Bajaj Auto Limited

Akurdi Pune 411 035 India

Spare Parts Catalogue

Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto Limited
accepts no liability for any inaccuracies or omissions in this
publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without prior
notice and without incurring an obligation to make such changes
to product manufactured previously. Contact your authorized
Bajaj Dealer for the latest information on product improvements
incorporated after this manual was issued.

DOC. NO.: XXXXXXXX REV. JUNE 2017

Foreword Instructions
We have pleasure in presenting the Spare Parts Catalogue for ‘BOXER-125 1. How to Read the Catalogue : Open the catalogue and from the pictorial
X’ Motorcycle. This catalogue has been specially designed to assist you in index locate the group in which the part you want to find is present. Turn
over to the concerned page number (as given by pictorial index). Now
selecting the correct parts for procurement to maintain 100% availability.
find out the figure of the part you wish to order. Write down the part
number against that particular figure number from the text.
The Bajaj spares are subjected to the stringent quality control standards to
In case, if you have the part number and you need the other details, the
ensure longer life of the vehicle. It is therefore necessary that only the part index can be used. The part index (at the end of the catalogue) will
Genuine Bajaj Spares are used. give you the figure and page number of the part you wish to order.

2. How to Order Spare Parts : The part number and the description of the
In a continual effort to improve Performance and Efficiency of the vehicles, part required should be invariably mentioned in the order as per the
Specifications, Diagrams, Illustrations and Part Numbers can change without catalogue text.
notice. Consequently, the description in this Spare Parts Catalogue cannot
The latest part number as conveyed through our service circulars should
therefore be final and binding on us. only appear on the order. In case of ordering painted components, colour
shade of the components should be mentioned.
The modifications / alterations which are carried out after the issue of this The quantity shown against the part number is the quantity per vehicle for
catalogue, will be conveyed to you through our Service Circulars. You are that group so that particular quantity should be multiplied by the number
requested to make necessary corrections in the Parts Catalogue as per the of sets required.
circulars so as to keep your catalogue up-to-date. This will ensure the 3. Part Number System : We have used 8 digit system for part numbers.
appropriate and speedy delivery of the Spare Parts as the order placed will The model or hardware item is indicated by first two digits or
bear the latest part numbers. alphanumeric, the next two or four digits indicate main group and the last
four or two digits indicate serial number in main group or serial number or
subgroup of fastener respectively. Thus the part numbers will be indicated
In case, if you need any technical assistance contact the concerned Regional by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you
Office or write to us on the following address : to identify the spare parts easily.

4. Abbreviations : The following abbreviations are used in this catalogue.

Bajaj Auto Limited
Assly Assembly V Volts
Export Service Department
N.I. Not illustrated W Watts
Akurdi, Pune 411 035 India
C'case Crankcase Accl. Accelerator
Phone : 020-27406557 Cyl Cylinder Comp. Complete
Fax : 020-27407385 O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Index Index

Plate No. Description Page No. Plate No. Description Page No.

1 Cover Cylinder Head 2 26 Mudguard - Front & Rear 52

2 Valve 4 27 Stand Assembly 54
3 Camshaft / Tensioner 6 28 Tube / Tyre / Rim 56
4 Cylinder & Piston 8 29 Front Hub 58
5 Crankshaft 10 30 Rear Hub 60
6 Transmission 12 31 Rear Brake Pedal 62
7 Change Drum / Shift Fork 14 32 Handle Bar 64,66
8 Gear Change Mechanism 16 33 Front Fork 68
9 Engine Assly & Crankcase RH 18 34 Fuell Tank, Cap Tank and Gauge Fuel 70
10 Crankcase LH 20 35 Fittings - Fuel Tank, Side Covers & Cover Seat 72
11 Cover RH 22 36 Meter Assembly 74
12 Cover Magneto 24 37 Control Cables 76
13 Clutch 26 38 Chain Case 78
14 Kick Starter Mechanism 28 39 Head Lamp (With Fairing) 80
15 Carburettor 30 40 Indicator Light Assembly 82
16 Air Cleaner Complete 32 41 Tail Lamp Assly / Front Number Plate 84
17 Silencer Assly 34 42 Electrical Equipments 86
18 Oil Pump 36 43 Tool Kit 88
19 Starter Assly 38 44 Accessories 90
20 Magneto / C.D.I. / H.T. Coil 40 45 Painted Parts and Decals 92
21 Seat Assly 42 Kits List
22 Engine Mountings 44 Amendment Sheet (Parts Added & Deleted)
23 Frame and Frame Fittings 46 Part Index
24 Swing Arm / Rear Shock Absorber 48
25 Rider Foot Rest / Pillion Foot Rest 50
Pictorial Index Pictorial Index

PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 2 VALVE 4 CRANKSHAFT 10 TRANSMISSION 12

PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
CAMSHAFT / TENSIONER 6 CYLINDER & PISTON 8 CHANGE DRUM / SHIFT FORK 14 GEAR CHANGE MECHANISM 16
Pictorial Index Pictorial Index

PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
ENGINE ASSLY / CRANKCASE RH 18 CRANKCASE LH 20 CLUTCH 26 KICK STARTER MECHANISM 28

PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
COVER RH 22 COVER MAGNETO 24 CARBURETOR 30 AIR CLEANER COMPLETE 32

4
Pictorial Index Pictorial Index

PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
SILENCER ASSLY 34 OIL PUMP 36 SEAT ASSEMBLY 42 ENGINE MOUNTING 44

PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
STARTER ASSEMBLY 38 MAGNETO, CDI & H.T. COIL 40 FRAME & FRAME FITTING 46 SWING ARM / REAR SHOCK ABSORBER 48
Pictorial Index Pictorial Index

PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
RIDER FOOT REST / PILLION FOOT REST 50 MUD GUARD - FRONT & REAR 52 FRONT HUB (FOR ALLOY WHEEL) 58 REAR HUB (FOR ALLOY WHEEL) 60

PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
STAND ASSEMBLY 54 TYRE, TUBE & RIM 56 REAR BRAKE PEDAL 62 HANDLE BAR 64,66
Pictorial Index Pictorial Index

PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PLATE NO. : 38 PAGE NO.
PAGE NO. PLATE NO. : 37 PAGE NO.
FRONT FORK (FOR W/O FAIRING) 68 FUEL TANK, CAP TANK & GAUGE FUEL CHAIN CASE 78
70 CONTROL CABLES 76

PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PLATE NO. : 40
PAGE NO. PAGE NO.
FITTING - FUEL TANK, SIDE COVER METER ASSLY HEADLAMP WITH FAIRING
72 74 80 INDICATOR LIGHT ASSLY 82
& COVER SEAT
Pictorial Index Pictorial Index

PLATE NO. : 41 PLATE NO. : 45

PAGE NO. PLATE NO. : 42 PAGE NO. PAGE NO.
TAIL LIGHT ASSLY / PAINTED PARTS & DECALS
84 ELECTRICAL EQUIPMENTS 86 92
FR NUMBER PLATE

PLATE NO. : 43 PAGE NO. PLATE NO. : 44 PAGE NO.

TOOL KIT 88 ACCESSORIES 90

BOXER S
 Plate No.: 1
Cover Cylinder Head

No. Part No. Description Qty Remarks

1 JV 5110 23 Cylinder Head 1

2 LA D001 38 Bolt Flange M8 4
3 52 JV01 44 Tappet Cover 2
3
2 4 JH 5110 50 O Ring Tappet Cover 2
5
5 5 KA ED06 20 Flange Bolt M6 4
6 39 1660 05 Stud 2
15 7 LJ A000 11 Ring O -id 28.7 X Sect. Dia. 1.9 2
8 JV 5814 04 Insulator Pipe Intake 1
4 14
9 52 JV01 80 Manifold Intake 1
10 KA ED06 25 Bolt-flange 2
6 11 DP 1011 98 Clamp 2
8
12 PF 5814 02 Sleeve 1
7 9
7 11 13 JH 5110 44 Gasket Head 1
12
11
14 JH 5110 45 Ring O OHC Cover 1
1
15 52 JV01 45 Assembly OHC Cover 1

10
13

1 2
Front Wheel Direction
 Plate No.: 2
Valve

No. Part No. Description Qty Remarks

1 DK 1017 51 Shaft Rocker Arm 2

2 JH 5112 10 Rocker Arm with Roller 2
3 CB 1010 22 Cotter Valve (Collet) 4
3
4 DY 5112 00 Valve Intake B105a 1
1 5 DY 5112 01 Valve Exhaust B105a 1
6 36 JH00 29 Kit Valve Repair 1
7 CB 1010 09 Seal Valve Stem 2
1

