MIL-STD-105D 29 April 1963 SUPERSEDING MIL-STD-105C 18 July 1961 MILITARY STANDARD SAMPLING PROCEDURES AND TABLES FOR INSPECTION BY ATTRIBUTESMIL-STD-105D 29 APRIL 1963 AR DEFENSE, FI SAMPLING PROCEDURES AND INSPECTION BY ATTRIBUTES MIL-STD-105D 29 APRIL 1963 1. This standard has been approved by the Department of Defense and is mandatory for use by the Departments of the Army, the Navy, the Air Force and the Defense Supply Agency. ‘This revision supersedes MIL-STD-1050, dated 18 July 1961. 2, his publication provides sampling procedures and reference tables for use in planning and conducting inspection by attributes. This publication was developed by a working group representing the military services of Canada, the United Kingdon and the United States of America with the assistance and cooperation of American and European organizations for quality control. The international designation of this document is ABC-STD-105. When revision or cancellation of this standard is proposed, the departmental custodians will inform their respective Departmental Standardization Office so that appropriate action may be taken respecting the international agreement concerned. 3+ The U.S. Army Munitions Command is designated as preparing activity for this standard. Reconmended corrections, additions, or deletions should be addressed to the Conmanding Officer, U. S. Army CBR Engineering Office, Attn: SMUCE-ED-S, Amy Chemical Center, Maryland.MIL-STD-105D_ Change Notice 2 20 March 1964 MILITARY STANDARD SAMPLING PROCEDURES AND TABLES FOR INSPECTION BY ATTRIBUTES TO ALL ACTIVITIES: 1. The following corrections should be made to MIL-STD-105D (a) Page ii, lines 2, 3, and 4: Change to read “Recommended corrections, additions or deletions should be addressed to Director of Quality Assurance, U.S. Army Edgewood Arsenal, ATTN: SMUEA-QA-E, Edgewood Arsenal, Md., 21010.” (b) Page 2, paragraph 3.2, line 3: Change “hunderd” to read “hundred”. (c) Page 4, paragraph 6.4, line 9 Change “for” to read “only”. (a) Page 6, paragraph 8.2, line 5: Chango “‘batchs” to read “batches”. (c) Page 6, paragraph 8.2, line 6: Change “require change” to read “require a change’ © Page 5, paragraph 8.2, lines 6, 7, and 8: Delete the sentence that reads,""The switching procedures given below require a change”. (@) Page 7, paragraph 10.1, lines 5 and 6: Change “10.1.3, 10.1.4, and 10.1.5” to read “10.1.8 and 10.1.4”. Delete reference to 10.1.5. (h) Page 8, paragraph 11.1, line 2: Change “larger then 80” to read “larger than 80”. (i) Page 9, table I: Add the following footnote beneath table I: onent tae Note. Small sample inspection lene of MIL-87D-106C ‘napeion lee L-1 and 1-2. 8 L-8 and 1-4 . 82 Land 1-6. 8a L-Tand 1-8. a) G) Page 29, table IX, vertical scale on three charts: Change “Xn, Xn, Yn” to read “.75n, .50n, 260”. (k) Page 86, table X-D-1; Add footnote, “Note: Binomial distribution used for percent defective computations; Poisson for defects per hundred units”. @) Page 46, table X-J-1: Change footnote to read, “Note: Binomial distribution used for percent defective computations; Poisson for defects per hundred units”. (m) Page 48, table X-K-1: For Pa=75.0 and AQL=0.65, change “0.382” to read “1.382”. (n) Page 62, table X-M-1: In line below row of AQL values, change “dejects” to read “defects”. (0) Page 54, table X-N-1: In the footnote, change “Pisson” to read ‘“Poisson”” (p) Page 66, table X-P-1: In the footnote, change “Poission” to read “Poisson”. (a) Page 68, for the term Reduced inspection: Change paragraph references from ‘8.2 and 8.3.3” to read “8.2, 8.3.3 and 10.1.4”. (r) Page 64, mailing address for the U.S. Government Printing Office: Delete reference to zone 25 and, efter D.C., add the ZIP code “20402”. 2. The following is a cumulative list of earlier changes: Notice 1 (Navy) dated 1 November 1963 provided a table of conversion from the small sample inspection levels (L-1, L-2, ete.) of MIL-STD-105C, to the special inspection levels (S-1, etc.) of MIL-STD-105D. The same con- ‘version information is covered by correction 1(3) above to page 9, table I. 8. Retain this notice and insert before the table of contents, 4, Holders of MIL-STD-105D will verify that corrections indicated above have been entered and will destroy the previous notice, Activities which stock these notices for issue are warned that each notice, together with its appended revised pages if any, is in effect a separate publication to be retained until the military standard is completely revised or canceled.Paragraph PSeemnonusenn Table I Table I-A Table I-B Table II-C Table III-A Table II-B Table III-C Table IV-A Table IV-B Table IV-C Table V-A Table V-B Table VI-A Table VI-B Table VII-A Table VI-B Table VII Table IX Table X-A Table X-B Table X-C CONTENTS Page SCOPE 1 CLASSIFICATION OF DEFECTS AND DEFECTIVES 2 PERCENT DEFECTIVE AND DEFECTS PER HUNDRED UNITS 2 ACCEPTABLE QUALITY LEVEL (AQL) SUBMISSION OF PRODUCT ACCEPTANCE AND REJECTION DRAWING OF SAMPLES NORMAL, TIGHTENED, AND REDUCED INSPECTION SAMPLING PLANS DETERMINATION OF ACCEPTABILITY SUPPLEMENTARY INFORMATION 0.00100 aso ewe TABLES Sample Size Code Letters 9 Single Sampling Plans for Normal Inspection (Master Table) ..... 10 ‘Single Sampling Plans for Tightened Inspection (Master Table) iL Single Sampling Plans for Reduced Inspection (Master Table) ... 12 Double Sampling Plans for Normal Inspection (Master Table) .... 13 Double Sampling Plans for Tightened Inspection (Master Table) .. 14 Double Sampling Plans for Reduced Inspection (Master Table) .. 15 Multiple Sampling Plans for Normal Inspection (Master Table) .. 16 Multiple Sampling Plans for Tightened Inspection (Master Table)... 