Summary Statement - OLD
Summary Statement - OLD
Water hardness
Chemical and/or virus removal (UV treatment)
Well water quality
Other water contaminants, or pollutants.
As important as determining the problem you are trying to solve with a water
treatment system is finding a reliable, professional installer. Due diligence on the
consumer’s part is the best way to assure the success of any trade person’s
installation or product. For do-it-yourself projects, make sure your own skills
match the project or that professional help is available if the project exceeds
them.
A. Contaminants targeted
Bacteria: Some water treatment systems focus on removing bacteria from water;
these companies specialize in UV and other disinfection methods to kill bacteria
that infects water and might make drinkers sick.
Minerals: There are also systems that target excess minerals in water, which
cause the water to be hard. Companies that specialize in removing minerals use
exchange resin.
Types of systems
There are multiple systems which can remove contaminants from water.
Point of entry systems: Point of entry water treatment systems are able to treat
all of the water entering a home or business and are installed after a water meter
or storage tank.
Point of use systems: Some water treatment systems are used where people
directly access the water, like a kitchen sink or a shower head.
Water treatment systems can treat drinking and usable water that comes from a
range of different sources.
Brackish water: Brackish water is water that is part saltwater and part
freshwater, which is often collected in estuaries. Brackish water can be collected
and treated by water treatment companies to desalinate (Reverse Osmosis), then
be used for things like irrigation and watering gardens and lawns.
Surface water: There are water treatment systems that can be used for treating
surface water, which is collected rainwater or water at the top of a natural body of
water. These systems collect the fresh surface water and use treatment to
remove algae, bacteria and solids from the water in order to make it safe to drink
or bathe with.
C. Technology utilized
Depending on the source and intended use, a range of different technologies can
be employed to treat and condition water.
Green filtration products: There are some water filtration products are produced
with the environment in mind, and only use “green” materials and products.
Eco-friendly options: Some water treatment systems are available that are
considered eco-friendly products and services, like salt-free treatments—which
use significantly less water in order to get pure water than a traditional salt-based
purification system.
Water treatment systems differ from one another based on how much
maintenance a customer must perform on the system. Performing proper
maintenance on your water treatment system is a must if you want it to continue
working.
Minimal maintenance: There are some water treatment systems that require
minimal maintenance from customers, like checking filters to see if they are
clogged or dirty or watching monitors on filters that change colour when they are
ready to be replaced.
Customer maintained: Customers often have to have complete control over the
maintenance of their water filtration system, like replacing filters regularly.
DIFFERENT TYPES M/F OF FILTRATION SYSTEMS
Systems: -
Cartridge/ Bag Filtration
Condensate Polishers
Conventional/Media Filtration
Dealkalizers
Deionizers/Demineralizers
Ion Exchange
Membrane Filtration
Reverse Osmosis
Side Stream Filtration
Ultrapure Water
Ultraviolet (UV) water Systems
Water Services
AQUA CARE (GUJARAT)
Aqua care, engaged in manufacturing & supplying a wide range of water purification
and all kinds of water treatment plans. These are fabricated using high grade raw
material to ensure almost client satisfaction. His range includes U.V. System, R.O.
plants, Softner, P.D.W.P, swimming pool filtration systems & D.M. plant, trunky
projects. He can customise his range as per the requirements.
Product list:
Water Softening Plant
Water Filtration Plant
Waste Water Treatment Plant
Drinking Water Plant
Industrial Water Treatment Plant
Swimming Pool Filtration Plant
Boiler Water Filtration Plant
Industrial R.O. Plant
Domestic R.O. Plant
Packing Machinery
Plant Capacity Gallery
TRINITY Self Cleaning Filter systems are designed for a wide variety of liquid process
applications.
The filter system consists of a cylindrical, cleanable filter which rotates against the
stationery cleaning knife causing particles larger than the opening to be retained and
eventually scraped off the element.
Applications :
Food & Beverage : Chewing gum base, Chocolate, Sauces, Corn Syrup, Juices, Candy,
Cooking oil
Inks And Coatings : Solvents, Water, Paint, Clear coat, Inks, Automotive coatings,
Industrial coatings, Lacquers, Wax, Varnish, Adhesives
Cosmetics : Toothpaste, Lotions, Soaps, Mouthwash, Mineral oils
Chemical Processing’s : Lube oil, Grease, Wax, Paraffins, Petrochemicals, Fuel oil,
Catalyst Recovery
Oil And Gas : Crude oil, Drilling fluids, Completion fluids, Catalyst Recovery
Metal Finishing : Machine coolants, Plating solutions, Stripping solutions, hydraulic press
oil
Recycling : Automotive oil, Anti-freeze, Hydraulic oil.
