—

RELIO N® 670/650 SERIES an d SAM600

670/650 series and SAM600-IO IEC

Accessories
670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

Contents

1. Available accessories......................................................3 13. Coupling capacitor unit REX061.................................. 13

2. Mounting kits..................................................................3 14. Shunt resistor unit REX062..........................................15
3. RHGS cases...................................................................5 15. Voltage injection unit RXTTE4...................................... 17
4. Test switch module.........................................................5 16. ESD Field Kit............................................................... 19
5. Key switch for settings....................................................6 17. Power Supply..............................................................19
6. Combiflex modules.........................................................6 18. Configuration and monitoring tools.............................. 19
7. Connectors.................................................................... 8 19. Cable and dust cover.................................................. 19
8. External resistor unit....................................................... 8 20. MicroScada tools........................................................ 20
9. External current transformer unit...................................10 21. User interface.............................................................. 20
10. Interface converter...................................................... 11 22. Ordering...................................................................... 21
11. GPS antenna...............................................................11 23. Related documents..................................................... 26
12. Injection unit REX060.................................................. 12

Disclaimer

The information in this document is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any
errors that may appear in this document. Drawings and diagrams are not binding.
© Copyright 2017 ABB.
All rights reserved.
Trademarks

ABB and Relion are registered trademarks of the ABB Group. All other brand or product names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
2 ABB
 670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

Issued: March 2018

Revision: G

1. Available accessories GUID-BFA755D6-9CE7-4342-B4F9-4E4F525A554A v2

RXTTE4 and optional protective resistor are used to inject
Mounting kits fundamental frequency AC voltage into the rotor circuit.
M1831-1 v3
• Mounting kits for space-saving mounting in racks,
cubicles or on walls ESD Field Kit
GUID-9C991E88-4B0E-4B1A-877A-F85E1ED192E1 v1

• IP54 protected mounting capability in cubicles for 670 • Used to make work ESD safe
and 650 series
Power Supply
GUID-2613CBA7-B7D0-4037-A3FA-01CB0DC14C40 v1

RHGS cases • Used to supply power to the IED

SEMOD121070-2 v2
• RHGS 6, RHGS 12 and RHGS 30 cases enable
mounting of for example Combiflex modules Configuration and monitoring tools
M1890-1 v1
SEMOD124331-1 v2
• Protection and control manager, PCM600, used to
Test switch module – configure the IED
• Fail-safe testing of IEDs, using test switch RTXP 24
M1947-1 v2
– set parameters
• Time saving while – monitor the IED and the system
– all connections for test are made from the front – visualize and evaluate disturbance recordings
– easy to move between IEDs of the same type M2078-1 v2
• Supervision and control of the power system via IEDs
Combiflex modules (HV/Control package)
SEMOD121075-2 v2
• Provide functionality such as lock-out, lock-out reset and • Provides on request information from IEDs
external contact re-enforcement • Collection of disturbances from IEDs
• Supervision • Consists of standard library functions for easy
application engineering of a station HMI

Key switch for settings

• Possibility to lock settings with key switch
M1990-1 v1
Cable and dust cover
GUID-17E99276-BE53-4D03-A6D8-B926C5F81F8F v1
• The cable is used to connect a PC to the RJ45 port on
the local human machine interface
Connectors • The dust cover protects the RJ45 port
M1997-1 v2
• Flexible connection of analog and binary signals
– Screw compression type
– Terminal blocks suitable for ring-lugs Labels
GUID-9F23A29B-E379-4705-A87F-3D9308354974 v1
• Used to label the LEDs

External resistor unit

SEMOD120184-10 v2
• Used with the High impedance differential protection SAM600-IO LHMI service kit
GUID-DA06ABEE-FAC7-4C7D-8912-A03FDDBEAA1D v2
• The SAM600-IO LHMI service kit is a support tool for
SAM600-IO during:
External current transformer unit – Troubleshooting
SEMOD121078-2 v2
• Used for cost effective summation type differential – Commissioning
principle – Service
– Maintenance
Interface converter
M1780-1 v2
• External interface converter from C37.94 to G703
• External interface converter from C37.94 to G703.E1 2. Mounting kits

19” rack mounting

GPS antenna M1835-3 v3
IP653-1 v1
SEMOD121065-2 v2 Use the 19" rack mounting kit for 6U housing to mount the
• Used with the GPS time synchronization module GTM (or
IED in a standard rack. Combine the rack mounting kit with
GSM)
the side-by-side mounting kit to mount IEDs or an IED and a
test switch module in the same rack position.
Injection equipment hardware REX060, REX061, REX062 M1840-3 v2
GUID-F6C11BE9-F5C7-4378-A3F0-9437B715E48A v1
• Is used to inject voltage and current signals to the The 19" rack mounting kit is available in four designs, suitable
generator or motor. for 1/4, 1/2, 3/4 or full width cases and consists of two rack
flanges (1a) and (1b) with appropriate mounting details (2) for
fastening to the case.
COMBIFLEX Injection equipment

ABB 3
670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

2 1

4
1a

1b

6
3

2
IEC04000452-3-en.vsd
IEC04000452 V3 EN-US

Figure 1. The rack mounting kit IEC16000080=1=en.vsd

IEC16000080 V1 EN-US

Figure 3. The flush mounting kit (release 2.2 onwards)