18 Multiple Sampling Plans for Reduced Inspection (Master Table) .. 20 Average Outgoing Quality Limit Factors for Normal Inspection (Single Sampling) ... - 22 Average Outgoing Quality Limit Factor for Tightened Inspection (Single Sampling) 23 Limiting Quality (in percent defective) for which the Py = 10% (for Normal Inspection, Single Sampling) 24 Limiting Quality (in defects per hundred units) for which the P, = 10% (for Normal Inspection, Single Sampling) 25 Limiting Quality (in percent defective) for which the P, = 5% (for Normal Inspection, Single Sampling) 26 Limiting Quality (in defects per hundred units) for which Pq = 5% (for Normal Inspection, Single Sampling) 27 Limit Numbers for Reduced Inspection 28 Average Sample Size Curves for Double and Multiple Sampling .. 29 Sampling Plans and Operating Characteristic Curves (and Data) for: Sample Size Code Letter A coe BO Sample Size Code Letter B 32 Sample Size Code Letter C = 34Table X-D Sample Size Code Letter D Table X-E Sample Size Code Letter E Table X-F Sample Size Code Letter F Table X-G Sample Size Code Letter G Table X-H_ Sample Size Code Letter H Table X-J_ Sample Size Code Letter J Table X-K Sample Size Code Letter K Table X-L_ Sample Size Code Letter L Table X-M Sample Size Code Letter M Table X-N Sample Size Code Letter N Table X-P Sample Size Code Letter P Table X-Q Sample Size Code Letter Q Table X-R Sample Size Code Letter R Table X-S Sample Size Code Letter S INDEX OF TERMS WITH SPECIAL MEANINGSSAMPLING PROCEDURES AND TABLES FOR INSPECTION BY ATTRIBUTES conor 1 1.1 PURPOSE. This publication estab- lishes sampling plans and procedures for inspection by attributes. When specified by the responsible authority, this publication shall be referenced in the specification, con- tract, inspection instruetions, or other docu- ments and the provisions set forth herein shall govern. The “responsible authority” shall be designated in one of the above documents. 1.2 APPLICATION. Sampling plans des- ignated in this publication are applicable, but not limited, to inspection of the following: a, End items. b. Components and raw materials ¢. Operations. Materials in process. e. Supplies in storage {, Maintenance operations. g. Data or records, h. Administrative procedures. These plans are intended primarily to be used for a continuing series of lots or batches. SCOPE The plans may also be used for the inspection of isolated lots or batches, but, in this latter case, the user is cautioned to consult the operating characteristic curves to find a plan which will yield the desired protection (see 116). 1.3. INSPECTION. Inspection is the proc- ess of measuring, examining, testing, or otherwise comparing the unit of product (see 1.5) with the requirements. 1.4 INSPECTION BY ATTRIBUTES. In- spection by attributes is inspection whereby either the unit of product is classified simply as defective or nondefective, or the number of defects in the unit of product is counted, with respect to a given requirement or set of requirements, 1.5 UNIT OF PRODUCT. The unit of product is the thing inspected in order to determine its classification as defective or nondefective or to count the number of de- fects. It may be a single article, a pair, a set, a length, an area, an operation, a volume, a component of an end product, or the end product itself. The unit of product may or may not be the same as the unit of purchase. supply, production, or shipment.2. CLASSIFICATION OF DEFECTS AND DEFECTIVES 2.1 METHOD OF CLASSIFYING DEFECTS. A classification of defects is the enumeration of possible defects of the unit of product classified according to their seriousness. A defect is any nonconformance of the unit of product with specified requirements. Defects will normally be grouped into one or more of the following classes; however, defects may be grouped into other classes, or into subelasses within these classes. 2.1.1 CRITICAL DEFECT. A critical de- fect is a defect that judgment and experience indicate is likely to result in hazardous or unsafe conditions for individuals using, maintaining, or depending upon the product; or a defect that judgment and experience indicate is likely to prevent performance of the tactical function of a major end item such as a ship, aircraft, tank, missile or space vehicle. NOTE: For a special provision re- lating to critical defects, see 6.3. 2.1.2. MAJOR DEFECT. A major defect is a defect, other than critical, that is likely to result in failure, or to reduce materially the usability of the unit of product for its intended purpose. 2.1.3 MINOR DEFECT. A minor defect is a defect that is not likely to reduce ma- terially the usability of the unit of product for its intended purpose, or is a departure from established standards having little bear- ing on the effective use or operation of the unit. 2.2 METHOD OF CLASSIFYING DEFEC- TIVES. A defective is a unit of product which contains one or more defects. Defectives will usually be classified as follows: 2.2.1 CRITICAL DEFECTIVE. A critical defective contains one or more critical de- fects and may also contain major and or minor defects. NOTE: For a special provi- sion relating to critical defectives, see 6.3. 2.2.2 MAJOR DEFECTIVE. A major de- fective contains one or more major defects, and may also contain minor defects but con- tains no critical defect. 2.2.3. MINOR DEFECTIVE. A minor de- fective contains one or more minor defects but contains no critical or major defect. 3. PERCENT DEFECTIVE AND DEFECTS PER HUNDRED UNITS 3.1 EXPRESSION OF NONCONFORM- ANCE, The extent of nonconformance of product shall be expressed either in terms of percent defective or in terms of defects per hundred units. 