Models

20
 POWER TRIM/TILT HYDRAULIC ASSEMBLY

31

33

34

10

11

32 35
37
36
38
39

EPC3012

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5005114 HYDRAULIC Assy 1 20 914069
*RETAINING RING 1
1 435260 *MANUAL RELEASE VALVE & 1 21 390006
*CAP Assy 1
SEAL Assy 22 436389
*TRIM ROD 2
2 337494 *SCREW, Motor to manifold 4 23 436390
*ROD AND EYE 1
3 435341 *RESERVOIR & CAP Assy 1 24 435262
*PISTON Assy 1
4 435342 **CAP & O-RING Assy 1 25 324390
*NUT 1
5 336746 *SCREW, Reservoir to manifold 3 26 513816
SLEEVE, Trim motor & sending 1
6
7
435343 *VALVE BODY Assy
337495 *SCREW, Valve body, long
1
1
unit leads
27 335479 BUSHING, Upper & lower mount 4
75, 90, 115 60° V4
8 337517 *SCREW, Valve body, short 2 28 336534 RETAINING RING 4
9 337530 *PLUG & SCREEN 1 29 512258 SLEEVE, Motor leads 1
10 337496 *THRUST PAD 2 30 3010049 CONNECTOR, Motor 1
11 435345 *TRIM ROD END CAP & SEAL Assy 2 31 335480 PIN, Tilt cylinder 1
12 337497 *FILTER Assy 1 32 335463 ROD, Lower mount 1
13 439937 *MOTOR & O-RING Assy 1 33 585229 BRUSH & SEAL KIT, Trim motor 1
14 321163 **O-RING 1 34 434519 O-RING & SEAL KIT 1
15 914053 **DRIVE, Pump 1 35 586074 SWITCH Assy, Trim & tilt lower cvr 1
16 3010063 **SEAL, Wire 2 36 514686 *CONNECTOR, 3-pin 1
17 514823 **TERMINAL 2 37 514679 *TERMINAL, Pin 3
18 324385 *WASHER 1 38 514682 *LOCK WEDGE 1
19 435261 *CLAMP & SCREW Assy 1 39 334656 NUT, Switch 1