Flush mounting for 670 and 650 series

M1929-3
IP652-1 v2
Use the flush mount kit for installation in a panel cut-out.
Wall mounting for 670 and 650 series
M1974-3 v1
IP651-1 v2

The flush mounting kit for release 2.1 and earlier consists of
M1938-3 v2
Use the wall mounting kit to projection mount the IED on a
four fasteners (2) with appropriate mounting details (4) and a wall.
sealing strip (5) for fastening to the IED (3). See Figure 2. M1973-3 v1
The wall mounting kit consists of a mounting bar pair (4) and
From release 2.2 onwards, the flush mounting kit consists of a IED bracket pair (6). Screws (2) and (5) and washers (1) for
two fasteners (2) with appropriate mounting details (4) and a fastening of the terminal are included, but not wall fasteners
sealing strip (5) for fastening to the IED (3). See Figure 3. The (3).
two fasteners are pre-assembled to the box.

To receive IP54 class protection, an additional sealing (1) 3

4
must be ordered with the IED. This sealing is factory 2

mounted. 1

6
xx04000453.vs d
IEC04000453 V1 EN-US

Figure 4. The wall mounting kit

Wall mounting for SAM600-IO

GUID-2C7B44A9-6E63-4859-B20C-6EB36A9E0170 v1
Use the wall mounting kit to projection mount the SAM600-IO
on a wall, see figure 5.
IEC04000451-2-en.vsd
IEC04000451 V2 EN-US

Figure 2. The flush mounting kit (release 2.1 and earlier) The wall mounting kit consists of 8 washers (1), 8 screws (2),
2 mounting profiles (3), 6 nuts (4), 4 spacers (5) and 2
mounting angles (6).

4 ABB
 670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

To order wall mounting kit, refer to section Mounting

accessories. 3 1
2
For more details on wall mounting, refer to Installation
manual.

3 3
1

4
IEC040004563enOriginal.vsdx
IEC04000456 V3 EN-US

Figure 6. The side-by-side mounting kit

Protection cover for rear area

M10592-3 v1
4 The protection cover for the rear area is a steel cover with a
slot for cable entrance at the bottom part.

5
6

IEC17000054-1-en.vsdx

IEC17000054 V1 EN-US

Figure 5. Wall mounting details

Side-by-side mounting
M1970-3
IP649-1 v1
Use the side-by-side mounting kit to mount two IEDs or a IED
and its corresponding test switch module next to each other.
M1965-3 v3 IEC05000503-2-en.vsd
The side-by-side mounting kit consists of two mounting IEC05000503 V2 EN-US

plates with appropriate mounting details (1 and 2). The side- Figure 7. Protection cover for rear area
by-side mounted units are mounted in a rack or cubicle using
the appropriate kit; in this example, the rack mounting kit (3)
is used.
3. RHGS cases

RHGS Cases
SEMOD121089-4 v2
Color matched (RAL7035) RHGS cases can be used to
mount for example Combiflex modules together with 670
series. See section "Related documents" for reference to
more detailed information about dimensions. Please observe
that cases in referenced document has a different color.

4. Test switch module

General
M1955-3 v4
The test switch module consists of a RHGS 6 case with a test
switch, RTXP 24, and a two-seat Combiflex terminal base
mounted. An optional DC-switch occupies one seat if
selected. A side-by-side mounting kit is included. The side-

ABB 5
670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

by-side mounted units are mounted in a rack or cubicle using have 20 A Combiflex terminals. The signal contact of the test
the appropriate kit, for example the rack mounting kit. switch and the Combiflex terminal base have 10 A terminals.

All connections to the test switch module are made with For more details about the Combitest system and Combiflex
Combiflex socket leads. Test contacts 1-24 of the test switch system see section "Related documents".

1 Test switch
2 DC switch
3 Spare seat, can be used for Key switch
1
4 RHGS 6 case

3
2

xx1MRK000371-DA_1.vsd
IEC1MRK000371-DA-1 V1 EN-US

Figure 8. Example of a test switch module

Test switch DC-switch

M1952-3 v1 M1981-3
IP633-1 v1
The test switch, RTXP 24, is used to make it possible to test The DC-switch is optional in the test switch module and are
a IED in a failsafe way. Inserting a test-plug handle into the used to switch the DC-supply of the IED ON/OFF.
test switch automatically makes all preparations for test in the M1983-3 v1

proper sequence. Blocked trip circuits, shortcircuited CT’s, The DC-switch is of one seat Combiflex type and needs a
opened voltage circuits makes the IED terminals available for Combiflex terminal base to be mounted.
secondary injection test.

5. Key switch for settings 6. Combiflex modules

M1991-3 v2
The key switch for lock-out of settings via the local human
machine interface is used to prevent unwanted changes of Auxiliary relays
SEMOD121105-4 v3

settings. The switch locks the settings via a binary input. Auxiliary relays can be used together with the IED to provide
functionality such as lock-out, lock-out reset or external
M1993-3 v1
The key switch is of one seat Combiflex type. To install it, a contact re-enforcement
case including a Combiflex terminal base is needed. One
possibility is to install the key switch in the same case as the When the contact rating of the IED is insufficient, it is
test switch. recommended to use RXME 1 as a contact re-enforcement.
The RXME 1 is then activated from an IED contact which is

6 ABB
 670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

set up to be activated together with the IED contacts tripping

the breaker. The contact of the RXME 1 is connected in
parallel, to take over the breaker trip coil current. This gives
an efficient solution and means no time delay at tripping. See
figure 9.

