PTC AIR HEATERS

Features

No thermostat required

Long service life

EMF-free, passes EMI, EMC tests

Very low air resistance, high efficiency

No smell, no radiation, does not oxidize

No moving parts to wear

Fast thermal heating rate, low inrush current

PPS frames and other accessories available

Does not burn when in contact with paper,
matches or clothes

Can be water-proof, no electricity leakage or short circuit

Does not crack, burst or burn when heated under no airflow

Does not cause oxygen shortage when used for a long time

The higher the temperature, the more power efficient

With safety protection device, current auto cut-off under abnormal usage

Patents Specifications Typical Applications

 US Fin Pitch: 1.2mm, 1.68mm, 2.0mm, 2.6mm DC/AC – Can be used on automobile (electric
 Taiwan Includes Safety Fuse car) and other applications for heating,
 China Voltage : Both AC/DC available. Please refer dehumidifying, thermal retention or use for
 France to Part Numbering for voltage ranges. (For car general household electronic appliances like
 Germany use 280V~600V) hand dryer, air conditioner, iron, laminating
 Britain Power : 50~2000W machine, adhesive sealing machine etc.
Safety : cUL, VDE,TUV Other applications include freeze protection
of outdoor surveillance camera, 3C products
and other outdoor electronic devices.

CUSTOM SPECIFICATIONS
Custom specifications can be designed according to customer’s requirements.
The PTC heat output can be regulated by the airflow applied in typical applications of heat generation. The higher
the airflow, the higher the heat output.

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PTC Air Heater Models
PTC Air Heater Models
Models Dimension (mm) Photo

MH Type 26mm x 90mm x L

L(mm) : 70, 93, 106, 128, 150, 185, 202

MSH Type 26mm x 65mm x L

L(mm) : 70, 93, 106, 128, 150, 185, 202

SH Type 26mm x 65mm x L

L(mm) : 70, 93, 106, 128, 150, 185, 202

OH Type 26mm x 30mm x L

L(mm) : 30, 40, 70, 93, 106, 128, 150, 185, 202

148 x 44.5 x 15mm / 148 x 22.5 x 15mm

SS Type 120 x 107 x 15mm / 96 x 88.5 x 15mm
96 x 22.5 x 15mm / 25 x 22.5 x 15mm
45 x 44.5 x 15mm

Specifications

Extra-high-heating-efficiency (Fin Pitch: 1.2m/m, 1.68m/m)

Extra-low-heating-efficiency (Fin Pitch: 2.0m/m, 2.6m/m)

Includes Safety Fuse

Voltage : AC 120V/240V/300V/400V/480V/560V
DC 72V/48V/24V/12V

Power : 50~2000W

Safety : CUL, VDE, TUV

Patents : US, Germany, France, Britain, Taiwan, China

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PTC Characteristics
3
Air Speed: 6.4m/s Air Flow: 3.2m /s
1. The PTC heating component is installed with Ambient Temperature: 25℃

safety protection device. When it is used

abnormally, current will automatically cut off to
maintain safety.
2. The heating components are integrated together,
consist of average heating effect. When used for
heaters, it can be controlled independently. For
example, single PTC (500W,800W) double PTC
(1000W,1500W) or triple PTC(1500W,2000W)
heating components, effectively saves electricity
cost and increases product life.
3. The pole and terminal are connected by point
welding, preventing electrode loosen causing
resistant and temperature to increase when
heated, cold contraction or heat inflation.
4. The outer edge of the PTC heating component
is designed with single and double insulation.
When in contact with metal will not cause
electric shock or short circuit.
5. The heating component is airtight/ tightly sealed,
electrode is unexposed. Most suitable for
application in bathroom or high humidity
locations.
6. It is installed with double insulation heating
device, can be used underwater, without causing electricity leakage or short circuit. When heated dry, it will
not crack or burn down the container.
7. No smell, no radiation and will not oxidize or cause oxygen shortage when used for a long time.
8. Fast thermal respond time, low inrush current. Will not cause fire sparks or flame by instant/sudden power
supply or when in contact with flammable objects such as matches, cotton, paper.
9. Temperature control devices are not required for various temperature selections. Static heating, lowers
product cost and saves electricity effectively.
10. The heating component not only can be used in heater fans, its individual components can also be used for
general house ware electricity appliances
11. Either AC/DC can be applied to meet customers' requirements, special specification can be developed
according to customers' need.