Industrial Filter Housings
CE, ASME Code stamp compliant Design for safety and durability
Single, Multi round Cartridge, Duplex units expertly engineered for reliability and ease of
use.
Sure, sealing covers with swing bolt closure design allows easy disassembly and faster
cartridge filter replacement.
MOCK: Carbon Steel, Stainless Steel 304, 316, 316L, 904L, Duplex Steel, Monel®,
Hastelloy® & Rubber/GRP lined vessels
Pressure Ratings up to 150 Bar or more
Aqueous Flow rates up to 4500 GPM or more
Unique cup design to accommodate both Double open end (DOE) and 222-0ring style
SOE cartridges without modification
in the housing
Applications:
Municipal Water
Condensate Polishing
Waste water
Desalination
Pre RO-application
CED & Top coats
Paints, Resins, Inks
Lube Oils / Coolants
Oil well Injection
Refinery & Petrochemicals
Electronics
AQUA PURO EQUIPMENT PRIVATE LIMITED (MAHARASHTRA, INDIA)
Multimedia Filter- Aguapuro offers wide series of multimedia filters for removal of suspended
solids and heavy metals. Filters are available FRP (Fibre Reinforced Polymer), Mild Steel and
Stainless Steel.
Pressure Sand Filter- Pressure Sand Filter is an ideal solution for the systems with high sediment,
silt, sand, and turbidity. Our unique design ensures the maximum utilization of the surface area,
lesser pressure drop across the pressure bed and effective elimination of the impurities. The
strength, stability and micro-porous character of filtration media make sand filter suitable for
virtually every application in the water treatment industry.
Activated Carbon Filter- Activated carbon is the most common method of treatment for de-
chlorination and removal of taste and odour from water, through adsorption. Adsorption is directly
related to the surface area of the media.
over the filter bed and then the iron free filtered water comes out.
Bromide Removal Filter- AGUAPURO offers Bromide removal Filters for various capacity ranging
from 10 M3/hr upto 250 M3/hr. Water containing Bromide when ozonated, produces Bromate
which is carcinogenic. The level of bromate is allowed up to 20 ppb in Drinking Water. However,
AGUAPURO offers systems to reduce Bromide from water to avoid Bromate transformation post
Ozonation. The removal is possible up to 5 ppb level.
Manganese removal Filter- Manganese produces a brownish colour in laundered clothing, leaves
black particles on fixtures and as with iron, affects the taste of beverages, including coffee and tea.
Aguapuro specializes in manganese removal systems to help water treatment plants deal with
these problems.
diameter sizes and from 1 M3 to 100 M3/hr Flow rate when operated
on 15 - 30 m/hr velocity.
Units are available with either individual valves or Single Lever operated Solo Multi Port Valve
depending on the requirement. Steel Filters are internally Epoxy Painted to have corrosion free
operation. IS 2062 Mild Steel Plate and IS 1239 Pipes are used to fabricate Filters. Rubber lining is
provided (Optional) for Specific applications on request.
Individual Valves OR Multi Port Valve provides ease in operation of Backwash and Rinse which is
indicated using Inlet pressure gauge.
Auto MPVs are available for Specific applications.
Auto Pneumatic Valves OR Solenoid Valves are also available
Units are available with either individual Ball valves or Single Lever operated Solo Multi Port Valve
depending on the requirement. Being constructed from SS 316 vessels with Internal Quartz Lining
vessel and SS 316 Pipe work and valves, it gives complete corrosion free operation.
Individual Ball Valves OR Multi Port Valve in (ABS Plastic) provide ease in operation of backwash
and rinse which is indicated using Inlet pressure gauge.
Stainless Steel Filters have Low Installation cost, Easy and Fast Installation, Almost nil maintenance
cost are the additional features for these units.
Units are available with either individual Ball valves or Single Lever operated Solo Multi Port Valve
depending on the requirement. Being constructed from SS 316 vessels with Internal Quartz Lining
vessel and SS 316 Pipe work and valves, it gives complete corrosion free operation.
Individual Ball Valves OR Multi Port Valve in (ABS Plastic) provide ease in operation of backwash and
rinse which is indicated using Inlet pressure gauge.
