Technical & Service Manual
Technical & Service Manual
Technical & Service Manual
22 2:15 PM Page 1
January 2007
No. OC375
REVISED EDITION-A
PCH-6GAKH PCH-6GAKH
CONTENTS
1 REFERENCE MANUAL
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● Indoor Unit
Air outlet
Long-life filter
Removes dust and foreign matter from air coming in
through the grille (Recommended cleaning interval :
Approx, every 2,500 operating hours)
● Remote controller
Once the controls are set, the same operation mode can be repeated by simply pressing the ON/OFF button.
● Operation buttons
Down
Fan Speed button
Up
Ahead
BACK MONITOR/SET DAY CHECK TEST
Airflow Up/Down button
Timer On/Off button PAR-21MAA CLOCK OPERATION CLEAR
(Set Day button)
Louver button
( Operation button)
To return operation
Opening the number
door
Ventilation button
( Operation button)
To go to next operation
number
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● Display
“Sensor” indication
Displayed when the remote controller
Day-of-Week sensor is used.
For purposes of this explanation,
Shows the current day of the week.
all parts of the display are shown
as lit. During actual operation, only
the relevant items will be lit. Time/Timer Display
Shows the current time, unless the simple or Auto Off “Locked” indicator
timer is set. Indicates that remote controller but-
If the simple or Auto Off timer is set, shows the time tons have been locked.
remaining.
Identifies the current operation
Shows the operating mode, etc. “Clean The Filter” indicator
* Multilanguage display is sup- Comes on when it is time to clean the
ported. filter.
Caution
● Only the Power on indicator lights when the unit is stopped and power supplied to the unit.
● If you press a button for a feature that is not installed at the indoor unit, the remote controller will display the “Not Available”
message.
If you are using the remote controller to drive multiple indoor units, this message will appear only if the feature is not
present at the parent unit.
● When power is turned ON for the first time, it is normal that “PLEASE WAIT” is displayed on the room temperature indica-
tion (For max. 2minutes). Please wait until this “PLEASE WAIT” indication disappear then start the operation.
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3 SPECIFICATIONS
Rating Conditions (JIS B8616)
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Fan(drive))No.
Fan motor output kW 0.07 0.09
Airflow(Low-High) K/min <CFM> 14 -18 <494-635> 20 -25 <706-883>
External static pressure Pa(mmAq) 0 (direct blow)
Booster heater kW (2.1) (2.7)
Operation control & Thermostat Remote controller & built-in
Noise level(Low-High) dB(A) 37 - 43 40 - 45
Cond. drain connection O.D. mm,(in) 26 (1)
W mm,(in) 1,310 ( 51-9/16 )
Dimensions D mm,(in) 680 (26-3/4)
H mm,(in) 210 (8-1/4) 270 (10-5/8)
Weight kg,(lbs) 34 (75) [36 (79)] 37 (82) [39.5 (87)]
Service Ref. PUH-3VKA1.TH/ PUH-3YKA1.TH PUH-4YKSA.TH, PUH-4YKSA1.TH-A
Power supply VKA...1phase, 50Hz, 220-240V / YK(S)A...3phase, 50-380Hz, 415V, 4wires
Input kW 3.15 2.94 3.20 3.19
Running current A 13.82 / 5.16 12.89 / 4.81 5.24 5.22
Starting current A 58 / 37 58 / 37 40 40
External finish Munsell 3.0Y 7.8/1.1
Refrigerant control Capillary tube
Compressor Hermetic
Model NH52VNHT/ NH52YDAT NH56YDAT
OUTDOOR UNIT
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Fan(drive))No.
Fan motor output kW 0.15
Airflow(Low-High) K/min <CFM> 27 -34 <953-1,200>
External static pressure Pa(mmAq) 0 (direct blow)
Booster heater kW (3.0)
Operation control & Thermostat Remote controller & built-in
Noise level(Low-High) dB(A) 41-46 42-48
Cond. drain connection O.D. mm,(in) 26 (1)
W mm,(in) 1,620 (63-3/4)
Dimensions D mm,(in) 680 (26-3/4)
H mm,(in) 270 (10-5/8)
Weight kg,(lbs) 43 (95) [46 (101)] 45 (99) [48 (106)]
Service Ref. PUH-5YKSA1.TH, PUH-5YKSA4.TH-A PUH-6YKSA1.TH, PUH-6YKSA4.TH-A
Power supply 3 phases. 50Hz. 380-415V (4 wires)
Input kW 4.21 4.16 4.73 4.58
Running current A 6.89 6.81 7.74 7.50
Starting current A 53 53 74 74
External finish Munsell 3.0Y 7.8/1.1
Refrigerant control Capillary tube
Compressor Hermetic
Model ZR61KC-TFD ZR68KC-TFD
OUTDOOR UNIT
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OC375A--1.qxp 07.1.22 2:15 PM Page 12
Fan(drive))No.