6
2

4/5

3 4
Front Wheel Direction
 Plate No.: 3
Camshaft / Tensioner

No. Part No. Description Qty Remarks

1 DY 5112 04 Camshaft Complete 1

10
2 JA 5112 16 Spacer Cam Sprocket 1
3 DS 1012 76 Sprocket Cam Shaft - 32 T 1
11
4 DK 1013 86 Hexagon Socket Head Cap Bolt 1
8
5 DH 1010 48 Special Washer Cam Shaft 1
13
6 36 PA01 15 Guide Chain Kit 1

7 7 DH 1013 92 Cam chain Tensioner Pivot Bolt 1

15 9 8 JH 5210 05 Chain Tensioner 1
9 CS 1011 28 Gasket 1
10 DD 1010 62 Bolt M6 Chain Tensioner 1
16 11 KA ED06 20 Bolt M6 X 20 Silver 2
12 39 0594 17 Circlip for Camshaft 1
13 39 2669 21 ‘O’ Ring (Tensioner) 1
14
14 JE 5112 30 Cam Chain 1
15 JE 5110 49 Bearing Ball - Small 15 X 32 X 9 1
1 6 16 39 2683 20 Bearing Ball - Big 17 X 35 X 10 1

12
5
2

3
4

5 6
Front Wheel Direction
 Plate No.:4
Cylinder and Piston

No. Part No. Description Qty Remarks

1 JH 5210 07 Gasket Cylinder Block 1

2 39 1000 06 Dowel Pin 2
3 36 JH00 32 Piston Ring Set 1
2 4 36 JV00 12 Kit Cylinder Block / Piston Assly. 1
4

7 8
Front Wheel Direction
 Plate No.: 5
Crankshaft

No. Part No. Description Qty Remarks

1 59 1500 14 Flange Nut 2

6
4 2 JE 5514 09 Belleville Washer 2
2a LD A00025 Plain Washer 1
3 31 1011 73 Key Woodruff 1
4 JV 5310 04 Crank Shaft Assly 1
5 JE 5310 01 Ball Bearing 56 X 22 X 16 2

3 6 DS 1011 54 Parallel Key 1

7
7 JD 5310 03 Sprocket Camshaft Drive
1 8 JA 5310 12 Spring 1
1
9 JA 5310 15 Pin Crank Shaft Plunger 1
10 JB 5310 21 Plunger Oil Crank Shaft 1
2
5 11 JZ 5310 06 Gear Primary Drive 1
2
2a
10
9
8

11

9 10
Front Wheel Direction
 Plate No.: 6
Transmission

No. Part No. Description Qty Remarks

1 PA 5510 02 Shaft Input Transmission (Drive) 1

2 PA 5512 07 Gear 4th Drive 1
3 39 0987 17 Ring Snap (17.2 X 20.5 X 1.5) 5
4 JA 5510 02 Spline Washer (17.2 X 20.5 X 1.5) 3
5 PF 5512 01 Gear 3rd Drive 1
6 PF 5512 00 Gear 2nd Drive 1
1
7 JA 5510 04 Washer Thrust 2nd Drive 1
15 8 PF 5510 03 Shaft Output Transmission (Driven) 1
9 PF 5512 06 2nd Driven Washer 1
2
3 4 10 PF 5512 03 Gear 2nd Driven 1
14
5 13 11 PF 5512 04 Gear 3rd Driven 1
12 12 PA 5512 06 Gear 4th Driven 1
6
3 13 JZ 5512 05 Bush 1st Driven 1
7
4 14 PA 5512 05 Gear 1st Driven 1
15 JA 5510 08 Washer Thrust 1st Driven 1
11
16 JA 5510 09 Collar Sprocket Drive 1
8 17 59 2100 24 ‘O’ Ring Collar Sprocket (13.8 X 1.9) 1
10 18 JZ 5510 04 Sprocket Drive (Engine Sprocket) 1
9 19 DU 1012 13 Plate Lock Sprocket 1
16
20 39 1981 04 Socket Head Bolt 2
17
19 18
20

11 12
Front Wheel Direction
 Plate No.: 7
Change Drum / Shift Fork

No. Part No. Description Qty Remarks

4 1 PF 5610 00 Drum Complete Gear Shift 1

3
2 39 0992 06 Dowel (Pin Drum Change) 5
3 JA 5610 02 Cam Drum Change 1
4 JD 5610 11 Special Bolt Drum Change 1
5 PF 5610 02 Shaft Gear Shift Fork 2
2 6 JD 5610 04 Fork Gear Shift Output 1
7 JZ 5610 02 Fork Gear Shift Input 1

13 14
Front Wheel Direction
 Plate No.: 8
Gear Change Mechanism

No. Part No. Description Qty Remarks

1 PF 5612 00 Lever Gear Shift Comp 1

2 JW 5612 06 Extension Spring 1
3 JW 5612 08 Spring Gear Shift Return 1
4 JH 5612 00 Inhibitor Complete Gear Shift 1
1
2 5 PF 5612 09 Spring Inhibitor 1
6 LD B000 44 Plain Washer 1
7 39 0817 15 Hex Nut / Flange - M6 1
3
8 JZ 5614 15 Assembly Gear Shift Lever 1
7 9 DH 1015 09 Damper 1
6 10 JH 5614 04 Rubber Damper 1
4 11 39 1902 04 Flange Bolt 1

11

9
8

10

15 16
Front Wheel Direction
 Plate No.: 9
Engine Assembly / Crankcase RH

No. Part No. Description Qty Remarks

1 JV 5010 08 Engine Assly 1 N.I.

2 36 JV00 13 Kit Crankcase RH 1
36 PA02 10 Kit Assly Crankcase RH 1 Ref. Cir. IB - 321
10 3 59 2000 36 6203 Ball Bearing 1 For I/P Shaft.
4 JA 5410 11 Needle Roller Bearing 1 For O/P Shaft.
11
KP BF62 01 Bearing Ball C3 Clearances 1 Ref. Cir. IB - 321
5 JA 5410 10 Stopper Plate 1
6 39 1000 06 Dowel Pin 2
6 8
5 7 PF 5410 18 Bushing Drum BM-150 1
3 8 DH 1013 80 Screw 1
12
10 JV 5412 16 Bolt M6 X 85 Silver 2
14
11 59 0400 38 Flange Bolt 1
12 52 JA00 29 Bolt Shift Change 1
13 13 JA 5410 12 Guide Kick 1
14 DH 1016 39 Screw 2
7

17 18
Front Wheel Direction
 Plate No.: 10
Crankcase LH

No. Part No. Description Qty Remarks

1 PF 5410 29 Assembly Crankcase LH B104d 1 NRB + Bush

Nozzle Oil Jet
(Press Fitted) 2 39 2562 20 Needle Roller Bearing 1
3 59 2000 36 6203 Ball Bearing 1
4 39 1715 19 Seal Oil 1 Output Shaft
5 31 2010 81 Switch Complete 1 Neutral Switch
6 DH 1017 84 Gasket Neutral Switch (T.I.S) 1
7 39 2190 19 Oil Seal 1 Shifter Shaft
8 JA 5410 05 Bush Bendix 1
2
8 10 9 59 2100 23 Ring ‘O’ 1
10 JE 5410 38 Damper Crankshaft 1
3 11 39 1000 06 Pin Dowel 4
12 39 0999 06 Hollow Dowel Pin 4
11
13 JG 5710 24 Mesh Oil Filter Assembly 1
17 14 LJ A000 04 ‘O’ Ring Strainer 1
15 JV 5410 06 Cap Oil Filter 1
1
16 59 0400 38 Flange - Bolt 6
17 59 0400 38 Bolt 1 Crankcase Mounting
14
5 6
13 7 12
9
15
4
16

