BRO NUC 09 13 0d54 PDF
BRO NUC 09 13 0d54 PDF
BRO NUC 09 13 0d54 PDF
VELAN INC. Velan Valve Corp. VELAN S.A.S VELAN NUCLEAR CHINA VELAN NUCLEAR RUSSIA
7007 Cote de Liesse 94 Avenue C 90, rue Challemel Lacour, OFFICE OFFICE
Montreal, QC Williston, VT F 69367 Lyon Cedex 7 Suite 1209, Jin yu Building 5, Yuzhnoportovaya Street
H4T 1G2 Canada 05495-9732 USA France No. 100 Xisanhuan North Road Moscow
Tel: +1 514 748 7743 Tel: +1 802 864 3350 Tel. : +33 4 78 61 67 00 Haidian District, Beijing 115088, Russia
Fax: +1 514 748 8635 Fax: +1 802 865 3030 Fax : +33 4 78 72 12 18 100048, China Tel: +7 (495) 665 62 79
Tel: +86 010 8855 7598
Fax: +86 010 8855 7597
Visit our website at www.velan.com
1 Velan reserves the right to change this information without notice. © 2013 Velan Inc. All rights reserved.
Serving the nuclear and fossil power
generation industries
With an installation base cov-
ering over 300 nuclear power
Velan’s nuclear valve product line
plants and over 4,000 thermal Gate valves
power plants, and installed NPS 1/4 – 64 (DN 8 – 1600), ASME classes 150 – 4500
valves with over 40 years of Catalogs: vel-ps, vel-sfv, vel-csv
uninterrupted nuclear service,
Velan has become a market
leader in power industry Globe valves
valves. NPS 1/4 – 24 (DN 8 – 600), ASME classes 150 – 4500
Catalogs: vel-ps, vel-sfv, vel-csv
We offer a complete line of
forged and cast steel gate,
Check valves
globe, check, ball, butterfly,
NPS 1/4 – 36 (DN 8 – 900), ASME classes 150 – 2500
and bellows seal valves Catalogs: vel-ps, vel-sfv, vel-csv, vel-DPcv
in sizes up to NPS 64
(DN 1600), with or without
electric or pneumatic Y-pattern valves
actuators. Velan valves NPS 3/8 – 4 (DN 15-100), ASME classes 1690 – 4500
Catalogs: vel-KGV
are designed specifically
for reliable, low fugitive A Velan bolted bonnet valve in a
emissions service in power PHT transfer system. Metal-and resilient-seated ball valves
plant applications. NPS 1/4 – 24 (DN 8 – 600), ASME classes 150 – 4500
seats, capable of handling Catalogs: Vel-bv, vel-ms, vel-pbv, vel-te, VEL-GPBV
Velan valves represent over applications to ASME Class
fifty years of evolutionary 4500, including a new power
improvements that have ball valve design that fea-
Torqseal™ triple-offset valves
helped us perfect our designs. NPS 3 – 48 (DN 80 – 1200), ASME classes 150 – 600
tures a forged body, available Catalogs: vel-bf
Central to Velan’s power in sizes up to NPS 4 (DN 100).
valve technology is our use
of rugged forged valve bodies Furthermore, Velan offers a Proquip dual-plate check valves
offering greater strength and variety of engineered valves NPS 2 – 60 (DN 50 – 1500), ASME classes 150 – 2500
longer service life. for special services in nucle- Catalogs: vel-DPcv
ar power plants, including
Another key feature of Velan bellows seal gate and globe
valves is our emphasis on valves, main steam isolation Bellows seal valves
simple maintenance, such as NPS 1/2 -12 (DN 15-300), ASME classes 150-2500
valves, valves for sodium-
Catalogs: vel-BS
y-pattern bonnetless globe cooled fast breeder reactors,
valves with in-line replace- and engineered valves for
able packing glands, or our uranium enrichment. Main steam isolation valves
RAMA globe valve with in-line NPS 6-34 (DN 150-850), ASME classes 600-900
replaceable seat. Velan’s vast offering of valves Product Catalogs: vel-ps
is well positioned for high
Velan also manufactures ball performance in virtually every
valves, with metal or resilient nuclear power application. Steam traps
0 – 2600 psi (179 bar), 1,100ºF (593ºC)
Catalogs: vel-st
Velan reserves the right to change this information without notice. © 2013 Velan Inc. All rights reserved. 2
Velan in nuclear power:
a historical perspective
standards in the seventies
through a cooperative,
developmental program
including qualification testing
with Électricité de France
at their R & D facility in
Renadier.