Breaker
IED
T
C
RXME 1
RXME 1 RXMD 1
- IEC06000065 V1 EN-US
xx06000057.ep

+ L1 Figure 11. RMXE 1 and RXMD 1 relays

+ L2
L3

xx06000064-2-en.vsd
IEC06000064 V2 EN-US Push button and selector switch
SEMOD121142-4 v2

Figure 9. RXME 1 used as a trip contact re-enforcement The push button is available with or without pilot lamp and
with one or two buttons. It is used to reset the lock-out relays
when an external independent lock-out and lock-out
When single pole tripping is used one RXME 1 is required per indications is required. The push button unit can also be used
phase and of course per subsystem in redundant systems. as a local selector of Auto-Reclose operation when this is
required to be done locally as well as through
Lock-out can be arranged with RXMD 1 remanence relay
communication.
activated from binary outputs on IED and possible other
protection relays required to activate lock-out, see figure 10. The selector switch is available with two or three fixed
The contact of RXMD 1 is connected to open the closing positions and with different contact combinations. Selector
circuit to the breaker closing coil. Another contact can be switch can e.g. be used as Local/Remote selector or as a
used to light-up a lamp push button to have indication of the local selector of Auto-Reclose operation. See section
lock-out and then reset with the push-button. It is "Related documents" for reference to more detailed
recommended to avoid trip contact latching as this will mean information.
problem for example with trip circuit supervision and further
at failing breaker, mean that the trip coil is burnt and the trip
coil DC supply is tripped. The most important is to prevent
that the breaker is closed at persistent faults.

IED
RXMD 1
+ - Breaker
+ C
+ - C xx06000059.eps

+
IEC06000059 V1 EN-US

Figure 12. Push button and selector switch

External
Close xx06000231-2-en.vsd
IEC06000231 V2 EN-US
Supervision relay
Figure 10. Lock-out using a RXMD 1 relay SEMOD121154-4 v2
The relay RXEM1 can be used to detect for example loss of
DC voltage supply or to detect open circuits. A typical
For ordering codes see section "Related documents" for application is continuous supervision of a circuit breaker trip
reference to more detailed information. circuit, including the breaker coil. See section "Related
documents" for reference to more detailed information.

ABB 7
670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

ANSI12000187-1-en.vsd
xx06000060.eps
IEC06000060 V1 EN-US

Figure 13. Supervision relay RXEM1

ANSI12000187 V1 EN-US

Figure 15. Voltage connector, ring-lug type

7. Connectors
M2006-3 v3
The connectors are used for analogue signals and binary in-
and output signals.
2 1
Use the ferrules to connect two wires to the same terminal
point of a connector of screw compression type. Note that
1.5 mm2 is the maximum dimension allowed on these wires.
An appropriate crimping tool is needed to apply the ferrule to
the wires. Use the bridge connector to jumper terminal points
in a connector.
xx0100051.vsd
Use ring-lugs to connect the wires to terminal points of a
IEC01000051 V1 EN-US
connector of ring-lug type. Select ring-lugs suitable to wiring
Figure 16. Ferrules and bridge connector
dimension and size of fitting screw.
M2026-3 v4

1 Ferrules
2 Bridge connector

8. External resistor unit

External resistor unit

SEMOD119678-5 v2
The high impedance resistor unit is used with the high
impedance differential protection. It is available as one phase
(xx01000052.eps)

unit or three phase unit.

IEC01000052 V2 EN-US

Figure 14. Voltage connector, screw compression type

8 ABB
 670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

IEC03000048-LITEN V1 EN-US

Figure 17. High impedance resistor unit, three phase

[1.48]
[6.97]

[4.02]

[0.33] [18.31] [0.79] [7.68]

[18.98]

Dimension
mm [inches] xx06000232.eps

IEC06000232 V2 EN-US

Figure 18. Dimension drawing of a one phase high impedance resistor unit

ABB 9
670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

[1.50]
[10.47]

[7.50]

[0.33] [18.31] [0.79] [7.68]

[18.98]

en06000234.eps
[inches]

IEC06000234 V2 EN-US

Figure 19. Dimension drawing of a three phase high impedance resistor unit

maintenance ONLY if the primary object protected with this

WARNING! USE EXTREME CAUTION! equipment is de-energized. If required by national law or
standard, enclose the plate with resistors with a protective
Dangerously high voltages might be present on this
cover or install in a separate box.
equipment, especially on the plate with resistors. Do any

9. External current transformer unit SEMOD121170-4 v3

The external auxiliary summation current transformers are
Summation CT used for the cost effective summation type differential
principle.

xx06000061.eps
IEC06000061 V1 EN-US

Figure 20. Summation CT

10 ABB
 670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

482.6 [19]
89 [3.5]

57 [2.24]

Dimension
mm [inches]
xx06000233.vsd
IEC06000233 V1 EN-US

Figure 21. Dimension drawing of summation current transformers

Distance between the center of the fixing holes is 465 mm [18.33].

