Hydraulic Compressor Machine
150 Ton /100 Ton Capacity
www.punjabengineeringenterprises.com
http://www.indiamart.com/punjabengineeringenterprises/
Electricity Is the Light and Life of a day. It was the time about half a century ago that copper was only
metal introduced in Electrical Industry. But as fast as the demand of Electricity increased, so fastly
the cost of copper rose high. This casued a great problem for electrictiy engineers to get rid of this
increased scarecity of raw material for electro-products and they fought battel to find their way out it
by introducing theAluminium as the best substitute. This was really a great step towards the economic
prosperity of the age.
All Aluminium and ACSR Conductors have not only cut short the cost of production alone, they
have provided access to the small scale industry units towards their manufacture also. The ratio
of weight of aluminium conductors to that of equivaient copper conductors works outs as
0.4882:1.00 which is the principal characteristic of switching over to aluminium conductors.
ABOUT OURSELVES
Punjab Engineering Enterprises is name which is now very well known to all State Electricity Boards
of India like PSTCL, PSPCL, BBMB, HVPNL, KSEB, GETCO, JKSPCL, WBSTCL, RRVPN etc.
We are Specialists in manufl!lcturing ofA.C:S.R Hydraulic Compressor Machines 100 Ton Capacity
& 150 Ton Capacity and its compression dies. We are manufacturing this item for the last Thirty
Seven years. We have supplied machines to all State Electricity Boards of India & private contractors
and its sub-contractors.
On The Bases of good performance of our machine, Punjab State Electricity Board (P.S.E.B) has
standardized our firm for the supply ofthis item. Now P.S.T.C.L & PS.PC.L.
This machine has been developed to meet the requirement of various State Electricity Board's in the
country, which are engaged in the erection and maintainance of high tension transmission lines upto
400KV/765KV/1200K\I. This is used for applying Mid-Span Joints and dead End Joints in the
transmission lines. The joints applied with our machine develops the same mechanical strength and
electrical conductivity as that of parent conductor provide that the joints are of standard make. This
can be used for making wire rope shalings, for this, separate set of die is required. 100 MIT machine
is used compress joints of aIlAC.S.R conductors & 150 MIT machine is used compress joints of all
AAAC conductors joints & dead end joints.
For Free LiteratureAndAny Query Write Us
e-mail: princemanhas@yahoo.com
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6. As many compressions as are required may be carried out, commencing from the middle & compressing
outwards. Each compression overlapping the previous by about a quarter.
7. Kindly keep the machine neat & clean by regularly cleaning it & keep it always covered with canvas
cover/steel cover which are supplied along with machine, when machine is not in use. This is very
important for porper functioning of machine.
8. Never use Brake Oil of any kind. Always use Hydraulic Oil of 32/68 no. of Indian Oil Corporation, Apar.
g. Do not use for any purpose other then for which it was designed.
10. Release the pressure by opening wheel (Release valve Fig. 7) thereby causing the return of the Ram/
piston allowing it to travel just enough to move the fitting being compressed to the new position. If the
fitting sticks to the dies use wooden hammer with light strokes.
RECOMMENDED LIST OF SPARES
1. Ram Seal One Nos.
2. Hydraulic Oil 2 Litres
LIST OF ACCESSORIES
1. Ring Spanners 1/2"x5/r 1 No.
2. Double ended spanner 36x41 nos. 1 No.
3. L-Key for 3/8" dia L-key Bolt 1 No.
4. Operating Handle 1 No.
5. Canvas Cover 1 No.
NOTE :- We have every right to change the dimensions & design of the machine in the view of its further
improvement & requirement of customer.
COMPETITIVE ADVANTAGE OF PRODUCT
Easy to operate & very Low maintenance cost.
High Durability.
Continuous Process (less labour required).
After Sale Service Support.
Reliable & field proven, many machines working satisfactory in various state electricity boards &
Private Transmission, Erection Contractors/ Sub-Contractors.