3.2. PERCENT DEFECTIVE. The percent defective of any given quantity of units of product is one hunderd times the number of defective units of product contained therein divided by the total number of units of prod- uet, ie: Number of defectives Percent defective = ampere Setecitet x 109 3.3. DEFECTS PER HUNDRED UNITS. The number of defects per hundred units of any given quantity of units of product is one hundred times the number of defects con- tained therein (one or more defects being possible in any unit of product) divided by the total number of units of product, ie.: Defects per Number of defects hhundred units = “Number of units inspected’ * 1004. 4.1 USE. The AQL, together with the Sample Size Code Letter, is used for index- ing the sampling plans provided herein 4.2 DEFINITION. The AQL is the max- imum percent defective (or the maximum number of defects per hundred units) that, for purposes of sampling imspection, can be considered satisfactory as a process average (see 11.2). 4.3 NOTE ON THE MEANING OF AQL. When a consumer designates some specific value of AQL for a certain defect or group of defects, he indicates to the supplier that his (the consumer's) acceptance sampling plan will accept the great majority of the lots or batches that the supplier submits, pro- vided the process average level of percent defective (or defects per hundred units) in these lots or batches be no greater than the designated value of AQL. Thus, the AQL is a designated value of percent defective (or defects per hundred units) that the consumer indicates will be accepted most of the time by the acceptance sampling procedure to be used. The sampling plans provided herein are so arranged that the probability of ac- ceptance at the designated AQL value de- pends upon the sample size, being generally higher for large samples than for small ones, for a given AQL. The AQL alone does not 5. SUBMISSION 5.1 LOT OR BATCH. The term lot or batch shall mean “inspection lot” or “inspec tion batch,” ie., a collection of units of prod- uct from which a sample is to be drawn and inspected to determine conformance with the acceptability criteria, and may differ from a collection of units designated as a lot or batch ACCEPTABLE QUALITY LEVEL (AQL) describe the protection to the consumer for individual lots or batches but more directly relates to what might be expected from a series of lots or batches, provided the steps indicated in this publication are taken. It is necessary to refer to the operating character- istic curve of the plan, to determine what protection the consumer will have 4.4 LIMITATION. The designation of an AQL shall not imply that the supplier has the right to supply knowingly any defective unit of product. 4.5 SPECIFYING AQls. The AQL to be used will be designated in the contract or by the responsible authority. Different AQLs may be designated for groups of defects con- sidered collectively, or for individual defects. An AQL for a group of defects may be des- ignated in addition to AQLs for individual defects, or subgroups, within that group. AQL values of 10.0 or less may be expressed cither in percent defective or in defects per hundred units; those over 10.0 shall be ex- pressed in defects per hundred units only. 4.6 PREFERRED AQls. The values of AQLs given in these tables are known as preferred AQLs. If, for any product, an AQL be designated other than a preferred AQL, these tables are not applicable. OF PRODUCT for other purposes (e.g., production, ship- ment, ete.) 5.2 FORMATION OF LOTS OR BATCHES. The product shall be assembled into identi- fiable lots, sublots, batches, or in such other manner as may be prescribed (see 5.4). Each lot or batch shall, as far as is practicable,5. SUBMISSION OF PRODUCT (Continued) consist of units of product of a single type, grade, class, size, and composition, manu- factured under essentially the same condi- tions, and at essentially the same time. 5.3 LOT OR BATCH SIZE. The lot or batch size is the number of units of product in a lot or batch, 5.4 PRESENTATION OF LOTS OR BATCHES. The formation of the lots or batches, lot or batch size, and the manner in which each lot or batch is to be presented and identified by the supplier shall be des- ignated or approved by the responsible au- thority, As necessary, the supplier shall provide adequate and suitable storage space for each lot or batch, equipment needed for Proper identification and presentation, and personnel for all handling of product re- quired for drawing of samples. 6. ACCEPTANCE AND REJECTION 6.1 ACCEPTABILITY OF LOTS OR BATCHES. Acceptability of a lot or batch will be determined by the use of a sampling plan or plans associated with the designated AQL or AQLs. 6.2 DEFECTIVE UNITS. The right is re- served to reject any unit of product found defective during inspection whether that unit of product forms part of a sample or not, and whether the lot or batch as a whole is accepted or rejected. Rejected units may be repaired or corrected and resubmitted for inspection with the approval of, and in the manner specified by, the responsible au- thority, 6.3 SPECIAL RESERVATION FOR CRITI- CAL DEFECTS. The supplier may be required at the discretion of the responsible authority to inspect every unit of the lot or batch for critical defects. The right is reserved to in- spect every unit submitted by the supplier for critical defects, and to reject the lot or batch immediately, when a critical defect is found. ‘The right is reserved also to sample, for crit- ical defects, every lot or batch submitted by the supplier and to reject any lot or batch if a sample drawn therefrom is found to con- tain one or more critical defects. 