maintenance ONLY if the primary object protected with this

WARNING! USE EXTREME CAUTION! equipment is de-energized. If required by national law or
standard, enclose the plate with transformers with a
Dangerously high voltages might be present on this
protective cover or install in a separate box.
equipment, especially on the plate with resistors. Do any

10. Interface converter connection to a multiplexer. These units are designed for 64
kbit/s resp 2Mbit/s operation. The converter is delivered with
Galvanic interface G.703 resp G.703E1 19” rack mounting accessories.
M16035-3 v5
The external galvanic data communication converter G.
703/G.703E1 makes an optical-to-galvanic conversion for

xx06000245.vsd
IEC06000245 V1 EN-US

Figure 22. Galvanic Converter

SEMOD55682-4 v4
11. GPS antenna The antenna with a console for mounting on a horizontal or
vertical flat surface or on an antenna mast. See figure 23
Introduction
SEMOD55674-5 v4
In order to receive GPS signals from the satellites orbiting the A suitable cable is available for ordering.
earth a GPS antenna with applicable cable must be used.

ABB 11
670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

1 6

4 7

xx04000155.vsd
IEC04000155 V2 EN-US

Figure 23. Antenna with console

SEMOD55693-2 v5

where:
1 GPS antenna
2 TNC connector
3 Console, 78x150 mm
4 Mounting holes 5.5 mm
5 Tab for securing of antenna cable
6 Vertical mounting position
7 Horizontal mounting position

Table 1. GPS – Antenna and cable

Function Value

Max antenna cable attenuation 26 db @ 1.6 GHz

Antenna cable impedance 50 ohm

Lightning protection Must be provided externally

Antenna cable connector SMA in receiver end

TNC in antenna end

Accuracy +/-1μs

12. Injection unit REX060 circuits. REX060 generates two square wave signals with
different frequencies for injection into the stator and rotor
Injection unit REX060 circuits respectively. The response from the injected voltage
GUID-76627CA5-9351-49BB-ABDE-81A939D12BF4 v2
The injection unit REX060 is used to inject voltage and and currents are then measured by the REX060 unit and
current signals to the generator or motor stator and rotor

12 ABB
 670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

amplified to a level suitable for the analog voltage inputs of

IED. Rotor injection module RIM
GUID-B2CA6C9E-2A24-483C-B9C2-47FFF2BBB283 v2
The RIM module is installed into the REX060 enclosure. The
For local operation, the REX060 unit is provided with a control RIM module generates a square wave voltage signal for
panel on the front. injection into the rotor circuit via a capacitor unit REX061 for
isolation. The RIM module measures the voltage and current
Local operation shall only be performed from the injected signal and the IED consecutively calculates
according to the operation regulations set up the rotor to earth impedance. If the calculated impedance is
by the relevant operation authority of the lower than the preset value an ALARM and/or TRIP output is
plant. set.

Stator injection module SIM

GUID-CF2B2004-97E9-4593-95CB-2E86A01EA779 v2
The SIM module is installed into the REX060 enclosure. The
Mounting the injection unit REX060 SIM module generates a square wave voltage signal for
GUID-264732AC-6C84-44E6-9F86-2065AD0B7D5B v3
The injection unit REX060 case size is 6U, 1/2 x 19”. REX060 injection into the stator circuit via the neutral point VT/NGT.
can be rack, wall or flush mounted in the same way as the The SIM module measures the voltage and current from the
IED. For guidance, see instructions for rack mounting, wall injected signal and the IED consecutively calculates the stator
mounting or flush mounting the IED in this manual. to earth impedance. If the calculated impedance is lower than
the preset value an ALARM and/or TRIP output is set.
REX060 shall be mounted close to the IED. It is
recommended that they are mounted in the same cubicle.
13. Coupling capacitor unit REX061
REX060 Front panel
GUID-35437B83-47A9-4E2C-8D22-CCADC51BCC96 v1

Coupling capacitor unit REX061

GUID-39A03C0F-44DC-47DD-9D7E-66C8292CD3A8 v1
REX061 isolates the injection circuit from the rotor exciter
voltage.

The REX061 coupling capacitor unit grounding point and

grounding brush of the rotor shaft should be properly
interconnected.

IEC11000053-1-en.vsd
IEC11000053 V1 EN-US

Figure 24. REX060 front panel

ABB 13
670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

Coupling capacitor unit REX061

GUID-59726B2B-0888-4CC1-8DEA-209F77CA5173 v5

X1 X2

IEC11000019-2-en.vsd
IEC11000019 V1 EN-US

Figure 25. Coupling capacitor unit REX061

14 ABB
 670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

217 [8,54]
155 [6,1]
2 [0,079]
235 [9,25]
255 [10]

199 [7,83]
38 [1,5]
Ø 5,5 [0,22] 84 [3,3] 84 [3,3]
223 [8,78]

IEC11000037-2-en.vsd

IEC11000037 V2 EN-US

Figure 26. Measure and drilling plan

REX061 shall be mounted close to the generator in order to ambient temperature. It must be installed to
limit the exposure of the field circuit. Alternatively it can be get a open air convection and prevent
located in the excitation cubicle. contact with combustible material to the
surface.
The surface of REX061 unit may be
temporarily very hot due to heat
dissipation, up to about 50° C above the

14. Shunt resistor unit REX062 GUID-90D6AF74-D9AC-49B8-B2CA-8A94E58ADEA5 v1

REX062 is typically used when injection is done via a
Shunt resistor unit REX062 grounding transformer.