19 20
Front Wheel Direction
 Plate No.: 11
Cover RH

No. Part No. Description Qty Remarks

1 56 JV1V 3Q Cover Assembly Clutch 1

2 JV 5412 25 Label Cover Boxer 1
3 39 1041 19 Oil Seal Clutch Lever 1
19 20 21 14
4 30 1011 42 Oil Seal (Kick Shaft) 1
5 JV 5412 08 Shaft Clutch Release 1
6 PF 5514 07 Rod Push 1
7 JL 5412 27 Gauge 1 Oil Level Check
18
8 DS 1012 15 Wire Circilp 1
10
11 9 JE 5412 13 Plain Washer 1
5
3 10 JE 5412 14 Spring Torsion Clutch Lever 1
12
9 11 JA 5412 11 Cap Oil Filler 1
17 12 JA 5412 25 ‘O’ Ring Cap Oil Filler 1
2
8 13 JK 5412 12 Damper Clutch Cover PL BM-150 1
7 14 LA E000 05 Bolt Flange 3
15 14 1510 33 Bearing- Ball 1
4
16 39 0999 06 Pin Hollow Dowel 2
17 JV 5410 07 Bolt Flange 8
17
18 PF 5412 55 Bracket Clutch Cable 1
19 DD 1211 81 Oil Filter Element 1
20 39 1671 21 ‘O’ Ring 1
6 1 21 PF 5412 54 Cap Filter 1
22 JA 5412 12 Gasket Clutch Cover 1
22
15

16

21 22
Front Wheel Direction
 Plate No.: 12
Cover Magneto

No. Part No. Description Qty Remarks

1 PF 5412 37 Cover Magneto 1

2 59 0400 38 Bolt M8 Silver colour 7
3 PF 5412 40 Gasket Magneto Cover 1
4 59 0400 38 Bolt 2
5 PF 5412 65 Cover LH Rear Complete 1
6 JA 5410 05 Bush 1 For Drive Gear Assly
3
7 JA 5412 33 Cap TDC Finder 1
8 30 1011 95 ‘O’ Ring 1
6
9 DS 1611 50 Sticker Gear Shifting 1
7
10 PF 5412 49 Decal 1
8

4
10 1

23 24
Front Wheel Direction
 Plate No.: 13
Clutch

1 No. Part No. Description Qty Remarks

1 JZ 5514 13 Clutch Assembly Complete 1

1a JZ 5514 14 Assembly Clutch 1 N.I.
4
2 DS 1510 60 Spacer Clutch Assly 1
11 3 JA 5514 06 Collar Clutch 1
10 4 39 2600 11 Washer 1
2 3
5 36 JE00 24 Kit Plate Friction 1
9
8 6 JB 5514 08 Wheel Clutch 1
7 30 1010 96 Plate Clutch (Steel Plate) 4
8 JB 5514 11 Hub Clutch 1
9 JZ 5514 15 Compression Spring 4
10 JB 5514 06 Holder Clutch 1
7 11 39 1553 04 Bolt Flange M6 4
12 JE 5514 09 Belleville Washer 1
6
12 13 39 0240 11 Plain Washer 1
13 14 52 JA00 28 Nut Special Clutch Center Lock 1
5 15
14 15 39 1001 20 Bearing - Ball 1
16 36 JZ00 23 Set Primary Drive & Driven 1

16

25 26
Front Wheel Direction
 Plate No.: 14
Kick Starter Mechanism

No. Part No. Description Qty Remarks

1 JA 6212 01 Lever Assly Kick 1

2 JA 6212 06 Bolt Special 1
6 3 36 DU10 07 Boss Kick Set 1

11 4 22 1502 41 Plain Washer 1

5 39 0993 11 Plain Washer Small 3
7
6 39 0738 17 Circlip Shaft 2
7 PF 6210 03 Shaft Kick 1
8 DS 1011 17 Spring Kick Starter Ratchet 1
13
8 9 JA 6210 02 Ratchet 1

9 10 PF 6210 05 Gear Kick Pinion 1

5 11 JA 6210 06 Washer Thrust (16.2 X 25 X 0.5) 1
12 39 2408 17 Circlip 1

5
13 DD 1010 97 Kick Rubber 1
10
14 JE 6210 03 Spring Kick Starter Return 1
2
5 12
14
1

27 28
Front Wheel Direction
 Plate No.: 15
Carburettor Assly

No. Part No. Description Qty Remarks

1 JV 5812 04 Carburettor Assembly 1

29 30
Front Wheel Direction
 Plate No.: 16
Air Cleaner Complete

No. Part No. Description Qty Remarks

1 PF 5810 03 Air Filter Assly 1

2 PF 5810 02 Duct Air Intake 1
3 DF 1614 26 Bolt - Stepped with Flange 2
16 3 4 PF 5810 12 Element Air Filter 1
13
14
10 5 JA 5810 09 Flame Arrester 1
6 JA 5810 12 Tube Drain 1
2
7 DS 1211 26 Plug 1
8 DP 1210 25 Clamp 1
11 9 JA 5110 11 Hose Breather 1
12 10 JB 5810 01 Air Intake Duct 1
9 11 PF 5810 19 Cartridge Cover Assly. 1
8 12 JA 5810 11 ‘O’ Ring Cartridge Cover 1
13 39 0758 01 Flange Bolt 4
8
14 DP 1210 25 Clamp 1
4
7 15 39 0553 02 Self Tapping Screw 2
5 16 39 1677 04 Hex Head Screw 2
6

31 32
Front Wheel Direction
 Plate No.: 17
Silencer Assembly

No. Part No. Description Qty Remarks

1 JV 5910 09 Silencer Assly 1

2 JE 5910 02 Gasket Exhaust 1
3 39 2295 15 Flange Nut 2
3
2 4 39 2754 04 Bolt Hex with Flange M5 1
5 39 2492 11 Plain Washer 1
6 39 2722 04 Bolt M10 x 1.25 1
7 JB 5910 68 Washer 2
8 PF 5910 45 Shield Muffler 1
9 JW 5910 28 Truss Screw 4
4 6
9
7 9
8
5

33 34
Front Wheel Direction
 Plate No.: 18
Oil Pump

No. Part No. Description Qty Remarks

1 JZ 5710 00 Oil Pump Assly 1

2 JA 5410 16 Gasket Case Oil Pump 1
3 FD 1010 78 Pan Head Screw M6 X 1 X 3DL 3
4 39 0999 06 Dowel 2
5 JZ 5710 01 Gear Oil Pump Driven 1
5

1
4
3

35 36
Front Wheel Direction
 Plate No.: 19
Starter Assembly

No. Part No. Description Qty Remarks

1 PF 3516 02 Starter Motor Assly. 1

2 KA ED06 25 Flange Bolt 2
3 PF 6214 00 Starter Drive Assly 1
4 JA 5410 05 Bush 1
5 PF 6214 03 Assembly Starter Gear 1
6 JE 6214 03 Needle Roller Bearing 1
1 7 39 0972 04 Bolt Socket 3
2 8 39 0849 14 Washer 3
3 9 DK 1015 95 One Way Clutch Roller 1
4
10 DK 1016 05 Plate Roller Clutch 1
5
11 9 11 DY 3510 02 Assly Rotor W/o Clutch 1
10
15 12 DY 3510 04 Assly Starter 1
7 13 DH 1013 80 Screw Pan Precoated 2
8
16
14 PF 5412 42 Bracket Starter Harness 1
13
14 15 JH 5410 21 Bracket Stopper Gear 1
6
16 DH 1013 80 Screw Pan Head(m6x12) 1
17 LA C000 52 Bolt 2
17

12

37 38
Front Wheel Direction
 Plate No.: 20
Magneto, CDI & H.T. Coil

No. Part No. Description Qty Remarks

No. Part No. Description Qty Remarks
5 1 JV 3512 04 H. T. Coil With Cable 1
2 JV 3512 13 C.D.I. Assly 1
1 3 DD 1110 18 Spark Plug PRZ9 HC 1
5 59 0400 14 Bolt Flange 4 For HT Coil Mounting
5 DD 1110 48 Spark Plug Cap 1
6 DD 1110 11 Grommet Spark Plug Cap 1
2
7 DD 1110 12 Grommet for HT Cable 1
8
8 39 1943 04 Bolt Flange M6 2
9 JN 4020 00 RR Unit With Capacitor 1
7

5
9 6

3
4

39 40
Front Wheel Direction
 Plate No.: 21
Seat Assembly

No. Part No. Description Qty Remarks

1 JV 1910 01 Seat assly. complete 1

1
2 FD 2110 06 Grommet Seat 2
3 FD 2110 07 Spacer Seat 2
4 39 1211 11 Washer Plain 2
5 LA C000 21 Bolt Hexagon Socket Head 2
6 PF 2314 05 Grip Frame 1
7 39 1556 04 Bolt Flange 2
8 DP 2110 09 Damper For Seat 7

4 3 2
8 5

41 42
Front Wheel Direction
 Plate No.: 22
Engine Mountings

No. Part No. Description Qty Remarks

1 JV 1134 01 Bracket Engine Hanger 2

2 JA 1134 02 Engine Mounting Bracket Front 1
3 39 2723 15 Hex Nut Flanged 2
4 KA DD10 B0 Bolt Flanged 2

6 5 KA DD08 60 Bolt Flanged 3

6 39 1970 15 Nut Flanged 7
7 KA DD08 80 Hex Bolt Flanged 4

6
5 3

7
2

43 44
Front Wheel Direction
 Plate No.: 23
Frame and Frame Fittings

No. Part No. Description Qty Remarks

1 PF 1110 00 Frame Assly. 1

2 DS 1810 18 Nut with Dust Cap 1
3 36 3140 05 Kit Bearing cone 1
2
4 DJ 1811 15 Cage Bearing 2
4 5 DH 1810 14 Cup Steering 1 N.I.