6.4 RESUBMITTED LOTS OR BATCHES. Lots or batches found unacceptable shall be resubmitted for reinspection only after all units are re-examined or retested and all de- fective units are removed or defects cor- rected. The responsible authority shall deter- mine whether normal or tightened inspection shall be used, and whether reinspection shall include all types or classes of defects or for the particular types or classes of defects which caused initial rejection. 7. DRAWING OF SAMPLES 7.1 SAMPLE. A sample consists of one or more units of product drawn from a lot or batch, the units of the sample being selected at random without regard to their quality. The number of units of product in the sample is the sample size. 7.2 REPRESENTATIVE SAMPLING. When appropriate, the number of units in the sam- ple shall be selected in proportion to the size of sublots or subbatches, or parts of the lot or batch, identified by some rational criterion.7. DRAWING OF SAMPLES (Continued) When representative sampling is used, the units from each part of the lot or batch shall be selected at random. 7.3 TIME OF SAMPLING. Samples may be drawn after all the units comprising the lot or batch have been assembled, or sam- 8. NORMAL, TIGHTENED 8.1 INITIATION OF INSPECTION. Nor- mal inspection will be used at the start of inspection unless otherwise directed by the responsible authority. 8.2 CONTINUATION OF INSPECTION. Normal, tightened or reduced inspection shall continue unchanged for each class of defects or defectives on successive lots or batchs except where the switching proce- dures given below require change. The switching procedures given below require a change. The switching procedures shall be applied to each class of defects or defectives, independently. 8.3. SWITCHING PROCEDURES. 8.3.1. NORMAL TO TIGHTENED. When normal inspection is in effect, tightened in- spection shall be instituted when 2 out of 5 consecutive lots or batches have been re- jected on original inspection (ie., ignoring resubmitted lots or batches for this proce- dure) 8.3.2 TIGHTENED TO NORMAL. When tightened inspection is in effeet, normal in- spection shall be instituted when 5 consecu- tive lots or batches have been considered acceptable on original inspection. 8.3.3 NORMAL TO REDUCED. When normal inspection is in effect, reduced inspee- tion shall be instituted providing that all of the following conditions are satisfied ples may be drawn during assembly of the lot or batch. 7.4 DOUBLE OR MULTIPLE SAMPLING. When double or multiple sampling is to be used, each sample shall be selected over the entire lot or batch. AND REDUCED INSPECTION a. The preceding 10 lots or batches (or more, as indicated by the note to Table VIII) have been on normal inspection and none has been rejected on original inspection; and b. The total number of defectives (or de- fects) in the samples from the preceding 10 lots or batches (or such other number as was used for condition “a” above) is equal to or less than the applicable number given in Table VIII. If double or multiple sampling is in use, all samples inspected should be in- cluded, not “first” samples only; and ¢. Production is at a steady rate; and d. Reduced inspection is considered de- sirable by the responsible authority. 8.3.4 REDUCED TO NORMAL. When re- duced inspection is in effect, normal inspec- tion shall be instituted if any of the following occur on original inspection a. A lot or batch is rejected; or b. A lot or batch is considered acceptable under the procedures of 10.1.4; or ¢. Production becomes irregular or de- layed; or d. Other conditions warrant that normal inspection shall be instituted 8.4 DISCONTINUATION OF INSPECTION. In tHe éveht that 10 consecutive lots or batches remain on tightened inspection (or such other humber as may be designated by the responsible authority), inspection under the provisions of this document should be discontinued pending action to itnprove the quality of submitted material9. SAMPLING PLANS 9.1 SAMPLING PLAN. A sampling plan indicates the number of units of product from each lot or batch which are to be in- spected (sample size or series of sample sizes) and the criteria for determining the acceptability of the lot or batch (acceptance and rejection numbers). 9.2. INSPECTION LEVEL. The inspection level determines the relationship between the lot or batch size and the sample size. The inspection level to be used for any particular juirement will be prescribed by the re- sponsible authority. Three inspection levels: 1, Il, and II, are given in Table I for general use. Unless otherwise specified, Inspection Level II will be used. However, Inspection Level I may be specified when less diserimi- nation is needed, or Level III may be speci- fied for greater discrimination. Four addi- tional special levels: S-1, S-2, S-3 and S-4, are given in the same table and may be used where relatively small sample sizes are neces- sary and large sampling risks can or must be tolerated. NOTE: In the designation of inspection levels S-1 to S-4, care must be exercised to avoid AQLs inconsistent with these inspec- tion levels. 9.3 CODE LETTERS. Sample sizes are designated by code letters. Table I shall be used to find the applicable code letter for the particular lot or batch size and the prescribed inspection level. 