ABB 15
670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

Shunt resistor unit REX062

GUID-184D9033-33F3-4F85-8847-E9FDC95C3C41 v5

X1

IEC11000038-1-en.vsd
IEC11000038 V1 EN-US

Figure 27. Shunt resistor unit REX062

16 ABB
 670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

217 [8,54]
155 [6,1]
2 [0,079]
235 [9,25]
255 [10]

199 [7,83]
38 [1,5]
84 [3,3] 84 [3,3]
Ø 5,5 [0,22]
223 [8,78]

IEC11000039-2-en.vsd

IEC11000039 V2 EN-US

Figure 28. REX062 measures and drilling plan

REX062 shall be mounted close to the IED. It is dissipation, up to about 65° C above the
recommended that REX060 and REX062 are mounted in the ambient temperature. It must be installed to
same cubicle as the IED. get a open air convection and prevent
contact with combustible material to the
surface.
The surface of REX062 unit may be
temporarily very hot due to heat

15. Voltage injection unit RXTTE4 voltage and current are fed to one voltage input and one
current input on the IED.
Voltage injection unit RXTTE4
GUID-B786414A-A36A-4F3B-B2D5-F1EF9488DA0E v1
The COMBIFLEX voltage injection unit RXTTE4 is used for In order to mount injection unit RXTTE4 some COMBIFLEX
rotor earth fault protection applications. The RXTTE 4 accessories are required; RX4 terminal base, 10A and 20A
contains a voltage transformer with a primary winding for contact sockets and Crimping tool. See section "Related
connection to 120 or 230 V, 50 or 60 Hz supply voltage. documents" for more detailed information.
From the secondary winding of this internal voltage
transformer approximately 40 V AC is injected via series
capacitors and resistors into the rotor circuit. The injected

ABB 17
670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

Rotor earth fault protection can be

RXTTE4
integrated in the IED among all other
221 222
protection functions typically required for
generator protection. How this is achieved
R by using COMBIFLEX injection unit RXTTE4
is described in Instruction 1MRG001910.

SEMOD175176-2 v5
C

421

ICT
1:10
428

313
230V 50/60Hz

IVT 314
120V 50/60Hz
44,7V

315
0V
324

325

321

IEC13000028-1-en.vsd
IEC13000028 V1 EN-US

Figure 29. Voltage injection unit RXTTE4 with its main internal
components

Table 2. Rotor earth fault protection based on General current and voltage protection (CVGAPC) and RXTTE4

Function Range or value

For machines with:

• rated field voltage up to 350 V DC

• static exciter with rated supply 700 V 50/60 Hz

voltage up to

Supply voltage 120 or 230 V 50/60 Hz

Operate earth fault resistance Approx. 1–20 kΩ

value

Influence of harmonics in the DC Negligible influence of 50 V, 150

field voltage Hz or 50 V, 300 Hz

Permitted leakage capacitance (1–5) μF

Permitted shaft earthing Maximum 200 Ω

resistance

Protective resistor 220 Ω, 100 W, plate

(the height is 160 mm (6,2
inches) and width 135 mm (5,31
inches))

harmonic content of the total injection current can cause

External resistor for RXTTE4 overheating of the built-in RXTTE4 resistor. The external
GUID-53080A2D-E836-4827-AD3D-8BD2C1E388D0 v2
The external resistor is used when either there is a need to resistor is delivered mounted on an insulated plate with
minimize physical exposure of the field circuit or when high overall dimensions; (the height is 160 mm (6,2 inches) and
18 ABB
 670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

width 135 mm (5,31 inches)), suitable for wall mounting, see

figure 30. It actually consists of two resistors (R1 and R2)
which are on delivery connected in series. It is possible to
order two different types of the external resistor. The first type
(ordering number RK795102-AD) has exactly the same ohmic
value of 220Ω as the internal RXTTE4 resistor. It shall be used
in cases where only physical exposure of the field circuit shall
be limited. The second type (ordering number RK795102-AB)
has different ohmic value than internal RXTTE4 resistor. It
shall be used in installations where current with high harmonic
content is pushed back onto the RXTTE4 injection unit by the
rotor circuit

R1

R2
1 2 3

X1

IEC13000041-1-en.vsd
IEC13000041 V1 EN-US

Figure 30. External resistor mounted on a plate

16. ESD Field Kit GUID-6E83F62E-2E84-49D8-83B4-1EDA72047403 v1

For use with the portable Power Supply.
ESD Field Kit
GUID-3AEE96A2-E92B-4804-AD52-303B5222848A v1
The ESD Field Kit provides a complete portable ESD safe
18. Configuration and monitoring tools
workstation when working in the field.
PCM600
M11607-3 v3
Use PCM600 through all stages of a project, from
engineering, configuring and parameter setting to testing,
commissioning, documentation and maintenance. Use
PCM600 to adjust the default configuration, or to make a new
configuration. For more information about PCM600 visit
www.abb.com/substationautomation.