3
1

45 46
Front Wheel Direction
 Plate No.: 24
Swing Arm / Rear Shock Absorber

No. Part No. Description Qty Remarks

1 JB 1220 16 Hex Bolt / Flange - M10 2

8 7
2 39 0714 11 Plain Washer 2
3
3 JB 1220 10 Plain Washer 4
4 PF 1220 33 Rear Shock Absorber 2
2
3 5 PF 1220 30 Asly Swing Arm 1 With Bush
6 DP 1710 06 Bushing Rubber 2
9 2 7 39 2366 15 Domed Cap Nut 2
10 8 39 0789 12 Spring Washer 2
11 13
6 9 JB 1220 03 Chain Slider 1
10 39 0553 02 Screw 2 For Chain Sider

1 11 39 0454 11 Plain Washer 2 For Chain Sider

12 JA 1210 03 Shaft Swing Arm 1
6
13 39 0939 15 Nylock Nut 1
14 DJ 1510 36 Adjuster Chain LH 1
5 4
15 DJ 1510 37 Adjuster Chain RH 1
12 16 39 0292 15 Hexagon Nut 4
17 DJ 1510 47 Plate Chain Adjuster 2
1 17
15

16
14 16
17

47 48
Front Wheel Direction
 Plate No.: 25
Rider Foot Rest / Pillion Foot Rest

No. Part No. Description Qty Remarks

2 4
14
1 PF 1130 00 Main Step LH 1
2 KA DF08 22 Bolt Flanged 4
14 3 PF 1130 01 Main Step RH 1
3
2
4 DF 1614 13 Rubber Main Step 2
5 DH 1611 94 Kick Stopper 1
6 PF 1130 02 Stay LH 1
5 7 PF 1130 03 Stay RH 1
14
8 DP 1611 70 Step RH / LH 2
2
9 JK 1130 08 Rubber Pillion Step 2
10 30 1710 22 Pin Pillion Step 2
13
14 11 DP 1611 63 Washer for foot step 2 For Rear Footrest
2 12 39 0784 08 Split Pin 2
1
13 39 2481 04 Bolt Hex With Flange M8 4
14 KD CB08 16 Washer - Spring 4
4
6/7

10

12
8
11

49 50
Front Wheel Direction
 Plate No.: 26
Mudguard - Front & Rear

No. Part No. Description Qty Remarks

1 PF 1814 30 Front Fender Front 1

2 30 2110 05 Collar 3
1 3 DD 2010 11 Damper 3
4 KA DF06 25 Bolt Flange 1
5 PF 1814 31 Bkt Mtg Front Fender Front 1
6 KA DF06 12 Bolt Flanged 2

7 2 7 JN 1812 11 Clip nut 2

3 8 PF 1814 32 Front Fender Rear 1
5 9 DJ 1610 69 Nail Cable Guide 1
8
10 DS 1611 25 Cable Guide 1
13
4 11 PF 1814 33 Brace Front Fender Rear 1
11
12 KA DF08 20 Bolt Flanged 3
13 KA DF06 30 Bolt 2

12

10

51 52
Front Wheel Direction
 Plate No.: 27
Stand Assembly

No. Part No. Description Qty Remarks

1 PF 1132 00 Center Stand 1

3 2 JA 1132 01 Shaft Stand 1
2 3 39 0797 08 Pin Cotter 1
4 DH 1611 21 Spring Stand Center 1
5 JA 1132 02 Stand Side 1
6 DH 1610 66 Spring Side Stand 1
7 7 DF 1611 02 Bolt 1
4 8 39 0422 15 Nut Nyloc M10 1
9
9 DG 1611 24 Damper Main Stand 1

1 8
6
5

53 54
Front Wheel Direction
 Plate No.: 28
Tube / Tyre / Rim

No. Part No. Description Qty Remarks

2
1
1 PF 1310 33 Wheel Rim Front 1
2 JV 1310 23 Tyre Front 3 X 17 RIM with Tube 1
3 JZ 1312 06 Wheel Rim Rear 2.15 X 17 1
4 JV 1312 39 Tyre Rear 100 x 90, 17, with Tube 1

55 56
Front Wheel Direction
 Plate No.: 29
Front Hub

No. Part No. Description Qty Remarks

3 2 1 59 1500 03 U Nut 1
6 1A JB 1310 17 Axle Front Wheel 1
1
5
2 JB 1310 18 Plain Washer 1
3 DS 1510 56 Dust Seal 1
4 DS 1510 60 Spacer Assy 1 (N.I.)
4 5 KP BB62 02 Bearing Ball 1
6 30 1510 33 Oil Seal 1
7 7 30 1510 32 Collar Bearing 1
8 KP BB63 02 Ball Bearing 1
9 30 1511 05 Shoe- Brake Assly 1
8 10 30 1510 69 Spring 2
11
11 14 1510 21 Oil Seal 1
12 12 DS 1510 89 Cam Brake Assly. 1
15 27 9 13 30 1510 38 Ring ‘O’ 1
13 10
14 14 DS 1510 91 Wear Indicator 1
15 KA EF06 30 Bolt 1
16 DS 1510 92 Lever Brake 1
22
17 DS 1510 94 Nut 1
16 21 18 39 0840 01 Screw Pan Cross M4 1
17 19 39 0732 12 Washer Spring 1
24 20 30 1511 18 Stopper for Bushing 1
24 25 21 LD B000 01 Screw 1 To Secure Speedo Cable
26 22 DL 1510 14 Speedometer Gear Kit 1
1A
23 30 1510 35 Seal Oil 1 N.I
24 39 0242 11 Washer Plain 2
20
25 39 1013 21 ‘O’ Ring 1
19 26 JA 1316 06 Bushing Speedo Gear 1
18 27 DS 1510 87 Panel Assy Brake Comp FR (black) 1

57 58
Front Wheel Direction
 Plate No.: 30
Rear Hub

1 No. Part No. Description Qty Remarks

8
11 1 DJ 1510 53 Drive Chain Lock 1
9
2 2 36 JV00 16 Chain Sprocket Kit 1
6
3 39 0801 15 Nut 2
4 39 2567 11 Plain Washer 2
5
4 5 DJ 1510 35 Collar 1
6 KP BC60 04 Bearing Ball 1
7 7 DS 1510 68 Coupling 1
8 DS 1510 73 ‘D’ Bolt 4
9 LC B000 05 Hex Lock Nut 4
3
10 PF 1312 20 Washer 2
10 11 DJ 1510 33 Sleeve 1
12 KP BB62 02 Bearing Ball 1
15 13 30 1510 75 Collar Bearing 1
14 DK 1510 94 Coupling Rubber 1
15 KP Bb63 02 Bearing Ball 1
16 30 1510 69 Spring 2
14 17 30 1511 05 Shoe- Brake Kit 1
13
18 DJ 1510 92 Panel Rear Brake 1
12 27
19 DS 1510 89 Cam Brake Assly 1
25 19A 39 0722 11 Plain Washer 1
20 30 1510 38 Ring ‘O’ 1
24 21 DS 1510 90 Indicator 1
22 JW 1316 01 Lever Brake 1
4
26 23 JB 1312 24 Bolt 1
23 24 PF 1312 45 Axle 1
17 25 DJ 1510 34 Collar 1
26 DS 1510 94 Nut M6 1
16
27 DJ 1710 33 U Nut Swing Arm 1
20 21 22
19 19A 18
16