Stainless Steel Filters have Low Installation cost, Easy and Fast Installation, Almost nil maintenance
cost are the additional features for these units.
FGX3
Utilising a quick release clamp system for fast change-out of
cartridges and housed in an AISI 316 stainless steel enclosure
with 1.5”, 2.5” and 3” UNI 338 threaded inlet/outlet connections
the FGX3 filtration system is a robust and economical filtration
system. Able to treat flows of up to 45m3/hr the FGX3 series of filters is available
with a wide range of filtration levels (1 – 5 – 20 microns) and is flexible enough to
allow multiple cartridge lengths to be installed. The system is supplied with a tripod
support for simple floor installation.
WTE INFRA PROJECTS PVT. LTD. [PUNE, MAHARASHTRA]
(Ref: - http://www.watertreatmentequipments.net/filtration-plants.html)
FILTRATION PLANTS
WTE are engaged in designing high grade Drinking Water Filtration Plant that is made from
quality raw materials. It treats raw water, which contains undesirable sediments, colour,
algae and other harmful organisms. Thus, provides safe water for drinking. In this, PAC is
injected into the water to adsorb odours and toxic compounds produced by the algae
followed by the conventional process, which removes it. The mixture of water and
chemicals is strongly agitated in second time before being distributed by a channel into one
of the three flocculation tanks. Here, large horizontal paddles rotate slowly to encourage
the floc to form and grow bigger. From the flocculation tanks, the water moves into the
sedimentation tanks. As the filtration plant slows down these tanks, the large particles settle
to the floor under gravity. We offer these in three major types, which are grey water
treatment plant, iron removal filter plant and cartridge filter plant.
Ultra-Filtration Plant
Pressure Sand filter
Activated Carbon filter
Cartridge filters
Iron removal Filters
Cartridge Filters
We are engaged in developing excellent Cartridge Filter Plant, which comprises of fabric or polymer-
based filters designed primarily to remove particulate material from fluids. These are usually rigid or
semi-rigid and manufactured by affixing the fabric or polymer to a central core. Cartridge filters are
disposable and are easily replaceable thus preferred widely over other filtration plants. Further,
these are typically housed in a pressure vessel and can be used either individually or as an array of
cartridges in a vessel.
STUDY OF FILTRATION FOR POINT-OF-USE DRINKING WATER
TREATMENT IN NEPAL
By Junko Sagara
Point-of-use drinking water filtration was studied as a possible drinking water
treatment alternative in Nepal. Three filter/purifier systems, Nepalese ceramic
candle filter, Indian ceramic candle filter and IPI purifier, were tested for turbidity
and microbial removal efficiencies.
The test results indicated that the filter systems had very high turbidity removal
efficiencies. All systems reduced the turbidity level of water to less than 1 NTU.
However, the filtration processes themselves were observed to be not adequate in
terms of removing microbial contaminants. IPI purifier when used together with
chlorine disinfection eliminated all microbial contamination, however, in all other
cases the treated water was still microbiologically contaminated.
In order to improve the microbial removal efficiency of Nepalese ceramic candle
filter, colloidal silver coating was applied onto the ceramic filter candle. The
experiments were conducted for filter candles with several concentrations of silver.
It was observed that the filters with more than 10mg of silver removed all hydrogen
sulfide producing bacteria. However, complete removal of total coliform was not
achieved. Moreover, it was not tested whether the effectiveness of the silver
remains after long term use of the filter, and thus a further study is recommended.
Out of all three filter systems tested, the Nepalese ceramic candle filter remained to
be the most affordable system of all. It is recommended for the Nepalese
households to use Nepalese ceramic candle filters combined with a disinfection
process.
The design of the Indian ceramic candle filter system is simple. These units
normally consist of two stainless steel containers, one placed on top of the other.
The top container contains one to four (commonly two) ceramic filter candles. The
bottom container collects treated water that seeps down through the ceramic filter
candle. Individual users assemble the units by fitting the candle into the top
container and a spigot on to the bottom container. The ceramic filter candle must be
boiled for 15 to 20 minutes prior to the assembly for sterilization and also to remove
any fine clay particles from the ceramic candle. The individual users must keep the
ceramic filter candles clean by regularly brushing the surface gently under clean
flowing water. When the rate of filtration slows, the filter must once again be
sterilized by boiling it. The filter should be replaced after 8 to 12 months of
continuous use, depending on the amount of use and the turbidity of the feed water.
Bag filters and cartridges filters are used for a variety of applications, from industrial
processes to water treatment and home use.