Fan motor output kW 0.15
Airflow(Low-High) K/min <CFM> 27 -34 <953-1,200>
External static pressure Pa(mmAq) 0 (direct blow)
Booster heater kW –
Operation control & Thermostat Remote controller & built-in
Noise level(Low-High) dB(A) 41-46 42-48
Cond. drain connection O.D. mm,(in) 26 (1)
W mm,(in) 1,620 (63-3/4)
Dimensions D mm,(in) 680 (26-3/4)
H mm,(in) 270 (10-5/8)
Weight kg,(lbs) 43 (95) 45 (99)
Service Ref. PUH-5TKSA1.TH PUH-6TKSA1.TH
Power supply 3 phases. 60Hz,220V
Input kW 6.52 5.76 7.04 6.42
Running current A 19.23 17.38 20.3 18.51
Starting current A 135 135 140 140
External finish Munsell 3.0Y 7.8/1.1
Refrigerant control Capillary tube
Compressor Hermetic
Model ZR61KC-TF5 ZR68KC-TF5
OUTDOOR UNIT
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4 DATA
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2) HEATING CAPACITY
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2) HEATING CAPACITY
Indoor Outdoor intake air W.B.(°C)
Intake -10 -5 0 5 10 15
Service Ref. air
D.B.(°C) CA P.C. CA P.C. CA P.C. CA P.C. CA P.C. CA P.C.
PCH-2GAK/ 15 4280 1.76 4905 1.95 5591 2.14 6336 2.35 7139 2.57 8000 2.80
PUH-2NKA1.TH 20 4098 1.90 4713 2.10 5380 2.31 6100 2.53 6871 2.77 7693 3.02
25 3939 2.01 4521 2.23 5167 2.47 5874 2.71 6643 2.97 7473 3.24
PCH-2.5GAK/ 15 5479 2.01 6279 2.22 7157 2.45 8110 2.69 9138 2.94 10240 3.21
PUH-2.5NKA1.TH 20 5246 2.17 6032 2.40 6887 2.64 7808 2.90 8795 3.17 9847 3.45
25 5041 2.30 5787 2.55 6613 2.82 7519 3.10 8503 3.40 9565 3.70
PCH-3GAK/ 15 6198 2.37 7103 2.62 8096 2.89 9175 3.17 10338 3.47 11584 3.78
PUH-3NKA1.TH 20 5934 2.56 6824 2.83 7791 3.11 8833 3.42 9949 3.74 11140 4.07
25 5703 2.72 6547 3.01 7481 3.33 8506 3.66 9619 4.01 10821 4.37
PCH-4GAK/ 15 8457 2.84 9693 3.14 11048 3.45 12520 3.79 14107 4.15 15808 4.52
PUH-4TKSA.TH 20 8098 3.06 9312 3.38 10631 3.72 12053 4.09 13577 4.47 15202 4.87
25 7783 3.25 8934 3.60 10209 3.98 11607 4.37 13126 4.79 14766 5.22
Notes CA : Capacity (W)
P.C. : Power consumption (kW)
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OC375A--1.qxp 07.1.22 2:15 PM Page 17
Current (A) 0.38 0.38 0.51 0.51 0.51 0.51 0.68 0.68 0.96 0.96 0.96 0.96
Starting current (A) 1.10 1.10 1.17 1.17 1.17 1.17 1.36 1.36 2.0 2.0 2.0 2.0
Input (kW)
Outdoor
2.12 2.14 2.41 2.16 3.13 2.92 3.17 3.16 4.19 4.13 4.64 4.56
Current (A) 9.83 9.93 11.18 10.02 14.67/5.23 13.68/4.88 5.29 5.28 7.32 7.21 8.10 7.96
Starting current (A) 43 43 52 52 54 / 34 54 / 34 37 37 49 49 68 68
Current (A) 0.41 0.41 0.53 0.53 0.53 0.53 0.69 0.69 1.01 1.01 1.01 1.01
Starting current (A) 1.15 1.15 1.22 1.22 1.22 1.22 1.42 1.42 2.10 2.10 2.10 2.10
Input (kW)
Outdoor
2.16 2.18 2.44 2.20 3.14 2.93 3.19 3.18 4.20 4.15 4.69 4.57
Current (A) 9.78 9.87 10.94 9.86 14.22 / 5.21 13.27 /4.86 5.23 5.22 7.05 6.97 7.87 7.67
Starting current (A) 44 44 52 52 56 / 36 56 / 36 39 39 51 51 71 71
Current (A) 0.43 0.43 0.55 0.55 0.55 0.55 0.70 0.70 1.06 1.06 1.06 1.06
Starting current (A) 1.20 1.20 1.27 1.27 1.27 1.27 1.48 1.48 2.20 2.20 2.20 2.20
Input (kW)
Outdoor
2.20 2.22 2.46 2.23 3.15 2.94 3.20 3.19 4.21 4.16 4.73 4.58
Current (A) 9.86 9.95 10.68 9.78 13.82 / 5.16 12.89 / 4.81 5.24 5.22 6.89 6.81 7.74 7.50
Starting current (A) 45 45 52 52 58 / 37 58 / 37 40 40 53 53 74 74
