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    Soap and Detergent Industry PDF

    Uploaded by

    Khushboo Kogta

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Soap and Detergent Industry PDF

    Uploaded by

    Khushboo Kogta
    359 views17 pages

    Original Title

    soap and detergent industry (1).pdf

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    Copyright:

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    359 views17 pages

    Soap and Detergent Industry PDF

    Uploaded by

    Khushboo Kogta

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 17
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    The key takeaways from the presentation are that it discussed the soap and detergent industry overview, types of soaps and detergents, soap manufacturing process and technologies, detergent manufacturing process, detergent making machines, technological challenges and recommendations.

    The different types of soaps and detergents discussed are personal cleaning products, laundry cleaning products, household cleaning products and dishwashing products.

    The different processes involved in soap manufacturing discussed are the kettle process and the continuous process. The kettle process involves boiling, salting, strong change and pitching. The continuous process involves splitting, mixing, cooling and finishing.

    TECHNOLOGICAL ASPECTS OF

    SOAP AND DETERGENT

    INDUSTRY

    IP - 501 PROJECT PRESENTATION


    PRESENTATION
    HIGHLIGHTS

    Industry overview
    Types of soap and detergent
    WHAT WE'LL Soap manufacturing process
    and Technologies involved
    Detergent manufacturing
    DISCUSS
    process
    Detergent making machines
    Technological challenges
    Recommendations
    INDUSTRY OVERVIEW

    OLDEST INDUSTRY IN FMCG SECTOR


    ACCOUNTS FOR 50% OF CONSUMER
    GOODS
    CURRENTLY, THERE ARE AROUND 5
    MN RETAIL OUTLETS IN INDIA WHICH
    SELL SOAPS
    DEPENDING ON THEIR CLEANING ACTION AND USAGE, SOAPS
    AND DETERGENTS CAN BE BROADLY CATEGORIZED INTO FOUR
    MAIN TYPES-

    PERSONAL LAUNDRY HOUSEHOLD


    DISHWASHING
    CLEANING CLEANING CLEANING
    PRODUCTS
    PRODUCTS PRODUCTS PRODUCTS

    Detergent Floor Cleansers Dishwasher


    Skin cleaning Powder Glass Cleansers Liquid
    products Detergent cake Toilet Bowl Dishwasher
    Hair cleaning Fabric softner Cleansers Powder
    products Laundry Liquid Wood Dishwasher Gel
    Stain & Odor Cleansers Dishwasher
    Eliminator Tablets
    SOAP MANUFACTURING PROCESS AND

    TECHNOLOGIES INVOLVED

    The soap manufacturing process is the combination of fats and a strong


    alkaline substance resulting in a chemical process called saponification.
    Saponification involves the splitting of a fat into fatty acids and glycerin.

    The soap manufacturing process can be separated into two main groups:

    1. The kettle process


    2. The continuous process
    The Kettle
    Process

    1. BOILING 2. SALTING
    Fats and alkali are melted in a kettle, which is a The soap and glycerin must now be separated. The
    steel tank that can stand three stories high and mixture is treated with salt, causing the soap to
    hold several thousand pounds of material. rise to the top and the glycerin to settle down.

    3. STRONG CHANGE 4. PITCHING


    To remove the small amounts of fat that have The soap in the kettle is boiled again with added
    not saponified, a strong caustic solution is water. The mass eventually separates into two
    added to the kettle. layers.
    Continuous 1. Splitting
    The first step of the continuous process splits natural
    Process fat into fatty acids and glycerin. The equipment used is
    a vertical stainless steel column called a hydrolizer.

    2 .Mixing
    The purified fatty acids are next mixed with a
    precise amount of alkali to form soap.

    3. Cooling and finishing


    The soap then poured into molds and allowed to harden
    into a large slab. The slab is cut into smaller pieces of bar
    size, which are then stamped and wrapped.
    SIGMA MIXER

    Sigma mixer is a latest


    technology kneader/mixer,
    suitable for kneading and mixing
    of viscous fluids and semisolids
    of medium and high-density
    ingredients.
    PRICED at Rs. 1.5L
    DUPLEX VACUUM

    PLODDER

    A soap-making machine that is used


    to extrude the final soap.
    Come with built in vacuum pump
    Die is very easy to change that
    makes it
    Possible to produce different
    shapes and sizes of toilet soaps
    PRICED at Rs. 2.5L
    SOAP CUTTING

    MACHINES

    The soap bars that come from


    the plodder enter the cutter and
    come into contact with an
    incremental encoder, which
    sends a signal to the cutting
    system.
    PRICED at Rs. 1.5L
    SPRAY DRYING
    DETERGENT Advancements in technology have enabled
    the soap and detergent manufacturers to
    MAKING reduce the air inside the granules during
    spray drying to obtain higher densities.
    PROCESS
    AGGLOMERATION
    Detergents are The technique involves machines, such as a
    manufactured liquid binder, rolling or shear mixing that
    causes the ingredients to collide and adhere
    using a synthetic surfactant
    to each other, producing larger particles.
    in place of the metal fatty
    acid salts that are used in
    soaps. DRY MIXING
    Powder detergents are Dry mixing is a detergent powder
    manufactured using various manufacturing technique, which is used to
    processes :- blend dry raw materials. It involve the
    addition of small quantities of a liquid.
    DETERGENT POWDER
    MIXING MACHINE

    Deliver superior performance


    with latest technology main drive
    system
    Specially designed inclined mixer
    arms make the mixer more
    efficient
    Easy to use and maintain
    Lower power consumption
    Saves time, money and labor
    ROTARY SEALING MACHINE

    Rotary sealing machines are used for packaging


    applications in different industries and products.
    The latest technology rotary sealing machines can be
    used to deliver big production output in a small package.
    These machines are designed with a 2-station rotating
    spindle to carry the containers into sealing position at
    rates at up to 25 cycles per minute, delivering an output
    of 1500 pieces per hour in a single head configuration.
    These machines are ideal for medium to high production
    Manufacturing process Equipment used to control and facilitate
    the flow solutions -
    flow solution :-

    These solutions are formulated to ECCENTRIC CENTRIFUGAL


    VANE
    move natural and synthetic raw PUMPS
    PUMPS DISC PUMPS
    material feed stocks from the
    facilities
    03 of petrochemical and oleo
    chemical processing to transport
    and storage, then throughout the
    GAS PERISTALIC ROTARY
    blending, filling and bottling
    COMPRESSOR HOSE PUMP VANE
    operations within the detergent
    COMPRESSOR
    production facility or the batch or
    continuous process at the
    soap plant.
    COPYRIGHT AND
    TRADEMARKS
    TECHNICAL

    CHALLENGES IN SOAP
    QUALITY
    AND DETERGENT ASSURANCE

    INDUSTRY

    SELECTION OF
    MACHINERIES
    RECOMMENDATIONS
    GROUP 4 :-

    JYOTI CHAUHAN 20205018

    RIYA KABRA 20205019

    KHUSHBU KOGTA 20205020

    KRUNAL BORA 20205021

    LEEZA MEGHANI 20205022


    Thankyou!
    MENTOR - DR. KAUSHAL KISHORE

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