Bag Filters
Cartridge Filters
Cartridge filters are defined as fabric or polymer-based filters designed primarily to remove
particulate material from fluids. They are usually rigid or semi-rigid and manufactured by
affixing the fabric or polymer to a central core. Cartridge filters are disposable and easily
replaceable.
- Cartridge filters are typically housed in a pressure vessel.
- Cartridge filters can be used either individually or as an array of cartridges in
a vessel.
APPLICATIONS
Industrial
Currently, bag filtration and cartridge filtration are more widely used for industrial purposes
than in water treatment. Industrial uses include process fluid filtering and solids recovery.
- Process Fluid Filtering: Process fluid filtering is the purification of a fluid by
the removal of undesirable solid material. Process fluids include fluids used
to cool or lubricate equipment. In mechanical equipment, or during the
processing of a fluid, particulate material can accumulate. In order to
maintain the purity of the fluid, the particles must be removed. The oil filter in
your vehicle is a good example of a cartridge filter being used to maintain
the quality of a process fluid.
- Solids Removal/Recovery: Another industrial application is in solids
recovery. Solids recovery is done to either recover desirable solids from a
fluid or to “purify” the fluid prior to subsequent treatment, use, or discharge.
For instance, some mining operations will use water to convey the minerals
being mined from site to site. After the slurry arrives at its desired location, it
is filtered to remove the desired product from the carrier water.
Water Treatment
There are three general applications for bag filtration or cartridge filtration in a water
treatment plant. They are:
- Filtration of surface water or ground water under the influence of surface water.
Each manufacturer has a unique way of designing and constructing their filters. The filters
can be different in terms of:
- Length,
- Diameter,
- Construction materials, and
- Manufacturing techniques.
Since this module is an overview, the following discussion of materials and manufacturing
techniques will be as generic as possible, applying to most bag or cartridge systems.
The filter housings can be constructed of many types of materials but are made primarily of
plastic or metal.
The housings usually consist of:
- The body of the housing.
- A lid or a cap which can be easily removed to facilitate filter change-out.
- Some type of mechanical seal, usually a rubber O-ring, between the two
parts of the housing.
The O-ring is a critical part of the system. It prevents the loss of water pressure by
maintaining a seal between the cap and body of the housing and also prevents unfiltered
water from by-passing around the filter and into the effluent side of the housing.
Although each filter may be unique, there are some common elements on most bag or
cartridge filter housings.
Bag Filter Housing:
The major components of the filter housing in a bag filter system include the body of
the filter housing and the cap or lid.
- The lid may contain the inlet port and taps for pressure gauges.
- There is usually some type of pressure relief valve on either the body or the
lid to allow for the housing to be depressurized for filter change-out.
- The hardware on the body of the housing secures the lid to the top of the
housing and with the help of an O-ring provides the necessary seal between
them.
- A support screen or basket provides rigidity to a bag filter. The screen or
basket helps the bag maintain its shape when it is placed in the filter
housing. This assures that the entire surface of the filter is available for
filtration.
- The body of the housing includes:
- Outlet port.
- Taps or ports for pressure gauges.
- Legs or a stand to support the housing.
- The necessary hardware to hold the lid or cap.
SYSTEM CONFIGURATIONS
Bag and cartridge filtration systems can be configured in many different ways. The
configuration selected depends on a number of factors including source water quality and
desired production capacity.
Single Filter Systems: A single filter system would likely be somewhat rare in a water
treatment application. A single filter system would only be applicable for extremely small
systems with an extremely high-quality source water.
Prefilter – Post Filter Systems: Perhaps the most common configuration of a bag filter
system is a prefilter - post filter combination. By using a prefilter to remove the large
particles, the loading on the final filter can be dramatically reduced and substantial cost
savings can be realized.
Multiple Filter Systems: Intermediate filters are placed between the prefilter and the final
filter. Each filtration step would be finer than the previous step.
Filter Arrays: Some bag filter systems utilize more than one bag per filter housing. These
are referred to as filter arrays. These filter arrays allow for higher flow rates and longer run
times than systems with one bag per housing.
Cartridge filter system configurations are similar to the configurations seen in bag filter
systems. For each configuration, the PA DEP will require full redundancy of all filter stages.
Single Filter Systems: As in bag filter systems, a single filter system would likely be
somewhat rare in a water treatment application. A single filter system would only be
applicable for extremely small systems with an extremely high-quality source water. Home
water filter systems are usually single filter systems.
