Axial Piston Pump

PPV100M

EN 2.918.0/11.19
 EXCLUSION OF LIABILITY
We have made every effort to ensure the accuracy of
the contents of this document.
However, errors cannot be ruled out. Consequently,
we accept no liability for such errors that may exist
nor Defor any damage or loss whatsoever which may
arise as a result of such errors. The content of this
manual is checked regularly. Any corrections required
will be incorporated in future editions. We welcome
any suggestions for improvements.
All details are subject to technical modifications.
Technical specifications are subject to change without
notice.
EN 2.918.0/11.19

2
 AXIAL PISTON PUMP FOR
OPEN CIRCUITS
PPV100M

Ordering Code 1.1 Medium Heavy Duty Series, open circuit 4

Technical Information 2.1 Specifications 5
2.2 Max. drive and through drive torque 5
2.3 Pump combinations PPV100M 6
2.4 Seals  6
2.5 Filtration 6
2.6 Hydraulic fluids 6
2.7 Temperature and viscosity range 6
2.8 Adjustments 7
2.9 Installation notes 7

Control Options 3.1 Pressure control P 9
3.2 Remote pressure control PR 9
3.3 Load-sensing control LS 9
3.4 Availability of control type 10

Performance Data 4.1 PPV100M18 10

4.2 PPV100M28 11
4.3 PPV100M45 12
4.4 PPV100M63 13
4.5 PPV100M85 14
4.6 PPV100M100 15

Dimensions 5.1 PPV100M18 16
5.2 PPV100M28 18
5.3 PPV100M45 20
5.4 PPV100M63 23
5.5 PPV100M85 / PPV100M100 26
5.6 Connector type 29
EN 2.918.0/11.19

3
 MODEL CODE PPV100M – 45  R – LS  –  B2  S – N  V – 0  0  0  XX – XXXX

Axial Piston Pump

Medium Heavy Duty Series,
open circuit
Size
18 18 cm³/rev
28 28 cm³/rev
45 45 cm³/rev
63 63 cm³/rev
85 85 cm³/rev
100 100 cm³/rev
Direction of rotation
R clockwise rotation
L anti-clockwise rotation
Controller
P pressure control
PR remote pressure control
LS load-sensing control
Voltage
– no solenoid
Mounting flange
A2 SAE A, 2-hole (only 18 cm3/rev)
B2 SAE B, 2-hole (only 28, 45 and 63 cm³/rev)
C4 SAE C, 4-hole (only 63 cm³/rev with centring diameter acc. to SAE C;
only single and front stage)
C5 SAE C, 2 / 4-hole combination flange (only 85 and 100 cm3/rev)
Shaft end
S SAE splined shaft (standard)
T SAE splined shaft (for increased drive torque, only 18, 28, 45 and 63 cm³/rev)
Through drive and ports
N single pump with through drive preparation, side ports
A through drive SAE A 9t, 16/32 DP
AB through drive SAE A 11t, 16/32 DP
AI through drive SAE A 11t, 16/32 DP
(only 45 and 63 cm³/rev - for secondary pump with 45° diagonal flange)
B through drive SAE B 13t, 16/32 DP (not 18 cm³/rev)
BB through drive SAE B 15t, 16/32 DP (not 18 or 28 cm³/rev)
C through drive SAE C 14t, 12/24 DP (not 18, 28 or 45 cm³/rev)
CC through drive SAE C 17t, 12/24 DP (only 85 and 100 cm³/rev)
Seals
V FKM seals
Swash angle sensor
0 no swash angle sensor
S1A swash angle sensor 4-20 mA at 10-30 VDC
S1B swash angle sensor 4-20 mA at 8.5 VDC
S1C swash angle sensor 1-5 V at 10-30 VDC
Pressure sensor
0 no pressure sensor
6A pressure sensor 4 to 20mA, M12x1 connector
KA pressure sensor 4 to 20mA Deutsch connector
6B pressure sensor 0 to 10V M12x1 connector
KB pressure sensor 0 to 10V Deutsch connector
Connector type
0 no connector
Design number
XX defined by the manufacturer
EN 2.918.0/11.19

