DYA Series 2018
DYA Series 2018
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Approved
Ducted Split
Concealed Fan Coil Units
DYA Series
DYA18/KYA018 - DYA60/KYA060
1.5 TR - 5 TR
5 kW - 17.5 kW
Cool & Heat pump models
Ducted Split
Conceal Fan Coil Units
DYA Series
DYA18/KYA018 - DYA60/KYA060
1.5 TR - 5 TR
5 kW - 17.5 kW
Cool & Heat pump model
Core Values
Vision: To be the partner-of-choice for environmental control solutions that are based on lifetime value.
Mission: To make air-conditioning Affordable, Reliable and Energy-Efficient.
Values:
Honesty & Integrity
We believe goodwill and good reputation are core to our business. We uphold honesty, integrity, professionalism and a high level of business ethics. We observe
prudence and fairness in dealing with our stakeholders.
Customer & Excellence
We are diligent about understanding and fulfilling our customers’ needs. We strive to please our customers with excellence in quality and services. We listen to our
customers and “go the extra mile” to satisfy them.
Innovation & Change
We are passionate about meaningful innovation. We are a learning organization. We learn from our experiences and global best practices, and we innovate to create
leading local solutions leveraging on world class knowledge. We embrace positive change brought forth by innovation and aspirations to grow our business.
Leadership & Prudence
We cultivate talent and leadership to create sound business solutions, to best meet our customer needs, and to develop markets, people and shareholder value. We
do so by optimizing use of funds, resources, materials, and technologies. We build prudence and cost-effectiveness in our leadership culture passing on benefits to our
customers.
Community & Prosperity
We believe in mutual prosperity. We aspire to thrive in business while bringing progress and prosperity to our own people and communities where we operate. Our culture,
our ideas, our practices, our environmental concern, and our teamwork lead us to creating superior values for people and communities around us.
Parent Company
Headquartered in Dammam, Saudi Arabia, Zamil Industrial Investment Company ('Zamil Industrial') is a premier business group engaged in the design, engineering and
manufacturing of innovative products and solutions for the global building and construction industry.
Zamil Industrial offers a wide range of products and services in four sectors viz. HVAC, Steel, Insulation and Concrete. Zamil Industrial’s key products and services
include: air conditioning systems, pre-engineered steel buildings, steel structures, telecom and transmission towers, process equipment, precast concrete building
products, insulation products, installation and maintenance of HVAC Solutions, and solar power solutions.
The company employs more than 15,500 people and derives about 25% of its revenues from outside Saudi Arabia. Zamil Industrial products are sold in more than 90
countries around the globe, and the company operates manufacturing facilities in Saudi Arabia, United Arab Emirates, Egypt, India, Vietnam and Italy.
Zamil Industrial shares are actively traded on the Saudi Stock Exchange (Tadawul).
INDEX
Contents Page
Model decoding ..................................................................................................................................................... 2
Electrical ................................................................................................................................................................18
System ...................................................................................................................................................................18
1
MODEL DECODING
INDOOR UNIT
1, 2 & 3 4&5 6 7 8 9 10 11 12
BASIC COOLING CAPACITY MODE ELECTRICAL ACCESSORIES EVAPORATOR COIL FILTER OPTION*
(SERIES) (x 1000 BTUH) SUPPLY (V-Ph-Hz) COIL CONNECTION
DYA 18 C : COOL ONLY C : 230-1-60 N : STANDARD D : ALUMINUM FIN R : RH SIDE N : STANDARD D : R-410A
DUCTED (FACING AIR
SPLIT FAN 24 E : COATED DISCHARGE)
H : HEAT PUMP M : FOR MATCHING S : SS DRAIN PAN
COIL UNIT ALUMINUM FIN
WITH 'M'
(R-410A) 30 VOLTAGE V : VFC F : COPPER FIN
OUTDOOR UNIT
36 KYA060 ONLY. A : ALUMINUM
INDOOR UNIT A :S&V
FIN WITH
48 POWER SUPPLY RESISTEC
REMAIN 230-1-60.