Prefilter - Post Filter Systems: Like bag filter systems this is one of the more common
arrangements in a cartridge filter system. It is configured so that the feed water initially
passes through a filter with a relatively large pore size and then is filtered through the finer
post or final filter.
Multiple Filter Systems: A multiple filtration system is an extension of the prefilter – post
filter configuration described above. Rather than having a prefilter and a post filter, a
multiple filtration system would consist of progressively finer filters plumbed in series.
Filter Arrays: Filter arrays are fundamentally the same as the arrays described in bag filter
systems. Multiple cartridge filters are grouped together in a single filter housing to provide
higher flow rates and longer runtimes between filter change-outs.
Filtration systems go back at least to the time of the ancient Egyptians and
the peoples of ancient India. Hieroglyphic depictions from the tombs of both
Ramses II and Amenophis II suggest that the Egyptians filtered drinking
water using sand. They chose sand for this task because it caught and
settled suspended particles in the water. Also, we have found ancient texts
written in both Egyptian and Sanskrit, such as the Sushruta Samhita, that
describe methods with which they purified water, including heating under
the sun, boiling, and running through gravel.Another important society in
the ancient world that practiced filtering (to an extent) was Greece. Around
500 BC, the Classical Greek physician Hippocrates invented the first bag
filter or sieve. This filter, which we now call a Hippocratic Sleeve, was a cloth
bag through which he poured boiled water. By filtering the water with his
filtration device, he was able to remove sediments from the water that
would create bad smells or bad tastes. He used filtered water as bathwater
for sick patients.
Filtration System – Precision Filtration Products
Between Antiquity and the Industrial Revolution, very little changed in filtration
on the European continent. However, in the 8th century in the Middle East, an
Arabian alchemist named Gerber came up with several new water purification
strategies. His methods involved the use of stills connected to wick siphons,
which purified water as they drew it from one still to the next. After the Dark
Ages passed, scientists began experimenting with filtration systems again. First,
in the 1500s, scientists created the first air filtration systems, which functioned
as respirators. In 1627, an Englishman named Sir Francis Bacon started
exploring how he might desalinate, or remove the salt from, saltwater. He tried
to do so using sand. Unfortunately for Bacon, his experiments were a failure.
However, they did spark further research by others of water and the
microscopic organisms that live in it. To that end, in the 1670s Robert Hooke
and Antonie van Leeuwenhoek developed the microscope and they were able
to see pathogens in the water. This demonstrated to them and others the
importance of figuring out how to filter water. Another important filtration
related discovery of this time was the discovery of reverse osmosis. Though
Jean-Antoine Nollet first observed this in 1748, scientists wouldn’t put it to use
in filtration processes until the mid-1900s. Throughout the 19th century, many
scientists made important breakthroughs in filtration. In 1804, John Gibb, a
Scotsman from a town named Paisley, successfully used sand filtration to
reclaim water and sell it. Similarly, in the early 1800s, many people used
ceramic filters to purify their water. By 1830, London had its first water
treatment plant.While manufacturers did make some rudimentary air filter
products in the early days, they did not really become popular until after World
War II. In fact, the U.S. Army Chemical Corps and the U.S. Atomic Energy
Commission designed the HEPA filter during WWII for protection against
radiation while they were working on the Manhattan Project. Once the war
ended, the American government allowed access the HEPA filter designs, and
manufacturers quickly began manufacturing these products for use in both
industrial and home applications.
As time went on, manufacturers and scientists developed better filter medium
materials and more efficient filter systems in general. During the 1970s, the
prevention and reduction of air pollution and water pollution became a point of
interest, and the government issued a number of laws reflecting that. The Clean
Water Act of 1972, for example, mandated that industrial manufacturers
develop better procedures for capturing waste so that it wouldn’t enter the
water source. Since then, air cleaners and industrial water filtration systems
have only become more important. They have also become important for high
stakes applications like aerospace and aeronautics.
How It Works
Material separation does not occur in the same way in every filtration system.
For example, some systems work by suspending solids. Meanwhile, membrane
filtration systems use media to trap contaminants as they pass through the
filter. Some systems trap contaminants in foam. Other filtration options use
centrifugal force, gravity, and even biological filtration agents or electrically
charged particles. They may also employ hydrostatic or rotational pressure in
order to remove heavier particles.
Types
Vacuum filters work by creating pressure at the outlet of the filter media that
is higher than the pressure in the outside atmosphere. In other words, vacuum
filters create a vacuum. This causes the outside to push itself into the vacuum,
where it encounters the filter media.