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Current (A) 0.38 0.38 0.51 0.51 0.51 0.51 0.68 0.68 0.96 0.96 0.96 0.96
Starting current (A) 1.10 1.10 1.17 1.17 1.17 1.17 1.36 1.36 2.0 2.0 2.0 2.0
Input (kW)
Outdoor
2.12 2.14 2.41 2.16 3.13 2.92 3.17 3.16 4.19 4.13 4.64 4.56
Current (A) 9.83 9.93 11.18 10.02 14.67/5.23 13.68/4.88 5.29 5.28 7.32 7.21 8.10 7.96
Starting current (A) 43 43 52 52 54 / 34 54 / 34 37 37 60 60 68 68
Current (A) 0.41 0.41 0.53 0.53 0.53 0.53 0.69 0.69 1.01 1.01 1.01 1.01
Starting current (A) 1.15 1.15 1.22 1.22 1.22 1.22 1.42 1.42 2.10 2.10 2.10 2.10
Input (kW)
Outdoor
2.16 2.18 2.44 2.20 3.14 2.93 3.19 3.18 4.20 4.15 4.69 4.57
Current (A) 9.78 9.87 10.94 9.86 14.22 / 5.21 13.27 /4.86 5.23 5.22 7.05 6.97 7.87 7.67
Starting current (A) 44 44 52 52 56 / 36 56 / 36 39 39 63 63 71 71
Current (A) 0.43 0.43 0.55 0.55 0.55 0.55 0.70 0.70 1.06 1.06 1.06 1.06
Starting current (A) 1.20 1.20 1.27 1.27 1.27 1.27 1.48 1.48 2.20 2.20 2.20 2.20
Input (kW)
Outdoor
2.20 2.22 2.46 2.23 3.15 2.94 3.20 3.19 4.21 4.16 4.73 4.58
Current (A) 9.86 9.95 10.68 9.78 13.82 / 5.16 12.89 / 4.81 5.24 5.22 6.89 6.81 7.74 7.50
Starting current (A) 45 45 52 52 58 / 37 58 / 37 40 40 65 65 74 74
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OC375A--1.qxp 07.1.22 2:15 PM Page 19
2.41 2.91
unit
Rating conditions (Cooling)…Indoor : D.B. 27: W.B. 19: Outdoor : D.B 35:
Indoor unit PCH-3GAK PCH-4GAK
MODEL
Outdoor unit PUH-3NKA PUH-4TKSA
Mode Cooling Cooling
Capacity (W) 7,600 11,100
Total Input (kW) 3.67 4.34
Input (kW) 0.15 0.20
Indoor
unit
3.52 4.14
unit
Input (kW) 0.15 0.15 0.20 0.20 0.24 0.24 0.24 0.24
unit
Current (A) 0.70 0.70 0.95 0.95 1.08 1.08 1.06 1.06
Input (kW) 4.13 3.33 5.01 3.96 6.52 5.76 7.04 6.42
unit
Current (A) 18.77 15.6 14.14 11.3 19.23 17.38 20.3 18.51
Starting current (A) 80 80 69 69 135 135 140 140
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OC375A--1.qxp 07.1.22 2:15 PM Page 20
W 5,400 [7,600] 7,000 [9,200] 7,500 [10,600] 10,000 [13,150] [16,900] 14,500 [18,000]
Input 2.32 2.36 3.07 3.35 4.40 4.82
KW 2.30 [3.72] 2.59 [4.46] 3.28 [5.17] 3.36 [6.05] 4.45 [7.40] 4.97 [7.82]
Indoor unit Service Ref. PCH-2GAKH PCH-2.5GAKH PCH-3GAKH PCH-4GAKH PCH-5GAKH PCH-6GAKH
Phase, Hz 1, 50 1, 50 1, 50 1, 50 1, 50 1, 50
Electrical circuit
Mpa·G(Of/F·G) (19.6) (19.4) (20.9) (17.6) (20.8) (19.8) (18.7) (17.5) (19.6) (18.1) (20.1) (18.4)
Suction pressure 0.47 0.37 0.53 0.38 0.43 0.36 0.50 0.39 0.48 0.37 0.45 0.38
Mpa·G(Of/F·G) (4.8) (3.77) (5.4) (3.87) (4.39) (3.67) (5.1) (3.98) (4.90) (3.77) (4.59) (3.88)
Discharge temperature °C 87 89 85 77 87 83 78 75 75 70 74 69
Condensing temperature °C 50 — 53 — 53 — 48 — 50 — 51 —
Suction temperature °C 3.8 -2.7 6.9 -2.1 1.6 -2.9 6.7 -1.0 4.4 -2.8 2.6 -1.8
Ref. pipe length m 5 5 5 5 5 5 5 5 5 5 5 5
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5,300 6,250 6,800 7,100 7,600 8,500 10,000 10,450 12,400 13,900 14,500 15,000
Input KW 2.28 2.29 2.53 2.33 3.28 3.07 3.36 3.35 4.45 4.40 4.97 4.82
Indoor unit Service Ref. PCH-2GAK PCH-2.5GAK PCH-3GAK PCH-4GAK PCH-5GAK PCH-6GAK
Phase, Hz 1, 50 1, 50 1, 50 1, 50 1, 50 1, 50
Electrical circuit
(kgf/F) (19.6) (19.4) (20.5) (17.9) (20.8) (19.8) (18.7) (17.5) (19.6) (18.1) (20.1) (18.4)