60 B : COPPER
FIN WITH
RESISTEC
C: M&V
D : F, M & V
* This digit is required for identification in the decoding for R-410A unit.
** Applicable for KYA060 model only.
*** VFC for Run indicator only.
NOTES: At 400V-3Ph-60Hz power supply, voltage variation will be -10% & +5%.
2
FEATURES
HYBRID DESIGN BETWEEN MINI SPLITS AND CENTRAL UNITS
INDOOR UNIT:
* SASO CERTIFIED
OUTDOOR UNIT:
* SASO CERTIFIED
* POWERFUL COMPRESSOR
3
INDOOR UNIT FEATURES
COMPACT DIMENSIONS
Low height units are ideal to fit into tight spaces. Maximum height of unit ranges from 9.6" to 14.5" (24cm to 37cm).
EASY INSTALLATION WITH FLARE NUT CONNECTIONS
No need for complicated brazing for connecting the refrigerant piping.
EASY MAINTENANCE / ONE SIDE ACCESS
Filters can be easily removed by lifting/sliding. Piping and controls are on one side for easy access.
DIGITAL & MICROPROCESSOR CONTROL WITH LCD DISPLAY THERMOSTAT
Programmable wired thermostat loaded with all required functions and features for safe, energy efficient & smooth operation.
QUIET, PULSE FREE AIR SUPPLY
Centrifugal fans that are statically and dynamically balanced, handle upto 0.5" w.g. (125pa) external static pressure allowing
you to keep the unit away from your comfort zone.
MATCHED WITH RELIABLE CONDENSING UNITS
For optimum performance in cooling and heat pump applications.
Quiet Operation Dedicated Thermostat Compact Dimensions High Cooling Capacity Easy Installation
STANDARD SPECIFICATIONS
ENVIRONMENT FRIENDLY UNITS
These units are developed as environment friendly units that use refrigerant R-410A, which has ZERO OZONE DEPLETION
POTENTIAL (ODP = 0) and therefore conform to the International protocol regulations concerning refrigerant gases. Polyol
Ester lubricants are used with R-410A.
UNIT CONSTRUCTION
These ducted indoor fan coil unit consists of a coil, motor/blower assembly, filter and a drain pan securely mounted on
heavy gauge galvanized steel housing. Steel sheet panels are zinc coated and galvanized by the hot dip process of lock-
forming quality conforming to ASTM A 653 commercial weight G-90. This unit is designed for those concealed overhead
installations which require supply ductwork. A 1.5" duct collar is provided into the front panel for supply air duct connection.
Return air is from the rear side.
Access to the blower assembly is provided through the removable bottom panel from where the complete fan/motor deck
can be removed for servicing. The panels are insulated with 5/16" thick polyethylene acoustic and thermal insulation.
BLOWER ASSEMBLY
The direct drive blower motor assembly is easily accessible for complete servicing after removal of fan deck from the unit.
The blower wheels are large in diameter and are of the forward curved design, statically and dynamically balanced for quiet
and smooth performance.
MOTORS
Motors are ECM type with an ultra high efficiency programmable brush-less DC Motors.
COILS
All cooling coils are of corrugated fin & tube type, constructed of enhanced copper tubes and mechanically bonded to
aluminum fins. As an option to aluminum fins, coated aluminum fins or corrugated copper fins may be provided. Tube
support sheets are of galvanized steel, formed to provide structural strength. Coils are provided with the orifice type
refrigerant metering device on all models (except DYA18/DYA24 models). This provides for ease of serviceability.
DRAIN PAN
The condensate drain pan is fabricated of 18 gauge galvanized steel. The drain pan is powder coat painted and the outer
surface is thermally insulated. Since water never touches the metal pan, then possibility of corrosion is eliminated.
FILTER
Polypropylene filters are provided as standard.
4
OUTDOOR UNIT FEATURES
A. GENERAL
The Zamil side discharge condensing units incorporate the latest innovative technology to provide quiet, reliable
performance. The wrap-around coil not only adds to the aesthetical appeal, it also gives optimum heat transfer efficiency.