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PTC Heater Numbering System
Example:
Model: MH type
Voltage: 220V
Wattage: 1300W
Fin Pitch: 1.2mm
Length: 93
Insulation: S – Single insulation
Structure: MH type PTC with MHF-93 type PPS Frame (check PTC Heater Frames section for available frames)
Assembly: Assemble PTC with frame

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 Important Notes on Part Numbering
Notes on Part Numbering
1. PTC FIN PITCH:

Extra-high-heating-efficiency Fin Pitch: 1.2mm(S), 1.68mm(M)

Extra-low-air resistance Fin Pitch: 2.0mm(N), 2.6mm(B)

The Power(W) in the Part Numbering chart is based on PTC air heaters with extra-high efficiency fin pitches. Fin pitch

1.68mm(M) for MSH, SH and OH models, and fin pitch 1.2mm(S) for MH model.

The Power(W) of PTC air heater with fin pitch 2.0mm(N) is 95% of PTC air heater with fin pitch 1.2mm(S).

The Power(W) of PTC air heater with fin pitch 2.6mm(B) is 90% of PTC air heater with fin pitch 1.2mm(S).

The Power(W) of PTC air heater with fin pitch 2.6mm(B) is 90% of PTC air heater with fin pitch 1.68mm(M).

2. PTC INSULATION:

The Power(W) in the Part Numbering chart is based on PTC air heaters with Single Insulation(S).

The PTC air heater with Double Insulation(D) does not have electrode potential on the fins. It is suitable for use where the

device may be in contact with other conductive materials (eg. metal); expose to high humidity; with shock resistance

requirement; or in products that require superior stability and quality (eg. automobiles).

The Power(W) of PTC air heater with double insulation(D) is approximately 10% less than PTC air heater with single

insulation(S).

The price of PTC air heaters with double insulation(D) is 20~30% more than single insulation(S) PTC air heaters.

Notes on PTC Air Heater Specifications Tables

The Specifications table only provides the range of available models for each application. For exact model ID, please refer
to the Part Numbering System in the previous section or “PTC Air Heater Datasheet.pdf” for full PTC Air Heater range.

Customized wattage, length and specifications can also be designed for large quantity.

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Special Models: PTC Heater for Constant
Battery Discharge
KLC Corporation introduces a high power, compact heater design that utilizes proven ceramic PTC technology to act
as the constant power resistor for battery discharge tests. The PTC thermistors used in this high power heater are
self-regulating elements that can operate at a nearly constant power over a wide range of voltage and environmental
conditions.

Dimension (mm)
Voltage Power Model Available Mounting Frames
T W L
100W ~ 360W 26 90 93 MH-01010S-93S ~ MH-01036S-93S MHF-93, MHF-90
100W ~ 360W 26 65 70 MSH-01010B-70S ~ MSH-01036B-70S MSHF-70,MSHF,MHF-90
DC 12 ~ 16V
100W ~ 300W 26 65 70 SH-01010M-70S ~ SH-01030S-70S MSHF-70,MSHF,MHF-90
100W ~ 150W 26 30 93 OH-01010M-93S ~ OH-01015M-93S MHF-90
100W ~ 600W 26 90 93 MH-02010S-93S ~ MH-02060S-93S MHF-93, MHF-90
100W ~ 600W 26 65 70 MSH-02010B-70S ~ MSH-02060B-70S MSHF-70,MSHF,MHF-90
DC 24~30V
100W ~ 400W 26 65 70 SH-02010M-70S ~ SH-02040S-70S MSHF-70,MSHF,MHF-90
100W ~ 300W 26 30 93 OH-02010M-93S ~ OH-02030M-93S MHF-90
200W ~ 1000W 26 90 93 MH-04020S-93S ~ MH-06100S-93S MHF-93, MHF-90
200W ~ 600W 26 65 70 MSH-04020B-70S ~ MSH-06060B-70S MSHF-70,MSHF,MHF-90
DC 45~60V
100W ~ 400W 26 65 70 SH-04020M-70S ~ SH-06040S-70S MSHF-70,MSHF,MHF-90
100W ~ 300W 26 30 93 OH-04020M-93S ~ OH-06030M-93S MHF-90
300W ~ 1200W 26 90 93 MH-07030S-93S ~ MH-09120S-93S MHF-93, MHF-90
200W ~ 1200W 26 65 70 MSH-07020B-70S ~ MSH-09120B-70S MSHF-70,MSHF,MHF-90
DC 70~90V
100W ~ 400W 26 65 70 SH-07010M-70S ~ SH-09040S-70S MSHF-70,MSHF,MHF-90
100W ~ 300W 26 30 93 OH-07010M-93S ~ OH-09030M-93S MHF-90
300W ~ 1300W 26 90 93 MH-1030S-93S ~ MH-1120S-93S MHF-93, MHF-90
DC 100~130V
200W ~ 1200W 26 65 70 MSH-1020B-70S ~ MSH-1120B-70S MSHF-70,MSHF,MHF-90