59 60
Front Wheel Direction
 Plate No.: 31
Rear Brake Pedal

No. Part No. Description Qty Remarks

1 PF 1610 02 Brake Pedal 1

2 PF 1610 01 Rod brake 1
1 3 30 1910 38 Pin 1
8
4 DS 1910 35 Packing Brake rod 1
7
5 39 0198 11 Plain washer 2
6 39 0808 08 Split pin 1
3 9
2 5 7 39 0805 11 Plain Washer 1
4
5 8 39 0797 08 Pin Cotter 1
6 9 JV 1610 14 Brake Pedal Return Spring 1
10 39 0198 11 Washer Plain 2
11 30 1910 35 Spring 1
10 12 JB 1610 02 Pin Brake Rod 1
17
13 30 1910 36 Nut Brake Adjuster 1
19
15 14 JW 1220 04 Rod Torque 1
11
15 DH 1510 29 Step Bolt Torque Rod 1
16 16 39 1540 11 Plain Washer 1
18 10
12 17 39 0789 12 Spring Washer 2
14 13 18 39 0694 15 Hex. Lock Nut M8 x 1.25 1
19 39 0807 08 Split Pin 2
20 30 1510 95 Bolt Hex. 1
19 21 39 0708 15 Nut Hex. M10 X 1 1
20 17 21

61 62
Front Wheel Direction
 Plate No.: 32
Handle Bar

No. Part No. Description Qty Remarks

1 DU 1810 21 Handle Bar 1

2a 2 PF 2326 01 3 in One Lock Set 1
25
2a DS 1810 22 Switch Ignition Assly 1
3 DJ 2210 03 Mirror Assly. LH 1
4 DJ 2210 04 Mirror Assly. RH 1
28 5 DJ 1910 83 Lever Control LH 1

2 4 6 DJ 1910 81 Holder LH 1
7 DS 1910 52 Boot For Lever LH 1

3 14 27 8 DU 1910 09 Grip LH 1

12 9 JB 4014 00 Control Switch LH 1

15 10 JZ 4014 05 Clutch Switch 1
13
7
11 36 DU19 01 Kit Cable Adj 2
5
11 16 12 39 1553 04 Flanged Bolt 4
1 26
13 36 DS18 01 Holder Handle Set 2
14 DS 1910 52 Boot For Lever RH 1
6 13 17
27 15 DD 1911 42 Lever RH 1
18
19 16 PF 4014 17 Control Switch RH 1
20
17 DU 1910 03 Hand Grip Assly RH 1
9 24
21 22 18 DS 1810 07 Washer Handle Upper 2
8 23 19 DS 1810 08 Damper Handle Upper 2
10 20 DS 1810 05 Bracket Upper Front Fork 1 For Fairing Version
21 DS 1810 09 Damper Handle Lower 2
22 DS 1810 10 Washer Handle Lower 2

63 64
Front Wheel Direction
 Plate No.: 32
Handle Bar

No. Part No. Description Qty Remarks

23 39 0422 15 Nut Nyloc M10 2

2a 24 JD 4022 17 Band 2
25
25 39 1943 04 Flange Bolt 2 For Ignition Switch
26 DS 1910 38 Holder RH 13
27 36 DK00 37 Kit Mirror Holder 2
28
28 DD 2011 70 Switch Assembly 1
2 4

3 14 27

12
15
13
7
5
11 16
1 26

6 13 17
27
18
19
20
9 24
21 22
8 23
10

65 66
Front Wheel Direction
 Plate No.: 33
Front Fork (For Fairing Version)

No. Part No. Description Qty Remarks

1

7 1 PF 1210 80 Fork Front 1

8 2 36 DK00 20 Front Fork Seal Kit 2
19
2A DJ 1810 87 Seal Oil 2
17 9 3 30 1810 26 Gasket 2
20
4 39 1813 04 Bolt 2
10 5 PF 1210 17 Fork Pipe Inner 2
6 DS 1810 84 Spring Front Fork 2
2 18
7 59 0400 06 Bolt Fork 2 With Washer
23 8 DS 1810 15 Cap Nut Fork 1
22 9 DS 1810 16 Plain Washer 1 For Cap Nut
2A
10 DS 1810 05 Holder Fork upper 1
21 11 DH 1810 25 Bearing Cone 1
6
5 11 12 PF 1210 85 Holder Assly Front Fork Comp 1
13 39 0789 12 Spring Washer 2
15/16 24
14 39 1813 04 Bolt 2
25
15 PF 1210 18 Pipe Left Fork Outer 1
16 PF 1210 19 Pipe Right Fork Outer 1
3 17 PA 1210 41 Seat Pipe 2
12 18 31 1810 99 Rebound Spring 2
4
19 DS 1810 12 Bolt Fork 2
13 20 30 1810 29 ‘O’ Ring 2
14
21 PF 1210 24 Lamp Shade Assly. 1
22 DJ 1810 42 Cover Trail A 2
29 23 PF 1210 28 Damper Cover Fork 2
24 DJ 1810 52 Cover Trail B 2
25 DJ 1810 85 Cushion Rubber 2
28 26 DS 1810 70 Bush Guide 2
27 DS 1810 72 Washer Guide Bush 2
28 PF 1210 83 Bellow Front Fork 2
29 PF 1210 54 Clamp For Bellow 2

67 68
Front Wheel Direction
 Plate No.: 34
Fuell Tank, Cap Tank and Gauge Fuel

No. Part No. Description Qty Remarks

1 DS 1410 09 Cap Assly. Tank 1

2 39 0761 01 Screw Pan Cross 2
5 3 39 2179 24 Washer 2
2
3A 30 1410 31 ‘O’ Ring 2
1 3 4 PF 1718 00 Fuel Tap 1
5 PF 2326 01 3 In 1 Lock Set with Key 1
3A
6 PF 4026 00 Sensor Fuel Level 1 With ‘O’ Ring
7
7 DK 1410 28 ‘O’ Ring 1
4
8 39 2484 15 Flanged Nut 4
9 PF 1718 03 Pipe Fuel 1 Cock to Carburetor
10 33 1410 08 Pipe Clip 2

10
6
9
8

69 70
Front Wheel Direction
 Plate No.: 35
Fittings - Fuel Tank, Side Covers & Cover Seat

No. Part No. Description Qty Remarks

1 36 DS14 01 Grommet Kit for Side Cover 1

2 DG 1611 21 Screw 1
8 3 DU 1611 02 Damper 1
4 JV 1710 01 Damper Tank Rear 1 For Tank
6
5 39 1789 24 Washer Nylon 3
6 39 0983 08 Pin Snap 1

7 7 39 1054 11 Plain Washer 1

8 DJ 1410 08 Damper Front 2 For Tank Mounting

1
8

4
2

71 72
Front Wheel Direction
 Plate No.: 36
Meter Assembly

No. Part No. Description Qty Remarks

1 PF 4024 00 Speedometer Assly. 1

2 PF 4024 01 Speedometer Machine With Dial 1
3 PF 4024 05 Fuel Gauge Machine with dial 1
1 4 PF 4024 02 Speedo meter Top Cover 1
5 PF 4024 06 Speedo meter Bottom Cover 1
6 PF 4024 03 Speedometer wiring harness 1
7 CL 2010 42 Bulb 12V - 2 W 4
5
8 DH 1910 37 Bulb 12V - 3 W 3
9 PF 4024 04 Speedometer Bracket 1
10 39 0798 15 Flanged Nut 2
3

8
4
2
7 9

10

73 74
Front Wheel Direction
 Plate No.: 37
Control Cables

No. Part No. Description Qty Remarks

1 PF 1612 17 Cable Accelerator 1

2 PF 1612 12 Cable Clutch 1
3 PF 1612 08 Cable Speedometer 1
4 PF 1612 09 Cable Speedometer Inner 1
5 PF 1612 13 Cable front Brake 1
3 6 39 1561 21 ‘O’ Ring 1 N.I.