21
MIDSECTION

78 73
46
60
71
66 65

39 72
69
68 51

70 43
67

56

77
79

76

42 47 61
75 50
37
45
38
36

43 28
35 34 49
44 26
33
63 62

40
80 41 74
57
59 55
54
52 64
53 81

32

48
52 54 58 57 82

22
 MIDSECTION

EPC3013

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
1 434691 SWIVEL BRACKET A 1 45 336209
BALL, Detent, tilt lock 1
1 434724 SWIVEL BRACKET B 1 46 435007
TILT TUBE Assy 1
2 313607 *LUBRICATION FITTING 3 47 336171
BRACKET, Tilt limit switch 1
3 320962 *BUSHING, Upper 1 48 324816
SCREW, Anode 2
4 335686 *SEAL 2 49 337593
COLLAR, Lower, tilt limit switch 1
5 337579 *BUSHING, Tilt tube 2 50 337591
CAM, Tilt limit switch 1
6 336819 *BUSHING, Lower pivot shaft 1 51 336525
ROD, Trim limiter 1
7 910992 *WASHER, Tilt tube 2 52 313623
NUT, Stern bracket screw 4
8 327696 KEEPER, Pivot shaft 1 53 307238
WASHER 2
9 336210 SPRING, Trail lock to bracket 1 54 320248
WASHER, Nut 4
10 328724 SCREW, Ground lead 2 55 335487
SCREW, Trail arm to bracket 2
11 328724 SCREW 4 56 SCREW, Sending unit
328744 2
12 328724 SCREW, Tilt limit switch 1 57 327053
SCREW, Bracket to transom, 3 in.
13 340006 MOUNT BRACKET A 1 (76mm) 4
13 338744 MOUNT BRACKET B 1 57 318573 SCREW, Bracket to transom 3 1/2 in.
14 320746 NUT, Mount bracket 1 (89mm) 4
15 335814 RETAINER, Trail lock spring 2 57 336676 SCREW, Bracket to transom, 4 1/2 in.
16 342191 SCREW, Retainer to bracket 1 (114mm) 4
17 319886 SCREW 4 57 331578 SCREW, Bracket to transom, 5 in.
18 336230 SPRING, Detent, tilt lock 1 (127mm) 4
19 334936 SCREW, Mount 4 57 321577 SCREW, Bracket to transom, 6 in.
20 5001766 STEERING ARM Assy A 1 (152mm) 4
20 5001825 STEERING ARM Assy B 1 58 318272 PLATE 2
21 514686 CONNECTOR, Sending unit, 3-pin 1 59 318572 CAP 4
22 335474 COVER, Stern bracket, Stbd 1 60 336505 STERN BRACKET, Port 1
23 335475 COVER, Stern bracket, Port 1 61 513787 RETAINER, Limit switch 1
24 320866 THRUST WASHER, Pivot shaft 1 62 335949 THRUST ROLLER 2
25 336172 RETAINER, Trail arm 1 63 317894 CAP, Tilt tube 1
26 335481 SCREW, Tilt lever to bracket 1 64 318273 RETAINER 2
27 337586 WIPER, Tilt tube 1 65 586160 SENDING UNIT Assy 1
28 335486 BUSHING, Tilt lever 1 66 513871 *TERMINAL, Ring 1
29 513817 SLEEVE, Lead 1 67 511527 *RETAINER 1
30 335701 BUSHING, Trail arm 2 68 511528 *SPRING 1
31 336529 RETAINING RING, Trim rod 2 69 320689 *NUT 1
32 433580 ANODE, Stern bracket 1 70 342386 *ARM 1
33 335554 NUT, Tilt tube 1 71 514679 *TERMINAL, Pin 3
34 337592 COLLAR, Upper, tilt limit 1 72 3854047 *TERMINAL, Ring 1
35 336853 CLIP, Screw, retainer 2 73 514682 LOCK WEDGE, 3-pin 1
36 335470 ARM, Trail lock 1 74 328702 WASHER, Clip 1
37 334241 GUIDE, Ball detent, tilt lock 1 75 586156 SWITCH Assy, Tilt limit 1
38 335485 LEVER, Tilt lock 1 76 514679 *TERMINAL, Pin 2
39 348449 SCREW, Upper Mount 2 77 514697 LOCK WEDGE 1
40 336467 SUPPORT 1 78 123692 CONNECTOR, Speedometer hose 1
41 328724 SCREW, Support 2 79 514696 CONNECTOR, 2-pin 1
42 584136 LEAD ASSY, Ground 1 80 335487 SCREW, Thrust roller, swivel bracket 2
43 337580 SCREW, Cover to stern bracket 4 81 912233 RETAINER, Pivot shaft seal B 1
44 336506 STERN BRACKET, Stbd 1 82 911312 SEAL, Pivot shaft B 1
75, 90, 115 60° V4
A FPL Models
B FPX Models

23
GEARCASE - FPL MODELS

WATER PUMP
11 REPAIR 77
12 KIT
89 87 14
10 60
CHROME
CUP & PLATE
88 35 54
KIT
51
86 92
49 93 57
85
40
39 1 29
78 52
61 8
83
9
90
26 7 4
80 68 64 3
91
6 65
27 67
82 81 66 48
28 5
79 47
91 59
58
84 2 GEARCASE
62
69 SEAL
37 38 KIT
45
48
25 47 94
24 50
33 20 55
34
41 46
19
44 22
42
17
15
31
21
23 18
32
16
30
72 70 74 56
53 36
13
43
63