Modification number
XXXX defined by the manufacturer

4
TECHNICAL INFORMATION
2.1 Specifications

Pump size 18 28 45 63 85 100

Vg max. 18.6 28.7 45.7 63.5 85.6 100.7
Geometric [cm³/
displacement Vg min. rev] - 17.8 27.5 44.0 61.3 70.5
(adjustable range)
Nominal pressure 315
Max. pressure 350
Pressure [bar]
Perm. suction
0.8 ~ 5 bar abs.
pressure
Rate of pressure rise [bar/s] 16000
Duration of action, Total [h] 300
max. pressure Single [ms] 5
Min. 600
Drive speed [rpm]
Max. at Vgmax 3400 3200 2700 2600 2500 2300
Power (at 1500 rpm, 315 bar) [kW] 16.2 23.9 37.8 53.2 69.4 82.3
Filling volume [cm³] 450 470 790 900 1300 1300
Approx. weight (with pressure control P) 12.7 14.7 21.7 25.2 36.7 36.7
Approx. weight (with pressure control PR) [kg] 13.1 15.1 22.1 25.6 37.1 37.1
Approx. weight (with pressure control LS) 13.1 15.1 22.1 25.6 37.1 37.1
Moment of inertia [kgm²] 0.00093 0.0015 0.0034 0.0053 0.011

2.2 Max. drive and through drive torque

Pump size 18 28 45 63
SAE A, SAE B, SAE B, SAE B, SAE C,
Mounting flange
2-hole 2-hole 2-hole 2-hole 4-hole
S-shaft 157 261 402 402 720
Max. drive torque [Nm]
T-shaft 172 298 474 474 893
SAE A 160
SAE AB 172
SAE B - 172 298
Max. through drive torque [Nm]
SAE BB - - 404 472
SAE C - - - 472
SAE CC - - - - -

Pump size 85 100

SAE C, SAE C, SAE C, SAE C,
Mounting flange
2-hole 4-hole 2-hole 4-hole
S-shaft 1354 1354 1354 1354
Max. drive torque [Nm]
T-shaft - - - -
SAE A 160
SAE AB 172
SAE B 298
Max. through drive torque [Nm]
SAE BB 474
SAE C 848
SAE CC 848
EN 2.918.0/11.19

5
 2.3 Pump combinations PPV100M

Primary stage
PPV100M18 PPV100M28 PPV100M45 PPV100M63 PPV100M85 PPV100M100
Secondary stage
PPV100M18 ●
PPV100M28 ● ●
PPV100M45 ● ● ●
PPV100M63 ● ● ● ●
PPV100M85 ● ● ● ● ●
PPV100M100 ● ● ● ● ● ●
SAE A ● ● ● ● ● ●
SAE AB ● ● ● ● ● ●
SAE AI ● ●
SAE B * ● ● ● ● ●
SAE BB ● ● ● ●
SAE C * ● ● ●
SAE CC ● ●
* on request

2.4 Seals
Fluorocarbon seals (FKM) are standard equipment for the pump series.
If special hydraulic fluids are used, the seal material must be changed if required.

2.5 Filtration
For maximum pump and system component life expectancy, the system should be
protected from contamination by effective filtration.
The cleanliness class should be within NAS 1638 Class 9 (20/18/14 ISO 4406:1999)
or cleaner.

2.6 Hydraulic fluids

The pump series is designed for use with
HL hydraulic oils to DIN 51524 Part 1
HLP hydraulic oils to DIN 51524 Part 2

Before using synthetic fluids, please contact HYDAC Drive Center:

HEES environmentally friendly pressure fluid based on synthetic ester
HFD-U fire-resistant pressure fluid based on polyolester
HFD-R fire-resistant pressure fluid based on phosphate ester

2.7 Temperature and viscosity range

Viscosity Temperature
Comment
[cSt (mm²/s)] [°C]
t ≤ 1 min, p ≤ 30 bar,
Cold start ≤ 1600 ≥ -40 n ≤ 1000 rpm, measured at
suction port
Continuous ≥ -25 Measured at suction port
15 - 400
operation ≤ +115 Measured at drain port
Optimum 20 - 60
Short-time duty 7 t ≤ 1 min, p ≤ 80 bar
For low temperature applications, please contact HYDAC Drive Center.
EN 2.918.0/11.19