2 5

4
1

75 76
Front Wheel Direction
 Plate No.: 38
Chain Case

No. Part No. Description Qty Remarks

1 36 PF00 11 Kit Chain Case 1

2 15 1610 69 Rubber Cap 1
3 DH 1612 83 Bolt M6 2
4 JB 1812 20 Flange Bolt M6 X 1P X 62 L 2

1
3

5
2 3

77 78
Front Wheel Direction
 Plate No.: 39
Head Lamp (With Fairing)

No. Part No. Description Qty Remarks

4 1 PF 4010 00 Head light assly 1

2 DL 1810 10 Nut-well M5 4
3 39 2141 24 Washer (Non Metallic Washer) 4
18
19 2 3 4 DL 1810 09 Screw - M5 X L 16 4
20 5 DS 2010 19 Collar 2
6 DS 2010 20 Damper I 2
7 DS 2010 21 Damper II 2
10
8 39 2582 04 Flange Bolt M-8 L 35 2
9 39 1970 15 Flange Nut M-8 2
10 CL 2010 23 Lamp 12 V 35/35 W HS1 1
11 PF 1812 11 Grommet - Cowling Mtg 2 N.I.
12 PF 1210 25 Fairing Structure 1
13 JW 1812 32 Bolt Flange M6 4
14 JW 1812 29 Plain Washer 6
15 JB 1510 12 Grommet Fairing Mounting 4
16 JB 1510 13 Sleeve Fairing Mounting 4
9 17 39 0798 15 Hex Nut 2
5 1
18 35 1610 60 Nut - Clip 4
7
19 39 1765 11 Washer - Plain 4
20 39 2238 01 Screw - Pan Head 4

8 12

13
17
14 15 16

79 80
Front Wheel Direction
 Plate No.: 40
Indicator Light Assembly

No. Part No. Description Qty Remarks

1 PF 4010 01 Dir. ind. Front LH with Lamp 1

2 PF 4010 02 Dir. ind. Front RH with Lamp 1
3 PF 4010 03 Dir. ind. Rear LH with Lamp 1
4 PF 4010 04 Dir. ind. Rear RH with Lamp 1

2 5 06 2010 83 Lamp 12 V - 10W 4

6 DU 2010 16 Lens 4
7 39 1225 15 Hex. Nut 4
1

3 4

6 6

5 5

81 82
Front Wheel Direction
 Plate No.: 41
Tail Lamp Assly / Front Number Plate

No. Part No. Description Qty Remarks

1 PF 4010 05 Tail Light Assly. 1

3 2 CL 2010 23 Lamp 12 V, 10/5W 1

6 3 39 1970 15 Hex Nut. / Flange 2
4
11 1
4 DD 2010 11 Damper 2

5 5 31 2010 01 Collar 2
7
6 39 0211 11 Plain Washer 2
7 PF 2314 01 Bracket Tail Light Assly 1

2 8 39 1956 04 Bolt Flange Small (for No. Plate) 2

9 DF 1612 52 Plate No. Rear Black 1
10 39 2765 01 Screw Truss M6 2
11 PF 4022 10 Boot 1
12 30 2010 69 Reflector Reflex 1 N.I.
8
13 39 1972 15 Nut Hexagon with Flange M5 1 N.I Reflector Mtg.

10

10

83 84
Front Wheel Direction
 Plate No.: 42
Electrical Equipments

No. Part No. Description Qty Remarks

19
1 JV 4016 02 DC Horn 1
2 39 1689 04 Flange Bolt (M8) 1
3 JV 4022 15 Wiring Harness 1
4 PF 4014 04 Rear Brake Switch 1
5 PF 4014 03 Spring Brake Switch 1
6 DS 2010 82 Battery 5 MF dry Charged 1
1 10 13
7 JV 4018 01 Case Battery 1
14 8 JA 4018 01 Band Battery 1
9 DS 2010 25 Assly DC Flasher 1
6
10 JK 3516 00 Starter Relay 1 With Grommet
11 GF 2010 36 Fuse Box Assly 2 For Light Main Fuse
2
12 GF 2010 53 Fuse (10 Amp.) 2 Light & Main Fuse
4 13 PA 4022 48 Cable Relay To Motor 1
5 14 PA 4022 25 Cable Assly. (Battery to Earth) 1
9
15 39 1740 04 Bolt Flanged 1
15
11
3
12

85 86
Front Wheel Direction
 Plate No.: 43
Tool Kit

No. Part No. Description Qty Remarks

1 DM 2210 13 Tool Kit 1 For Reference Only

BOXER S

87 88
Front Wheel Direction
 Plate No.: 44
Accessories

No. Part No. Description Qty Remarks

3 1 PF 1130 08 Footrest Third LH 1

2 PF 1130 09 Footrest Third RH 1
3 39 1298 04 Screw Hex. Socket M8x1.25x35 2
1 4 4 39 1608 04 Bolt Socket Head 2
2 5 PF 2312 01 Leg Guard 1
6 JA 2312 01 Hook Leg Guard 1
7 JA 2312 02 Spacer Leg Guard 1
8 39 0798 15 Nut Hex with Falnge M6 2

8 5

89 90
Front Wheel Direction
 Plate No.: 45
Painted Parts and Decals

No. Part No. Description Qty Remarks

1 1 PF 1812 09 Wind Shield 1

2 2 52 JV01 30 Tank Ebony Black With Decal 1

3/4
52 JV01 31 Tank Khi Pasn Red With Decal 1
5 52 JV01 29 Tank Electron Blue With Decal 1

3 52 Jv01 18 Sd Cvr LH Eb.black With Decal 1

52 JV01 19 Sd Cvr LH P Red With Decal 1
52 JV01 17 Sd Cvr LH El.blue With Decal 1

4 52 Jv01 21 Sd Cvr RH Eb.black With Decal 1

52 JV01 22 Sd Cvr RH P Red With Decal 1
52 Jv01 20 Sd Cvr RH El.blue With Decal 1

5 PF 7401 X3 Cowling Painted Bm 150 Ebony Black 1

PF 7401 3E Cowling Painted Bm 150 El Blue 1
6 56 PF1T 4R Cowling Bm 150 Khi P.red 1

6 36 JV00 14 Kit Tank Dcl E Black 1

36 JV00 15 Kit Tank Dcl P Red 1
36 PF00 76 Kit Tank Decal Electron Blue 1

7 JV 2331 02 Decal Cover Side LH Ebony Black 1

JV 2331 04 Decal Cover Side LH Pasn Red 1
JV 2331 00 Decal Cover Side LH Ele Blue 1

7/8
8 JV 2331 03 Decal Cover Side RH Ebony Black 1
JV 2331 05 Decal Cover Side RH Pasn Red 1
JV 2331 01 Decal Cover Side RH Ele Blue 1

91 92
Front Wheel Direction
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

1 36JH0029 KIT VALVE REPAIR 28101129 SPRING - SEAT 1 8 36DK0020 KIT OUTER TUBE DJ181089 SEAL - DUST 1
CB101009 SEAL - VALVE STEM 1 DJ181088 STOPPER - OIL SEAL 1
JZ511202 SPRING VALVE 1 DS181072 WASHER - GUIDE BUSH 1
DY511202 RETAINER VALVE 1 DS181070 BUSH - GUIDE 1
CB101022 COTTER VALVE 1
9 36PF0011 CASE CHAIN KIT PF181202 CASE CHAIN UPPER ASSLY. 1
2 36DU1007 BOSS KICK SET 30101233 BOSS KIT 1 PF181200 CASE CHAIN LOWER ASSLY. 1
30101234 SPRING 1
30101236 BALL STEEL 1 10 36DK0020 KIT OUTER TUBE DJ181089 SEAL DUST 2
30101235 PIN 1 DJ181088 STOPPER SEAL OIL 2
39085517 E - TYPE CLIP 1 DS181072 WASHER GUIDE BUSH 2
DS181070 GUIDE BUSH 2
3 36PA0115 KIT GUIDE CAM CHAIN JE541030 GUIDE CAM CHAIN SLACK SIDE 1
JE521019 GUIDE CAM CHAIN TIGHT 1 11 36DK0037 KIT MIRROR HOLDER 39118415 NUT - NYLOCK :- M5 X 0.8 1
DL191014 STUD - LEVER HANDLE 1
4 36JV0012 KIT CYLBLOCK PISTONASSLY JV521011 BLOCK CYLINDER 1 30191017 NUT 1
DY521200 ASSEMBLY PISTON B105A 1 39019811 WASHER - PLAIN 1
39072504 BOLT - HEXAGON :- M6 X 1 1
5 36JV0013 KIT CRANKCASE RH JV541021 CRANKCASE RH 1
PF541018 BUSHING DRUM 1 12 36PF0076 KIT TANK DCL E BLUE PF233132 TANK DCL LH EL. BLUE 1
BA102004 PLUG 1 PF233133 TANK DCL RH EL. BLUE 1

6 36JE0024 KIT FRICTION JE551410 PLATE CLUTCH FRICTION 1 13 36JV0014 KIT TANK DCL E BLACK JV233109 DECAL TANK RH EBONY BLACK 1
JV233108 DECAL TANK LH EBONY BLACK 1
7 36DK0037 KIT MIRROR HOLDER 39118415 NUT - NYLOC :- M5 X 0.8 1
DL191014 STUD - LEVER HANDLE 1
14 36JV0015 KIT TANK DCL P RED JV233111 DECAL TANK RH PASSION RED 1
30191017 NUT 1
JV233110 DECAL TANK LH PASSION RED 1
39019811 WASHER - PLAIN 1
39072504 BOLT - HEXAGON :- M6 X 1 1
15 36PF0076 KIT TANK DCL E BLUE PF233132 TANK DECAL LH ELETRON BLUE 1
PF233133 TANK DECAL RH ELETRON BLUE 1