MPa 0.47 0.37 0.52 0.38 0.43 0.36 0.50 0.39 0.48 0.37 0.45 0.38
Suction pressure
(kgf/F) (5.8) (3.8) (5.3) (3.9) (4.4) (3.7) (5.1) (4.0) (4.9) (3.8) (4.6) (3.9)
Discharge temperature °C 91 90 82 74 87 83 78 75 75 70 74 69
Condensing temperature °C 50 — 50 — 53 — 48 — 50 — 51 —
Suction temperature °C 3.8 -2.8 6.8 -1.9 1.6 -2.9 6.7 -1.0 4.4 -2.8 2.6 -1.8
Ref. pipe length m 5 5 5 5 5 5 5 5 5 5 5 5
°C
Outdoor Indoor side
D.B. 27 20 27 20 27 20 27 20 27 20 27 20
Intake air temperature
W.B. °C 19 15 19 15 19 15 19 15 19 15 19 15
Discharge air temperature D.B. °C 11.4 44.7 12.3 40.4 10.9 44.8 11.1 42.1 12.4 42.4 10.0 44.9
D.B. °C 35 7 35 7 35 7 35 7 35 7 35 7
side
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OC375A--1.qxp 07.1.22 2:15 PM Page 22
Phase, Hz V 1, 60 1, 60 1, 60 1, 60
Volts A 220 220 220 220
Amperes 0.61 0.61 0.70 0.70 0.70 0.70 0.95 0.95
Outdoor unit service Ref. PUH-2NKA1.TH PUH-2.5NKA1.TH PUH-3NKA1.TH PUH-4TKSA.TH
Phase, Hz 1, 60 1, 60 1, 60 3, 60
Volts V 220 220 220 220
Amperes A 12.99 11.2 15.75 13.0 18.77 15.6 14.14 11.3
MPa 2.48 1.99 2.59 1.95 2.52 2.09 2.45 2.01
Discharge pressure
(Of/F) (2.53) (20.3) (26.4) (19.9) (25.7) (21.3) (25.0) (20.5)
Refrigerant circuit
D.B. : 29 21 29 21 29 21 29 21
Intake air temperature
W.B. : 19 15 19 15 19 15 19 15
Discharge air temperature D.B. : 14.0 46.7 13.9 44.3 13.6 48.2 11.7 48.1
D.B. : 46 7 46 7 46 7 46 7
side
(Of/F)
MPa 0.38 0.33 0.36 0.33
Suction pressure
(Of/F) (3.88) (3.37) (3.67) (3.37)
Discharge temperature : 78.2 94.3 78.9 91.9
Condensing temperature : 50.8 – 49.2 –
Suction temperature : 0.6 -2.9 0.2 -2.1
Ref. pipe length m 5 5 5 5
Outdoor Indoor side
D.B. : 29 21 29 21
Intake air temperature
W.B. : 19 15 19 15
Discharge air temperature D.B. : 12.9 49.5 11.8 50.3
D.B. : 46 7 46 7
side
22
1 Drainage pipe connection (26mm I.D.) 5 Refrigerant-pipe connection (liquid pipe side/flared connection)
OC375A--1.qxp
2 Drainage pipe connection (for the left arrangement) 6 Knock out hole for upper pipe arrangement
5
3 Knock out hole for left drain-piping arrangement 7 Knock out hole for left drain pipe arrangement
4 Refrigerant-pipe connection (gas pipe side/flared connection) 8 Knock out hole for wiring arrangement
NOTES:
1. Use M10 or W3/8 screws for anchor bolt.
PCH-2GAK
17
Electrical box [Front view]
2 5 1 4
80
Page 23
3 8
32
Celling
150
140 70
320
131
179
3879
161
46 175
38
42
86
6~7
138
171
263
When electrical 525 352
box is pulled 933 (suspension bolt pitch)
928 85
down
23
983 15
Electrical box 70
157
210
7
180
81 76
OUTLINES AND DIMENSIONS
Air outlet
226 904 182 (3/8F) liquid
2
1000 201 (5/8F) gas
241 (Drainage)
680
254
Air intake
918
Unit : mm
1 Drainage pipe connection (26mm I.D.) 5 Refrigerant-pipe connection (liquid pipe side/flared connection)
2 Drainage pipe connection (for the left arrangement) 6 Knock out hole for upper pipe arrangement
3 Knock out hole for left drain-piping arrangement 7 Knock out hole for left drain pipe arrangement
4 Refrigerant-pipe connection (gas pipe side/flared connection) 8 Knock out hole for wiring arrangement
OC375A--1.qxp
NOTES:
1. Use M10 or W3/8 screws for anchor bolt.
2. Please be sure when installing the drain-up machine (option parts).
refrigerant pipe will be only upper drain pipe arrangement.