19. Cable and dust cover

Front communication
M1876-3 v2
The front connection cable is used to connect a PC to the
RJ45 port on the local human machine interface. The cable is
a standard crossed-over ethernet cable (RJ45 connectors).

IEC11000414-1-en.vsd

17. Power Supply

Portable Power Supply

GUID-1E38BA0D-C36A-40D6-9BE1-1A6C3C20741C v1
The portable Power Supply provides the IED with power. This
can be used at education or demonstration of the IED.

Power Cable

ABB 19
670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

should be read as SAM600-IO LHMI

Dust cover service kit.
GUID-EAC89866-3EE6-4561-9A77-821E00D9812F v1
The dust cover is used to protect the RJ45 connector on the
local human machine interface.
SAM600-IO LHMI service kit
GUID-E29D6926-539D-4BB2-BEBE-C1FF7E919BDC v2

20. MicroScada tools The SAM600-IO LHMI service kit should only be used as a
M2080-3 v2
The LIB 520 package provides the following main functions: temporary local human-machine interface (LHMI) to help the
user to trouble shoot a device in field when status information
• User interface for the interaction with the control system in PCM600 is limited. It can also be used as a support tool
and the controlled process during commissioning, maintenance or testing activities.
• Automatic supervision and control
• Alarm and event handling
• Data acquisition, calculating and reporting

The high voltage software modules are a complement to the

standard MicroSCADA software and provides an easy-to-
build and easy-to-use HMI for supervision and control in
MicroSCADA.

The software is made for IEDs, and are providing a similar

user interface as the LIB 500/510 standard library functions.
M2002-3 v3
See http://www.abb.com/substationautomation for more
details about the tool, PC requirements etc.

21. User interface

Introduction
GUID-B5F4628D-9A5F-4B5B-9B93-89554BA2337D v2
Local human-machine interface LHMI is not supported in
SAM600-IO. However, the user interface functionality can be IEC17000196-1-en.vsdx

IEC17000196 V1 EN-US
achieved using:
Figure 31. SAM600-IO LHMI service kit
• Protection and Control IED Manager PCM600
• SAM600-IO LHMI service kit
The SAM600-IO LHMI service kit contains the same physical
LHMI panel as used in 670/650 series which includes the
There is no LHMI in SAM600-IO. The following elements:
SAM600-IO LHMI service kit can be used • Display (LCD)
to support commissioning, maintenance, • Keypad
testing and troubleshooting. References to • LED indicators
LHMI in SAM600-IO user documentation • Communication port for PCM600
• Serial cable for connection between the SAM600-IO LHMI
service kit and the service port on the device.

20 ABB
 670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

22. Ordering

Mounting accessories
M1823-5 v5

Name For case size Quantity Article number

Protection cover for rear area (release 2.1 and earlier):
consisting of a steel cover with a slot for cable entrance at the bottom part, fixing screws 6U x 1/1 1MRK 002 420-AA
and assembly instruction. RUTAKVADRAT V1 EN-
US

Protection cover for rear area (release 2.2 onwards):

consisting of a steel cover with a slot for cable entrance at the bottom part, fixing screws 6U x 1/1 1MRK 002 420-RA
and assembly instruction. RUTAKVADRAT V1 EN-
US

Protection cover for rear area (release 2.1 and earlier): 6U x 3/4 1MRK 002 420-AB
consisting of a steel cover with a slot for cable entrance at the bottom part, fixing screws
and assembly instruction. RUTAKVADRAT V1 EN-
US

Protection cover for rear area (release 2.2 onwards): 6U x 3/4 1MRK 002 420-SA
consisting of a steel cover with a slot for cable entrance at the bottom part, fixing screws
and assembly instruction. RUTAKVADRAT V1 EN-
US

Protection cover for rear area (release 2.1 and earlier): 6U x 1/2 1MRK 002 420-AC
consisting of a steel cover with a slot for cable entrance at the bottom part, fixing screws
and assembly instruction. RUTAKVADRAT V1 EN-
US

Protection cover for rear area (release 2.2 onwards): 6U x 1/2 1MRK 002 420-TA
consisting of a steel cover with a slot for cable entrance at the bottom part, fixing screws
and assembly instruction. RUTAKVADRAT V1 EN-
US

Protection cover for rear area (all releases): 6U x 1/4 1MRK 002 420-AE
consisting of a steel cover with a slot for cable entrance at the bottom part, fixing screws
and assembly instruction. RUTAKVADRAT V1 EN-
US

19” rack mounting kit:

consisting of two mounting angles, fixing screws and assembly instruction. 6U x 1/1 1MRK 002 420-CA
RUTAKVADRAT V1 EN-
US

6U x 3/4 1MRK 002 420-BA

RUTAKVADRAT V1 EN-
US

6U x 1/2 1MRK 002 420-BB

RUTAKVADRAT V1 EN-
US

6U x 1/4 1MRK 002 420-BE

RUTAKVADRAT V1 EN-
US

Wall mounting kit for 670 and 650 series:

consisting of 2 mounting angles, 2 mounting bars, fixing screws and assembly All sizes 6U 1MRK 002 420-DA
instruction. RUTAKVADRAT V1 EN-
US

Wall mounting kit for SAM600-IO: All sizes 6U 1MRK 002 420–LA
consisting of 2 mounting angles, 2 mounting bars, fixing screws and assembly
instruction. RUTAKVADRAT V1 EN-
US

Flush mounting kit (670 and 650 release 2.1 and earlier):
consisting of 4 fasteners, sealing strip, fixing screws and assembly instruction. All sizes 1MRK 000 020-Y
RUTAKVADRAT V1 EN-
US

Flush mounting kit (670 and 650 release 2.1 onwards): All sizes 1MRK 002 420-PA
consisting of 2 fasteners, sealing strip, fixing screws and assembly instruction.
RUTAKVADRAT V1 EN-
US

Side-by-side mounting kit:

consisting of 2 fixing plates, fixing screws and assembly instructions. All sizes 1MRK 002 420-Z
RUTAKVADRAT V1 EN-
US

Note: All kits are complete including screws.