6
2.8 Adjustments
The pumps are delivered with nominal pressure (p = 310 bar) and maximum flow
rate setting as standard. Pressure and displacement can be adjusted using the
adjustment screws to meet your system requirements.
Volume
Flow adjustment Min. adjustable Pressure
Pump size screw rate displacement adjustment
screw rate
[cm³/rev] [cm³/rev] [bar/rev]
PPV100M18 - -
PPV100M28 3.71 17.8
PPV100M45 5.56 27.5
40
PPV100M63 7.26 44.0
PPV100M85 9.89 61.3
PPV100M100 9.89 70.5

2.9 Installation notes

The pump should be installed with the case drain line initially rising vertically above
the level of the pump before continuing to the tank as shown in the diagram on the
next page. Do not connect the drain line to the suction line.
The top drain port should always be used. The internal diameter of the drain line
should be equal to or larger than the drain port to minimise pressure in the pump
case. The pressure in the pump case should not exceed 1 bar as shown in the
diagram below. Peak pressure should never exceed 4 bar.

4 bar
(peak)
P
0.1 Sek.
1 bar
(normal)

EN 2.918.0/11.19

7
 Precautions:
Installing the pump above the tank
Before commissioning, fill the pump with
oil and vent the pipes.
The suction and drain lines must be
immersed at least 200 mm below
the lowest oil level under operating
conditions.
The height between the suction line
and the oil level is determined by the
Max. 800

total pressure loss, but must not exceed

800 mm.
The minimum inlet pressure at suction
port S must not drop below 0.8 bar
during operation.
Min. 200

Min. 200
If the pump is installed in a different way,
Oil please contact HYDAC Drive Center.

Min. 50
Baffle plate

Installing the pump inside the tank

Oil
Min. 50

Min. 200

Installing the pump under the tank

Min. 200
Min. 50

Oil
Baffle plate
EN 2.918.0/11.19

8
CONTROL OPTIONS
3.1 Pressure control P

Description Performance Hydraulic circuit diagram

When the system pressure reaches
the preset value, the flow rate of the

Flow rate Q
pump decreases and pressure remains
constant (pressure cut-off).
D

S Dr
Pressure p

3.2 Remote pressure control PR

Description Performance Hydraulic circuit diagram
When the system pressure reaches
the preset value, the flow rate of the X
pump decreases and pressure remains
constant (pressure cut-off).
The pressure cut-off can be adjusted
directly on the PR control. Alternatively,
this function is also possible by unsing *
Flow rate Q

an external pressure valve on port X

(remote pressure adjustment). D

Pressure p
S Dr

* The pressure relief valve is not included in delivery.

3.3 Load-sensing control LS

Description Performance Hydraulic circuit diagram
In this energy-saving control, the pump
can be adjusted to a specific flow rate
and also a specific maximum system X
pressure.
Flow rate Q

The differential pressure compensator is

used to control the volumetric flow of the
*
pump in such a way that the pressure
drop at the throttle valve in the pressure
line remains constant irrespective of the
load. If the system pressure reaches D
the maximum pressure value set on
the pump, the flow rate of the pump
is reduced to this maximum pressure
setting.
Standard setting of the differential Pressure p
pressure compensator: 15 bar
S Dr
Setting range of the differential pressure
EN 2.918.0/11.19

compensator: 10 - 30 bar
* The throttle valve is not included in delivery.

9
 3.4 Availability of control type
Geometric
Remote pressure Load-sensing control
Pump size displacement Pressure control P
control PR LS
[cm³/rev]
PPV100M18 18 ● ● ●
PPV100M28 28 ● ● ●
PPV100M45 45 ● ● ●
PPV100M63 63 ● ● ●
PPV100M85 85 ● ● ●
PPV100M100 100 ● ● ●

PERFORMANCE DATA
4.1 PPV100M18

Drive power at Vgmax Flow rate Qmax

40 70
3400 rpm

35
60
3400 rpm

30
50
Drive power (kW)

2500 rpm

25 Flow rate (l/min) 2500 rpm

40

20

30
1500 rpm
15
1500 rpm

20
10
600 rpm

10
5
600 rpm

0 0
35 105 210 315 35 105 210 315

Pressure (bar) Pressure (bar)

Drive power at pressure cut-off Self-priming capability

6 3600

2 bar
3400 U/min
rpm 3500
5
1 bar
2500 U/min
rpm 3400
Drive speed (rpm)
Drive power (kW)

