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CNC Milling 2. CNC Turning 3. CNC Edm Wirecut 4. Cadcam 5. High Precision Grinding Machine

This document contains a workshop report for a mechanical engineering course on CNC machining. It discusses several types of CNC machines used (milling, turning, EDM wirecut, CADCAM, grinding). It outlines the objectives of learning about CNC principles, programming, codes. It describes the procedures, safety measures, and materials used. Sample G-code for CNC turning is provided. It discusses understanding how CNC machines work through practice and interpreting G-codes to control tools. The conclusion is that CNC machining allows precise control of machine tools through computer numerical control and codes.

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Kubheran Selvathurai
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344 views10 pages

CNC Milling 2. CNC Turning 3. CNC Edm Wirecut 4. Cadcam 5. High Precision Grinding Machine

This document contains a workshop report for a mechanical engineering course on CNC machining. It discusses several types of CNC machines used (milling, turning, EDM wirecut, CADCAM, grinding). It outlines the objectives of learning about CNC principles, programming, codes. It describes the procedures, safety measures, and materials used. Sample G-code for CNC turning is provided. It discusses understanding how CNC machines work through practice and interpreting G-codes to control tools. The conclusion is that CNC machining allows precise control of machine tools through computer numerical control and codes.

Uploaded by

Kubheran Selvathurai
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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MECHANICAL ENGINEERING DEPARTMENT

DJJ5032 – MECHANICAL WORKSHOP PRACTICE 4

WORKSHOP REPORT:
1. CNC MILLING /
2. CNC TURNING
3. CNC EDM WIRECUT
4. CADCAM
5. HIGH PRECISION GRINDING MACHINE

NAME : KUBHERAN A/L SELVATHURAI


MATRIX NUMBER : 23DKM18F2017
CLASS : DKM4A
DATE : 12 November 2020
:
SUBMISSION DATE : 13 November 2020

100
LECTURER NAME ENCIK KHAIRUL NIZAM BIN KAMARUDIN
CONTENT

1. Introduction

2. Objective

3. Advantages and Disadvantages of CNC

4. Work Material/Equipment

5. Safety

6. Procedure

7. Result

8. Discussion

9. Conclusion

10.References
1.0 Introduction

Computer Numerical Control ( CNC) machines has become a necessity for


industries in the production sectors in machining repeatable and complex
parts making moulds cutting and bending of metal plates fabricating metal
sheet and various other jobs In this decade the CNC system is the heart
and brain of a CNC machine which enables the operation of various
machine members such as slides spindles etc, as per the sequence
programmed into it depending on the machining operations.

Sophistication of facilities for CNC itself is re-programmed according to


requirements. CNC programmed by software 'Fanuc'. Through the work of
this software is governed by our CNC, arranging work, means we have
arranged automatic process for the machines of other industries, because
basically this machine is a controller for the works of other machine.
NC / CNC consists of three main sections:

1. 'Programmed'
2. 'Control Unit' / 'Processor'
3. Machine / 'Hardware'

2.0 Objective

1.To develop more understanding about development and principle of CNC


machine.

2.To learn various type of modern CNC machines and CNC modes of
operations.

3.To understand the fundamentals of part programming in terms of the


various steps needed to be taken for completing a successful CNC
program

4.To understand the different preparatory (G codes) and


miscellaneous functions (M codes) as used in CNC part program.

5.To understand the advantages and disadvantages of CNC machines and 
their applications

3.0 Advantages and Disadvantages of CNC

Advantages of CNC
 Higher flexibility
 Reduced scrap rate
 High accuracy
 Avoid human errors
 Increase productivity

Disadvantages of CNC
 High initial investment
 High maintenance requirement
 Longer repair time required as parts are not available
locally
 Not cost effective for low volume production
4.0 WORK MATERIAL/EQUIPMENT

 Drills: Drills work by spinning a drill bit and moving the bit


about and into contact with a stationary block of stock
material.

 Lathes: Lathes, very much the inverse of drills, spin the block


of material against the drill bit (instead of spinning the drill bit
and putting it into contact with the material). Lathes typically
contact the material by laterally moving a cutting tool until it
progressively touches the spinning material.
 Milling Machines: milling machines are probably the most
common CNC machine in use today. They involve the use of
rotary cutting tools to remove material from the stock unit.