17
Electrical box [ Front view ]
07.1.22 2:15 PM
2 5 1 4
80
3 8
32
Celling
150
PCH-3GAK PCH-3GAKH
140 70
PCH-2.5GAK PCH-2.5GAKH
320
131
179
3879
161
Page 24
46 175 1
42
38
86
6~7
138
171
263
When electrical 525 416
box is pulled 1240 (suspension bolt pitch)
down 1235 85
70 1290 15
Electrical box
24
157
7
180
210
81 76
Air outlet
226 2 1214 182 (3/8F liquid)
1310 201 (5/8F gas)
241 (Drainage)
680
254
Air intake
1228
Unit : mm
1 Drainage pipe connection (26mm I.D.) 5 Refrigerant-pipe connection (liquid pipe side/flared connection)
OC375A--1.qxp
2 Drainage pipe connection (for the left arrangement) 6 Knock out hole for upper pipe arrangement
3 Knock out hole for left drain-piping arrangement 7 Knock out hole for left drain pipe arrangement
NOTES:
4 Refrigerant-pipe connection (gas pipe side/flared connection) 8 Knock out hole for wiring arrangement
1. Use M10 or W3/8 screws for anchor bolt.
2. Please be sure when installing the drain-up machine (option parts).
refrigerant pipe will be only upper drain pipe arrangement.
PCH-4GAK
PCH-4GAKH
6
Electrical box [ Front view ]
07.1.22 2:15 PM
5 1 4
17
2 8
93
3 Celling
1
80
150
192
236
239
38 140
160
Page 25
140 70
320
42
45
38
86
6~7
138
When electrical 171
box is pulled
down 263
525 687
1235
1240 (suspension bolt pitch)
70 87
Electrical box 16
25
217
7
270
207
81 96
Air intake
1228
Unit : mm
1 Drainage pipe connection (26mm I.D.) 5 Refrigerant-pipe connection (liquid pipe side/flared connection)
2 Drainage pipe connection (for the left arrangement) 6 Knock out hole for upper pipe arrangement
3 Knock out hole for left drain-piping arrangement 7 Knock out hole for left drain pipe arrangement
4 Refrigerant-pipe connection (gas pipe side/flared connection) 8 Knock out hole for wiring arrangement
OC375A--1.qxp
NOTES:
1. Use M10 or W3/8 screws for anchor bolt.
PCH-6GAK
2. Please be sure when installing the drain-up machine (option parts). PCH-5GAK
refrigerant pipe will be only upper drain pipe arrangement.
18
[ Front view ]
07.1.22 2:15 PM
Electrical box 1 4
2 5
8
93
Celling
80
3
1
150
PCH-6GAKH
PCH-5GAKH
192
140 70
236
239
320
Page 26
38 140
160
42
45
38
86
6~7
138
171
263
525 687
1547(suspension bolt pitch)
1545 87
70 16
Electrical box
When electrical
26
box is pulled
217
down
270
207
7
81 96
Air intake
1535
Unit : mm
OC375A--1.qxp 07.1.22 2:15 PM Page 27
Unit : mm
WIRED REMOTE CONTROLLER
130
120
19
27
OC375A--1.qxp 07.1.22 2:15 PM Page 28
6 WIRING DIAGRAM
TB2
Please set the voltage L
N POWER SUPPLY [Servicing]
using the remote controller. ~(1PHASE) Fasten terminal of the terminal board"TB4"equips lock system.
For the setting method, GRN/YLW 220-240V 50Hz
220V 60Hz To remove the fastened terminal, pull it while pressing the
please refer to the indoor
unit Installation Manual
TB4
1
protruding portion (locking lever) of the terminal.
2 The fastened terminal protruding portion should face upward.
TO OUTDOOR UNIT
3
MF (OPTION) P.B PCH-2~6GAKH models only
DP 1 2 3 CNSK
(RED)
1 3 5
Refer to tables 1, 2, 3
WHT WHT
I.B YLW
DC13.1V (HEATER)
WHT
RED
RED
RED
1 2
BLU
BLK
I.B CN24
YLW
YLW
WHT RED BLU ORN RED
1 3 5 (FAN) (D.HEATER) 1 3 1 3 (D.U.M) 1 3 (POWER) 1 3 (POWER CN2S
26H
1 2 (WHT) RED
FAN CNC CNP
FUSE
CND BOARD) 6
X1 CNDK GRY RED
BCR WHT 88H 5
BLK
X4 (POWER 1 WHT 6 1
ZNR BOARD) 2
CN2D H1
BRN
(OPTION)
BLU
BLU
DS
Table 1 Table 3
SW1 SW5
[Self-diagnosis]
1 2 3 4 5 1 2 3 4 5 6 7 8
1. For details on how to operate self-diagnosis with the wireless ON ON
remote control, refer to the technical manuals etc. OFF OFF
2. For the wired remote control : When you quickly press twice the
CHECK switch on the remote control, the unit begins self-diagnosis, Table 2
and Check Codes generated in the past appear on the display.
For Check Codes and Symptoms refer to the table. MODELS SW2 MODELS SW2
Check code Symptom 1 2 3 4 5 1 2 3 4 5
PCH-2GAK(H) ON PCH-4GAK(H) ON
P1 Abnormality of room temperature thermistor.(TH1). OFF OFF
P2 Abnormality of pipe temperature thermistor / Liquid.(TH2).
1 2 3 4 5 1 2 3 4 5
P4 Abnormality of drain sensor(DS). PCH-2.5GAK(H) ON PCH-5GAK(H) ON
P5 Malfunction of drain-up machine. OFF OFF
P6 Freezing / overheating protection is working. 1 2 3 4 5 1 2 3 4 5
P8 Abnormality in outdoor unit. Refer to outdoor unit wiring diagram. PCH-3GAK(H) ON PCH-6GAK(H) ON
OFF OFF
E0–E5 Abnormality of the signal transmission between remote
controller and indoor unit.