List of ·Our Customers/Clients: • Haryana Vidyut Prasaran Nigam Limited (HVPNL) • Bhakra Beas
Management Board (BBMB) • Jammu and Kashmir State Power Development Corporation Limited
(JKSPDCL). Himachal Pradesh State Electricity Board (HPSEB). Punjab State Electricity Board (PSEB)
Now (PSTCL) Punjab State Transmission Corporation Limited & (PSPCL) Punjab State Power Corporation
ltd .• West Bengal State Electricity Transmission Company Limited (WBSETCL) • Gujarat Energy
Transmission Corporation (GETCO) • Rajasthan Rajya Vidut Prasaran Nigam Limited (RVPN) • Unitech
Power Transmission ltd .• Jindal Structures. Power Transmission Industries .A2Z Group .Areva T&D
India. ABB Limited, Bharat Heavy Electricals Limited. Saiurja Hydel Power Projects Pvt. ltd .• Powersol
Engineers & Consultants Pvt. ltd .• B.N.C. Power Project ltd .• Siddhartha Engineering Limited. Scope
T&M Pvt ltd .• Himachal Energy Private Limited. Shreem Capacitors Pvt ltd .• Honeywell Transmissions
• Zordor Industries, Hi-Tech Engineers. Jain Brothers. J.R. Transformers Pvt ltd., Superlink Trade India
Pvt Ltd.• Amtek Energy & Power Private Ltd.• Usha Enterprises. Devarya Engineering, Vaibhavi Enterprises
• R.YB Electrical. ESSAAR Traders. Vindhya Vasini Construction Company.
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General Description
This machine has been developed to meet the requirement of various Slate Electricity Board's in the country,
which are engaged in. t1)e erection & maintainance of high tension transmission lines upto 400KV/765KV/
1200K\I. This is used for applying Mid-Span Joints & Dead End joints in the transmission lines. The joints
applied with our machine develops the same mechanical strength & Electrical conductivity as that of parent
conductor provided that the joints are of standard make. This can be used for making wire rope shalings, for
this, separate set of dies is required.
The description of the main body is as follows :-
1. Main Body :- Main body is manufactured out of one piece solid carbon steel block. The design &
diameters of the body are so maintained that it can withstand load upto 135 MIT in 100 ton & 180 MIT
in 150 ton up to which is tested 100 times before dispatch. This body is bored to correct size & grinded
perfectly so as to accommodate Ram.
2. Pump Block :- This is manufactured from tested carbon steel of medium range & attached with the
main body by welding with special mig welding rod so as to withstand high pressure developed in the
machine. This block carries two nos. pumps i.e Low pressure pump & high pressure pump, one safety
valve, one release valve & one pressure gauge.
3. Oil Tank & Supporting SAand :- Oil lank is fabricated from Aluminum Alloy. It is perfectly machined from
top for proper matching with machine. 10 make leak proof special gasket sheet is kept at the top of the
tank. Oil tank is fixed on the supporting steel folding type frame. Oil tank contains 1.5 liters in 100 ton &
2.5 liters in 150 ton of hydraulic oil 32/68 nos. of Apar Industries. No other oil should be used in the
machine.
4. Oil Level Gauge :- 10 check the oil level in the oil lank deposited as shown below is provided on the left
hand side on the top of oil tank below the carner plate. The oil should be upto the centre of second on
the dip rod from to bottom. •
Min. Oil Level
o o o
Max. Oil Level
5. Ram :- Ram is manufactured from high tensile steel hardened & grinded perfectly for perfect matching
with main body cylinder. Ram is made self retracting type by fixing it with carrier plate, which in turn is
fixed with 4 nos. coiled springs. With this arrangement as soon as the load is releases the ram regains
it's original position automatically i.e it comes back in the cylidner.
6. Pumps :- These are the vital parts of the compressor machine, They suck oil from the oil tank & inject
it into the main body which raises the ram & develop the desired pressure. Low pressure pump is
capabie of developing pressure upto 500Kg/cm sqr i.e thrust of 45 MIT & where as high pressure pump
is capable of developing pressure in 100 ton & upto 1420 kg/em sqr i.e thrust of 135 ton. Low pressure
pump is capable of developing pressure upto 500Kg/cm sqr i.e thrust of 45 M/T & where as high
pressure pump is capable of developing pressure in 150 ton & upto 1320 kg/em sqr i.e thrust of 150
ton. This is the ultimate pressure upto which this machine is tested. These pumps are manufactured
from high tensile alloy steel. Piston & cylinder of the pumps are grinded perfectly. Their matching is so
perfect that can develop desired pressure.
7. Release Valve :- Releae valve is used to release the pressure of machine, at any desired load. It is
manufacutred from alloy steel heat treated & Given ground finish. It can be operated simply by hand
pressure.
