Civil Engineering Department
CE452L1/CE405 - Construction Materials and Testing Laboratory Manual
                                       Experiment No. VII
                             CONCRETE MIX DESIGN USING ACI METHOD
1. Objective(s):
       The activity aims to introduce the principle and significance of concrete mix; the ACI method of
   Concrete Mix Design; and also the procedures of Concrete making from the computation of Mix Design
   to mixing of fresh concrete and curing of early-strength concrete.
2. Intended Learning Outcomes (ILOs):
   The students shall be able to:
       2.1 Compute concrete mix design using ACI method.
       2.2 Determine the procedure in mixing of fresh concrete and slump test.
       2.3 Determine the proper batching and curing of concrete.
3. Discussion:
       Concrete is the basic engineering material used in most of the civil engineering structures.
   Concrete like other engineering materials needs to be designed for properties like strength, durability,
   workability and cohesion. Concrete mix design is the science of deciding relative proportions of
   ingredients of concrete, to achieve the desired properties in the most economical way. The most widely
   used Mix Design method is that established by American Concrete Institute (ACI) Standard Practice
   211.1 or “Recommended practice for selecting proportions for Normal and Heavyweight Concrete”.
4. Resources:
       3 pieces Beam Mold (150x150x500 mm)                1 Trowel
       6 pieces Cylindrical Mold (150x300 mm)             1 Bag of Type I (or Type IP) Cement
       1 Set Slump Apparatus                              2 Bags Fine Aggregates (F.A.) Sand
       1 Weighing Scale                                   3 Bags Coarse Aggregates (C.A.) Gravel
       2 Shovels                                            Potable Water
5. Procedure:
   Preparation of material
       Prior to the actual making of concrete all the raw materials (i.e. cement, F.A. and C.A.) shall
   undergo physical tests for the properties (i.e. sieve analysis, unit weight, bulk specific gravity and
   absorption capacity) needed for mix design process. ACI Method of Concrete Mix Design shall be
   discussion by the Instructor.
   Mixing and Curing
       1. Sieve the fine and coarse aggregates and prepare all dry materials for weighing.
       2. Based on computed weight proportion, weigh the individual dry materials.
       3. The aggregate is spread in a uniform layer on a hand, clean and non-porous base.
       4. Cement is then spread over the aggregates and the dry materials are mixed by turning over
           from one end to another until the mix appears uniform, turning three times is usually required.
       5. Water is then gradually added so that water neither by itself nor with cement can escape. The
           mix is turned over again usually by three times, until it happens in color and consistence.
       6. Slump test is now performed by filling a slump apparatus mold of fresh concrete in three layers
           of each equal volume. Each layer is compacted with 25 strokes of a tamping rod.
       7. Slump mold is lifted vertically upward and the change in height of the concrete is measured.
       8. Final fill the specimen mold in three layers of each equal volume and each layer is compacted
           with 25 strokes of tamping rod. Repeat and fill all other the specimen molds.
       9. Place the concrete specimens in a room with constant temperature. After 24 hours of setting
           remove all the early hardened concrete from the mold and submerged in bath tub full of water
           for 7-28 days curing period.
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                                                                        Civil Engineering Department
                               CE452L1/CE405 - Construction Materials and Testing Laboratory Manual
Course:                                                Experiment No.:
Group No.:                                             Section:
Group Members:                                         Date Performed:
                                                       Date Submitted:
                                                       Instructor:
6. Data and Results:
    6.1 Computed Weight per unit of Volume Proportion from ACI Concrete Mix Design
         Materials            Computed Weight per unit of Volume Proportion (kg/m 3)        Ratio
          Water
         Cement
 Coarse Aggregate, (C.A.)
  Fine Aggregates, (F.A.)
    6.2 Tabulation of Total Weight of Materials
                                           Number of     Computed Weight       Weight        Total
  Mold                       Volume of
             Materials                      Specimen     per unit of Volume   Allowance     Weights
 Type                        mold (m3)
                                              Molds      Proportion (kg/m3        (%)        (kg)
Cylinders      Water
              Cement
                C.A.
                F.A.
 Beam          Water
              Cement
                C.A.
                F.A.
    6.3 Computation
7. Conclusion:
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                                                                             Civil Engineering Department
                                    CE452L1/CE405 - Construction Materials and Testing Laboratory Manual
8. Assessment:
                            BEGINNER              ACCEPTABLE                 PROFICIENT
   CRITERIA                                                                                            SCORE
                                1                     2                          3
I. Laboratory Skills
                       Members do not         Members occasionally
Manipulative                                                          Members always
                       demonstrate needed     demonstrate needed
Skills                                                                demonstrate needed skills.
                       skills.                skills
                       Members are unable     Members are able to     Members are able to set-up
Experimental
                       to set-up the          set-up the materials    the material with minimum
Set-up
                       materials.             with supervision.       supervision.
                       Members do not         Members occasionally    Members always
Process Skills         demonstrate targeted   demonstrate targeted    demonstrate targeted
                       process skills.        process skills.         process skills.
                       Members do not         Members follow safety
Safety                                                                Members follow safety
                       follow safety          precautions most of
Precautions                                                           precautions at all times.
                       precautions.           the time.
II. Work Habits
Time
                       Members do not finish Members finish on        Members finish ahead of
Management /
                       on time with          time with incomplete     time with complete data
Conduct of
                       incomplete data.      data.                    and time to revise data.
Experiment
                                              Members have
                       Members do not know
                                              defined                 Members are on tasks and
                       their tasks and have
                                              responsibilities most   have defined
                       no defined
Cooperative and                               of the time. Group      responsibilities at all times.
                       responsibilities.
Teamwork                                      conflicts are           Group conflicts are
                       Group conflicts have
                                              cooperatively           cooperatively managed at
                       to be settled by the
                                              managed most of the     all times.
                       teacher.
                                              time.
                                              Clean and orderly
                                                                      Clean and orderly
                       Messy workplace        workplace with
Neatness and                                                          workplace at all times
                       during and after the   occasional mess
Orderliness                                                           during and after the
                       experiment.            during and after the
                                                                      experiment.
                                              experiment.
                                              Members require
Ability to do          Members require
                                              occasional              Members do not need to be
independent            supervision by the
                                              supervision by the      supervised by the teacher.
work                   teacher.
                                              teacher.
Other Comments/Observations:                                              Total Score
                                                                          (Total Score)
                                                                Rating=                 ×100
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9. Reference(s):
   (ACI) Standard Practice 211.1 “Recommended practice for selecting proportions for Normal and
   Heavyweight Concrete”.
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                                         Civil Engineering Department
CE452L1/CE405 - Construction Materials and Testing Laboratory Manual
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