In-line filters are filters installed along flow lines. Their job is to catch
contaminants and prevent system clogging.
Two different types of filtration systems use an electrical charge to cleanse air
or fluids: electrodialysis systems and electrolysis reversal systems.
Other less common types of filters are reverse osmosis (RO), ultrafication (UF),
and electrodeionization (EDI). Although these are all less common than ED or
EDR systems, they are just as efficient and come with their own distinct
advantages.
Pool filters are a type of water filter designed specifically to clean pool water.
These water filters are usually designed as small and removable cartridge
filters.
HEPA filters, or High Efficiency Particulate Air filters, are filters designed to
remove up to 99.999995% of particles they process. They are important for use
in airplane cabin ventilation, industrial vacuum systems, respiration, and more.
To be considered HEPA filters, they must be certified.
Based on what is being processed, what the filter is intended to capture, and
the particle size, filtration system manufacturers can decide on the filter pore
sizes.
Manufacturers also use these details to consider the best filtration rate, which
is the rate at which a stream can move through a filter as it provides maximum
particle separation/removal. To reach the best filtration rate, manufacturers
may place the filter at the intake, inline, or exhaust of a system. Sometimes,
they may place multiple filters at all of these points. By using multiple filters in a
flow, particles can be separated and removed several times over. Not only will
this improve the quality of the product, but it allows the filters to function with
more efficiency, since they are not being regularly clogged with large particles.
Based on the variables such as filter location, filter rate, load capacity,
absorption, and so on, manufacturers can decide what filter media is best.
Though single filters may suffice, optimal filtration is often achieved through
the use of several filtration products used in conjunction with one another to
create a complete system.
With such variability, there are several important factors to consider when
installing a filtration system. The degree of installation must first be considered.
Filtration equipment can be portable, mounted or centralized systems, the
latter being the most complex. This decision also has a significant impact on the
type of filter and collection as it relates to the ease of cleaning or replacing
components.
The particular type of filter will determine many of these variables as will the
material used in its construction. Housing and filters may be constructed of
aluminum, steel, stainless steel, steel, carbon, sand, durable plastics, Teflon,
nylon and other synthetic fibers. The particulates themselves should correlate
to the specific filter. Both the size and chemical composition should be
compatible to ensure product longevity and efficiency.
Regulatory bodies, such as the International Organization for Standardization
(ISO), may require certain filters be used in a given application, though many
configurations can result in similar competence.
Filtra-Systems created a wide range of industrial water and wastewater filters plus
industrial water filtration systems for engineering-heavy industries.
What do you know about us, our bag filters, cartridge filters or STiR filter oil-water
separation technologies which are leveraged by a wide variety of global industry
leaders because we do things differently?
Discover how these tested and proven filters are used in the treatment of:
Industrial Process Water
Produced Water
Wastewater
Groundwater
Cooling Tower Water
And Many Many More Applications
Check out the variety of industrial water filtration systems and products you have to
choose from.
Custom-engineered industrial water, produced water and wastewater media,
vacuum, pressure, and bag filters and systems are typically used to remove
suspended solids, oils, and other contaminants from water.
These wastewater filtration systems help get your water recycled for reuse or meet
environmental disposal guidelines.
Each water filter process has different water quality specifications and Filtra-
Systems has the experts and insight to review each of your applications and
suggest the most cost-effective industrial water filter technology for the task.
From pressure filters to cartridge filters, and everything in between, you'll almost
always find the solution that you are looking for in your industrial wastewater
applications.
CONTACT US NOW!
PRODUCTS
STiR Industrial Water Filter
Our STiR fluidization technology is unmatched among industrial water purification systems. Learn
how STiR can remove suspended solids and oils from your water!
Bag Filter Housings
Filtra-Systems has provided bag filter housings to a wide range of industries for almost four
decades. Browse our various bag filter housing products here!
Walnut Shell Media Filter
Filtra-Systems' Walnut Shell Filter has numerous applications in different industries. Visit our website
to learn how the Walnut Shell Filter can help you!
Industrial Cartridge Filter Housings
At Filtra-Systems, we design industrial cartridge filter housings to meet the specific needs of any
relevant industry. Browse our housing products today!
Filtra-Systems engineers a variety of sanitary cartridge filter housings for a wide range of industries.
View these products today to find out more!