76
73
75 71

24
 GEARCASE - FPL MODELS

EPC3014
Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5004632 GEARCASE Assy, Complete 1 49 314745
*SHIM, 0.005 in. (0.12mm) AR
1 5004767 *GEARCASE & BEARING Assy 1 50 324766
*THRUST WASHER, Forward gear 1
2 384195 **BEARING, Pinion 1 51 *COVER & SEAL Assy, Shift rod
5004598 1
3 336535 **NIPPLE, Pitot tube 1 52 318372
**O-RING, Shift rod A 1
4 305749 **CAP, Pitot tube fitting 1 53 908158
*SCREW, Anode 2
5 341219 **SCREW, Anode 1 54 302325
*SCREW, Shift rod cover 6
6 436745 **ANODE, Gearcase 1 55 915954
*DETENT, Shifter 1
7 307161 **LOCK WASHER, Anode 1 56 *ANODE, Bearing housing
431708 1
8 341220 **SCREW, Pitot seal 1 57 328702
* WASHER, Shift rod cover screw 6
9 437330 **WASHER & SEAL, Pitot tube 1 58 340665
*SCREW, Water intake screens 2
10 439476 *BEARING HSG Assy, Drive Shaft 1 59 340495
*SCREEN, Water intake 2
11 329922 **SEAL, Upper A 1 60 342994
SHIFT ROD 1
12 329923 **SEAL, Lower A 1 61 5000615
DRIVESHAFT Assy, Upper 1
13 382408 *THRUST BEARING, Reverse gear 1 (Includes # 26 & 27)
14 317624 *SCREW, Housing to gearcase 4 62 338742 TRIM TAB 1
15 391365 *BEARING HSG Assy, Fwd Gear 1 63 314502 COTTER PIN, Propeller nut 1
16 331880 **PIN, Housing 1 64 330265 WASHER, Mounting, 3/8 in. 1
17 327345 **BALL, Detent 1 65 331998 SCREW, Mounting, 7/16 in. X 3.50 in. 1
18 911961 **SPRING, Detent 1 66 331999 SCREW, Mounting, 3/8 in. X 1.75 in. 1
19 334163 *CRADLE, Shifter 1 67 331999 SCREW, Mounting, 3/8 in. X 1.7 5in. 4
20 324037 *LEVER, Shift 1 68 330266 WASHER, Mounting, 3/8 in. 5
21 322941 *SHAFT, Shift 1 69 313715 SCREW, Trim tab 1
22 320145 *PIN, Shift lever 1 70 315810 SPACER, Propeller nut, 3-blade 1
23 313446 *O-RING, Propeller shaft housing A 1 70 176563 SPACER, Propeller nut, 4-blade 1
24 436834 *PROPELLER SHAFT 1 71 127084 THRUST BUSHING, 3-blade (std) 1
25 385043 *THRUST BRG, Fwd. gear 1 71 127212 THRUST BUSHING, 4-blade 1
26 338504 *RETAINER, Driveshaft 1 72 314503 NUT, Propeller 1
27 311538 *ROLL PIN, Driveshaft 1 73 PROPELLER B AR
28 346004 *DRIVESHAFT, Lower 1 74 332393 *CONVERGING RING, Propeller 1
29 324670 *GASKET, Shift rod cover A 1 75 384977 *BUSHING Assy, Prop, 3-blade 1
30 5000440 *BEARING HSG Assy, Prop Shaft 1 75 176228 *BUSHING Assy, Prop, 4-blade 1
31 382407 **NEEDLE BEARING Assy, front 1 76 313926 *SLEEVE, Propeller bushing 1
32 379504 **NEEDLE BEARING Assy, rear 1 77 5001595 WATER PUMP REPAIR KIT 1
33 330137 **SEAL, Propshaft A 2 78 435959 *IMPELLER HOUSING 1
34 350271 *SCREW, Retainer tab 2 79 331353 *SEAL, Impeller housing plate 1
35 314728 *O-RING, Driveshaft bearing hsg A 1 80 5001593 *IMPELLER Assy 1
36 314731 *THRUST WASHER, Reverse gear 1 81 331107 *KEY, Impeller 1
37 314730 *NUT, Pinion to driveshaft 1 82 302035 *O-RING, Impeller to plate 1
38 436746 *GEAR SET, Pinion & fwd gear 1 83 331188 *O-RING, Cup to housing 1
39 387656 *THRUST BEARING, Driveshaft 1 84 338484 *GASKET, Impeller plate A 1
40 327656 *THRUST WASHER, Driveshaft 1 85 314008 *GROMMET, Water tube to cover 1
41 328743 *WASHER, Tab screw 2 86 338893 *COVER, Impeller housing 1
42 333957 *TAB, Retainer 2 87 320943 *GROMMET, Pump to exh hsg 1
43 345992 *GEAR, Reverse 1 88 302325 *SCREW, Impeller housing 4
44 323664 *SHIFTER, Clutch dog 1 89 306643 *SCREW, Cover to impeller hsg 2
45 313448 *PIN, Clutch dog 1 90 338486 *CUP, Impeller-(Stainless) 1
46 324369 *SPRING, Clutch dog pin 1 91 338485 *PLATE, Impeller-(Stainless) 1
47
48
318544
311598
*SCREW, Fill & drain
**SEAL, Fill & drain screw
A 2
1
92 321008 GROMMET, Exh. hsg. to shift rod
93 435526 CHROME CUP & PLATE KIT
1
1
75, 90, 115 60° V4
49 323362 *SHIM, 0.003 in. (0.07mm) AR 338551 *CUP, Impeller-(Chrome) C 1
49 323361 *SHIM, 0.004 in. (0.10mm) AR 338552 *PLATE, Impeller-(Chrome) C 1
94 5000411 GEARCASE SEAL KIT 1

