41 231/115 ED
DS3JB
SOLENOID OPERATED
DIRECTIONAL CONTROL VALVE
AC
SERIES 10
SUBPLATE MOUNTING
NFPA D03 (ISO 4401-03)
p max 5000 psi (350 bar)
Q max 20 GPM (76 l/min)
MOUNTING SURFACE OPERATING PRINCIPLE
ISO 4401- 03 - 02 - 0 - 05 dimensions in mm [inch]
NFPA D03
— Direct acting, subplate mounting directional control valve,
with mounting surface according to NFPA D03 standards.
— The valve is supplied with 3 or 4 ports designs, with 2 or 3
positions with a wide range of spools.
— The valve body is made with high strength iron castings
provided with wide internal passages in order to minimize
the flow pressure drop. Wet armature solenoids with
interchangeable coils are used (for further information on
solenoids see par. 7).
— The valve is equipped with junction box to be wired.
— The valve is available with AC solenoids.
— A boot protected manual override is available for
applications in tropical climate.
PERFORMANCES
(obtained with mineral oil with viscosity of 170 SUS at 50°C)
Maximum operating pressure:
- P - A - B ports psi 5000
- T port 2300
Maximum flowrate GPM 20
Electrical connection junction box
Ambient temperature range °F - 4 / +122
Fluid temperature range °F -24 / +176
Fluid viscosity range SUS 60 ÷ 1900
according to
Fluid contamination degree
ISO 4406:1999 class 20/18/15
Recommended viscosity SUS 120
Mass: single solenoid valve 3.15
lbs
dual solenoid valve 4.15
41 231/115 ED 1/8
DS3JB SERIES 10
1 - IDENTIFICATION CODE
D S 3 JB - / 10 - K6 /
Solenoid operated
directional control valve
Manual override:
Omit for override integrated
in the tube (standard)
NFPA D03 (ISO 4401-03) size CM = boot protected
Junction box
Coil electrical connection:
K6 = 2 pins for junction box
Spool type (see paragraph 2)
S* TA RK AC coil type
SA* TB A120 - 60 = 110 / 120 V - 60 Hz
SB* A240 - 60 = 220 / 240 V - 60 Hz
Seals:
N = NBR seals for mineral oil (standard)
V = FPM seals for special fluids
Series:
(the overall and mounting dimensions remain
unchanged from 10 to 19)
2 - SPOOL TYPE
Other spools are available on request.
Type S*: Type SA*: Type SB*:
2 solenoids - 3 positions 1 solenoid side A 1 solenoid side B
with spring centering 2 positions (central + external) 2 positions (central + external)
with spring centering with spring centering
Type TA: Type TB:
1 solenoid side A 1 solenoid side B
2 external positions 2 external positions
with return spring with return spring
Type RK:
2 solenoids - 2 positions
with mechanical retention
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DS3JB SERIES 10
3 - HYDRAULIC FLUIDS
Use mineral oil-based hydraulic fluids HL or HM type, according to ISO 6743-4. For these fluids, use NBR seals (code N). For fluids HFDR type
(phosphate esters) use FPM seals (code V). For the use of other fluid types such as HFA, HFB, HFC, please consult our technical department.
Using fluids at temperatures higher than 176 °F causes a faster degradation of the fluid and of the seals characteristics. The fluid must be
preserved in its physical and chemical characteristics.
4 - PRESSURE DROPS ∆p-Q
(obtained with viscosity 170 SUS at 122 °F)
PRESSURE DROPS WITH VALVE IN ENERGIZED POSITION
FLOW DIRECTION
SPOOL TYPE P→A P→B A→T B→T
CURVES ON GRAPH
S1, SA1, SB1 2 2 3 3
S2, SA2, SB2 1 1 3 3
S3, SA3, SB3 3 3 1 1
S4, SA4, SB4 4 4 4 4
S9 2 2 3 3
S10 1 3 1 3
TA, TB 3 3 3 3
TA02, TB02 2 2 2 2
RK 2 2 2 2
When spool S10 is used for regenerative circuits, pressure
drops between A and B lines are described by curve 4 .
PRESSURE DROPS WITH VALVE IN DE-ENERGIZED POSITION
FLOW DIRECTION
SPOOL TYPE P→A P→B A→T B→T P→T
CURVES ON GRAPH
S2, SA2, SB2 2
S3, SA3, SB3 3 3
S4, SA4, SB4 3
S10 3 3
5 - SWITCHING TIMES
The values indicated are obtained according to ISO 6403 standard. ENERGIZING DE-ENERGIZING
They refer to an S1 solenoid valve for Q = 10 GPM, p = 2,000 psi
working with mineral oil at a temperature of 122 °F, a viscosity of TIMES (±10%) [ms] 10 ÷ 25 15 ÷ 40
170 SUS and with PA and BT connections.
The energizing times are obtained at the time the spool switches
over. The de-energizing times are measured at the time pressure
variation occurs on the line.
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DS3JBSERIES 10
6 - OPERATING LIMITS
The curves define the flow rate operating fields according to the valve pressure.
The values have been obtained according to ISO 6403 standard, with mineral oil, viscosity 170 SUS, temperature 122 °F and filtration
according to ISO 4406:1999 class 18/16/13, with solenoids at rated temperature and supplied with voltage equal to 90% of the nominal
voltage.