93 94
Kit List Kit List

Sr Kit Consisting of Following Parts Sr Kit Consisting of Following Parts

Kit Description Kit Description
No Part No. Part No. Description Qty/Kit No Part No. Part No. Description Qty/Kit

95 96
SPC Updation Details SPC Updation Details
Page Fig. Old part New part Updation Remarks Page Fig. Old part New part Updation Remarks
no. no. no. no. Description date no. no. no. no. Description date
6 4 59040031 DK101386 Hexagon Socket HC Bolt 2.8.17 Alternate 76 1 JV161206 PF161217 Cable Accelerator 11.10.17 Alternate

14 1 PF561006 PF561000 DrumComplete GearShift 2.8.17 Alternate 2 9 JV581403 52JV0180 Manifold Intake 05.01.18 Alternate

14 3 PF561005 JA561002 Cam Drum Change 2.8.17 Alternate 74 7 DH201043 CL201042 Bulb 12V - 2 W 05.01.18 Alternate

16 11 JA561211 39190204 Flange Bolt 2.8.17 Alternate 50 9 PF113025 JK113008 Rubber Pillion Step 05.01.18 Alternate

18 10 JV541216 39174004 Bolt M6 X 85 Silver 2.8.17 Alternate 56 3 JV131244 JZ131206 Wheel Rim Rear 2.15 X 17 05.01.18 Alternate

18 11 JV541007 59040038 Flange Bolt 2.8.17 Alternate 12 1 PF551002 PA551002 Shaft Input Transmission 09.01.18 Correction

18 12 JA541014 52JA0029 Bolt Shift Change 2.8.17 Alternate 38 10 DY351003 DK101605 Plate Roller Clutch 22.02.18 Updation

20 6 DH101264 DH101784 Gasket Neutral Switch 2.8.17 Alternate 2̀8 7 JA621001 PF621003 Shaft Kick 02.03.18 Correction

20 16 JV541007 59040038 Flange - Bolt 2.8.17 Alternate 18 2 ------ 36PA0210 Kit Assly Crankcase RH 15.05.18 Ref. Cir. IB -321

22 9 JE541213 39244311 Plain Washer 2.8.17 Alternate 18 4 ------ KPBF6201 Bearing BallC3Clearances 15.05.18 Ref. Cir. IB -321

22 17 JV541007 59040038 Bolt Flange 2.8.17 Alternate

24 4 JV541007 59040038 Bolt 2.8.17 Alternate

24 7 JV541207 JA541233 Cap TDC Finder 2.8.17 Alternate

26 10 JB551412 JB551406 Holder Clutch 2.8.17 Alternate

28 2 59040025 JA621206 Bolt Special 2.8.17 Alternate

46 3 36314001 36314005 Kit Bearing cone 2.8.17 Alternate

58 9 30151068 30151105 Shoe- Brake Assly 2.8.17 Alternate

58 24 30151042 39024211 Washer Plain 2.8.17 Alternate

64 11 DD191147 36DU1901 Screw for Cable Adjuster 2.8.17 Alternate

66 26 DS191033 DS191038 Holder RH 2.8.17 Alternate

68 18 DM181008 31181099 Rebound Spring 2.8.17 Alternate

70 7 39275821 DK141028 ‘O’ Ring 2.8.17 Alternate

74 8 DL191020 DH191037 Bulb 12V - 3 W 2.8.17 Alternate

78 3 JB181239 DH161283 Bolt M6 2.8.17 Alternate

22 1 52JV0142 56JV1V3Q Cover Assembly Clutch 4.9.17 Alternate

68 22 DJ181051 DJ181042 Cover Trail A 4.9.17 Alternate

64 13 DS181006 36DS1801 HOLDER - HANDLE 4.9.17 Alternate

Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

06201083 5 82 31201081 5 20 39079815 8 90 39160804 4 90

14151021 11 58 33141008 10 70 39080115 3 60 39166005 6 2
14151033 15 22 35161060 18 80 39080511 7 62 39167121 20 22
15161069 2 78 36314005 3 46 39080708 19 62 39167704 16 32
22150241 4 28 39019811 5 62 39080808 6 62 39168904 2 86
30101096 7 26 39019811 10 62 39081715 7 16 39171519 4 20
30101142 4 22 39021111 6 84 39084001 18 58 39174004 10 18
30101195 8 24 39024011 13 26 39084914 8 38 39174004 15 86
30141031 3A 70 39024211 24 58 39093915 13 48 39176511 19 80
30151032 7 58 39029215 16 48 39097204 7 38 39178924 5 72
30151033 6 58 39042215 8 54 39098308 6 72 39181304 4 68
30151035 23 58 39042215 23 66 39098717 3 12 39181304 14 68
30151038 13 58 39045411 11 48 39099206 2 14 39190204 11 16
30151038 20 60 39055302 15 32 39099311 5 28 39194304 8 40
30151069 10 58 39055302 10 48 39099906 12 20 39194304 25 66
30151069 16 60 39059417 12 6 39099906 16 22 39195604 8 84
30151075 13 60 39069415 18 62 39099906 4 36 39197015 6 44
30151095 20 62 39070815 21 62 39100006 2 8 39197015 9 80
30151105 9 58 39071411 2 48 39100006 6 18 39197015 3 84
30151105 17 60 39072211 19A 60 39100006 11 20 39197215 13 84
30151118 20 58 39073212 19 58 39100120 15 26 39198104 20 12
30171022 10 50 39073817 6 28 39101321 25 58 39214124 3 80
30181026 3 68 39075801 13 32 39104119 3 22 39217924 3 70
30181029 20 68 39076101 2 70 39105411 7 72 39219019 7 20
30191035 11 62 39078408 12 50 39121111 4 42 39223801 20 80
30191036 13 62 39078912 8 48 39122515 7 82 39229515 3 34
30191038 3 62 39078912 17 62 39129804 3 90 39236615 7 48
30201069 12 84 39078912 13 68 39154011 16 62 39240817 12 28
30211005 2 52 39079708 3 54 39155304 11 26 39244311 9 22
31101173 3 10 39079708 8 62 39155304 12 64 39248104 13 50
31181099 18 68 39079815 10 74 39155604 7 42 39248415 8 70
31201001 5 84 39079815 17 80 39156121 6 76 39249211 5 34
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

39256220 2 20 36JH0032 3 8 CL201042 7 74 DH181014 5 46

39256711 4 60 36JV0012 4 8 CS101128 9 6 DH181025 11 68
39258204 8 80 36JV0013 2 18 DD101062 10 6 DH191037 8 74
39260011 4 26 36Jv0014 6 92 DD101097 13 28 DJ141008 8 72
39266921 13 6 36JV0015 6 92 DD111011 6 40 DJ151033 11 60
39268320 16 6 36JV0016 2 60 DD111012 7 40 DJ151034 25 60
39272204 6 34 36JZ0023 16 26 DD111018 3 40 DJ151035 5 60
39272315 3 44 36PA0115 6 6 DD111048 5 40 DJ151036 14 48
39275404 4 34 36PA0210 2 18 DD121181 19 22 DJ151037 15 48
39276501 10 84 36PF0011 1 78 DD191142 15 64 DJ151047 17 48
59040006 7 68 36PF0076 6 92 DD201011 3 52 DJ151053 1 60
59040014 10 40 52JA0028 14 26 DD201011 4 84 DJ151092 18 60
59040038 11 18 52JA0029 12 18 DD201170 28 66 DJ161069 9 52
59040038 16 20 52JV0117 3 92 DF161102 7 54 DJ171033 27 60
59040038 17 20 52Jv0118 3 92 DF161252 9 84 DJ181042 22 68
59040038 17 22 52JV0119 3 92 DF161413 4 50 DJ181052 24 68
59040038 2 24 52Jv0120 4 92 DF161426 3 32 DJ181085 25 68
59040038 4 24 52Jv0121 4 92 DG161121 2 72 DJ181087 2A 68
59150003 1 58 52JV0122 4 92 DG161124 9 54 DJ181115 4 46
59150014 1 10 52JV0129 2 92 DH101048 5 6 DJ191081 6 64
59200036 3 18 52JV0130 2 92 DH101380 8 18 DJ191083 5 64
59200036 3 20 52JV0131 2 92 DH101380 13 38 DJ221003 3 64
59210023 9 20 52JV0144 3 2 DH101380 16 38 DJ221004 4 64
59210024 17 12 52JV0145 15 2 DH101392 7 6 DK101386 4 6
36DK0020 2 68 52JV0180 9 2 DH101509 9 16 DK101595 9 38
36DK0037 27 66 56JV1V3Q 1 22 DH101639 14 18 DK101605 10 38
36DS1401 1 72 56PF1T4R 5 92 DH101784 6 20 DK101751 1 4
36DS1801 13 64 CB101009 7 4 DH151029 15 62 DK141028 7 70
36DU1007 3 28 CB101022 3 4 DH161066 6 54 DK151094 14 60
36DU1901 11 64 CF111019 4 40 DH161121 4 54 DL151014 22 58
36JE0024 5 26 CL201023 10 80 DH161194 5 50 DL181009 4 80
36Jh0029 6 4 CL201023 2 84 DH161283 3 78 DL181010 2 80
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