The access panels provide access to the compressor and to the electrical control box. Removal of top panel gives access
to fan motor and coil.
These condensing units can be combined with a wide variety of evaporator coils and blower packages to provide quiet
and dependable comfort.
These units are available as standard cool only models.
Low Noise Level Powerful R-410A compressor High Energy Efficiency Ratio
B. UNIT ENCLOSURE
All panels are of heavy gauge (G-90) galvanized steel sheet and completely weatherized for outdoor installation. Steel
sheet panels are zinc coated and galvanized by the hot dip process of lock-forming quality conforming to ASTM A 653
commercial weight G-90, followed by baked on electrostatic polyester dry powder coat.
C. COMPRESSOR
R-410A compressors are fully hermetic type and are provided with all the standard controls necessary for proper and
safe operation. These compressors have improved internal pressure relief valve which provides high pressure protection
to the refrigerant system and rubber vibration isolators for quiet and efficient operation.
E. SERVICE VALVES
Both suction and liquid service valves are brass, back seating type with flare connections. Valves are externally located
so refrigerant tube connections can be made quickly and easily. Each valve has a gauge pressure port for ease of
checking refrigerant operating pressures.
Modulating fan speed with 10 steps along with AUTO mode Cover the whole range of CFM/capacity requirements.
To raise/lower temperature setting by a maximum of 2°F during night time for added
SLEEP mode
comfort and energy.
Thermostat settings are preserved in the memory in case of power interruption and will
Auto Restart
be retrieved to operate the unit accordingly when power is restored.
Real Time Clock Display the day and time.
7 Day Programmable Timer To select up to 7 days in advance when to start and when to stop operation.
Electronic Defrost cycle Prevent freezing of outdoor coil during HEAT cycle.
Child Lock To restrict the number of persons tampering with the control.
Room Temperature Display Both room & set point temperatures can be displayed in either °C or °F.
6
PHYSICAL DATA
INDOOR UNIT DYA 18 DYA 24 DYA 30 DYA 36 DYA 48 DYA 60
MODEL
OUTDOOR UNIT KYA 018 KYA 024 KYA 030 KYA 036 KYA 048 KYA 060
PERFORMANCE
Gross cooling capacity, BTUh/kW 18000/5.275 23500/6.88 28835/8.44 34600/10.08 48130/14.02 55720/16.23
Cooling capacity, BTUh/kW 17800/5.216 23500/6.9 28200/8.26 33000/9.66 46000/13.47 53000/15.52
Rated at T1 Total unit power input, Kw 1.44 1.895 2.35 2.75 3.83 4.49