HEALTH ORGANISATION MONOGRAPH SERIES NO.42
‘Water Supply for Rural Areas & Small Communities’
By Edmund G. Wagner & J.N. Lanoix
(Ref: - Chapter no.6 Filtration System Page. No. 188)
Filtration.
There are two types of filter commonly used in the treatment of household water supplies:
the sand filter, which is relatively coarse, and the ceramic filter, which is of a finer texture.
Sand Filter: -
The household sand filter, unless skilfully operated, is relatively ineffective against bacteria.
It will, however, remove cysts, ova, cercariae, and similar relatively large organisms, and
will strain out most of the coarse and visible matter in suspension, although it may pass
some fine turbidity or cloudiness. Sand filtration may be made more effective by first
carefully treating the water with alum, as a result of which a clear water can be obtained.
Some household filters also contains charcoal. Charcoal has no purifying effect, its only
function being to absorb certa~nt aste-producing compounds and to make the water "
sweeter "; but even this effect is lost unless the charcoal is frequently renewed. Sand filters
often get partially clogged with organic matter, and under some conditions this results in
bacterial growths in the filter. Reports are common of instances where the filtered water
has a higher bacterial content than the unfiltered water. Household sand filters are not
recommended unless the water is to be boiled or disinfected after filtration. With this
reservation in mind, the household sand filter fills a definite place in water treatment. It can
easily be made for household use wherever fine sand is to be found. The essential points in
making a filter are, first, that the depth of sand through which water passes should be at
least 60 cm (2 ftl-and an additional 15 cm (6 in.) is desirable-and, secondly, that the
maximum rate of flow through the filter should not be greater than 3.6 litres per square
metre per minute (4 gallons per square foot per hour).
A simple filter can be constructed from a steel drum 60 cm (24 in.) in diameter and 75
cm (30 in.) high, with the head cut out. Place the drum on a stand, with a container
underneath, and drill a hole 2 mm (3/32 in.) in diameter in the bottom of the drum to
serve as the filter outlet. Place a few centimetres of small stones, about pea-size, in
the bottom of the drum and fill to within 10 cm (4 in.) of the top with rather fine sand.
Make a hole in the side of the drum just below the top rim for an overflow, and to it
connect a piece of pipe for an overflow line. To operate the filter, keep a continuous
flow of water running into the top, just sufficient to keep the filter filled, with a slight
overflow. It may be necessary to place a small disc on the surface of the sand under
the inlet to avoid a hollow forming in the sand. A filter of these dimensions should
deliver one litre per minute (12 gallons per hour) of clear water, suitable for
chlorination.
Ceramic Filter: -
There are several types of ceramic filter, such as pressure filters, non-pressure filters, and
filter pumps; and there is a wide range of ceramic media having different pore sizes. The
heart of any of these is the filter candle. and the method of getting water through the candle
is only a matter of convenience. Only clean water should be used with ceramic filters:
otherwise, with cloudy or turbid water, the candles clog very quickly.
Coarse-grained filter candles are useful in removing suspended matter, helminth ova,
cercariae, and cysts. They may be only partially effective in removing the smaller disease
organisms, and consequently water should be chlorinated or otherwise disinfected after
passage through a coarse-grained or industrial-type filter. Porcelain filters are made with
pore sizes from a maximum pore radius of 50µ, ~or~ larger down to 0. 30µ.To be
satisfactory for water purification, the pore radius should be about 1.511µ. Examples of
such filters are the Chamberland L2 and the Selas 015. These and similar fine-grained
porcelain filters will remove all disease organisms usually found in drinkingwater, and it is
quite safe to use water after passage through such a filter without further treatment. Filters
and their attachments should be carefully examined at frequent intervals to guard against
cracks or leaks which might possibly permit unfiltered water to get by. Porcelain filters must
be cleaned and boiled at intervals. If a filter gets coated or clogged, it should be scrubbed
under running water with a stiff brush free from soap, grease, or oil, and then boiled for 15
or 20 minutes. Even if the filter does not clog, it should be cleaned and boiled at least once
a week.
Another type of filter candle is known as the Kieselguhr or infusorial earth, or diatomaceous
earth filter. Like the porcelain, this also is made with various pore sizes. The finer-grained
types are effcient in removing all types of bacteria commonly found in water. Among the
well-known Kieselguhr filters are the Berkefeld (see Fig. 70) and Mandler filters. Their
porosity is graded as V (" vie1 ", or coarse), N (normal, or intermediate), and W (" wenig ",
or fine). The V filters are suitable only for the removal of suspended material; and, after
filtration with this type of candle, the water should be further treated to destroy bacteria.