9.4 OBTAINING SAMPLING PLAN. The AQL and the code letter shall be used to ob- tain the sampling plan from Tables II, III or IV. When no sampling plan is available for a given combination of AQL. and code letter, the tables direct the user to a different letter. The sample size to be used is given by the new code letter not by the original letter. If this procedure leads to different sample sizes for different classes of defects, the code letter corresponding to the largest sample size de- rived may be used for all classes of defects when designated or approved by the respon- sible authority. As an alternative to a single sampling plan with an acceptance number of 0, the plan with an acceptance number of 1 with its correspondingly larger sample size for a designated AQL (where available), may be used when designated or approved by the responsible authority. 9.5 TYPES OF SAMPLING PLANS. Three types of sampling plans: Single, Double and Multiple, are given in Tables II, III and IV, respectively. When several types of plans are available for a given AQL and code letter, any one may be used. A decision as to type of plan, either single, double, or multiple, when available for a given AQL and code letter, will usually be based upon the com- parison between the administrative difficulty and the average sample sizes of the available plans. The average sample size of multiple plans is less than for double (except in the ‘case corresponding to single acceptance num- ber 1) and both of these are always less than a single sample size. Usually thé administra- tive difficulty for single sampling and the cost per unit of the sample are less than-for double or multiple.10. DETERMINATION OF ACCEPTABILITY 10.1 PERCENT DEFECTIVE INSPECTION. To determine acceptability of a lot or batch under percent defective inspection, the ap- plicable sampling plan shall be used in accordance with 10.1.1, 10.1.2, 10.1.3, 10.1.4, and 10.1.5. 10.1.1 SINGLE SAMPLING PLAN. The number of sample units inspected shall be equal to the sample size given by the plan. If the number of defectives found in the sample is equal to or less than the acceptance number, the lot or batch shall be considered acceptable. If the number of defectives is ‘equal to or greater than the rejection num- ber, the lot or batch shall be rejected. 10.1.2 DOUBLE SAMPLING PLAN. The number of sample units inspected shall be equal to the first sample size given by the plan. If the number of defectives found in the first sample is equal to or less than the first acceptance number, the lot or batch shall be considered acceptable. If the num- ber of defectives found in the first sample is equal to or greater than the first rejection number, the lot or batch shall be rejected, If the number of defectives found in the first sample is between the first acceptance and rejection numbers, a second sample of the size given by the plan shall be inspected. The number of defectives found in the first and second samples shall be accumulated. If the cumulative number of defectives is equal to or less than the second acceptance number, the lot or batch shall be considered accept- able. If the cumulative number of defectives is equal to or greater than the second rejec- tion number, the lot or batch shall be rejected. 10.1.3. MULTIPLE SAMPLE PLAN. Under multiple sampling, the procedure shall be similar to that specified in 10.1.2, except that the number of successive samples required to reach a decision may be more than two. 10.1.4 SPECIAL PROCEDURE FOR RE- DUCED INSPECTION. Under reduced i spection, the sampling procedure may termi- nate without either acceptance or rejection criteria having been met. In these circum- stances, the lot or batch will be considered acceptable, but normal inspection will be reinstated starting with the next lot or batch (see 8.3.4 (b)). 10.2 DEFECTS PER HUNDRED UNITS IN- SPECTION. To determine the acceptability of a lot or batch under Defects per Hundred Units inspection, the procedure specified for Percent Defective inspection above shall be used, except that the word “defects” shall be substituted for “defectives.” 11, SUPPLEMENTARY INFORMATION 11.1 OPERATING CHARACTERISTIC CURVES. The operating characteristic curves for normal inspection, shown in Table X (pages 30-62), indicate the percentage of lots or batches which may be expected to be accepted under the various sampling plans for a given process quality. The curves shown are for single sampling; curves for double and multiple sampling are matched as closely as practicable. The O.C. curves shown for AQLs greater than 10.0 are based on the Poisson distribution and are applicable for defects per hundred units inspection; those for AQLs of 10.0 or less and sample sizes of 80 or less are based on the binomial distri- bution and are applicable for percent defec-11, SUPPLEMENTARY INFORMATION (Continue tive inspection; those for AQLs of 10.0 or less and sample sizes larger then 80 are based ‘on the Poisson distribution and are applica- ble either for defects per hundred units in- spection, or for percent defective inspection (the Poisson distribution being an adequate approximation to the binomial distribution under these conditions). Tabulated values, corresponding to selected values of probabil- ities of acceptance (Pa,in percent) are given for each of the curves shown, and, in addi- tion, for tightened inspection, and for defects per hundred units for AQLs of 10.0 or less and sample sizes of 80 or less. 11.2 PROCESS AVERAGE. The process average is the average percent defective or average number of defects per hundred units (whichever is applicable) of product sub- mitted by the supplier for original inspec- tion. Original inspection is the first inspec- tion of a particular quantity of product as distinguished from the inspection of product which has been resubmitted after prior rejection. 11.3 AVERAGE OUTGOING QUALITY (AOQ). The AOQ is the average quality of outgoing product including all accepted lots or batches, plus all rejected lots or batches after the rejected lots or batches have been effectively 100 percent inspected and all de- feetives replaced by nondefectives. 