The document compares the Haas VF3 vertical machining center to the Doosan DNM 5700. The Doosan has several advantages, including pre-tensioned ball screws for improved rigidity and accuracy, a Big Plus spindle for greater radial rigidity, adaptive feed control for optimized cycle times, and tighter ball bar specifications. The document concludes the Doosan is built to last and has many user-friendly features as standard.
The document compares the Haas VF3 vertical machining center to the Doosan DNM 5700. The Doosan has several advantages, including pre-tensioned ball screws for improved rigidity and accuracy, a Big Plus spindle for greater radial rigidity, adaptive feed control for optimized cycle times, and tighter ball bar specifications. The document concludes the Doosan is built to last and has many user-friendly features as standard.
The document compares the Haas VF3 vertical machining center to the Doosan DNM 5700. The Doosan has several advantages, including pre-tensioned ball screws for improved rigidity and accuracy, a Big Plus spindle for greater radial rigidity, adaptive feed control for optimized cycle times, and tighter ball bar specifications. The document concludes the Doosan is built to last and has many user-friendly features as standard.
The document compares the Haas VF3 vertical machining center to the Doosan DNM 5700. The Doosan has several advantages, including pre-tensioned ball screws for improved rigidity and accuracy, a Big Plus spindle for greater radial rigidity, adaptive feed control for optimized cycle times, and tighter ball bar specifications. The document concludes the Doosan is built to last and has many user-friendly features as standard.
(321)280-2482 | www.aptmtools.com | 4180 St. Johns Parkway, Sanford, FL 32771 UNDER THE HOOD VF casting 14,330 lbs 12,474 lbs
2 BASIC CONSTRUCTION HAAS VF platform Doosan DNM platform
Still using a counter balance for Z axis.
3 HAAS COUNTERBALANCE
4 HAAS SPINDLE Every spindle drawing I was able to get was slightly different. When I read chat online, the common complaint was the tools wearing at the large end of the taper.
5 SPINDLE CONSTRUCTION Haas Spindle DNM Spindle Two Double angle contact bearings Four at the spindle double nose and two Ball angle bearings at the top contact end of the spindle. bearings. This means there Two is only one bearings bearing to handle to handle the end load / the end thrust from drilling load / thrust from drilling.
6 ROLLER –VS- BALL TYPE LM GUIDE
Haas: Ball Type LM Guide
DNM: Roller Type LM Guide 7 2-1 High RIGIDITY and More DURABLE
DNM Guide Ways Wider Guide LM Ways and Ball Screws for GREATER RIGIDITY.
All 3 axis are only Double Anchored not pre-tensioned.
Pre-tensioned 11 ADJUSTING THE HAAS ATC
12 THERMAL COMPENSATION Haas Thermal Comp
Doosan DNM Thermal Comp
The Pre-Tensioned ball screws are “stretched” to the warm state so Thermal comp can be eliminated. The DNM Series use a Sensorless type compensation which is established at the factory and creating a Matrix for each model based on testing over a long period of time in the “Reliability bay” shown on the next page. No Operator intervention is required.
13 TEMPERATURE CONTROLLED TESTING ROOM This room is used to test and map the thermal growth and straightness deviation from extreme temperature swings from an ambient temperature of 70 degrees.
There are 5 Thermal
Compensation types used by Doosan 1) Active Cooling via oil cooler / heat exchanger 2) Sensor type 3) Sensor less type 4) Straightness compensation
14 BALL BAR EXPECTATIONS Haas VF Ball Bar from new machine
Reading news groups, the largest complaint among
Haas users concerning accuracy is Squareness. This one is at 41% of the top 5 issues. Circularity is .0010”
DNM650II actual measured results. 15 STANDARD USA SPEC DNM5700 Standard USA Spec Big Plus spindle 8k,12k or 15k Spindle 30 or 40 Side Mount Atc 230 psi Coolant through Spindle Probe ready system (minus probe) Cabinet cooler Chip augers Dynamic work offsets & TCP G30 & G30P3, P4 AICC 20 block look ahead Remote MPG Work light and 3 color tower signal light Cyclonic coolant filter Oil Skimmer 2 year warranty (Haas option for 2nd year) Tool Load Monitoring Adaptive Control EZ Guide i Programming & Operation
16 BASIC SPECS
17 CONTROL PANELS
Mylar cover, wears from use then leaks
coolant onto pcb underneath. No Override knobs, step up/down by pressing the button many times. Operators hate this. Standard QWERTY keyboard No QWERTY keyboard Hard buttons Feedrate Override knobs Hot Keys 18 HAAS CONTROL - PROGRAMMING
19 3-1 USER FRIENDLY and More Convenient Features
DNM Control New Control offers several User Friendly Features as Standard. (Overview)
USB & PCMCIA Card Ports
10.4” Color LCD
Easy Operation Pkg. Software
QWERTY keyboard
HOT Keys SCREEN SHOTS
21 SCREEN SHOTS
Position & Program Check
22 SCREEN SHOTS
Offset & Tool Life management
23 SCREEN SHOTS Big Tool / Tool condition & Adaptive machining control
24 SCREEN SHOTS
Probing Bore & Slot
25 SCREEN SHOTS
Probing Surface
26 SCREEN SHOTS Probing for B axis alignment & Web or 2 point centering
27 SCREEN SHOTS Status & ATC Maintenance mode for recovery
28 1-1. Doosan Adaptive Feedrate Control (DAFC)
DNM (8,000rpm) Standard Control Feature
DNM II (8,000rpm) is equipped with exceptional control feature that
• Monitors the amount of spindle load to adjust feedrate adaptively • When cutting conditions favorable, NC increases feedrate to reduce cycle time • Results an Improved Cycle Time & Cutting Process Protection due to Optimized Machining Conditions 2-1. Big Plus Standard
DNM 8,000rpm
Standard Big Plus on all DNM Series provides better machining
performance
Big Plus: Dual (Taper & Face)
Contact offers up to 40% additional Radial Rigidity • Better finishes • Greater Stock Removal Rates • More Accurate Boring • Less Blending
Big Plus w/o Big Plus
CONCLUSION APT Machine Tools Pre-tensioned ball screws Big Plus two face contact spindle Probe ready Oil skimmer Adaptive feed control Tool load monitoring with “no Load” Tighter ball bar spec EZ Guide EZ OP Operator assistance Built to stand the test of time