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 100W ~ 400W 26 65 70 SH-1010M-70S ~ SH-1040S-70S MSHF-70,MSHF,MHF-90
100W ~ 300W 26 30 93 OH-1010M-93S ~ OH-1030M-93S MHF-90
300W ~ 1300W 26 90 93 MH-2030S-93S ~ MH-3120S-93S MHF-93, MHF-90
200W ~ 1200W 26 65 70 MSH-2020B-70S ~ MSH-3120B-70S MSHF-70,MSHF,MHF-90
DC 200~280V
100W ~ 400W 26 65 70 SH-2010M-70S ~ SH-3040S-70S MSHF-70,MSHF,MHF-90
100W ~ 300W 26 30 93 OH-2010M-93S ~ OH-3030M-93S MHF-90
300W ~ 1300W 26 90 93 MH-3030S-93S ~ MH-4120S-93S MHF-93, MHF-90
200W ~ 1200W 26 65 70 MSH-3020B-70S ~ MSH-4120B-70S MSHF-70,MSHF,MHF-90
DC 280~380V
100W ~ 400W 26 65 70 SH-3010M-70S ~ SH-4040S-70S MSHF-70,MSHF,MHF-90
100W ~ 300W 26 30 93 OH-3010M-93S ~ OH-4030M-93S MHF-90
300W ~ 1300W 26 90 93 MH-4030S-93S ~ MH-5120S-93S MHF-93, MHF-90
200W ~ 1200W 26 65 70 MSH-4020B-70S ~ MSH-5120B-70S MSHF-70,MSHF,MHF-90
DC 380~480V
100W ~ 400W 26 65 70 SH-4010M-70S ~ SH-5040S-70S MSHF-70,MSHF,MHF-90
100W ~ 300W 26 30 93 OH-4010M-93S ~ OH-5030M-93S MHF-90
300W ~ 1300W 26 90 93 MH-5030S-93S ~ MH-6120S-93S MHF-93, MHF-90
200W ~ 1200W 26 65 70 MSH-5020B-70S ~ MSH-6120B-70S MSHF-70,MSHF,MHF-90
DC 480~580V
100W ~ 400W 26 65 70 SH-5010M-70S ~ SH-6040S-70S MSHF-70,MSHF,MHF-90
100W ~ 300W 26 30 93 OH-5010M-93S ~ OH-6030M-93S MHF-90

Example A : Battery Discharge Capacity Tester

PTC Heater Model : MHS-04130-120A x 10pcs
Discharge Voltage : DC 40~56V
Discharge Current : 250A

Other Reference Materials

For detailed specifications of individual PTC Air Heater models or available frames and accessories, please
download PTC Air Heater Datasheet.pdf and/or PTC Air Heater Frames and Accessories.pdf file from our
website, or contact our friendly Sales Representatives for a copy.

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PTC Heaters for Electric Vehicles
KLC Corporation offers standard electric auxiliary heaters for the future generations of electric, hybrid and fuel cell
vehicles.

As more energy-efficient diesel and hybrid-powered vehicles take to the roads, recent trends toward engines with
lower heat rejection rates in production vehicles has progressively reduced the amount of available "waste" heat for
compartment heating. In an effort to reduce compartment heat up time while increasing the compartment
temperature, a new PTC (positive temperature coefficient) electric heater system has been developed to supplement
the performance of current hot water based vehicle heaters.

The PTC supplemental heater system features automatic power adjustment in response to ambient temperature
conditions and HVAC fan speed, along with self regulation of the heater temperature. In addition, the power draw of
the PTC heater can be matched automatically to the available electrical power level for all vehicle operating
conditions.

Features of the new PTC auxiliary heater models

Multiple heater stages are possible. Single-stage mini-heaters for decentralized heating can be produced just

as readily as powerful four- or five-stage heaters with electronic control

Twice the thermal safety and longer service life: In all high-output models, the switching elements and the PC

boards are thermally isolated from each other by a bus bar; in addition, an excess temperature cut-out is

incorporated into the PTC electronics

Shorter development times for customer-specific applications and reduced tooling manufacturing time

Withstands external electric shock

Recommended Models
Dimension (mm)
Voltage Power Model Available Mounting Frames
T W L
100W ~ 360W 26 90 93 MH-01010S-93D ~ MH-01036S-93D MHF-93, MHF-90
100W ~ 360W 26 65 70 MSH-01010B-70D ~ MSH-01036B-70D MSHF-70,MSHF,MHF-90
DC 12 ~ 16V
100W ~ 300W 26 65 70 SH-01010M-70D ~ SH-01030S-70D MSHF-70,MSHF,MHF-90
100W ~ 150W 26 30 93 OH-01010M-93D ~ OH-01015M-93D MHF-90
100W ~ 600W 26 90 93 MH-02010S-93D ~ MH-02060S-93D MHF-93, MHF-90
DC 24~30V
100W ~ 600W 26 65 70 MSH-02010B-70D ~ MSH-02060B-70D MSHF-70,MSHF,MHF-90