4
1500 U/min
rpm 3300

600
600U/min
rpm
3 3200

3100
2

3000

1
2900
0.8 bar

0 2800
0 50 100 150 200 250 300 15 16 17 18 19 20 21 22 23 24 25

Pressure (bar) Displacement (cm³/rev)

EN 2.918.0/11.19

10
4.2 PPV100M28

Drive power at Vgmax Flow rate Qmax

60 100

3200 rpm
90
3200 rpm
50
80

2500 rpm
Drive power (kW)

70

Flow rate (l/min)

40 2500 rpm

60

30 50

1500 rpm 1500 rpm

40

20
30

600 rpm 20
10
600 rpm
10

0 0
35 105 210 315 35 105 210 315

Pressure (bar) Pressure (bar)

Drive power at pressure cut-off Self-priming capability

7 3800

3200 U/min
rpm
3700
6

3600
2500 U/min
rpm

5
3500
Drive speed (rpm)
Drive power (kW)

3400
4 1500 U/min
rpm

3300
2 bar
3 600
600U/min
rpm
3200
1 bar
3100
2

3000

1 0.8 bar
2900

0 2800
0 50 100 150 200 250 300 15 17 19 21 23 25 27 29 31

Pressure (bar) Displacement (cm³/rev)

EN 2.918.0/11.19

11
 4.3 PPV100M45

Drive power at Vgmax Flow rate Qmax

80 140

2700 rpm
2700 rpm
70
120

60
100
Drive power (kW)

Flow rate (l/min)

50
80
1500 rpm
40 1500 rpm

60
30

40
20
600 rpm
600 rpm
20
10

0 0
35 105 210 315 35 105 210 315

Pressure (bar) Pressure (bar)

Drive power at pressure cut-off Self-priming capability

8 3500

7
2700 U/min
rpm 3300

6
Drive speed (rpm)
Drive power (kW)

3100
5
1500 U/min
rpm

4 2900

2 bar

3 600
600U/min
rpm
2700
1 bar
2

2500
1

0.8 bar

0 2300
0 50 100 150 200 250 300 25 30 35 40 45 50

Pressure (bar) Displacement (cm³/rev)

EN 2.918.0/11.19

12
4.4 PPV100M63

Drive power at Vgmax Flow rate Qmax

120 180

2600 rpm
160
100
2600 rpm
140

Displacement (l/min)
Drive power (kW)

80 120

100
60 1500 rpm
1500 rpm
80

40 60

600 rpm 40
20 600 rpm

20

0 0
35 105 210 315 35 105 210 315

Pressure (bar) Pressure (bar)

Drive power at pressure cut-off Self-priming capability

7 2900
2600 U/min
rpm

6
2800

5
1500 U/min
rpm
Drive speed (rpm)
Drive power (kW)

2700
600
600U/min
rpm 2 bar
4

2600
1 bar
3

2500
2

2400
1
0.8 bar

0 2300
0 50 100 150 200 250 300 40 45 50 55 60 65

Pressure (bar) Displacement (cm³/rev)

EN 2.918.0/11.19

13
 4.5 PPV100M85

Drive power at Vgmax Flow rate Qmax

140 250

2500 rpm
120 2500 rpm
200

100
Drive power (kW)

Flow rate (l/min)

150
80
1500 rpm
1500 rpm

60
100

40
600 rpm
50
20 600 rpm

0 0
35 105 210 315 35 105 210 315

Pressure (bar) Pressure (bar)

Drive power at pressure cut-off Self-priming capability

14 2900

2500 U/min
rpm
2800
12

2700

10
Drive speed (rpm)
Drive power (kW)

2600
1500 U/min
rpm 2 bar

8
2500
1 bar

600
600U/min
rpm 2400
6

2300
4

2200

2
2100
0.8 bar

0 2000
0 50 100 150 200 250 300 60 65 70 75 80 85 90

Pressure (bar) Displacement (cm³/rev)

EN 2.918.0/11.19

14
4.6 PPV100M100

Drive power at Vgmax Flow rate Qmax

160 250

2300 rpm
140
2300 rpm
200
120
Drive power (kW)

Flow rate (l/min)