DM221013 1 88 DS181008 19 64 FD211006 2 42 JA561002 3 14

DP101198 11 2 DS181009 21 64 FD211007 3 42 JA581009 5 32
DP121025 8 32 DS181010 22 64 GF201036 11 86 JA581011 12 32
DP121025 14 32 DS181012 19 68 GF201053 12 86 JA581012 6 32
DP161163 11 50 DS181015 8 68 JA113201 2 54 JA621002 9 28
DP161170 8 50 DS181016 9 68 JA113202 5 54 JA621006 11 28
DP171006 6 48 DS181018 2 46 JA113402 2 44 JA621201 1 28
DP211009 8 42 DS181022 2 64 JA121003 12 48 JA621206 2 28
DS101117 8 28 DS181070 26 68 JA131606 26 58 JB122003 9 48
DS101154 6 10 DS181072 27 68 JA231201 6 90 JB122010 3 48
DS101215 8 22 DS181084 6 68 JA231202 7 90 JB122016 1 48
DS101276 3 6 DS191035 4 62 JA401801 8 86 JB131017 1A 58
DS121126 7 32 DS191038 26 66 JA511011 9 32 JB131018 2 58
DS141009 1 70 DS191052 7 64 JA511216 2 6 JB131224 23 60
DS151056 3 58 DS191052 14 64 JA531012 8 10 JB151012 15 80
DS151060 2 26 DS201019 5 80 JA531015 9 10 JB151013 16 80
DS151060 4 58 DS201020 6 80 JA541005 8 20 JB161002 12 62
DS151068 7 60 DS201021 7 80 JA541005 6 24 JB181220 4 78
DS151073 8 60 DS201025 9 86 JA541005 4 38 JB401400 9 64
DS151087 27 58 DS201082 6 86 JA541010 5 18 JB531021 10 10
DS151089 12 58 DU101213 19 12 JA541011 4 18 JB551406 10 26
DS151089 19 60 DU161102 3 72 JA541012 13 18 JB551408 6 26
DS151090 21 60 DU181021 1 64 JA541016 2 36 JB551411 8 26
DS151091 14 58 DU191003 17 64 JA541211 11 22 JB581001 10 32
DS151092 16 58 DU191009 8 64 JA541212 22 22 JB591068 7 34
DS151094 17 58 DU201016 6 82 JA541225 12 22 JD402217 24 66
DS151094 26 60 DY351002 11 38 JA541233 7 24 JD531003 7 10
DS161125 10 52 DY351004 12 38 JA551002 4 12 JD561004 6 14
DS161150 9 24 DY511200 4 4 JA551004 7 12 JD561011 4 14
DS181005 20 64 DY511201 5 4 JA551008 15 12 JE511049 15 6
DS181005 10 68 DY511204 1 6 JA551009 16 12 JE511230 14 6
DS181007 18 64 FD101078 3 36 JA551406 3 26 JE531001 5 10
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

JE541038 10 20 JV233103 8 92 JZ561002 7 14 LJA00004 14 20

JE541214 10 22 JV233104 7 92 JZ561415 8 16 LJA00011 7 2
JE551409 2A 10 JV233105 8 92 JZ571000 1 36 PA121041 17 68
JE551409 12 26 JV351204 1 40 JZ571001 5 36 PA402225 14 86
JE591002 2 34 JV351213 2 40 KADD0860 5 44 PA402248 13 86
JE621003 14 28 JV401602 1 86 KADD0880 7 44 PA551205 14 12
JE621403 6 38 JV401801 7 86 KADD10B0 4 44 PA551206 12 12
JG571024 13 20 JV402215 3 86 KADF0612 6 52 PA551207 2 12
JH511044 13 2 JV501008 1 18 KADF0625 4 52 PF111000 1 46
JH511045 14 2 JV511023 1 2 KADF0630 13 52 PF113000 1 50
JH511050 4 2 JV531004 4 10 KADF0820 12 52 PF113001 3 50
JH511210 2 4 JV541006 15 20 KADF0822 2 50 PF113002 6 50
JH521005 8 6 JV541208 5 22 KAEd0620 5 2 PF113003 7 50
JH521007 1 8 JV541225 2 22 KAED0620 11 6 PF113008 1 90
JH541021 15 38 JV581204 1 29 KAED0625 10 2 PF113009 2 90
JH561200 4 16 JV581404 8 2 KAED0625 2 38 PF113200 1 54
JH561404 10 16 JV591009 1 34 KAEF0630 15 58 PF121017 5 68
JK113008 9 50 JW122004 14 62 KDCB0816 14 50 PF121018 15 68
JK351600 10 86 JW131601 22 60 KPBB6202 5 58 PF121019 16 68
JK541212 13 22 JW181229 14 80 KPBB6202 12 60 PF121024 21 68
JL541227 7 22 JW181232 13 80 KPBB6302 8 58 PF121025 12 80
JN181211 7 52 JW561206 2 16 KPBb6302 15 60 PF121028 23 68
JN402000 9 40 JW561208 3 16 KPBC6004 6 60 PF121054 29 68
JV113401 1 44 JW591028 9 34 KPBF6201 4 18 PF121080 1 68
JV131023 2 56 JZ131206 3 56 LAC00021 5 42 PF121083 28 68
JV131239 4 56 JZ401405 10 64 LAC00052 17 38 PF121085 12 68
JV161014 9 62 JZ531006 11 10 LAD00138 2 2 PF122030 5 48
JV171001 4 72 JZ551004 18 12 LAE00005 14 22 PF122033 4 48
JV191001 1 42 JZ551205 13 12 LCB00005 9 60 PF131033 1 56
JV233100 7 92 JZ551413 1 26 LDA00025 2B 10 PF131220 10 60
JV233101 8 92 JZ551414 1a 26 LDB00001 21 58 PF131245 24 60
JV233102 7 92 JZ551415 9 26 LDB00044 6 16 PF161001 2 62
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.

PF161002 1 62 PF402402 4 74 PF591045 8 34

PF161208 3 76 PF402403 6 74 PF621003 7 28
PF161209 4 76 PF402404 9 74 PF621005 10 28
PF161212 2 76 PF402405 3 74 PF621400 3 38
PF161213 5 76 PF402406 5 74 PF621403 5 38
PF161217 1 76 PF402600 6 70 PF74013E 5 92
PF171800 4 70 PF541018 7 18 PF7401X3 5 92
PF171803 9 70 PF541029 1 20
PF181209 1 92 PF541237 1 24
PF181211 11 80 PF541240 3 24
PF181430 1 52 PF541242 14 38
PF181431 5 52 PF541249 10 24
PF181432 8 52 PF541254 21 22
PF181433 11 52 PF541255 18 22
PF231201 5 90 PF541265 5 24
PF231401 7 84 PF551002 1 12
PF231405 6 42 PF551003 8 12
PF232601 2A 64 PF551200 6 12
PF232601 5 70 PF551201 5 12
PF351602 1 38 PF551203 10 12
PF401000 1 80 PF551204 11 12
PF401001 1 82 PF551206 9 12
PF401002 2 82 PF551407 6 22
PF401003 3 82 PF561000 1 14
PF401004 4 82 PF561002 5 14
PF401005 1 84 PF561200 1 16
PF401403 5 86 PF561209 5 16
PF401404 4 86 PF581002 2 32
PF401417 16 64 PF581003 1 32
PF402210 11 84 PF581012 4 32
PF402400 1 74 PF581019 11 32
PF402401 2 74 PF581402 12 2
Parts Index Parts Index
Figure Page Figure Page Figure Page Figure Page
Part Number Part Number Part Number Part Number
No. No. No. No. No. No. No. No.