A Contents of GEARCASE SEAL KIT

B Refer to EVINRUDE / JOHNSON Genuine Parts Propeller Chart
C Not shown

25
GEARCASE - FPX MODELS

WATER WATER
SCREEN KIT SCREEN KIT
HIGH FLOW HIGH PERFORMANCE
97

58 66 70
99
73
83 19 72
85 59
93
57 61
95 46
17
91 18 1 55
53
10 7 34
8 56
45
94 92 44
84 5
81 78 6
63 77 11 4
87 81
71 79
89 74 9
52
89 68 51
88 60
75 3 67 69
12 90 80
96 2
62 76
52
42 47 43
49 51
15 48 25
13 31 65
14 28 29 54
38 64
50 24
32 20
35
27
36 16
39 26 23
37
21
22
107 104 GEARCASE
40
109 SEAL
41 33 30 KIT
43
100 82
106
108
CHROME WATER PUMP
102
CUP & PLATE REPAIR
105 KIT KIT
103
101

26
 GEARCASE - FPX MODELS
EPC3015

Ref P/N Name of Part Qty Ref P/N Name of Part Qty
5001603 GEARCASE Assy, Complete 1 57 439476 *BEARING HSG Assy, Driveshaft 1
1 5001589 *GEARCASE & BEARING Assy 1 58 329922 **SEAL, Upper A 1
2 387817 **BEARING, Pinion 1 59 329923 **SEAL, Lower A 1
3 324852 **SCREW, Pinion bearing 1 60 345905 *DRIVESHAFT, Lower 1
4 332584 ***SEAL, Pinion brg screw 1 61 302325 *SCREW, Shift rod cover 6
5 305749 **CAP, Pitot tube fitting 1 62 338504 *RETAINER, Driveshaft 1
6 336535 **NIPPLE, Pitot tube 1 63 311538 *ROLL PIN, Driveshaft 1
7 341220 **SCREW, Pitot seal 1 64 328743 *WASHER, Tab screw 2
8 437330 **WASHER & SEAL Assy, Pitot A 1 65 347377 *DETENT, Shifter 1
9 341219 **SCREW, Anode 1 66 5005063 *WATER SCREEN KIT, High flow 1
10 436745 **ANODE, Gearcase 1 67 337061 **SCREW, Water intake screens 2
11 307161 **LOCK WASHER, Anode 1 68 350264 **SCREEN, Wtr intake-high flow, Port 1
12 346462 *RING, Propeller seal 1 69 350265 **SCREEN, Wtr intake-high flow, Stbd 1
13 345998 *WASHER, Wedge screw 1 70 5005124 WATER SCREEN KIT, High Perf 1
14 349001 *WEDGE, Propshaft hsg to GC 1 337061 *SCREW, Water intake screens B 2
15 916070 *SCREW, Wedge 1 348479 *SCREEN, Wtr intake-high perf, Port B 1
16 160084 *BALL, Detent 1 348480 *SCREEN, Wtr intake-high perf, Stbd B 1
17 328702 *WASHER, Shift rod cover screw 1 71 5000624 DRIVESHAFT Assy, Upper 1
18 314728 *O-RING, Driveshaft bearing hsg A 6 72 349591 SHIFT ROD 1
19 317624 *SCREW, Housing to gearcase 1 73 321122 SPACER, Shift rod cover 1