The 70s
In 1971, Velan became the
first valve manufacturer to
earn an ASME N stamp for
nuclear valves.
3 Velan reserves the right to change this information without notice. © 2013 Velan Inc. All rights reserved.
A wide range of valves acts as a continuous packing,
Velan remains committed to thereby ensuring a perfect
providing new solutions for level of tightness.
an ever-evolving industry. Global reach
Our triple-offset Torqseal™
Today, Velan’s global reach
valve, introduced in 2001,
make us the ideal choice for
has consistently proved its
supplying nuclear valves to
value in nuclear service.
the industry. With four state-
The company further of-the-art manufacturing
strengthened its position in centers certified for nuclear
2007 with the acquisition of a valve production, and over
majority interest in Segault, 100 people in engineering,
a major supplier to plants as QA/QC, and customer service
well as the French nuclear functions, we are ready to
navy. These acquisitions handle the requirements of
added many new products to the most demanding nuclear
the Velan nuclear valve line, orders.
including instrumentation Velan valves in a cooperative program for qualification testing with Électricité
Our international sales de France at their R & D facility in Renardière.
valves, solenoid valves, and
organization and partnerships
safety valves.
with key stocking distributors
Velan has also developed a such as Areva-NP Inc.,
range of valves for sodium- ensure that substantial
cooled fast breeder reactors, amounts of valves and
in which the fluid itself is parts are readily available.
used to perform the seal. Areva-NP Inc. stocks Velan
During this process, liquid ASME III Class 1 small forged
sodium is cooled in the upper gate, globe, and check valves;
part of the cover extension to they are also embarking on Mr. A.K. Velan was presented with a framed illustration of this next-
freeze along the upper part of a ball valve and bellow seal generation USS Gerald R. Ford-class nuclear aircraft carrier by Northrop
the stem; the frozen sodium program. Grumman Newport News in honor of “his dedication to supporting the
construction of our nation’s warships.”
Velan reserves the right to change this information without notice. © 2013 Velan Inc. All rights reserved. 4
Velan quality focus assures
performance and safety
Furthermore, Velan’s
comprehensive Quality
Assurance Program is fully
compliant with NCA 4000,
ASME NQA-1 and 10 CFR 50
Appendix B. Velan’s nuclear
quality programs have been
surveyed by ASME and
audited by NUPIC, Newport
News Shipbuilding, DCMA,
nuclear utilities, and other
organizations—such as
Framatome-ANP and Black
& Veatch—from around the
world. An ASME ‘N’ certificate. Velan holds
ASME III certification for three
We have a history of North American plants.
meeting and exceeding the
Flow testing on a NPS 10 (DN 250) class 1500 forged bolted cover swing exacting requirements of our
check valve.
integrity to withstand a
customers. All Velan valves seismic event of prescribed
undergo the stringent, code- magnitude.
Quality control
prescribed non-destructive
Velan has held ASME ‘N’ products, Velan adopted a testing regimen before they A further example of Velan
and ‘NPT’ certificates of Total Quality Management are shipped to customers. nuclear valves’ superior
authorization for our North Program, aimed at improving In addition, for nuclear reliability comes from
American production facilities production processes in 1990, applications, certain valves simulated line rupture
since 1971. Constantly working and was awarded ISO 9001 also go through destructive tests. At the cost of about
to improve the quality of our status the following year. testing in order to prove $500,000, a major North
the performance of the American utility carried out
product line. closure tests on a Velan
forged NPS 8 (DN 200) ASME
To meet a particular Class 1500, fast-closing
customer’s needs, a NPS 20 (20 seconds) electrically
(DN 500) Velan ANSI 1500 actuated isolation valve to
fast operating main steam simulate a Loss of Coolant
gate valve was subjected to Accident (LOCA). The energy
seismic simulation test. The dissipated during each
test program consisted of discharge of 2,129,570 lb/h
hot and cold cycling, biaxial was dramatic.
resonant searches, biaxial
random multi-frequency The accompanying
testing with design nozzle vibrations caused a local
loads applied, and cold earth tremor, but the Velan
cycling tests performed valve shut off perfectly
during seismic simulation. during all sixteen closure
Eighteen uniaxial strain tests, with little wear
gauges were mounted on exhibited during subsequent
the stem, crotch and other examinations.
critical areas, and strain
data was recorded. It was
demonstrated that the
valve possessed sufficient
functional and structural
Diagnostic testing at elevated temperature.