100
150
1500 rpm 1500 rpm

80

100
60

40 600 rpm
600 rpm
50

20

0 0
35 105 210 315 35 105 210 315

Pressure (bar) Pressure (bar)

Drive power at pressure cut-off Self-priming capability

14 2800

2300 U/min
rpm 2700
12

2600

10
Drive speed (rpm)
Drive power (kW)

2500
1500 U/min
rpm

8
2400
2 bar

600
600U/min
rpm 2300
6
1 bar

2200
4

2100

2
2000
0.8 bar

0 1900
0 50 100 150 200 250 300 70 75 80 85 90 95 100 105

Pressure (bar) Displacement (cm³/rev)

EN 2.918.0/11.19

15
 DIMENSIONS
5.1 PPV100M18

PPV100M18 with pressure control P

max.
Drain port Pressure adj.
G3/8" screw Drain port G3/8"

Suction
port Pressure
port
Drain
port 59 59
G3/8"
Vent screw
G1/4"

Mounting flange and shaft options

"A2" SAE A, 2-hole flange "S" SAE splined shaft "T" SAE splined shaft

Shaft spline Shaft spline

11

95

PPV100M18 with load-sensing control LS / remote pressure control PR

LS: load-sensing max.

port
PR: remote Diff. pressure adj. max.
control port screw
G1/4"
Pressure adj.
screw
EN 2.918.0/11.19

= diameter

16
PPV100M18 through drive options

Through drive SAE A

Splined shaft

45°
Hole

10
0

4x M

106.4
33

Through drive SAE AB

Splined shaft

45°
Hole

10
0

4x M

106.4
39

EN 2.918.0/11.19

= diameter

17
 5.2 PPV100M28

PPV100M28 with pressure control P

max.
Flow adj.
Drain port Pressure adj. screw
G3/8" screw Drain port G3/8"

Suction Pressure
port port
Drain
port
G3/8"
Vent screw
G1/4"

Mounting flange and shaft options

"B2" SAE B, 2-hole flange "S" SAE splined shaft "T" SAE splined shaft

Shaft spline
Shaft spline
14

174

PPV100M28 with load-sensing control LS / remote pressure control PR

max.
LS: load-sensing
port Diff. pressure adj. max.
PR: remote
control port screw
G1/4"
Pressure adj.
screw
EN 2.918.0/11.19

= diameter

18
PPV100M28 through drive options

Through drive SAE A

Splined shaft

45°
Hole

10
0

4x M

106.4
33
220

Through drive SAE AB

Splined shaft

45°
Hole

10
0

4x M

106.4
39
220

Through drive SAE B

Splined shaft
Hole

12
0

2x M
101.6

10.5 146
42
222
EN 2.918.0/11.19

= diameter

19
 5.3 PPV100M45

PPV100M45 with pressure control P

max.
Pressure adj. Flow adj.
Drain port screw screw
G3/4" Drain port G3/4"

Suction
port Pressure
port
Drain
port
G3/4" Vent screw
G1/4"

Mounting flange and shaft options

"B2" SAE B, 2-hole flange "S" SAE splined shaft "T" SAE splined shaft

Shaft spline
Shaft spline
14

146
174

PPV100M45 with load-sensing control LS / remote pressure control PR

LS: load-sensing max.

port
PR: r emote max.
control port Diff. pressure adj.
G1/4" screw
Pressure adj.
screw
EN 2.918.0/11.19

= diameter

20
PPV100M45 through drive options

Through drive SAE A

Splined shaft
Hole

12
4x M
0

106.4
33

Through drive SAE AB

Splined shaft
Hole

12
4x M
0

106.4

39

Through drive SAE AI

Splined shaft
Hole
0.04
0

2x M
12
10
6.
4

39
EN 2.918.0/11.19

= diameter

21
 PPV100M45 through drive options

Through drive SAE B

Splined shaft
Hole

12
4x M
0
101.6

12
146
42

Through drive SAE BB

Splined shaft

12
4x M
Hole
0
101.6

146

12
47
EN 2.918.0/11.19

= diameter

22
5.4 PPV100M63

PPV100M63 with pressure control P

max.
Drain port Pressure adj. Flow adj.
G3/4" screw screw Drain port G3/4"

Suction Pressure
port port
Drain port
46 G3/4"

Vent screw
G1/4"