8. Safety Valve :- This valve is used to preset the machine at desired load. As soon as this load reaches,
this valve operates automatically & ioad is released. This valve provides safety to the machine from
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over loading. We wet our loading. We set our machine at load of 120 ton in 100 ton capacity machine &
165 ton in 150 ton capacity machine before dispatch. Safety valve is manufactured from stainless steel
conforming toAISI-304.
9. Pressure Gauge :- Pressure gauge is provided in the machine, which measures thrust in tons i.e total
load that comes on the ram of machine directly.
10. Oil Seal :- P.U.imported oil seal, which have high resistance to brake oil & high pressure is used in this
machine. With one seal we can apply about 200-300 joints approximately. When oil start coming from
the top of ram, it means that the seal has worn out. It can be replaced by taking the Ram out as follows:-
(a) First open the closing bar & remove the dies.
(b) Remove all the four springs.
(c) Close the release valve & operate both pumps with hand so that the ram comes out along with
carrier plate. When oil seal becomes visible to the naked eye, the stop pumping & open the
release valve & Lift the ram along with die carrier & hold the ram in the inverted position with die
carrier plate at the plateform i.e on the wooden box. Remove the lock nut & lock plate & replace
the seal with new one & lock it again & then reinsert the Ram in the position. Place the dies &
close the closing bar. After this the machine is again ready for use. The replacement of oil seal
should not take more than ten minutes. Replacement of oil seal shall be demonstrated to the
inspecting officer during the inspection of the machine.
11. Closing Bar :- Closing bar is provided at the top of machine. It's function is to take the horizontal stress
that develops in the ma~hine when it is loaded. So it is very important to close the closing bar before
operating machine, otherwise the upper jaw (where dies are inserted) will get damaged permanently.
12. Springs:- 4 nos. coiled springs manufactured from spring steel wire are provided in the machine. Their
purpose is to bring back the ram (Piston) to it's original position automatically as soon a the load is
removed. They can be replaced very easily if damaged.
13. Dies:- Dies are manufactured from carbon steel or special alloy steel. The dies are heat treated to
hardness of about 40 to 45 rockwell. Finally the dies are grinded p.erfectly with surface grinder so that
they match perfectly with each other & with die carrier plate.
14. Oil Filling Hole & Respiratory Valve :- Oil filling hole provided under the carrier plate & respiratory
valve is fitted on it. Under normal working condition, the respiratory valve charges & Discharges the air
from the oil tank. When ever the oil level decreases, the respiratory valve is opened & air is filled
through the oil filling hole & respiratory valve again fitted in position.
15. Drain Valve :- 10 drain out dirty oil from the tank drain valve is provided the bottom of tank. To drain
out dirty oil tilt the machine on one side & open the bolt & put some Kerosence oil by opening the oil
level Nut & drain out to clear dust particles & cut pieces of seals & then put the bolt of the drain valve &
together it fully to make it leakage & put fresh oil 1.4 litre we 1400 c.c in 100MfT machine & 2 litre 2000
c.c in 150M/T & check the oil level & now the machine is ready for use.
OPERATING PRECAUTIONS I NORMAL OPERATION
When using the compressor the following points are to be noted ;-
1. Before use of machine, it is very important to check the oil level. If oil level is less, kindly make up the
desired oil level by filling it through the oil filling hole. Please always use hydraulic oil of 32/68 no. of
Indian oil corporation. We recommend change of oil after applying every 200 joints or after every six
months.
2. Never operate the compressor if the closing bar is not in position and never lift the closing bar without
releasing the pressure.
3. It is most essential to close the closing bar before loading the machine.
4. Machine must be loaded by keeping the dies in position. If operated with dies not in position, Ram can
be lifted beyond specified limit. This can damage the machine by over extension.
5. Never operate the compressor without Dies.
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6. As many compressions as are required may be carried out, commencing from the middle & compressing
outwards. Each compression overlapping the previous by about a quarter.
7. Kindly keep the machine neat & clean by regularly cleaning it & keep it always covered with canvas
cover/steel cover which are supplied along with machine, when machine is not in use. This is very
important for porper functioning of machine.
8. Never use Brake Oil of any kind. Always use Hydraulic Oil of 32/68 no. of Indian Oil Corporation, Apar.
9. Do not use for any purpose other then for which it was designed.
10. Release the pressure by opening wheel (Release valve Fig. 7) thereby causing the return of the Ram/
piston allowing it to travel just enough to move the fitting being compressed to the new position. If the
fitting sticks to the dies use wooden hammer with light strokes.