The limits for TA02 and TA spools refer to the 4-port operation. The operating limits can be considerably reduced if a 4-port valve is
used as 3-port valve with port A or B plugged or without flow.
Valves fed at 110 V / 60 Hz may have slightly lower performance limits than those showed in the diagram.
CURVE
SPOOL
P→A P→B
S1,SA1,SB1 1 1
S2, SA2, SB2 2 2
S3, SA3, SB3 3 3
S4, SA4, SB4 1 1
S9 4 4
S10 1 1
TA, TB 5 5
TA02, TB02 6 6
RK 7 7
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DS3JB SERIES 10
7 - ELECTRICAL FEATURES
7.1 Solenoids
These are essentially made up of two parts: tube and coil. The tube SUPPLY VOLTAGE FLUCTUATION ± 10% Vnom
is threaded into the valve body and includes the armature that MAX SWITCH ON FREQUENCY 10.000 ins/hr
moves immersed in oil, without wear. The inner part, in contact with
the oil in the return line, ensures heat dissipation. DUTY CYCLE 100%
The coil is fastened to the tube by a threaded nut. ELECTROMAGNETIC COMPATIBILITY In compliance with
The interchangeability of coils of different voltages is allowed. (EMC) 2004/108/EC
In compliance with
LOW VOLTAGE
2006/95/EC
CLASS OF PROTECTION :
Class of protection IEC 60529 IP65
Coil insulation (VDE 0580) class H
Impregnation: class H
7.2 Current and absorbed power
The table shows current and power consumption values at inrush and at holding. In alternating current energizing, an initial phase (maximum
movement) is seen, during which the solenoid consumes elevated value currents (inrush current); the current values diminish during the
plunger stroke until it reaches the minimum values (holding current) when the plunger reaches the stroke end.
Coils (values ± 10%)
Nominal Frequency Resistance Current Current Power Power Coil
Voltage at 20°C consumption consumption consumption consumption Code
Suffix
at inrush at holding at inrush at holding
[V] [Hz] [Ohm] [A] [A] [VA] [VA]
110 1.8 0.36 198 39.6
C20.6-A120-60K6/10 27.5 1902820
120 2 0.43 240 51.6
60
220 0.86 0.17 189.2 37.4
C20.6-A240-60K6/10 110 1902821
240 0.98 0.2 235.2 48
8 - INSTALLATION
Configurations with centering and return springs can be mounted in any position; type RK valves - Surface finishing
without springs and with mechanical detent - must be mounted with the longitudinal axis horizontal.
Qualità della superficie
Valve fixing takes place by means of screws or tie rods, with the valve mounted on a lapped surface, 0.01/100
with values of planarity and smoothness that are equal to or better than those indicated in the drawing.
If the minimum values of planarity and/or smoothness are not met, fluid leakages between valve and 0.8
mounting surface can easily occur.
For use in tropicat climate, we recommend the use of boot (CM option, see secton 11) to protect the
manual override.
9 - JUNCTION BOX
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DS3JB SERIES 10
10 - OVERALL AND MOUNTING DIMENSIONS
DS3JB - S* dimensions in mm [inch]
DS3JB - RK
DS3JB-SA solenoid at B port end
for DS3JB-SB
DS3JB-TA
DS3JB-TB Mounting surface with sealing rings:
1
4 pcs. AS568-012 90 Shore A
Standard manual override included
2
in the solenoid tube
3 Coil
4 Junction box
5 Port 1/2” NPT plugged
6 Port for cable gland 1/2” NPT
Locking ring
7
tightening torque 4-5 lbf-ft
11 - CM MANUAL OVERRIDE
Code: 0269201
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DS3JB SERIES 10
12 - SPARE PARTS
COILS IDENTIFICATION CODE 1 Coil locking ring cod. 0119333
C 20.6 - K6 / 10
Tightening torque 5 ±0.5 Nm
2 Spring washer code 0550483
3 Coil
Series no.
(see identification code at side)
Supply voltage (the overall and mounting
A120-60 = 110/120 V - 60 Hz dimensions remain 4 Solenoid tube :
A240-60 = 220/240 V - 60 Hz unchanged from 10 to 19) TA20.6-DS3/10N (NBR seals)
TA20.6-DS3/10V (FPM seals)
Coil electrical connection: NOTE: OR n° 5 included
2 pins for junction box
5 AS568-016 70 Shore A
6 4 pcs. AS568-012 90 Shore A
SEALS KIT
The codes include the O-Ring nr. 5 and 6. 7 Seal for junction box
code 0119407
Cod. 1985406 NBR seals
Cod. 1985410 FPM (viton) seals 8 Junction box
9 2 pcs. Phillips screws M3x25
13 - FASTENING BOLTS
4 SHC M5x30 - ISO 4762 (or 10-24 UNC - 2Bx1.25)
Tightening torque 4-5 lbs.ft
41 231/115 ED 7/8
DS3JB
SERIES 10
DUPLOMATIC OLEODINAMICA S.p.A.
20015 PARABIAGO (MI) Via M. Re Depaolini 24
Tel. +39 0331.895.111
Fax +39 0331.895.339
www.duplomatic.com e-mail: sales.exp@duplomatic.com
41 231/115 ED REPRODUCTION IS FORBIDDEN.
THE COMPANY RESERVES THE RIGHT TO APPLY ANY MODIFICATIONS.
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