EER 12.36 12.40 12.0 12.0 12.0 11.80
Cooling capacity, BTUh/kW 15000/4.396 19000/5.57 24400/7.15 29800/8.73 41000/12.0 47000/13.77
Rated at T3 Total unit power input, Kw 1.73 2.26 2.9 3.59 4.712 5.65
EER 8.67 8.40 8.4 8.30 8.7 8.32
Heating capacity, BTUH/Kw 16548/4.850 21160/6.20 25420/7.45 28490/8.350 45040/13.20 49476/14.50
Total unit power input, Kw 1.26 1.65 2.20 3.1 3.77 4.15
Evaporator airflow, CFM 670 800 970 1200 1590 1800
Sound pressure level, dBA (high/medium/low) 36/34/33 42/36/35 44/41/37 45/42/37 45/43/38 46/44/38
INDOOR UNIT
Power supply (V-Ph-Hz) 208/230-1-60
Evaporator Coil No. of rows/FPI 3/14 4/14 4/14 4/14 4/14 5/14
Suction - Liquid line, inch 5/8 - 3/8 5/8 - 3/8 3/4 -3/8 7/8 -1/2 7/8 -1/2 7/8 -1/2
Weight, Kg. 40 40 65 65 65 73
Motor FLA 2.1 2.1 2.5 2.5 3.5 3.5
Minimum circuit ampacity, Amps 2.6 2.6 3.1 3.1 4.4 4.4
Maximum fuse size, Amps 15 15 15 15 15 15
OUTDOOR UNIT
Compressor 208/230-1-60 9.0/47.5 12.1/62.9 9.6/82 12.7/77 24.3/117 27.9/134
RLA/LRA 380/400-3-60 N.A N.A N.A NA NA 8.9/66
Outdoor unit 208/230-1-60 12.1/20 16.1/25 13/20 17.9/30 32.4/50 36.9/60
MCA/MOCP 380/400-3-60 N.A N.A N.A NA NA 13.1/20
Condenser airflow, CFM 2200 2200 2200 4600 4800 4800
Condenser Fan HP - RPM 1/8 - 880 1/8 - 880 1/8 - 900 1/8 - 900(2) 1/8 - 900(2) 1/8 - 900(2)
Motor FLA Amps 0.8 0.9 1.0 1.0 (2) 1.0 (2) 1.0 (2)
Condenser coil No. of rows/FPI 2/16 3'/16 3,/16 2/14 2/14 2/14
Refrigerant (R-410A) charge, oz. - Cool 50 65 201 320 260 240
Refrigerant (R-410A) charge, oz. - Heat pump 52 110 188 320 265 250
Suction - Liquid line, inch 5/8 - 3/8 5/8 - 3/8 3/4 -3/8 7/8 -1/2 7/8 - 1/2 7/8 - 1/2
Dimensions, mm (width x depth x height) 1005X402X830 1005X402X830 967X392X830 1177X516X1282 1297X516X1282 1297X516X1282
Weight, Kg. (cool models) 70 74 85 132 145 145
Weight, Kg. (heat pump models) 73 78 90 138 150 150
NOTES: 1. (T1) Cooling capacities & power input data @ 80.6°F (27.0°C) DB / 66.2°F (19.0°C) WB indoor & 95°F (35°C) ambient temperatures
2. (T3) Cooling capacities & power input data @ 84.2°F (29.0°C) DB / 66.2°F (19.0°C) WB indoor & 114.8°F (46°C) ambient temperatures
3. Heating capacities & power input data @ 68°F (20.0°C) DB/59°F (15.0°C) WB indoor & 44.6°F (7.0°C) outdoor temperatures. At outdoor temperature less
than -2 deg C, other source of heating must be used.
4. Sound pressure level @ 9 feet distance and 0.15 ESP.
5. Pipe sizes are for runs up to 5 Meter to indoor unit.
7
COOLING CAPACITIES
MODEL NUMBER (INDOOR UNIT/OUTDOOR UNIT)
DYA18/ KYA018 DYA24/ KYA024 DYA30/ KYA030 DYA36/ KYA036 DYA48/ KYA048 DYA60/ KYA060