RECOMMENDED LIST OF SPARES
1. Ram Seal One Nos.
2. Hydraulic Oil 2 Litres
LIST OF ACCESSORIES
1. Ring Spanners 1/2"x5/8" 1 No.
2. Double ended spanner 36x41 nos. 1 No.
3. L-Key for 3/8" d ia L-ke~Bolt 1 No.
4. Operating Handle 1 No.
5. Canvas Cover 1 No.
NOTE :- We have every right to change the dimensions & design of the machine in the view of its further
improvement & requirement of customer.
COMPETITIVE ADVANTAGE OF PRODUCT
Easy to operate & very Low maintenance cost.
High Durability.
Continuous Process (less labour required).
After Sale Service Support.
Reliable & field proven, many machines working satisfactory in various state electricity boards &
Private Transmission, Erection Contractors/ Sub-Contractors.
List of Our Customers/Clients: • Haryana Vidyut Prasaran Nigam Limited (HVPNL) • Bhakra Beas
Management Board (BBMB) • Jammu and Kashmir State Power Development Corporation Limited
(JKSPDCL). Himachal Pradesh State Electricity Board (HPSEB). Punjab State Electricity Board (PSEB)
Now (PSTCL) Punjab State Transmission Corporation Limited & (PSPCL) Punjab State Power Corporation
Ltd .• West Bengal State Electricity Transmission Company Limited (WBSETCL) • Gujarat Energy
Transmission Corporation (GETCO) • Rajasthan Rajya Vidut Prasaran Nigam Limited (RVPN) • Unitech
Power Transmission Ltd .• Jindal Structures. Power Transmission Industries. A2Z Group. Areva T&D
India. ABB Limited, Bharat Heavy Electricals Limited. Saiurja Hydel Power Projects Pvt. Ltd .• Powersol
Engineers & Consultants Pvt. Ltd .• B.N.C. Power Project Ltd .• Siddhartha Engineering Limited. Scope
T&M Pvt Ltd .• Himachal Energy Private Limited. Shreem Capacitors Pvt Ltd .• Honeywell Transmissions
• Zordor Industries, Hi-Tech Engineers. Jain Brothers. J.R. Transformers Pvt Ltd., Superlink Trade India
Pvt Ltd .• Amtek Energy & Power Private Ltd .• Usha Enterprises. Devarya Engineering, \/aibhavi Enterprises
• R.Y.B Electrical. ESSAARTraders • Vindhya Vasini Construction Company.
-4-
PEE MAKE HYDRAULIC COMPRESSOR MACHINE 100 TON CAPACITY
(HAND OPERATED) lECHNICAL DATA
S.NO. DESCRIPTION UNIT OUR DATA
1 Capacity. TON Safe working Load 100 MIT Tested upto 130 MIT
2 Ram Diameter mm 110 mm
3 Travel of Ram mm 22 to 25 mm
4 Ram Retraction ----- Through 4 Nos. High Tension Spring
5 Outer Diameter of CYlinder mm 200+1
6 Detail of Pumping Unit ----- Hand Operated. Our machine is fitted with Two nos.
Independent Pumps. One Nos, Low Pressure Pump
fitted with plunger 22 mm dia & One Nos. High Pressure
Pump fitted with Plunger 12 mm dia. Firstly Low Pressure
Pump is operated to match the dies & then High Pressure
Pump is operated to load the machine to 100 MIT, Our
machine is capable to apply joint to all sizes of ACSR
Ranging 0.1 Sq, inch to 0,5 Sq, inch with different set of dies,
7 No. of Plunger ..--- Two Plunger One Nos, plungers for low pressure & one Nos,
• for high pressure,
8 Type of material used for ----- High Carbon Alloy Steel
Plungers
9 Diameter of Plunger mm Low Pressure Plunger - 22 mm dia
High Pressure Plunger = 12 mm dia
10 Working Pressure Kg/em' or bars 1052 kg/em' or 1052 Bars
11 Piston affected area Cm' 95 Sq, em'
12 Oil tank capacity of Litre 2 Litres Oil tank is made of Aluminium Casting
pumping Unit
13 Oil to be used --+-- Hydraulic Oil 68 number of Indian Oil or Apar Industries
14 Pressure Gauge inch 4 inch dia with range 0 to 135 MTor 0·1421 Kg/em'
15 Die Set ----- Different sizes
16 Overall Length of platform mm 750 mm (approx.)
17 Overall Width of platform mm 355 mm iaoorox,)
18 Overall Height of machine mm 420 mm (approx,)
from platform base
19 Length of Operating handle mm 750 mm (approx.)
20 Total Weight of machine Kg 95 Kg (approx.)
without die sets
21 Weight of Die sets for Kg 18 to 19 Kgs (approx.) for different sizes
ACSR4Nos.