5 Velan reserves the right to change this information without notice. © 2013 Velan Inc. All rights reserved.
MOV Qualification Test
Program
Velan has been in the fore- In this series of tests, a Preconditioning stem factor C.O.F. Preconditioning valve factor
front of qualification test- Velan Class 900, 8”x 6”x 8” 0.16
Point of maximum thrust
0.6
(mean seat diameter)
Stem C.O.F.
Valve Factor
0.45
Regulatory Commission’s actuator was submitted to a Preconditioning 0.12
stem factor C.O.F.
0.4
Preconditioning valve factor
0.35
Generic Letter 89-10. series of inspections and 0.16
tests. Point of maximum thrust
0.1 0.6
(mean seat diameter)
0.3
Open COF
0.55 0.25
GL 89-10 required operating The loop isolation and blow-
0.14 0.08
Close COF
0.5 0.2
nuclear utilities to identify down test (shown below) was 0 3 6 9 12 1 2 3 4 5 6 7 8 9 10 11 12
Stem C.O.F.
Valve Factor
0.45
Number of strokes Test number
critical MOV’s and re-analyze designed to demonstrate 0.12
the 0.4
0.35
the actuator’s ability to close capability of the valve to0.1iso- Two graphs from the Wyle 0.3
the valve in a “worst case” late sections of the nuclear test report results show the 0.25
0.08 0.2
design/operation condition plant in the unlikely event0of 3preconditioning
6 9stem factor
12 and 1 2 3 4 5 6 7 8 9 10 11 12
valve factors based on the mean
as in a LOCA. In addition, a catastrophic loss of coolant Number of strokes Test number
seat diameter.
the utilities have called upon accident.
Velan to reavaluate the
The flow interruption test Valve Performance Validation by Full
ability of valves to withstand
with saturated steam (shown Differential Pressure Flow Interruption
higher operating thrust end
below) is just one segment Testing (Blowdown Testing) Procedures:
torque valves dictated by the
of a suite of tests designed to
GL 89-10 considerations. • A comprehensive pre-test inspection.
prove that the valve will close
One of the corollary actions under extreme accident con- • Static pressure stroking of valve to develop performance
initiated to assure proper ditions and to demonstrate baseline characteristics.
actuator and valve sizing resistance of the valve to • Disk and seat preconditioning.
and integrity was a MOV pressure entrapment, thermal
Qualification Test Program binding and seismic loading.
• Three full differential steam flow tests @1050 psig
and 240,000 lbm/hr flow.
that verified proper actuator/
The valve was designed and • A pressure locking test.
valve function at extreme
fabricated in accordance
design limits. • A thermal binding test.
with Velan’s ASME Nuclear
(Close hot - open cold and close cold - open hot)
As a primary supplier to Certificate of Authorization
nuclear power, Velan has and stamped per Section III, • A hot static, seismic deflection test.
participated heavily in this Class 2 requirements. Duke • Comprehensive post-test inspection.
testing, qualifying a wide Energy procured this valve to
range of MOV’s for a variety their newly developed MOV Test results in all categories surpassed requirements.
of applications in operating Specification that incorporat-
plants. ed requirements gleaned from
operating experience, the
Velan completed a com-
input of Velan design engi-
prehensive test program
neering and EPRI-PPM data.
for Duke Energy at Wyle
These valves are currently
Laboratories, the results of
installed and providing excel-
which were presented at
lent service at Duke Energy’s
the 2002 ASME/NRC Valve
Oconee Nuclear power plant.
Symposium.
Velan reserves the right to change this information without notice. © 2013 Velan Inc. All rights reserved. 6
Engineered solutions
computational fluid dynamics
and three dimensional solid Specific Engineering
modeling, help Velan design Capabilities Include:
superior quality valves that
meet the most demanding • Valve design
performance requirements. • 3-D modeling
We have two R&D facilities, • Stress analysis and
with steam boilers and finite element analysis
superheaters, flow loops and • Weak link analysis
cryogenic test stands.
In addition, we are engaged • Application engineering
in advanced research in • Flow analysis using
metal spray technology, using computational fluid
the services of independent dynamics
laboratories for abrasion,
sliding wear, bond strength • Seismic qualification
Power Ball valve heat transfer analysis.
testing, scanning electron • Thrust and torque
microscopy and x-ray calculation
Engineering diffraction.