Almost any material can be used in a CNC machine. It really depends


on the application. Common materials include metals such as
aluminium, brass, copper, steel, and titanium, as well as wood, foam,
fiberglass, and plastics such as polypropylene.

5.0 Safety

 Wear safety boots


 Wear safety jacket, goggles, and gloves
 Follow the procedure correctly

6.0 PROCEDURE

1. Connect the 13amp plug into the mains socket

2. Turn on the computer machine and select Mastercam X2 program

3. Turn CNC machine tool control by pressing the red button on the
front panel of the machine.

4. Location of the workpiece on the table and make sure work neatly
workpiece
5. Close the door and turn the switch of machine start / stop to start the
operation of the machine.

6. Close switch start / stop when finished machining operations

7. Remove the workpiece from the worktable and clean the surrounding
area.

8. Switch off the machine controller and disconnect the power supply
and 13amp plug

9. Close the computer machine

7.0 RESULT

Manual Coding

N1 O0009; N25 G00 Z50;


N2 T1 M6; N26 M5;
N3 S1500 M3; N27 G91 G28 Z0;
N4 G00 G90 G54 X-80 Y-65 N28 G28 X0 Y0;
N5 G43 H1 Z50 N29 M30;
N6 X-45 Y-45
N7 Z10
N8 G01 Z-15 F15;
N9 X-45 Y-22.5;
N10 G02 X-22.5 Y0 R22.5;
N11 X-45 Y22.5 R22.5;
N12 G01 X-45 Y45
N13 X-22.5
N14 G02 X0 Y22.5 R22.5;
N15 X22.5 Y45 R22.5;
N16 G01 X45 Y45;
N17 Y22.5
N18 G02 X22.5 Y0 R22.5;
N19 X45 Y-22.5 R22.5;
N20 G01 X45 Y-45;
N21 X22.5;
N22 G02 X0 Y-22.5 R22.5;
N23 X-22.5 Y-45 R22.5;
N24 G01 X-45 Y-45;
CAM
8.0 Discussion

In this experiment, we are learnt how does a CNC machine works and to
interpret the G codes. G-code is the command system for the CNC
(Computer Numerical Code) Machine. G codes are any word in a CNC
program that begins with the letter G. Generally, it is a code that tells the
machine tool to perform specific actions. For example: G commands often
tell the control what kind of motion is wanted (e.g., rapid positioning, linear
feed, circular feed, fixed cycle) or what offset value to use. However, there
are other codes that start with letters other than “G” like “M”
(miscellaneous), “T” (Tool selection), “S” (spindle speed) and many more.
These codes will be programmed into software and sent to the CNC
machine. The software will translate the G-codes into signals for different
operations in the machine. The machine then operates according to the
codes systematically to cut and remove parts of the metal.

9.0 Conclusion

CNC machining is a process used in the manufacturing sector that involves


the use of computers to control machine tools. Tools that can be controlled
in this manner include lathes, mills, routers and grinders. With CNC
machining, machine tools function through numerical control. There are G-
code and M-code for CNC machine controls and help to keep safe and
more productive.

After a practice for 3 weeks we have to recognize machine CNC Turning


'closer. We can learn how to use CNC Turning machines using the code 'G'
and 'M' as well as understand the uses and functions of the machines' CNC
Turning. Spirit of cooperation between members of each group can be
cultivated during practice and practice proper safety measures during
practice.

1. We can understand how the use of CNC lathe machine at work project.
2. We can complete the project according to project design and project
dimensions.

3. Made to achieve the project objectives and in accordance with our


requirements.

4. Understand what has been taught in theory and in practice can be


machined.

5. We can solve the problems during the project coordinate system before
we make a simulation.

10.References

1. file:///C:/Users/User/Downloads/31287220-CNC-Milling-Machine.pdf
2. https://www.academia.edu/31560451/CNC_Milling_Report
3. https://www.slideshare.net/muhammadabidibrahim/report-for-milling-
project
4. https://www.scribd.com/document/249176626/Report-cnc-milling
5. https://dokumen.tips/documents/cnc-milling-report-
55845bda86f14.html

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