22 Weight of die set for Kg 9 to 9,5 Kgs (approx.)
Earth Wire 2 Nos.
23 Capacity of Low Ton 45 ton (Total Load on Ram)
Pressure Pump
24 Capacity of High Ton 100 ton (Total Load on Ram)
Pressure Pump
25 Die Set Dimension MM 100 X 90 X 75 MM approx,
Note: We have every right to change the dimensions & design of machine in the view of its further
improvement & requirement of customer.
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PEE MAKE HYDRAULIC COMPRESSOR MACHINE 150 TON CAPACITY
(HAND OPERATED) TECHNICAL DATA
S.NO. DESCRIPTION UNIT OUR DATA
1 Capacity TON Safe working Load 150 MIT Tested up to 200 MIT
2 Ram Diameter mm 120 mm
3 Travel of Ram mm 25mm
4 Ram Retraction ---- Through 4 Nos. High TensionSpring
5 Outer Diameter of Cvlinder mm 220+1 mm
6 Detail of Pumping Unit ----- Hand Operated. Our machine is fitted with Two nos. Independent
Pumps. One Nos. Low Pressure Pump fitted with plunger 25 mm
dia & One Nos. High Pressure Pump fitted with Plunger 12 mm dia.
Firstly Low Pressure Pump is operated to match the dies & then
High Pressure Pump is operated to load the machine to 150 MIT.
Our machine is capable to apply joint to all sizes of ACSR Ranging
0.1 Sq. inch to 0.5 Sq. inch with different set of dies
& All AAAC conductors
7 No. of Plunger ----- Two Plunger One Nos. plungersfor low pressure & one Nos.
• for high pressure.
8 Type of material used for - .._- High CarbonAlloy Steel
Plungers
9 Diameter of Plunger mm =
Low Pressure Plunger 25 mm dia
High Pressure Plunger = 12 mm dia
10 Working Pressure Kg/em' or bars 1320 kg/em' or 1320 Bars .
11 Piston affected area em' 113.1Sq. em'
12 Oil tank capacity of Litre 2 Litres Oil tank is made of Aluminium Casting
pumping Unit
13 Oil to be used ----- Hydraulic Oil 68 number of Indian Oil or Apar Industries
14 Pressure Gauge inch 4 inch dia with range 0 to 200 MT or 0-1800 Kg/em'
15 Die Set ----- Different sizes
16 Overall Length of platform mm 750 mm ~nnrox.)
17 . Overall Width of platform mm 410 mm {annrox.'
18 Overall Height of machine mm 520 mm (approx.)
from platform base
19 Length of Operating handle mm 800 mm (approx.)
20 Total Weight of machine Kg 120 Kg (approx.)
without die sets
21 Weight of Die sets for Kg 18 to 19 Kgs (approx.) for different sizes
ACSR4 Nos.
22 Weight of die set for Kg 10 to 10.3 Kgs (approx.)
Earth Wire 2 Nos.
23 Capacity of Low Ton 45 ton (TotalLoad on Ram)
Pressure Pump
24 Capacity of High Ton 150 ton (TotalLoad on Ram)
Pressure Pump
25 Die Set Dimension MM 110X 90 X 77 MM approx.
Note: We have every right to change the dimensions & design of machine in the view of its further
improvement & requirement of customer.
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Contact us at :
PUNJAB ENGINEERING ENTERPRISES
G.T.Road, Bye Pass, Near Indian Oil Complex, Jalandhar City-144009, Punjab, India
Phones: 0181-2420814 (Office), 2440693 (Residencel
Mobile: +91-9876122795, +91-9888022795
E-mail: princemanhas@yahoo.com.parmi22@yahoo.com
www.punjabengineeringenterprises.com
http://www.indiamart.com/pun jabengi neeringenterprises/