CONDENSER
ENTERING EVAPORATOR AIRFLOW, CFM/DR
AIR 670/0.128 800/0.128 950/0.135 1200/0.095 1600/0.086 1800/0.080
TEMP. (°F)
EVAPORATOR ENTERING AIR, WBE (°F)
80.6/62 80.6/66.2 80.6/72 80.6/62 80.6/66.2 80.6/72 80.6/62 80.6/66.2 80.6/72 80.6/62 80.6/66.2 80.6/72 80.6/62 80.6/66.2 80.6/72 80.6/62 80.6/66.2 80.6/72
TC 17. 82 19.80 22.78 23.25 25.83 28.16 29.18 31.71 34.25 34.38 37.37 39.98 48.26 52.46 56.66 55.11 59.90 63.49
85 SC 17.36 15.60 14.10 20.97 19.78 18.59 24.96 23.54 22.13 30.62 28.89 26.87 42.96 40.53 37.29 48.83 45.64 41.98
kW 1.19 1.23 1.30 1.58 1.66 1.80 2.03 2.13 2.24 2.38 2.51 2.66 3.14 3.34 3.57 3.90 4.15 4.44
TC 16.20 18.00 20.70 21.77 23.86 26.31 26.24 28.83 31.42 31.83 34.60 37.37 43.80 48.13 52.94 50.71 55.72 60.01
95 SC 15.60 14.71 13.23 19.78 18.61 17.35 23.54 22.21 20.88 29.45 27.78 25.28 40.16 37.53 34.15 45.59 42.61 39.20
kW 1.27 1.33 1.42 1.68 1.78 1.90 2.16 2.27 2.38 2.65 2.79 2.96 3.52 3.71 3.97 4.31 4.51 4.83
TC 15.22 16.20 19.83 20.03 22.01 24.21 24.40 26.52 28.65 29.29 31.83 33.42 41.18 44.28 48.71 48.19 51.82 55.29
105 SC 15.05 14.54 13.94 18.40 17.35 16.31 21.19 19.99 18.79 26.80 25.28 22.75 37.00 34.90 32.11 42.86 40.05 37.25
kW 1.36 1.42 1.50 2.00 2.09 2.21 2.26 2.38 2.50 2.94 3.12 3.31 4.02 4.23 4.53 4.75 5.05 5.38
TC 14.44 15.20 17.48 17.11 18.80 20.30 23.31 25.06 26.81 26.36 28.65 30.37 36.67 40.29 43.92 43.86 47.67 51.01
115 SC 14.85 14.56 13.10 17.84 16.83 15.65 19.92 18.79 17.29 24.12 22.75 20.25 34.73 32.46 30.19 40.71 38.05 35.77
kW 1.60 1.68 1.77 2.09 2.20 2.33 2.65 2.76 2.90 3.29 3.50 3.74 4.63 4.82 5.16 5.41 5.76 6.16
TC 13.11 13.38 15.38 14.82 15.60 16.85 19.60 21.30 23.01 24.19 25.73 27.02 33.28 36.98 39.57 40.08 44.04 46.24
125 SC 13.38 13.10 11.81 16.84 16.51 15.52 17.93 16.91 15.22 22.86 21.57 18.98 32.81 31.25 29.06 38.67 35.81 32.23
kW 1.74 1.81 1.93 2.23 2.38 2.52 2.78 2.93 3.10 3.94 4.15 4.38 5.14 5.47 5.83 6.09 6.41 6.89
LEGEND
TC – Total Capacity (1000 Btuh) Gross
SC – Sensible Heat Capacity (1000 Btuh)
kW – Total unit power input
DR – Wet Bulb depression ratio
DBE – Dry Bulb Temp. (°F) of Air Entering Coil
WBE – Wet Bulb Temp. (°F) of Air Entering Coil
DBL – Dry Bulb Temp. (°F) of Air Leaving Coil
WBL – Wet Bulb Temp. (°F) of Air Leaving Coil
NOTES:
1. Capacities above are based on DBE = 80.6°F. For higher or lower DBE, add following Correction Factor = 1.08 x CFM (1 – DR) (DBE – 80.6).
2. To calculate leaving conditions, follow this procedure: DBL = DBE – (Sensible Capacity (Btuh) / 1.08 x CFM); WBL = DBL – [DR (DBE – WBE)].