Fb Abnormality of indoor controller board.
–––– No trouble generated in the past.
FFFF No corresponding unit.
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High pressure
control switch
Oil separator Outdoor unit
Refrigerant pipe Outdoor heat exchanger
(option) 4-way valve Service
Indoor unit 19.05mm( 3/4) port
Ball valve
(with heat insulator) Strainer
Outdoor
Flexible tube coil
Indoor thermistor
Service (RT)
heat port
exchanger
Restrictor
Strainer Flared valve
connection Bypass
valve Capillary
tube
Indoor coil
thermistor Restrictor
TH2 valve Accumulator Compressor (O.D.3.2✕ I.D.2.0-R820)✕ 2
Distributor
with Refrigerant pipe Ball valve Strainer
strainer (option) (with service port)
Capillary 9.52mm( 3/8")
tube (with heat insulator)
(O.D.4.0 ✕ I.D.2.0-R350)
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Outdoor
Indoor Flexible tube coil
Service thermistor
heat port (RT)
exchanger
Restrictor
Strainer Flared valve
connection Bypass
valve Capillary
tube
Indoor coil
thermistor
TH2 Restrictor valve Accumulator Compressor Capillary tube
Distributor
with Ball valve Strainer
Refrigerant pipe
strainer (option) (with service port)
PUH-5 (O.D.4.0 ✕ I.D.2.4-R840)✕ 2
Capillary 9.52mm( 3/8") Thermal switch PUH-6 (O.D.4.0 ✕ I.D.2.4-R1200)✕ 2
tube (with heat insulator)
PCH-5 O.D.4.0 ✕ I.D.2.4-R270
PCH-6 O.D.4.0 ✕ I.D.3.0-R300
PCH-5GAK / PUH-5TKSA1.TH
PCH-6GAK / PUH-6TKSA1.TH
Oil High pressure Outdoor unit
separator control switch
Refrigerant pipe Outdoor heat exchanger
(option) 4-way valve
Indoor unit 19.05mm( 3/4") Ball valve Service
(with heat insulator) Strainer port
Outdoor
Indoor Flexible tube coil
Service thermistor
heat port (RT)
exchanger
Flared Restrictor
Strainer valve
connection Bypass
valve Capillary
tube
Indoor coil
thermistor
TH2 Restrictor valve Accumulator Compressor Capillary tube
Distributor
with Ball valve Strainer
Refrigerant pipe
strainer (with service port)
(option) PUH-5 (O.D.4.0 o I.D.2.4-L840) o 2
Capillary tube 9.52mm( 3/8") Thermal switch PUH-6 (O.D.4.0 o I.D.2.4-L740) o 2
PCH-5 O.D.4.0 5 I.D.2.4-L270 (with heat insulator)
PCH-6 O.D.4.0 5 I.D.3.0-L300 DPR
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8 TROUBLESHOOTING
8-1. TROUBLESHOOTING
<Error code display by self-diagnosis and actions to be taken for service (summary)>
Present and past error codes are logged and displayed on the wired remote controller or controller board of outdoor unit.
Actions to be taken for service,which depends on whether or not the the inferior phenomenon is reoccurring at service, are
summarized in the table below. Check the contents below before investigating details.
Unit conditions at service Error code Actions to be taken for service (summary)
D IC : Indoor unit
ERROR CODE
OC: Outdoor unit
TEMP. ON/OFF B E E Check code – – – – : No trouble generated in the past.
C F F F F : No corresponding unit.
MENU ON/OFF FILTER
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Note: Refer to the manual of outdoor unit for the details of display
8-3. SELF-DIAGNOSIS ACTION TABLE such as F, U, and other E.
Error Code Meaning of error code and detection method Cause Countermeasure
Abnormality of room temperature 1 Defective thermistor 1–3 Check resistance value of thermistor.
thermistor (TH1) characteristics 0: ······15.0k"
1 The unit is in 3-minute resume 2 Contact failure of connector 10: ····9.6k"
prevention mode if short/open of (CN20) on the indoor controller 20: ····6.3k"
thermistor is detected. Abnormal if the board (Insert failure) 30: ····4.3k"
unit does not reset normally after 3 min- 3 Breaking of wire or contact 40: ····3.0k"
utes. (The unit returns to normal opera- failure of thermistor wiring If you put force on (draw or bend) the lead wire
tion, if it has normally reset.) 4 Defective indoor controller with measuring resistance value of thermistor
2 Constantly detected during cooling, board breaking of wire or contact failure can be
drying, and heating operation. detected.
Short: 90: or more 2 Check contact failure of connector (CN20) on
P1 Open: -40: or less the indoor controller board. Refer to 8-7.
Turn the power back on and check restart
after inserting connector again.
4 Check room temperature display on remote
controller.
Replace indoor controller board if there is
abnormal difference with actual room
temperature.
Abnormality of drain sensor (DS) 1 Defective thermistor 1–3 Check resistance value of thermistor.