11.4 AVERAGE OUTGOING QUALITY UMIT (AOQL). The AOQL is the maximum. of the AOQs for all possible incoming quali- ties for a given acceptance sampling plan. AOQL values are given in Table V-A for each of the single sampling plans for normal inspection and in Table V-B for each of the single sampling plans for tightened inspec- tion. 11.5 AVERAGE SAMPLE SIZE CURVES. Average sample size curves for double and multiple sampling are in Table IX. These show the average sample sizes which may be expected to occur under the various sampling plans for a given process quality. The curves assume no curtailment of inspection and are approximate to the extent that they are based upon the Poisson distribution, and that the sample sizes for double and multiple sampling are assumed to be 0.631n and 0.25n respectively, where n is the equivalent single sample size. 11.6 LIMITING QUALITY PROTECTION. ‘The sampling plans and associated proce- dures given in this publication were designed for use where the units of product are pro- duced in a continuing series of lots or batches over a period of time. However, if the lot or batch is of an isolated nature, it is desira- ble to limit the selection of sampling plans to those, associated with a designated AQL value, that provide not less than a specified limiting quality protection. Sampling plans for this purpose can be selected by choosing a Limiting Quality (LQ) and a consumer's risk to be associated with it. Tables VI and VII give values of LQ for the commonly used consumer's risks of 10 percent and 5 percent respectively. If a different value of con- sumer’s risk is required, the O.C. curves and their tabulated values may be used. The concept of LQ may also be useful in specify- ing the AQL and Inspection Levels for a series of lots or batches, thus fixing minimum. sample size where there is some reason for avoiding (with more than a given consumer's risk) more than a limiting proportion of de- fectives (or defects) in any single lot or batch.y ° N ¥ H a a soso pue 100005, ° d W t . a a 000005) Tooast d N q f 9 a a 000s oe roose N W x 4 4 a 9 00st © ro00r W 1 t 9 4 a 9 ‘00001 o tose q x H 9 a a 9 ooze a Tozt x f 9 4 a 2 9 oozt a os t a a a a 2 a 0s. o 10 4 9 a a a 9 a id o 1st 5 4 a a 9 a a ost o 16 a a 2 2 9 @ a 06 a Is a a 2 2 a a v os a se a 2 a a a v v & a ot 2 a ¥ v v v ¥ st a 6 a v ¥ Vv v v v 8 o z u uw I rs es zs ts aais yowg 40 107] stenap wosadsuy jesus s]9aa{_uonsadsur jeroads (£6 pur 76 225) s4aiiay apor ars adurs—] FIAVL ) CODE LETTERsevoate oslo ee ong 0 pana eet ne pene nau asec epee ee see sey ‘tun a nt epee my = Ss o Tr NM he he | le ele laple fof em |e | i} | p leon Selo | om fa | UL: [oma e] a | (66 pe 45 295) (2191 saiseyy) Mopssedsuy peusou sof sure Tuydus 9/8us—y-n raVL SINGLE NORMAL(pte Pee RA Ae rN (6 par ¥6 285) (21971 sess) wosssedsus pousrgit: sof sueyd Buyduws o3urs—g- FTAV.L ) SINGLE TIGHTENED12 cot] om fom fox fon fafa lo |=] alo (56 pue £6 298) (21901 sess) uopsedsus pamper sof sumd Buydurs a/3ug—3-11 T1aV 1 SINGLE REDUCEDHE i (6 pe +6 228) (219° seispW) uoro0dsus fousou sof sud Busquers oqn0q—VY-Il TTAV.L ) 13ae asleelag lz ealealaalealea|an (219P1 sosspW) uoxsz0sux pousigdss s0f sung Suydus a9n0q —g-I1] a1aV 14 TIGHTENED DOUBLE“7110 ent re a ep ee ey po ya oe te a (Comin nase a ey Ha mF Bene Me apy psn me gop en ete aaa coger ne g s ee : u ~Telore 2e[eeleelaaleelenlaalas sfeeles|ss[aslesing fe oy . "an - ital = ral. : aa se ET ee (56 pur #6 995) (21qvs sors) wossoodsus poompes sof surtd Bunduios 91970q —J-IN TIAV.L16 (66 pus 46 228) (21qrt s21soy) uopioadsus pousou sof sunyq Buyduios adsymW—V-AI FTV.L MULTIPLE NORMALsesanes|seategs| stefote (56 paw $6 225) (ponusioy) (21901 49180) uonsedsus pousou sof surg Buyndus opdsymw—V-Al TIGVL MULTIPLE NORMAL 7ee te mmo Yn en on a SS SS : —) sannees (56 Pee +6 295) (21qet 421s) uoradsus pouorqts sof suqd Suydus ordeyqmw—g-Al TIGVL MULTIPLE TIGHTENEDTABLE IV-B—Multiple sampling plans for tightened inspection (Master table) (See 94 and 9.3) (Continued) : ee. szangeg| ASSRRes | #228889 ER) SS8BR ES | 8952993 7 |aassans|aanasss | eesasaa| aansas| aanaaas th 1 tof oF fF EE : MULTIPLE 9 TIGHTENEDparas] 1 1 (66 Pur ¥6 298) (21qrt sors) wonzedsus poonpas sof suryd Buyduns orden —J-AL TIAVL MULTIPLE REDUCEDaaeeane|sasnane|ssassas|sssass 1 i bu (56 puw ¥6 20) (ponusqwop) (219?4 sa1sey) uosisadsus paonpas sof sunt Buydus ydssw—I-AI TIAVL ) MULTIPLE REDUCED aenyva s4og¥ om “TDOY 19ex0 om sO 8HEN, cone) exo [are foro |z0 sr | 1500 foo evo owe | 21 feo [eso [seo [sz0] oro] 10 [awo) fsvo] om | 0 ot | ex favo [950 oro | zo] evo] 1r0 lwo] | oe | a 6z | 6t | ex favo [ovo [aco | zo] aro no os | x a [oe [ve [vr wo ero se [on ex [ov fee fez }or aro oe | 4 a |sx | os |oe | sz for @o a |x ala fee [os for [oz [ev ovo oe | a@ | afer fos | eo foe fez fat « | u wla| zim fos | ro fevfoz z |o a | wfec [a [or [ee [69 few et « | a wz |oxr fou fz | os] ae | xz fst | 1] 59 ca a fa aw | oz J oot | ocr |e | 96 | ov fe | ar | te ” aaa cos | oy | os ost | oer fos | eo foe | az | at " s > 2x | 06 | ore | azz | ost | ort | 59 | ov | a a € 8 ex | ox | ove | oz | ost us |-o9 | a» a z y 1 59 | om | osc | ost| oor | so | or | sz | st | ot | s9| ov | sz] st fort /sv0] or0|seo |sro | oro sxrolaree seve) stoa oro 0 wag | ne ans] Aayend) apqeideaoy. ardues | 3p 295) (Buyduvs o8uss) uossedsuy pouson s0f ssosong nur] Layend Buso8img eSeseay—y-A TIGVL 22+1) 44 penises og FF 8 “TOOY H9eE0 om 40g HON, a0 | ore] so | are Jue ove | wo] | Jawof ene | wo |e [we [oro eo| [ox | o ru |e | wee [ove [oro noe oe | a se [ou |r| oe [ee [ae om | x ex [ez fon | ox | ave [we [aco 7 x |e ze] oy [oz | ot [ase | ov [ove = [4 eof fie Lee [ot [it ee a fa olelala me = |e = ele la we = | a «|= sie 8 a | alo|« ” n «|: xlolmle fale |e ” «fa wx }mlonlm|ole| 2 | a n > | EGR Ss |e 8 Efe won| a | om || on fon fom | ow | ef fa fse | ov | se | ov for |e ]ee |e |sr0 | ere five nee] eo| siefawve] | wi |= rn ery (PIT 998) (Buydums ap8uss) uopoedsuy pousry3s1 40f sore susry Kayon@ Suso8ing Bossy —g-a TIGVL AOQL TIGHTENEDvt | ot | wo | 60 | ovo | eco | wo | ozo voz fw ez | ot | zt | veo | x0 | eso | evo | tc0 ero | ost | Oo se | sz ]ot | st | zt | v0 | 29° | oro 0 08 4 gs low | re vz fot | et | ri] ao oro. 00s, N oe |vo fov Joe tow fue | at] zt a0 ste « wm jot jaz |os |ov fee | az] oz aT 002 a ez] ou} ajee joe ios jer | re oa sat ¥ w]o | wm} mies | so jev Bz oa t | az] a} a] orf oz sy os H ve] wz | of or} a 69 ze 9 w | oc | se] or 1 oe 4 wi] oe | az ot et a s | % 8 a 8S ue s 2 ¥s € a z v s90 | ovo | szo | sro | oro | s900| oso | szoo] sto | oto Li} sais | sanay ayduieg } 2p05) 12A97] Aarqend aygerdaoy Jj | (SIT 298) (Suydus 218usg ‘uops20dsuy pouson 404) suaoued OL = Pd G7iqe sof (2asoofop suass0d us) KiponG Suspur]—V-1A FIGVL 24 LQ (DEFECTIVES) 10.0%LQ (DEFECTS) 10% 25 vt for feo fase loro ee0|uz0| aco oz fo ez for |zr v0 [v0 fes0| evolico avo] osx | 0 se [sz Jor [st | 21] |190] ovo eo oe | gs jor |re fre jor] er} rtfaro wo os fix los |v9 ov [ve fez fre | et] ev exo sie [on wm | orfiz fos Jor fee Jez | oz a oz fa aor | afve fru |vs fer | re et sa | 4 se ]sc fo | st] ave [es [ov 6z 8 ' vs |or fre foe | ot] et} fen ” 6 K w jes fo file | wz) al at ze we 2 on for fu [es fo foe | zl oe a rs 4 avy | ove | ozz Jost |ozt fis | u fas} av | o et cy a ozs | oot | ose | osz | ost | ost | oat | v8 | ao | or @ 8 a corrfozz | 09s | oor et | ont [ a * s 2 over | over] o%6 | 0x9 | ors oat | oct a € a ost oot} coor | ozz | 05s oz x z ¥ oot} oso | oor | ose | ost | oot | ss | or | sz} st | or | s9 | ov] sz] sx | ot |sv0/or0 | sco | sro] oro] 900) or09| seo. s10°0/o109 oe | sons sides | 9909, [P82 Aten aqgnndasoy (Sugduis o3usg ‘worisadsuy pruson 404) suaoiad OL = "d q2tqm 40f (stun paspung sg syoafap us) Ktyon Susuer]—g-1A TIGVL )6 st] we] at | wm % 0% oT ze sz % we | oc | ow | | os | wi] ze o | oo 8 9 a or | so | ow | sz | st | ot | so | ovo | sco | sro | oro | s90°0 | ovr | sco | storo | too a 5 e 183 Antend aygerdoooy S fe (ot 295) 2 (Buyduws op8usy ‘uossedsuy foussony sof) o tuasied Sm "a goign sof (aassrofep rusased us) Cippon® Susser] —V-IA TIAV.L. J 5.0%LQ (DEFECTS) 5% a7 fs « a fa 7 ae wa aE | toy Anpong ayqendoaoy sraers | P00) (911 998) (Buyduans of8usg ‘uopsadsuy pouson 40}) suaosag $= Pq qrym 40f (stun pospung 194 stoafep ut) KayonO Sustur]—P-11A ATQVL‘onto pedis aye poe meg ng ne pwd sow ma sg a noe oa a a sino Fel TS ey eo nese eros me TOW Hm ns MUN alg oo EN fan en w a8 ww won| ons saa] See 3 3 im [st |e | coor | ons | aor | oz | ost | oor | so | | |r| a] so] ov] sz] sx | o| sx] oro] sev | sro | oro | swo (£8 998) soxssedsuy paompey sof ssoquenn, HuF]— [1A TIAV.L UMIT NUMBERSSuyduuvs (wossadsus poussq3e1 pur prussou) odiynu pup ajqnop sof soasno az3s afduur: ) § edpusay —XI FTV AVERAGE SAMPLE SIZE) noe NT RD A >< [ot o [<|_*[<|=|"[»]°[x< < wuz | ome wi] co | ow |e @ [| «| « ee o som [ave zs [me [me | aE i a es set] mar oe fu |e | @ = a re eor | | os | re I to a2 [es [wo | w oo a 08 ea a on oa ww |e | se | vs =e O06 a or] se or se os @ wae om we wo cy O46 c Sapp may w= [><] = ]s<] @ [>< elepep m “ (01< s0¥ 20) 2108 pa SNYId ONITEWYS TIONIS Yod sanuno np aLeap IOVUYHD ONILV8Bd) - Vv INVHD V ‘sos0] opos ons agus sof soyq01—Y-X TIGVLreeves ><] wor [><] oe [><] om [S<[ or [><] os | om |» | o a fo A ajofa w]e fo fofafafm] ofa fe] wo] wo fo famownfamnl . |. a sn | oma | oa 2 fe ocx acl wfar afer fer afm os ele a)o sly cle zfe 4 a fos ov]ou oyfou ovfou vou ova coor | ><] oss [><] cor V *¥ALL] 3009 3Z1S J1dWVS YOd SNVId ONITAWVS - 2-¥-X 318VL ) )at at _[es [se [ra pen [i [oe oe mae aa -« [ oat 4 aed B Des, (conden puoi weary end opeoooy ><| oF [><] os [><] ost |<] oor f so | oe | se ] st | ox [Se] so], 58 een se] | | ie eft ae fae | ae | ae | ae | ae | oe | ee A 3 3 ataly + [as sf sfc cc ee ale ols v/v clz 1 areneg te sx exfee at In 6 els zl tle olz o 4 en | ean | orn £ [ov wher tolte ocfor azfzz clon oafst wafer zxfir oils efe slo s]y ele ele 1 roof O sites ja ovfou ypu oyu vf ovfou oy ou ovfou avfou ovpu ovpu ovpu ov oyfou ova oy cane ent [01] ><] os [><] [><] oe [><] ost [5<] cor] a [><] ss —_ ‘eonoadey nse ssn Lien ayeaay @ *ULLFT 3009 3ZIS TIEWVS UOJ SNYId ONITEWYS - 2-8-X 3I8VI ) )oor *T => "=)"]><" [>< =[=]=["=]="]= |“ SNVId ONITEWYS TIONIS YO4 SIAN OUSHLOVUVHD ONLLVAIG YOS SANA GALVINGWL - 1-9-X FTL Payee wend") S107 GALLINANS 40 KLNTWNO force eeereaeae 8 SNYId ONITAWYS TIONIS YOd S3AYND DUSIBIVAVHD ONILVEEO - 9 LUVHD > saoniay apos ants apduirs sof 5919°L—3I-X TIAVL 34t C 35 = = ‘yg am sngune wna poe amen rg 0] sna jde nbengne ew sen = A (eonodee psn eau dnd agrdoy cot [><] 099 |<] 00 |<] os [><] ost fO<] wor [><] 9 | ow | x] sr] a | so wee fase | te fae | ae fase | te | ae se fae te fe | oe | ae |e [4 én a alala : os sles afer asc ox vee eler ator ster zr tye ez 9s oly le ’ aw an se] mn 1900 © we sda edee aifoe sor tile ofie for s|o slz cla els z|y tle olz o slate on ora | een} sen s s moler wie orfse uz]zz relst axfst vnfer aftr ome ele afp s|y ele zlz 1 rol A] s | sms aaa Tap PHF zl ae o [><| a» [><] os [><] on [><] om [><] » |» | =] fo [so [>< s[ s[ «[« [><]. alx sm) oe wi] suf ow vis] cmp em] oo] ot a os [ew [ea] se | ce] | ou] os mz so |'s» | se| ex] os] ow] om] oot oo | ow [vel cal eo] ee] on] om | oo [re [ow] we [rae] rele | om war ve [ve | onl oe [ra [ape | om ee ox | ve [ovo [wer | on] ws [wet | 00 ta va | zo [wy [wo [ru] we [0 | oss 36 su [os [or] ero [oe | oz [ero | ow EE [essen same op 9 s[oles[afofs >a] * (cede an a ROY SNWId ONITAWYS TIONIS YOd SIAYND OLLSTAALIVYYHD ONILVABd Os SANTA GaLVINEVL - (01<, #10 5510 peng oP 9) #409) 3 FOV 2} seep Yr wt) S107 GLLINBNS 40 KAITIND SNVTd ONITAWYS TIONIS YOd SIAYND DILSIAIVAVHD ONILVEBO - G LYVHD 498191 apoo az15 agus sof 52971 —G-X FIGV.L 1-0-X avi eee aasaRe Ee@ BB, [><] om [><] 0 [><] on " ae vifte caps eslor oe alee aelee selx velar exlsr veal or ole fs tle a a ie solve our srfor oslo a eas fs clea o os cs|os csfor oe] us | ex aslo ely afer ’ ov ovo» ase sz] te 92} cls ely ale o | ron : jcifar uferefer alors fs sfe ele el> ae ole o 5 , nefar sforr|e cle els elo rfs ale ole ofz «| , 2 | go as |srsfreforc}s cle rfc rls ols ols oly oly ele af «lz « al: afalo au es asfor ac|se se 2 sole ule efe ofs oly ele « Lever rama s |v jx cele safe stor ror [tr efor se s |e cla e|s ely tle ole stalls =a) eon |g former aoc else azlzx efor aifst selects sls cle ele 1 ro a] 6 fu ovfou ov|et ovfou ovleu ov} su ov/su ovfeu ov] ey o¥leu oy} 2u ovjou ovfou ovjou avfou ovleu vou ovleu_ov| we ><] oe [><] ost [><] oot ><] oe [><] ov | se] ct | ot | oe | ov [><] cz] sr ‘Foneane pak (oon aoe ne Sap agedeaoy @ ¥RLLTI 3009 3ZIS TIdWVS YO4 SNVId ONITAWWS - 2-0-X TlavLse a[s[>sp<[« D<[_ [<= P< = ]* “6 (01 € #20 9} sn pasung sal sasp9p Ot OY °) SLOT UBLLINORS 40 ALIN arp ny sm) SNYId ONITAWYS SIONIS Od S3AYND OILSIYALIVYVHD ONILVABdO - 3 LYYH a 1491101 apoo azss ayduivs sof 519°] —F-X TIALnm adeno prude coney = {001 8 neeonp my seep oe ene ope aed ees ung voto sean ams yp on anemones sen omn = a nen npn san one my ps ete sane peed aw | o [se st] ><] st] ae ® 8 * a " ‘ ’ a e afola sw ses ashe the ols fy cle x x ee oa siea slg iesle ake tls fy ae ole o ale + : Peal ent en cs | gs vles alte cele xfs ler nfs oiler arftr oils ele als sly cle cle a roof A] | om fs abt pu ou fa abe pe rh a ft pa of he op a ob of > 4. | me ><] wt [><] 9 [><] [><] @ [se [or Pes [ov [se D<] [><] 2 [><] [of = Te [fa D<] [><[ = [o<] = or ve [sa | ew oe oT a | ve | ae Te ve va | oo | os Tz wo | oar oe [re | oD ve Te | oe | oe ve [te [ea [om poe pon | on] ae] as we a Tor ww | wa poe | oe | ee fan | ra |e | ey | ee ro a Tor tae | ee pve re | on | om | we fe | eo Ea we To SNV1d ONITEWYS JTONIS YO4 S3ANND DUSIABOVYVHD ONILVYIdO - 9 LYVHD D sau] apos ozs ayduivs sof 519° L—5-X TIAVL Peres sea ee 42dpe. € ams sz (onde yomon) eat27 Lajeng opgndeaoy oriaee net can oe Se dane eset ‘9 *YBLIT] 3009 3ZIS TIdWWS YOd SNVId ONITAWYS - 2-9-X J1VL G 43L (wonadeyposenyiny eur Ape area >< e P< [X<[ EX<[*[<["PX<[sl°l«[s["[ | a Teor aa) HT AND BIO SNYId ONITAWYS TIONIS UOJ SIAYND OLLSIALIVAVHD ONILVAId) YOs SIMA GUVINEVL - T-H-X TaVL 2200 teen ly a ee ne versed '6) SLOT GLLLINAHS 40 ALITYNE 23) FOU SyIOY 12 (eronon on Sno om pope a SNYId ONITEWYS TIONIS YOJ S3AYND DISIBIVYVHD ONLLVYIG - H LYVHO rans por om nep 2 sun) H :40119] apoo 9x5 adeuvs sof 59° —H-X FIGVLH #¥BLIJT 3009 3Z1S T1dW¥S YOd SNVTd ONITWWS = Z-H-X FAVEor] wo we | es] or wes | wel os we | we] or wer | at we | oo wer] ae soo | ter wre | woo] ose wato | co] oe = «= <) "<= SNYId ONITAWYS FIONIS YOS S3AYND IUSILIVVHD ONILVEId - fT LYVHO [ana apos 915 aqdtuvs sof soyqe1—E-X TEVre oylane ey panna oe ssenea3y (saat sen antesige so) anagem Hon 3 ques vey ogame a2em229 oa ane aydane yeonbaegne m0 a4 ye Buponae 20369 ute etagun vontsols pot sounesoe 92 se oquoe eonselas poe aouedaooe pga oj 0 ap st wunnne re (conde png ney Len ey 7 om [><|_# [><] o [><] se [><] io [se [sv [or [ove | ove [><] ae 22, on fe afee cele selee efor aifst vfor efor lz o|s vle ef | on oat le telex lee reloe afer mfr alr ole alo els cle a xt eat Je sels czloc afar vst far ofr ale sfo ele cle x or oe lx aifee safer aifst afer eft stor sfe els clr tle o « srtnen ® lt clr afer afer alo oe ste elo zly tle ofe o ® | o x ale sfu vie cle cfs cle rls tfe ofe ole « ” | w | 9 le cle re ts ofs ofr oly oly le «le «lz + -fale vfa]u oot ea seve ela erfor sifer afer fe ef2 o/s +]r efz 1 | amet | eg | a ea w |v ix une ale sla cfs els aly tle ofe o fa] o + on | on | on cy v |x er alm oé eje sj9 sie efe zien roof A 8 oars, fe leu 2¥) 2H ow/eH ov) ey ov) ey ov] ey av] 2H avleH avleHy ev) eH ev! 9H ov/2y ovley vl avley ov)eH ov] " se ond ela P< >< so [Sc] or | sz or | 90} oo | ><] so | sro [cto seydene cae peu, (eaten ae at Len 3 F *YBLLFT 3009 FZIS TTdWYS UOJ SNYTd ONITEWYS - 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Lot or batch size Major defect E Major defective Minor defect Minor defective Multiple sampling plan Normal inspection Operating characteristic curve Original inspection Percent defective Preferred AQLs Process average Reduced inspection Rejection number Responsible authority Resubmitted lots or batches Sample Sample size Sample size code letter Sampling plan Single sampling plan Small-sample inspection Switching procedures Tightened inspection Unit of product 63Copies of this standard may be obtained by directing requests tot Commanding Officer U.S. Naval Supply Depot ATTN: Code DMD 5801 Tabor Avenue Philadelphia 20, Pennsylvania Copies of this Military Standard may be obtained for other than official use by individuals, firms, and contractors fron the Superintendent of Documents, U.S. Government Printing Office, Washington 25, D. C. Both the title and identifying symbol number should be stipulated when requesting copies of Military Standards. custodians: Amy - Munitions Command Navy ~ Bureau of Weapons Air Force - Air Force Logistics Conmand Defense Supply Agency Preparing Activity: Ary ~ Munitions Command