8
ECM AIR FLOW CHART
670
9
DIMENSIONS - INDOOR UNITS
DYA18 - DYA60
DIMENSIONS
MODEL
A B C D E F G H I
DYA 18 904 (35.6) 610 (24) 244 (9.6) 960 (37.8) 521 (20.5) 769 (30.3) 183 (7.2) 841 (33.1) 206 (8.1)
DYA 24 904 (35.6) 610 (24) 305 (12) 960 (37.8) 521 (20.5) 769 (30.3) 183 (7.2) 841 (33.1) 206 (8.1)
DYA 30 1194 (47) 762 (30) 368 (14.5) 1245 (49) 625 (24.6) 851 (33.5) 234 (9.2) 1155 (45.5) 292 (11.5)
DYA 36 1194 (47) 762 (30) 368 (14.5) 1245 (49) 625 (24.6) 851 (33.5) 234 (9.2) 1155 (45.5) 292 (11.5)
DYA 48 1194 (47) 762 (30) 368 (14.5) 1245 (49) 625 (24.6) 894 (35.2) 266 (10.5) 1155 (45.5) 292 (11.5)
DYA 60 1194 (47) 762 (30) 368 (14.5) 1245 (49) 625 (24.6) 894 (35.2) 266 (10.5) 1155 (45.5) 292 (11.5)
10
DIMENSIONS - OUTDOOR UNITS
KYA018 - KYA024
11
DIMENSIONS - OUTDOOR UNITS
KYA030
12
DIMENSIONS - OUTDOOR UNITS
KYA036, KYA048 & KYA060
MODEL NUMBER A B C D E F G
KYA036 1177 (46.32) 1244 (48.97) 516 (20.32) 713 (28.07) 549 (21.6) 282 (11.11) 102 (4)
KYA048 - KYA060 1297 (51.04) 1244 (48.97) 516 (20.32) 783 (30.83) 549 (21.6) 299 (11.78) 102 (4)
13
TYPICAL SCHEMATIC WIRING DIAGRAM
COOL ONLY
LEGEND
ATB AUXILIARY TERMINAL BLOCK
COM COMMON
COMP COMPRESSOR
ECB ELECTRONIC CONTROL BOARD
GND GROUND CONNECTION
JP JUMPER WIRE
L1 LINE 1
L1 LINE 2 OR NEUTRAL
–––– FIELD WIRING
——— FACTORY WIRING
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. MOTORS ARE THERMALLY PROTECTED.
3. USE COPPER CONDUCTOR WIRES ONLY.
4. REFER TO INTERCONNECTING WIRING DIAGRAM
BEFORE INSTALLATION.
DIP SWITCH
FUSE
14
TYPICAL SCHEMATIC WIRING DIAGRAM
COOL/HEAT - HEAT PUMP
LEGEND
ATB AUXILIARY TERMINAL BLOCK
COM COMMON
COMP COMPRESSOR
ECB ELECTRONIC CONTROL BOARD
GND GROUND CONNECTION
JP JUMPER WIRE
L1 LINE 1
L1 LINE 2 OR NEUTRAL
–––– FIELD WIRING
——— FACTORY WIRING
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. MOTORS ARE THERMALLY PROTECTED.
3. USE COPPER CONDUCTOR WIRES ONLY.
4. REFER TO INTERCONNECTING WIRING DIAGRAM
BEFORE INSTALLATION.
DIP SWITCH
FUSE
15
INSTALLATION - INDOOR UNIT
The complete shipment should be inspected for damage. Any damage, visible or concealed, should be reported
immediately to the delivery man or driver and noted on the shipping invoice.
Place unit in position and make sure that unit is level. This is important to assure proper drainage and operation. Slots
provided in the mounting brackets should be used for installing the units.
Be sure that foreign material is not allowed to fall into or collect in the drain pan. Special care must be taken to prevent
paint, plaster, insulation or other foreign material from being deposited on the motor or blower wheels.
MAINTENANCE
COIL: Coil may be cleaned by removing case and brushing between fins with a stiff wire brush. Brushing should be
followed by cleaning with vacuum cleaner. The coil may also be cleaned by using a high pressure air, if compressed
air source is available. It should be pointed out that if air filters are used and periodically cleaned, the coils will not be
clogged up prematurely.
DRAIN PIPE: Drain pipe should be checked before summer operation of unit is begun. If it is clogged, steps should be
taken to clear the debris so that condensate will flow out easily. A standard pipe cleaner for 1/2" ID pipe may be used.
Periodic checks of the drain pipe should be taken during summer operation, as there is a possibility of it becoming logged
with dirt.
FILTER CLEANING: Remove access panel, slide filter out of filter rack, and clean as follows:
Tap filter on solid surface to dislodge heavy particles. Wash under stream of water. Set filter on end with slots in frame
down, which allows it to drain. Filters should dry thoroughly before reuse.
REPLACEMENT PARTS: When writing for replacement parts, refer to model number and serial number on the name
plate of the unit.
16
INSTALLATION & START-UP INSTRUCTIONS - OUTDOOR UNIT
SAFETY CONSIDERATIONS
Improper installation, service, maintenance or use can cause explosion, fire, electrical shock or other conditions which
may cause personal injury or property damage. Check with your nearest Zamil dealer/sales office for information or
assistance.