1 Suspensive abnormality, if short/open of characteristics 0: ······6.0k"
thermistor is detected for 30 seconds 2 Contact failure of connector 10: ····3.9k"
continuously. (CN31) on the indoor controller 20: ····2.6k"
Turn off compressor and indoor fan. board. (Insert failure) 30: ····1.8k"
2 Short/open is detected for 30 seconds 3 Breaking of wire or contact 40: ····1.3k"
continuously during suspensive
failure of drain sensor wiring 2 Check contact failure of connector (CN31) on
abnormality.
(The unit returns to normal operation, 4 Defective indoor controller board the indoor controller board. Refer to 8-7. Turn
if it has normally reset.) the power back on and check restart after
P4
3 Detect the following condition. inserting connector again.
• During cooling and drying operation. 4 Replace indoor controller board if drain
• In case that pipe <liquid> temperature pump operates with the line of drain sensor
- room temperature <-10deg connector CN31-1 and 2 is short-circuited,
(Except defrosting) and abnormality reappears.
• When pipe <liquid> temperature or
room temperature is short/open Turn the power off, and on again to operate
temperature. after check.
• During drain pump operation.
Malfunction of drain pump (DP) 1 Malfunction of drain pump 1 Check if drain-up machine works.
1 Suspensive abnormality, if thermistor 2 Defective drain 2 Check drain function.
of drain sensor is let heat itself and Clogged drain pump 3 Check the setting of lead wire of drain sensor
temperature rises slightly. Turn off Clogged drain pipe and check clogs of the filter.
compressor and indoor fan. 3 Attached drop of water at the 4 Replace indoor controller board if drain
2 Drain pump is abnormal if the condition drain sensor pump operates with the line of drain sensor
P5 connector CN31-1 and 2 is short-circuited
above is detected during suspensive • Drops of drain trickles from
abnormality. lead wire. and abnormality reappears.
Refer to 8-7.
3 Constantly detected during drain pump • Clogged filter is causing
operation. wave of drain.
Turn the power off, and on again to operate
4 Defective indoor controller board. after check.
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Error Code Meaning of error code and detection method Cause Countermeasure
Freezing/overheating protection is (Cooling or drying mode) (Cooling or drying mode)
working 1 Clogged filter (reduced airflow) 1 Check clogs of the filter.
1 Freezing protection (Cooling mode) 2 Short cycle of air path 2 Remove shields.
The unit is in six-minute resume prevention 3 Low-load (low temperature)
mode if pipe temperature stays under operation beyond the tolerance
-15: for 3 minutes, 3 minutes after the
range
compressor started. Abnormal if it stays
under -15: for 3 minutes again within 4 Defective indoor fan motor 4 Measure the resistance of fan motor's winding.
16 minutes after 6-minute resume pre- • Fan motor is defective. Measure the output voltage of fan's connector
vention mode. • Indoor controller board is (FAN) on the indoor controller board.
<Frost prevention mode> defective. WThe indoor controller board should be
If pipe temperature is 1: or below normal when voltage of AC 220~240V is
when 16 minutes has passed after com- detected while fan motor is connected.
pressor starts operating, unit will start Refer to 8-7.
operating in frost prevention mode which 5 Defective outdoor fan control 5 Check outdoor fan motor.
stops compressor operation. After that, 6 Overcharge of refrigerant 67 Check operating condition of refrigerant
when pipe temperature stays 10: or 7 Defective refrigerant circuit circuit.
more for 3 minutes, frost prevention (clogs)
mode will be released and compressor
will restart its operation.
2 Overheating protection (Heating mode)
P6 The units is in 6-minute resume (Heating mode) (Heating mode)
prevention mode if pipe temperature is 1 Clogged filter (reduced airflow) 1 Check clogs of the filter.
detected as over 70: after the com- 2 Short cycle of air path 2 Remove shields.
pressor started. Abnormal if the temper- 3 Over-load (high temperature)
ature of over 70: is detected again operation beyond the tolerance
within 10 minutes after 6-minute resume range
prevention mode. 4 Defective indoor fan motor 4 Measure the resistance of fan motor's
• Fan motor is defective. winding.
• Indoor controller board is Measure the output voltage of fan's connector
defective. (FAN) on the indoor controller board.
WThe indoor controller board should be
normal when voltage of AC 220~240V is
detected while fan motor is connected.
Refer to 8-7.
5 Defective outdoor fan control 5 Check outdoor fan motor.
6 Overcharge of refrigerant 6~8Check operating condition of refrigerant
7 Defective refrigerant circuit circuit.
(clogs)
8 Bypass circuit of outdoor unit
is defective.
Abnormality of pipe temperature 1 Slight temperature difference 1~4 Check pipe temperature with room
<Cooling mode> between indoor room temperature display on remote
Detected as abnormal when the pipe tem- temperature and pipe tempera- controller.
perature is not in the cooling range 3 min- ture thermistor
utes later of compressor start and 6 min- • Shortage of refrigerant
utes later of the liquid pipe is out of cooling • Disconnected holder of pipe
range. thermistor
Note 1) It takes at least 9 min. to detect. • Defective refrigerant circuit
Note 2) Abnormality P8 is not detected in 2 Converse connection of 23Check converse connection of extension
drying mode. extension pipe (on plural units pipe or converse wiring of indoor/outdoor
Cooling range : -5 deg ] (TH2-TH1) connection) unit connecting wire.