ABB 21
670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

RHGS Cases
SEMOD121182-4 v2

RHGS 6 with door, size 6Ux1/4, color RAL 7035 Quantity: 1MRK 000 315- AG

T V1 EN-US
RUTAKVADRA

RHGS 12 with door, size 6Ux1/2, color RAL 7035 Quantity: 1MRK 000 315- BH

T V1 EN-US
RUTAKVADRA

RHGS 30 with door, size 6Ux1/1, color RAL 7035 Quantity: 1MRK 000 315- BB

T V1 EN-US
RUTAKVADRA

Test switch module

M1962-43 v2 IP521-1 v1

Note: Leads with 20 A Combiflex socket on one end and insulation stripped on the other end must be used to connect the test switch to the
terminal. To connect the signal contact of the test switch and the DC switch, leads with 10 A Combiflex socket on one end must be used.

Key switch for settings

SEMOD130356-4 v6

Key switch for lock-out of settings via LHMI Quantity: 1MRK 000 611-A

Note: To connect the key switch, leads with 10 A Combiflex socket on one end must be used.

Combiflex modules
SEMOD124347-4 v2

Auxiliary relays See related documents

Push button and selector switch See related documents
Supervision relay See related documents
Key switch for settings See related documents

Connectors
M2041-3 v4

Female connector 18 terminals of screw compression type, conductor area max 1 x 2.5 mm2 Quantity: 1MKC 860 001-2
or 2 x 1.0 mm2, 1 pc
T V1 EN-US
RUTAKVADRA

Female connector 18 terminals of spring compression type, conductor area max 1 x 1.5 mm2 Quantity: 1MKC 860 005-2
or 2 x 0.5 mm2, 1 pc
T V1 EN-US
RUTAKVADRA

Ferrule For 2 x 1.5 mm2 conductors in screw compression terminal, 1 pc Quantity: 1MKC 840 003-4

T V1 EN-US
RUTAKVADRA

Bridge connector For 2 terminals in the current circuit, 1 pc Quantity: 1MKC 840 002-1

T V1 EN-US
RUTAKVADRA

Bridge connector For 3 terminals, 1 pc Quantity: 1MKC 840 002-2

T V1 EN-US
RUTAKVADRA

Bridge connector For 4 terminals, 1 pc Quantity: 1MKC 840 002-3

T V1 EN-US
RUTAKVADRA

Female connector 18 terminals of ring-lug type, 1 pc Quantity: 1KHL380110P0001

T V1 EN-US
RUTAKVADRA

Female connector 5 terminals of ring-lug type, 1 pc Quantity: 1KHL380109P0001

T V1 EN-US
RUTAKVADRA

22 ABB
 670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

External resistor unit

SEMOD120228-4 v8

High impedance resistor unit with resistor and voltage dependent resistor 20-100V, 1ph Quantity: RK 795 101-MA

High impedance resistor unit with resistor and voltage dependent resistor 20-100V, 3ph Quantity: RK 795 101-MB

High impedance resistor unit with resistor and voltage dependent resistor 100-400V, 1ph Quantity: RK 795 101-CB

High impedance resistor unit with resistor and voltage dependent resistor 100-400V, 3ph Quantity: RK 795 101-DC

External current transformer unit

SEMOD123520-4 v5

3 pcs SLCE 8–1 summation transformers on apparatus plate (2U high), 1/1 A Quantity: 1MRK 000 643-EA

3 pcs SLCE 8–1 summation transformers on apparatus plate (2U high), 5/1 A Quantity: 1MRK 000 643-FA

3 pcs SLCE 8–1 summation transformers on apparatus plate (2U high), 2/1 A Quantity: 1MRK 000 643-GA

Interface converter (for remote end data communication)

M16668-3 v9

External interface converter from C37.94 to G703 including 1U 19” rack mounting accessories Quantity: 1MRK 002 245-AA

External interface converter from C37.94 to G703.E1 including 1U 19” rack mounting accessories Quantity: 1MRK 002 245-BA

GPS antenna and mounting details

GUID-516667A3-593C-4245-8EAE-198B9DA7F07B v1

GPS antenna, including mounting kits Quantity: 1MRK 001 640-AA

Cable for antenna, 20 m Quantity: 1MRK 001 665-AA

Cable for antenna, 40 m Quantity: 1MRK 001 665-BA

ABB 23
670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

Injection equipment
GUID-3447C871-562C-46B4-A36C-0B8B62D38E48 v7

Rule: If injection equipment is ordered, ROTIPHIZ or STTIPHIZ is required in the IED.