20 5001601 *BEARING HSG Assy, Fwd Gear 4 74 331409 SEAL, Trim tab 1
21 389039 ** BEARING, Fwd Gear 1 75 338742 TRIM TAB 1
22 331880 **PIN, Housing 1 76 313715 SCREW, Trim tab 1
23 911962 *SPRING, Detent 1 77 330263 SCREW, Mounting, 3/8 in. X 3.50 in. 1
24 334163 *CRADLE, Shifter 1 78 330265 WASHER, Mounting screw, 7/16 in. 1
25 322938 *LEVER, Shift 1 79 331998 SCREW, Mounting, 7/16 in. X 3.50 in. 1
26 348483 *SHAFT, Shift 1 80 331999 SCREW, Mounting, 3/8 in. X 1.75 in. 4
27 317274 *PIN, Shift lever 1 81 330266 WASHER, Mounting screw, 3/8 in. 5
28 350271 *SCREW, Retainer tab 1 82 5001595 WATER PUMP REPAIR KIT, 1
29 5004765 *PROPELLER SHAFT 2 83 320943 *GROMMET, Pump to exh housing 1
30 389042 *THRUST BEARING, Reverse gear 1 84 338486 *CUP, Impeller-(Stainless ) 1
31 389042 *THRUST BEARING, Fwd gear 1 85 306643 *SCREW, Cover to impeller hsg 2
32 333957 *TAB, Retainer 1 86 331353 *SEAL, Impeller housing plate 1
33 349193 *THRUST WASHER, Reverse gear 2 87 5001593 *IMPELLER Assy 1
34 324670 *GASKET, Shift rod cover A 1 88 331107 *KEY, Impeller 1
35 5001587 *BEARING HSG Assy, Propshaft 1 89 302035 *O-RING, Impeller to plate 1
36 382407 **NEEDLE BEARING Assy, Front 1 90 338485 *PLATE, Impeller hsg-(Stainless) 1
37 436752 **NEEDLE BEARING Assy, Rear 1 91 314008 *GROMMET, Water tube to cover 1
38 334950 **SEAL, Propshaft A 1 92 435959 *IMPELLER HOUSING 1
39 326849 ** O-RING, Propshaft housing A 2 93 302325 *SCREW, Impeller housing 4
40 431708 **ANODE, Bearing housing 1 94 331188 *O-RING, Cup to housing 1
41 908158 **SCREW, Anode 1 95 338893 *COVER, Impeller housing 1
42 314730 *NUT, Pinion to driveshaft 2 96 338484 *GASKET, Impeller plate A 1
43 5001598 *GEAR SET, Fwd, Rev, Pinion 1 97 338601 *GROMMET, Sleeve to exh hsg 1
44 387656 *THRUST BEARING, Driveshaft 1 99 338636 *SLEEVE, Pump cover extension 1
45 327656 *THRUST WASHER, Driveshaft 1 100 435526 CHROME CUP & PLATE KIT 1
46 321008 *GROMMET, Exh hsg to shift rod 1 338551 *CUP, Impeller-(Chrome) B 1
47 350038 *WASHER, Pinion nut 1 338552 *PLATE, Impeller hsg-(Chrome) B 1

