Hydraulic Seals | Piston Guides | Merkel Guide Ring KB                                                                                                       1
MERKEL GUIDE RING KB
                                                                    OPERATING CONDITIONS
                                                                          Medium/
                                                                                                     HGW HG517                       HGW HG600
                                                                         Temperature
                                                                     Hydraulic oils HL, HLP       –40 °C … +120 °C                –40 °C … +120 °C
                                                                           HFA fluids               +5 °C … +60 °C                  +5 °C … +60 °C
                                                                           HFB fluids               +5 °C … +60 °C                  +5 °C … +60 °C
                                                                           HFC fluids              –40 °C … +60 °C                 –40 °C … +60 °C
                                                                           HFD fluids             –40 °C … +120 °C                –40 °C … +120 °C
                                                                             Water                  +5 °C … +60 °C                  +5 °C … +60 °C
                                                                      HETG (rapeseed oil)          –40 °C … +80 °C                 –40 °C … +80 °C
PRODUCT DESCRIPTION                                                  HEES (synthetic ester)       –40 °C … +100 °C                –40 °C … +100 °C
Non-metallic Merkel Guide Ring KB.                                       HEPG (glycol)             –40 °C … +80 °C                 –40 °C … +80 °C
                                                                        Mineral greases           –40 °C … +120 °C                –40 °C … +120 °C
PRODUCT ADVANTAGES
                                                                    DESIGN NOTES
Non-metallic guide element for pistons, also for standardised
housings according to ISO 10766.                                    Please observe our general design notes in ➔ Technical Manual.
                                                                    Surface quality
y	 Metal/fabric-base laminate materials combination prevents
                                                                     Peak-to-valley heights                   Ra                          Rmax
   "seizing"                                                               Sliding surface              0,05 … 0,3 µm                    ≤2,5 µm
y	 High load-bearing capacity, elastic (not plastic) behaviour up          Groove base                      ≤2 µm                       ≤10,0 µm
   to break point                                                          Groove flanks                    ≤3 µm                       ≤15,0 µm
y	 Chamfered profile edges prevent pressing of edge into the        Percentage contact area Mr >50% up to max. 90% at cutting depth c = Rz/2 and reference
                                                                    line C ref = 0%.
   corner radii of the housing groove
y	 Simple snap-in fitting (d ≤300)
                                                                    Tolerances
                                                                                                              d1
APPLICATION                                                                                                   h8
                                                                                                                                                                 © Freudenberg FST GmbH | Seals for Fluid Power eCatalog 2015 | www.fst.com
y	 Earth moving equipment                                           The tolerance definition for the dimensions D and d1 must be
y	 Industrial vehicles                                              viewed in relation to the seal used. The diameter D1 specified
y	 Loading platforms                                                in the table of dimensions is to is to be viewed exclusively in
y	 Agricultural machinery                                           connection with the guide ring. The corresponding diameter of
y	 Cranes                                                           an adjacent seal housing should match the sealing component.
y	 Presses
y	 Injection moulding machines                                      SPECIALITIES
y	 Steel hydraulics engineering
y	 Support cylinders                                                Manufacturing tolerance
                                                                                                     Profile thickness S
                                                                                                        –0,02 … –0,08
MATERIAL
Slotted Ring
                                                                    Surface load
≤300 mm
               Material                        Code
                                                                    p <50 N/mm² up to 60 °C
        Fabric-base laminate               HGW HG517                p <25 N/mm² up to 100 °C
                                                                    For running speed, see sealing system.
Ready to fit strip cut to size
>300 mm
               Material                        Code
        Fabric-base laminate               HGW HG600
                                                                             2                                                      Hydraulic Seals | Piston Guides | Merkel Guide Ring KB
                                                                             Surface force
                                                                                                    F                                                F
                                                                             F=PxA                                          The pressure distribution on the guide rings is non-linear. The
                                                                             H = F / (d x P)                                non-linear pressure curve over the contact range was taken
© Freudenberg FST GmbH | Seals for Fluid Power eCatalog 2015 | www.fst.com
                                                                                                                            into account when calculating the permissible specific surface
                                                                             H = guide strip width [mm]                     pressure. The permissible load on the guide strip is calculated
                                                                             F = radial load [N]                            by multiplying the projected area with the permissible specific
                                                                             A = projected area [mm²]                       surface pressure. However, the figure for the permissible specific
                                                                             P = perm. compression per unit area [N/mm²]    surface pressure takes into account the possible angular offset of
                                                                             d = rod diameter with rod guidance;            the piston when using the recommended guide elements.
                                                                             	 piston diameter with piston guidance [mm].