Warning: Before installation or servicing the system, always turn off main power supply. Electrical shock can cause
personal injury or death.
INSTALLATION
STEP-1:
Check equipment and job site
Unpack unit and move to final location taking care not to damage the unit. Remove screws holding the unit to wooden
pallet and remove wooden pallet.
STEP-2:
Location of unit
Place the unit with minimum clearance as shown in figure below to enable space for installation, service and optimum
performance of the unit. Be sure that the discharge air from the condenser is not restricted. Double the clearance when
multiple units are installed at one location. Units may be installed using mounting pads on the floor, concrete slabs, steel
frames with adequate strength.
STEP-3:
Piping connections
Outdoor units should be connected to indoor units using field-supplied piping of refrigerant grade and correct size. The
liquid and suction line diameters can be determined from the physical data table. For piping requirements beyond 25 ft
(7.62 m), obtain information from your nearest Zamil dealer/sales office.
If either refrigerant piping or indoor coil is exposed to atmospheric conditions, it must be dehydrated to 500 microns to
eliminate moisture contamination in the system.
It is advisable to size piping according to recommended ASHRAE methods. Install piping according to refrigeration
standard practice. Run refrigerant pipes as directly as possible, avoiding unnecessary turns and bends. Install refrigerant
pipes carefully to prevent damaging the suction pipe insulation and vibration transmission to the structure.
17
ELECTRICAL
STEP 1: INSTALLATION
A) Please ensure power supply to the unit is as per unit nameplate (Volts/Ph/Hz) requirements.
Caution: Operation of the unit on improper power supply will result in damage to the unit.
Note: Use copper wires of proper rating for all field wiring.
Warning: Before servicing or installation of the unit, always TURN OFF all power to the unit. There may be more than
one disconnect switch. Ensure all of them are turned off. Electrical shock can cause personal injury or death.
C) Wiring
1. All wiring must comply with the "National Electric Code" and local electrical standards.
2. The power supply, voltage, frequency and phase must coincide with the unit nameplate.
3. Power wiring to the equipment must be adequately sized for maximum ampacity as shown on unit name plate; but not
less than 14 gauge (2.5 mm2) for lower amps.
4. For control wiring, use approved thermostat wire [minimum 18 gauge (0.75 mm2)], color coded wires. Never use
telephone wire for this purpose.
5. Power supply should be checked to be certain that supply voltage agrees with equipment nameplate. Serious damage
to compressors and motors can occur, if improper voltage is applied.
6. Install adequate branch disconnect switch as per NEC size requirements to handle unit starting current. Locate
disconnect switch within sight and readily accessible from the unit.
STEP 2: START-UP
1. Energize crankcase heater for a minimum of 12 hours prior to the system start-up. To energize crankcase heater only,
set thermostat to "off" position and close electrical disconnect switch to the outdoor unit.
2. Fully open liquid/suction service valves.
3. Close electrical disconnect switch to energize the system.
4. Set room thermostat to desired temperature.
SYSTEM DESIGN
THE CONDENSING UNIT SYSTEM HAS BEEN DESIGNED BASED ON THE FOLLOWING:
• Intended for outdoor installation with free air intake and discharge.
• Minimum outdoor operating air temperature during cooling without low ambient operation option is 55°F (12.7°C).
• For reliable operation, unit should be level on horizontal plane.
• For interconnecting refrigerant pipe lengths greater than 25 feet (7.6 meters), check with your local Zamil sales office.
• Use only copper wire for electric connection at unit. Aluminum and clad aluminum are not acceptable for the type of
connector provided.
18
SERVICING INSTRUCTIONS
NOTES:
1. Required indoor unit access clearances are shown as hatched area.
2. Free sevice access should be available from the bottom of the unit for removing & servicing the blower/motor deck.
3. Servicing instructions:
a) Remove the bottom panel.
b) Support the blower deck while unscrewing the 4 blower deck holding bolts and bring down the blower deck.
19
20 PL-AP-DYA-18-2M-E