The N filters remove the smallest bacteria, and it is safe to use water filtered through this
grade without further treatment. The same care should be taken of Kieselguhr candles as
of porcelain candles, except that they should be cleaned more frequently, at intervals of no
longer than four or five days at the most.
There is a special type of Kieselguhr candle, known as the " Katadyn " filter, in which the
surface of the filter is coated with a silver catalyst in such a way that the porosity is not
impaired but the bacteria coming in contact with the surface are killed by oligodynamic
action. Such a filter needs cleaning only when it becomes clogged.
Filter Can be mounted in a gravity-type filter, which consists of two reservoirs with
the candle or candles attached to the upper. Water is simply poured in at the top,
trickles through the ceramic candles, and IS stored for use in the lower
compartment. Another mounting is made where piped water is available under
pressure.
The candle is mounted in a pressure case which
is attached directly to the water system, filtered water
being drawn from the filter as needed. A third type
is fitted with a hand pump. The suction tube is put into
a vessel of water, and the pump is operated like a bicycle pump,
the filter candle being inside.
The filtered water is discharged through another tube.
Filtration Mechanism
Filtration is essentially a physical and chemical process and, in the case of slow sand
filtration biological as well. The actual removal mechanisms are interrelated and rather
complex, but removal of colour and turbidity is based on the following factors:
A popular misconception is that particles are removed in the filtration process mainly by
physical straining. Straining is a term used to describe the removal of particles from a liquid
(water) by passing the liquid through a filter or fabric sieve whose pores are smaller than
the particles to be removed. While the straining mechanism does play a role in the overall
removal process, especially in the removal of large particles, it is important to realize that
most of the particles removed during filtration are considerably smaller than the pore
spaces in the media. This is particularly true at the beginning of the filtration cycle when the
pore spaces are clean (that is, not clogged by particulates removed during filtration). Thus,
a number of interrelated removal mechanisms within the filter media itself are relied upon to
achieve high removal efficiencies.
In all gravity filtration systems the water level or pressure (head) above the media forces
the water through the filter media as shown in Figure 6. The rate at which water passes
through the granular filter media (the filtration rate) may vary widely, depending on the
purpose for which the water is required. However, for public water supply in Ireland, 5
m/hour may be regarded as the standard rate and most authorities limit the maximum
filtration rate to between 5 and 7.5 rn/hour. Rates in excess of this may be used where
special technology is employed. The rate of water flow through the filter is referred to as the
hydraulic loading or the filtration rate. The filtration rate depends on the raw water quality
and the type of filter media. Various filter media configurations used are illustrated in Figure
7.
Pressure Filtration
A pressure filter is similar to a gravity sand filter except that the filter is completely
enclosed in a pressure vessel such as a steel tank, and is operated under pressure,
as shown in Figure 8.
Pressure filters have been used in public water supplies, and have limited applicability, for
instance, in the removal of iron and manganese from groundwaters. Their use in Irish
practice is mainly confined to the treatment of water for industrial purposes, but they have
been installed by a number of local authorities. Pressure filters have been found to offer
lower installation and operation costs in small filtration plants. However, they are generally
somewhat less reliable than gravity filters. Maximum filtration rates for pressure filters are in
the 5 to 7.5 rn/hr range.
Filter Control Systems
The filter control system regulates the flow rate through the filter by maintaining an
adequate head above the media surface. This head (submergence) forces water through a
gravity filter. The flow through a filter must be as stable as possible and any changes in
flow rate, whenever operating conditions at the plant change. should be controlled in order
for the filter to yield the optimum outflow quality. The best control system therefore is
one with simple, safe and reliable controllers that controls filtration without hunting,
and includes sensors that monitor the, largest possible water surface areas so that
changes in set-point values are representative.
Without an effective filter control system, sudden flow increases or surges could dislodge
solids trapped on the filter media. If these solids were discharged, they would seriously
degrade water quality. An adequate depth of water above the media surface is essential to
ensure that the inflow does not disturb (scour) the media. In this way, the energy of the
inflow is absorbed before it reaches the media, thus preventing scouring. An essential
element in the control system for rapid gravity filtration is a slow start controller, which
restricts the output from a filter for a period after backwashing while the filter is ripening'. In
new works, slow start controls are generally incorporated in the plant design, while in older
or smaller works hydraulic/mechanical controls are used. The latter depend on the flow