Mounting flange and shaft options

Single pump/front stage: "C4" SAE C, 4-hole flange "B2" SAE B, 2-hole flange
12.7
14

2
16
146

127

146
14

146
172.2 172.2

"B2" SAE B, 2-hole flange "T" SAE splined shaft

Shaft spline Shaft spline

PPV100M63 with load-sensing control LS / remote pressure control PR

LS: load-sensing max.

port
PR: remote control max.
Diff. pressure adj.
port screw
G1/4"
Pressure adj.
screw
EN 2.918.0/11.19

= diameter

23
 PPV100M63 through drive options

Through drive SAE A Splined shaft

Hole
12
0 4x M

106.4
33
262

Through drive SAE AB

Splined shaft
Hole

12
4x M
0

106.4

39
262

Through drive SAE AI

Splined shaft
Hole
0.035
0

12
2x M
10
6.
4

39
EN 2.918.0/11.19

= diameter

24
PPV100M63 through drive options

Splined shaft

Through drive SAE B

Hole
0
12
4x M
101.6

12
146
42

Through drive SAE BB

Splined shaft
Hole

12
0

4x M
101.6

12
146
47

Through drive SAE C

Splined shaft
114.5
Hole
0.040
0

114.5

4x
M1
2
16

57
EN 2.918.0/11.19

= diameter

25
 5.5 PPV100M85 / PPV100M100

PPV100M85 / PPV100M100 with pressure control P

Flow adj.
max. 237.8 Pressure adj. 87 28 screw
Drain port 116.5
G3/4" 41 screw Drain port G3/4"

12
4x M 4x M

117
14

32
63.5

50
219.9

66.7
88.9
54

Suction Pressure
port port
Drain 31.8
62 116.5 port 50.8 87
G3/4" 213.5
228 Vent screw
G1/4"
273.5
178

Mounting flange and shaft options

"C5" SAE C, 2/4-hole flange "S" SAE splined shaft

12.7
2
16 49.3 Shaft spline
14

ANSI B92.1
40 17Z-12/24 DP
127
18

181
213

PPV100M85 / PPV100M100 with load-sensing control LS / remote pressure control PR

LS: load-sensing
port max. 238
PR: remote 80.3 Diff. pressure adj. max. 219
control port 75
screw
Pressure adj. 116.5
G1/4"
screw
148.5

129
EN 2.918.0/11.19

= diameter

26
PPV100M85 / PPV100M100 through drive options

Through drive SAE A

Splined shaft

Hole

10
8x M
0
82.55

8.5 106.4

33

Through drive SAE AB

Splined shaft
Hole

10
8x M
0
82.55

8.5 106.4
39

Through drive SAE B

Splined shaft
Hole

12
0

4x M
101.6

12 146

42
EN 2.918.0/11.19

= diameter

27
 PPV100M85 / PPV100M100 through drive options

Through drive SAE BB

Splined shaft
Hole

12
4x M
0
101.6

12 146

47

Through drive SAE C

Splined shaft
114.5
Hole
0.040
0

114.5
4x
M1
2

16

57
317.5

Through drive SAE CC

Splined shaft
114.5
Hole
0.040
0

114.5

4x
M1
2
16

62
317.5
EN 2.918.0/11.19

= diameter

28
5.6 Connector type
The swash angle sensor and the pressure sensor are fitted with a DEUTSCH
connector as standard.
Protection class: IP67 acc. to DIN EN 60529
Type of connection: 3-pin connector

Notes

EN 2.918.0/11.19

29
30
EN 2.918.0/11.19

Notes
 Notes

EN 2.918.0/11.19

31
 Global Presence.

Accumulators 30.000
Local Expertise.
Filter Technology 70.000
Process Technology 77.000
Filter Systems 79.000
Compact Hydraulics 53.000
www.hydac.com

HYDAC Head Office

HYDAC Companies
HYDAC Sales and Service Partners
Free Sales Partners
Accessories 61.000
Electronics 180.000

HYDAC DRIVE CENTER Kiesgräble 13

GMBH D-89129 Langenau
Germany
Phone: +49 (0)7345 - 93360-0
Fax: +49 (0)7345 - 93360-4190
EN 2.918.0/11.19

E-mail: antriebe@hydac.com
Cooling Systems 57.000

Internet: www.hydac.com