75, 90, 115 60° V4

48 337774 *SHIFTER, Clutch dog 1 101 126870 THRUST BUSHING, 3-blade (std) 1
49 313448 *PIN, Clutch dog 1 101 126869 THRUST BUSHING, 4-blade 1
50 324369 *SPRING, Clutch dog pin 1 102 PROPELLER C AR
51 318544 *SCREW, Fill & drain A 1 103 387157 *BUSHING, Alum. Propeller 1
52 311598 **SEAL, Fill & drain screw 2 103 175401 *BUSHING, S.S.propeller 1
53 323362 *SHIM, 0.003 in. (0.07mm) 2 104 332394 *CONVERGING RING, Prop (std) 1
53 323361 *SHIM, 0.004 in. (0.10mm) AR 105 313926 *SLEEVE, Propeller bushing 1
53 314745 *SHIM, 0.005 in. (0.12mm) AR 106 320570 SPACER, Propeller nut 1
54 327669 *THRUST WASHER, Forward gear AR 107 398042 NUT & KEEPER, Propeller 1
55 5004598 *COVER & SEAL Assy, Shift rod 1 108 306394 COTTER PIN, Propeller nut 1
56 318372 **O-RING, Shift rod A 1 109 5000411 GEARCASE SEAL KIT 1

A Contents of GEARCASE SEAL KIT

B Not shown
C Refer to EVINRUDE / JOHNSON Genuine Part s Propeller Chart

27
STEERING LINK

EPC3016

Ref P/N Name of Part Qty

175125 STEERING LINK KIT 1
1 315077 *LOCKNUT 2
2 175110 *ROD Assy 1
3 319453 *WASHER 2

DUAL STEERING CONNECTOR KIT

EPC3017

Ref P/N Name of Part Qty

175322 DUAL CABLE STEERING KIT 1
1 123077 *SCREW, Cable to connector 2
2 126296 *BRACKET, Steering tube 1
3 123204 *NUT, Steering tube 2
4 126299 *CONNECTOR, Cables to rod 1
5 315077 *LOCKNUT 4
6 319453 *WASHER 2
7 328694 *SCREW, Bracket 4
8 126617 *STEERING TUBE 1
9 319316 *WASHER, Steering tube 2
10 319253 *LUBE FITTING, 45° 2
11 337586 *WIPER NUT 1

BATTERY TERMINAL KIT

EPC3018

Ref P/N Name of Part Qty

2 385407 BATTERY TERMINAL KIT 1
1 1 305513 *SCREW, Positive 1
3 2 330437 *SCREW, Negative 1
4
3 306486 *WASHER, Screw, Negative 1
4 307161 *WASHER, Screw, Positive 1

28
 EXTENSION HARNESS
EPC3126
6 4 5 2
7
Ref P/N Name of Part Qty
1 176334 EXTENSION CABLE, 10 ft. (3m) 1 13
2 514680 *TERMINAL, Socket 15 3 6
3 514679 *TERMINAL, Pin 15
2 3
4 514687 *CONNECTOR, 6 socket 2 13
5 514790 **SEAL, 6 socket 1 5 7
6 514688 *CONNECTOR, 6 pin 2 9 1
7 514684 *LOCK WEDGE, 6 pin 2 4 14
3
8 514685 CONNECTOR, 3 socket 1 8 2
9 514789 **SEAL, 3 socket 1 10 11 12
10 514682 *LOCK WEDGE, 3 pin 1
11 514686 *CONNECTOR, 3 socket 1
12 514789 *SEAL, 3 socket 1
13 514683 *LOCK WEDGE, 6 socket 2
14 514681 *LOCK WEDGE, 3 socket 1

75, 90, 115 60° V4

29