Injection unit, REX060 Quantity: 1MRK 002 500-AA

The REX060 injection unit requires a connection to a VT across the generator neutral
point earthing resistor. The VT must have a rating of at least 100 VA and a rated
secondary winding voltage of up to 120 V. It must adhere to IEC 61869-3:2011 section
5.5.301 Rated Output Values and the standard values specified according to burden
range II.

Casing
1/2 x 19" rack casing Basic
Backplane module (BPM) Basic
Human machine interface
HMI and logic module (HLM) Basic
Injection modules
Note: One of RIM and SIM have to be selected if REX060 is specified
Rule: Stator injection module (SIM) is required if 100% stator earth fault protection,
injection based (STTIPHIZ) is selected/active in REG670
Stator injection module (SIM) 1MRK 002 544-AA

If the generator is earthed via a primary resistor connected between the generator neutral
point and earth, a VT is placed across the primary resistor. SIM is then connected to the
secondary side of the VT. The VT must have a rating of at least 100 VA and a rated
secondary winding voltage of up to 120 V. It must adhere to IEC 61869-3:2011 section
5.5.301 Rated Output Values and the standard values specified according to burden
range II.

Rule: Rotor injection module (RIM) is required if Sensitive rotor earth fault protection,
injection based (ROTIPHIZ) is selected/active in REG670
Rotor injection module (RIM) 1MRK 002 544-BA

Power supply module

Rule: One Power supply module must be specified
Power supply module (PSM) 24-60 VDC 1MRK 002 239-AB

100-250 VDC 1MRK 002 239-BB

Mounting details with IP40 of protection from the front

19" rack mounting kit 1MRK 002 420-BB

Wall mounting kit for terminal 1MRK 002 420-DA

Flush mounting kit for terminal 1MRK 002 420-PA

Extra IP54 mounting seal + flush mounting kit for terminal 1MRK 002 420-NA

Rule: REX061 requires REX060 and that Rotor injection module (RIM) is selected in REX060
and that Sensitive rotor earth fault protection, injection based (ROTIPHIZ) is selected/active in
REG670.
Coupling capacitor unit, REX061 Quantity: 1MRK 002 550-AA

Rule: REX062 requires REX060 and that Stator injection module (SIM) is selected in REX060
and that 100% stator earth fault protection, injection based (STTIPHIZ) is selected/active in
REG670.
Shunt resistor unit, REX062 Quantity: 1MRK 002 555-AA

24 ABB
 670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

External interface units for Rotor earth fault protection

GUID-A7E65525-260E-4245-85C2-20A26B0DE798 v4

Injection unit for Rotor earth fault protection (RXTTE 4) Quantity: 1MRK 002 108-BA

Protective resistor on plate. R1 = 100 Ώ, R2 = 120 Ώ Quantity: RK 795 102-AD

Protective resistor on plate. R1 = 560 Ώ, R2 = 560 Ώ Quantity: RK 795 102-AB

ESD Field kit

GUID-701BA355-984F-4FB6-89CB-E64205844596 v1

ESD Field kit Quantity: 1MRK 001 938-A

Portable Power Supply

GUID-8C65E7AF-31EF-4DF7-A9D6-1449C9662640 v2

Power Supply Unit Quantity: 1MRK 001 665-FA

Input voltage: 90-264 V~, 47-63 Hz
Output voltage: 48 V DC
Max. output current: 2,5 A
Output power: 135 W max
Switch frequency: 65 kHz

Power Cable Quantity: 1MRK 001 665-EA

2m

Configuration and monitoring tools

SEMOD131416-4 v5 IP516-1 v1

PCM600 See related documents

Labels
SEMOD131414-4 v3

LED Label special paper A4, 1 pc Quantity: 1MRK 002 038-CA

LED Label special paper Letter, 1 pc Quantity: 1MRK 002 038-DA

Cable and dust cover

GUID-413BF11A-F57C-40E4-89E3-84BFABFF63FD v1

Front connection cable Quantity: 1MRK 001 665-CA

Dust cover LHMI (RJ45) Quantity: 1MKC 890 000-1

ABB 25
670/650 series and SAM600-IO IEC 1MRK 514 012-BEN G

MicroScada tools
M2114-3 v2

LIB 520 See related documents

SAM600-IO LHMI service kit

GUID-AA273B49-34F4-4F54-8F22-F4A4261785A6 v2

SAM600-IO LHMI service kit Quantity: 1MRK 000 028-SA

23. Related documents

M1827-2 v4

Combiflex, connection and installation 1MRK 513 003-BEN

components
Combitest 1MRK 512 001-BEN
Auxiliary, signalling and tripping relays 1MRK 508 015-BEN
Auxiliary relays 1MRK 508 006-BEN
Bistable relays 1MRK 508 017-BEN
Push button and selector switch 1MRK 513 016-BEN
Supervision relay 1MRK 508 024-BEN
LIB 520 1MRK 511 182-BEN
PCM600 1MRS756448 G

26 ABB
27
—
ABB AB
Grid Automation Products
721 59 Västerås, Sweden
Phone: +46 (0) 21 32 50 00

abb.com/protection-control
1MRK 514 012-BEN

© Copyright 2017 ABB. All rights reserved.

Specifications subject to change without notice.