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 100W ~ 400W 26 65 70 SH-02010M-70D ~ SH-02040S-70D MSHF-70,MSHF,MHF-90
100W ~ 300W 26 30 93 OH-02010M-93D ~ OH-02030M-93D MHF-90
200W ~ 1000W 26 90 93 MH-04020S-93D ~ MH-06100S-93D MHF-93, MHF-90
200W ~ 600W 26 65 70 MSH-04020B-70D ~ MSH-06060B-70D MSHF-70,MSHF,MHF-90
DC 45~60V
100W ~ 400W 26 65 70 SH-04020M-70D ~ SH-06040S-70D MSHF-70,MSHF,MHF-90
100W ~ 300W 26 30 93 OH-04020M-93D ~ OH-06030M-93D MHF-90
300W ~ 1200W 26 90 93 MH-07030S-93D ~ MH-09120S-93D MHF-93, MHF-90
200W ~ 1200W 26 65 70 MSH-07020B-70D ~ MSH-09120B-70D MSHF-70,MSHF,MHF-90
DC 70~90V
100W ~ 400W 26 65 70 SH-07010M-70D ~ SH-09040S-70D MSHF-70,MSHF,MHF-90
100W ~ 300W 26 30 93 OH-07010M-93D ~ OH-09030M-93D MHF-90
300W ~ 1300W 26 90 93 MH-1030S-93D ~ MH-1120S-93D MHF-93, MHF-90
200W ~ 1200W 26 65 70 MSH-1020B-70D ~ MSH-1120B-70D MSHF-70,MSHF,MHF-90
DC 100~130V
100W ~ 400W 26 65 70 SH-1010M-70D ~ SH-1040S-70D MSHF-70,MSHF,MHF-90
100W ~ 300W 26 30 93 OH-1010M-93D ~ OH-1030M-93D MHF-90
300W ~ 1300W 26 90 93 MH-2030S-93D ~ MH-3120S-93D MHF-93, MHF-90
200W ~ 1200W 26 65 70 MSH-2020B-70D ~ MSH-3120B-70D MSHF-70,MSHF,MHF-90
DC 200~280V
100W ~ 400W 26 65 70 SH-2010M-70D ~ SH-3040S-70D MSHF-70,MSHF,MHF-90
100W ~ 300W 26 30 93 OH-2010M-93D ~ OH-3030M-93D MHF-90
300W ~ 1300W 26 90 93 MH-3030S-93D ~ MH-4120S-93D MHF-93, MHF-90
200W ~ 1200W 26 65 70 MSH-3020B-70D ~ MSH-4120B-70D MSHF-70,MSHF,MHF-90
DC 280~380V
100W ~ 400W 26 65 70 SH-3010M-70D ~ SH-4040S-70D MSHF-70,MSHF,MHF-90
100W ~ 300W 26 30 93 OH-3010M-93D ~ OH-4030M-93D MHF-90
300W ~ 1300W 26 90 93 MH-4030S-93D ~ MH-5120S-93D MHF-93, MHF-90
200W ~ 1200W 26 65 70 MSH-4020B-70D ~ MSH-5120B-70D MSHF-70,MSHF,MHF-90
DC 380~480V
100W ~ 400W 26 65 70 SH-4010M-70D ~ SH-5040S-70D MSHF-70,MSHF,MHF-90
100W ~ 300W 26 30 93 OH-4010M-93D ~ OH-5030M-93D MHF-90
300W ~ 1300W 26 90 93 MH-5030S-93D ~ MH-6120S-93D MHF-93, MHF-90
200W ~ 1200W 26 65 70 MSH-5020B-70D ~ MSH-6120B-70D MSHF-70,MSHF,MHF-90
DC 480~580V
100W ~ 400W 26 65 70 SH-5010M-70D ~ SH-6040S-70D MSHF-70,MSHF,MHF-90
100W ~ 300W 26 30 93 OH-5010M-93D ~ OH-6030M-93D MHF-90
NOTES

All models with current (A) > 15A will have 6 terminals.

Please refer to individual PTC Model for more detailed specifications.

Low voltage PTC Heaters will have higher current, hence are not recommended to use in conjunction with high Power(W).

The PTC heaters designed for electric car, are especially designed with stronger endurance and higher safety standard with specially
designed fin, insulation and fixture.

AVAILABLE PTC AIR

HEATER MODELS
MH Type MSH Type SH Type OH Type

Page 9
FRAMES
MHF-93 MSHF MSHF-70 MHF-90

Other Reference Materials

For detailed specifications of individual PTC Air Heater models or available frames and accessories, please
download PTC Air Heater Datasheet.pdf and/or PTC Air Heater Accessories.pdf file from our website, or
contact our friendly Sales Representatives for a copy.

Page 10