• Actuator sizing
capabilities Velan has a longstanding • Root - cause failure
history of partnering with analysis
major Architect/Engineers
Combining over 50 years • System upgrades
and Electric Utilities to
of experience in critical
develop innovative solutions • Risk analysis
applications in the nuclear,
for their valving needs.
chemicals, oil and gas, • Custom testing and
coker and mining industries, test data analysis
Velan nuclear valves are
Velan has brought together a (NDT, x-ray review,
built to last, often having
team of over 50 professional UT testing, etc.)
gone decades with minimal
engineers who form the core
maintenance performed. • Validation of retrofit
of the Engineering Design
Velan delivers valves with Group. Advanced software changes
preinstalled thrust and torque applications, including
sensors, signal conditioners and finite element analysis,
cabling (smart stems).
Velocity Field
A. Acceleration over disc B. Deceleration of flow at stagnation point C. Vortex behind the seat D. Wake with vortices
C. VELOCITY
(m/s)
A.
B. D.
C.
A computer simulation of flow through Velan Torqseal ™ triple-offset valves destined for nuclear containment isolation service.
7 Velan reserves the right to change this information without notice. © 2013 Velan Inc. All rights reserved.
Next generation
nuclear valves
Field service Specific Field Service
To address the unique, capabilities Capabilities Include:
critical application Our over 50 year history of sup-
requirements for Duke • Commissioning
ply to the nuclear industry has
Energy’s Oconee Nuclear developed our expertise in a • Troubleshooting
Power Station, Velan complete range of valve mainte- • Witness start-up
designed special NPS 1½ nance and other field services.
(DN 15) gate valves to • Forensic engineering
accommodate actuators At Velan, we take aftermarket • Process, start-up
capable of withstanding service seriously, maintain- sequence study
31,000 lbf thrust in both ing a high level commitment • Valve repair,
directions. This design to support our products in the refurbishment and
incorporates hardfaced field. Our Manager of Field upgrading
guides (wedge and body), Engineering Services supervis-
rounded leading edges of all es a staff of highly trained tech- • Sales of tooling and
seating and guiding surfaces nicians qualified to evaluate lapping equipment
(per the EPRI guidelines) and reported issues and, working
specially designed backseat, with the owner’s engineering/
seat rings, bore profile and maintenance personnel, effect
barrel style yoke. corrective action.
Velan reserves the right to change this information without notice. © 2013 Velan Inc. All rights reserved. 8
The leading choice
for nuclear service
Velan valves became the In countries with growing
standard for many of the nuclear programs, Velan
world’s largest nuclear continues to be a leading
energy programs, with an choice for complete nuclear
installation base that includes valve packages. Velan valves
98% of American and French were the choice for the
units, and all British and majority of South Korea’s,
Canadian units. Our valves China’s, and Taiwan’s units.
are installed in all worldwide Velan has, for example,
Candu (PHWR) stations, in enjoyed a long and mutually
a majority of PWR and BWR beneficial relationship
stations, and in many other with Korea Electric, whose
reactor types including GCR, installed nuclear capacity is
AGR, LGR, VVER, HTGR and second in Asia only to Japan.
LMFBR. From Kori 1, which began
Yonggwang nuclear power station in South Korea. Velan valves are installed operation in 1978, to the
in many of South Korea’s nuclear power stations. Overall, Velan valves have prestigious Yonggwang units
been installed or are on order 3 and 4, which were designed
in over 300 nuclear power and constructed mainly with
stations in 27 countries. domestic technology.
Nuclear valves from a package of over 5,000 valves destined for the
Taiwan Power Lungmen station.
9 Velan reserves the right to change this information without notice. © 2013 Velan Inc. All rights reserved.
There is no substitute
for experience
Since its founding in 1950,
Velan has worked with the nuclear
power generation industry to
innovate and improve valve
technologies for the world’s nuclear
power plants, marine propulsion,
and other steam-driven systems.
Headquartered in Montreal, Canada, Velan has several © 2013 Velan Inc., Montreal, QC, Canada. All rights reserved. The contents hereof are confidential and
proprietary to Velan. Any unauthorized reproduction or disclosure, in whole or in part, is strictly prohibited.
international subsidiaries. For general inquiries: The material in this catalog is for general information only and shall not be used for specific performance data and
material selection without first consulting Velan. Velan reserves the right to change this information without notice.
Velan head office Velan does not accept any liability or damages arising from the use of information in this catalog. Velan Valves, Velan
7007 Côte de Liesse, Montreal, QC H4T 1G2 Canada Inc., Memoryseal, Securaseal, Torqseal, Proquip, Velflex, Adaxie, and RAMA are trademarks or registered trademarks of
Velan Inc. and/or another Velan company. Stellite® is a registered trademark of Kennametal Stellite, a wholly owned
Tel: +1 514 748 7743 Fax: +1 514 748 8635 subsidiary of Kennametal Inc. All other trademarks and registered trademarks are owned by their respective companies.
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