TH2: Liquid pipe temperature 3 Converse wiring of indoor/
TH1: Intake temperature outdoor unit connecting wire
(on plural units connection)
<Heating mode> 4 Defective detection of indoor
When 10 seconds have passed after the room temperature and pipe
compressor starts operation and the hot temperature thermistor
adjustment mode has finished, the unit is 5 Stop valve is not opened
P8 detected as abnormal when completely.
condenser/evaporator pipe temperature is
not in heating range within 20 minutes.
Abnormality in outdoor unit 1 Wrong wiring of indoor/outdoor 1 Check the indoor/outdoor connecting wire.
connecting wire 2 Change the connection of electric wiring.
2 Reversed phase 3 Check the protection device.
3 Protection device is working 4 Measure the resistance of the outdoor coil
4 Damaged outdoor coil thermis- thermistor. If the resistance is normal,
tor replace the outdoor controller board.
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Error Code Meaning of error code and detection method Cause Countermeasure
Remote controller transmission 1 Contact failure at transmission 1 Check disconnection or looseness of indoor
error(E0)/signal receiving error(E4) wire of remote controller unit or transmission wire of remote controller.
1 Abnormal if main or sub remote con- 2 All remote controllers are set 2 Set one of the remote controllers “main”.
troller can not receive normally any as “sub” remote controller. In If there is no problem with the action above.
transmission from indoor unit of refriger- this case, E0 is displayed on 3 Check wiring of remote controller.
• Total wiring length: max.500m
ant address “0” for 3 minutes. remote controller, and E4 is
(Do not use cable x 3 or more)
(Error code : E0) displayed at LED (LED1, LED2) • The number of connecting indoor units:
2 Abnormal if sub remote controller could on the outdoor controller circuit max.16units
not receive for any signal for 2 minutes. board. • The number of connecting remote con-
(Error code: E0) 3 Mis-wiring of remote controller troller: max.2units
4 Defective transmitting receiving
1 Abnormal if indoor controller board can circuit of remote controller When it is not the above-mentioned problem of
E0 not receive normally any data from 5 Defective transmitting receiving 1~3
or remote controller board or from other 4 Diagnose remote controllers.
circuit of indoor controller board
E4 indoor controller board for 3 minutes. a) When “RC OK” is displayed,
of refrigerant address “0”
(Error code: E4) 6 Noise has entered into the Remote controllers have no problem.
Put the power off, and on again to check.
2 Indoor controller board cannot receive transmission wire of remote
If abnormality generates again, replace
any signal from remote controller for 2 controller. indoor controller board.
minutes. (Error code: E4) b) When “RC NG” is displayed,
Replace remote controller.
c) When “RC E3” is displayed,
d) When “ERC 00-06” is displayed,
[ c),d)→Noise may be causing abnormality. ]
∗ If the unit is not normal after replacing
indoor controller board in group control,
indoor controller board of address “0”
may be abnormal.
Remote controller transmission 1 Set a remote controller to main, and the
error(E3)/signal receiving error(E5) 1 Two remote controller are set other to sub.
1 Abnormal if remote controller could not as “main.”
find blank of transmission path for 6 sec- (In case of two remote con
onds and could not transmit. trollers)
(Error code: E3)
2 Remote controller receives transmitted 2 Remote controller is connected 2 Remote controller is connected with only one
data at the same time, compares the with two indoor units or more. indoor unit.
data, and when detecting it, judges 3 Repetition of refrigerant 3 The address changes to a separate setting.
different data to be abnormal 30 address
E3 continuous times. (Error code: E3) 4 Defective transmitting receiving 4~6 Diagnose remote controller.
or circuit of remote controller a) When “RC OK”is displayed, remote con-
1 Abnormal if indoor controller board could trollers have no problem.
E5 not find blank of transmission path. 5 Defective transmitting receiving
circuit of indoor controller Put the power off,and on again to check.
(Error code: E5)
When becoming abnormal again, replace
2 Indoor controller board receives trans- board
indoor controller board.
mitted data at the same time, compares 6 Noise has entered into trans-
b)When “RC NG”is displayed, replace
the data,and when detecting it, judges mission wire of remote con- remote controller.
different data to be abnormal 30 troller. c)When “RC E3”or “ERC 00-66”is displayed,
continuous times. (Error code: E5)
noise may be causing abnormality.
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Error Code Meaning of error code and detection method Cause Countermeasure
Abnormality of indoor controller board 1 Defective indoor controller 1 Replace indoor controller board.
Abnormal if data cannot be normally read board
Fb
from the nonvolatile memory of the indoor
controller board.
Abnormality of remote controller con- 1 Defective remote controller 1 Replace remote controller.
trol board
1 Abnormal if data cannot be normally
E1 read from the nonvolatile memory of the
remote controller control board.
or (Error code: E1)
E2
2 Abnormal if the clock function of remote
controller cannot be normally operated.
(Error code: E2)
Forced compressor stop 1) Drain pump trouble Check the drain pump.
(due to water leakage abnormality) Performance
1 When the intake temperature subtracted 2) Drain defective Please confirm whether water can be drained.
with liquid pipe temperature is less than · Drain pump clogging
-10:, drain sensor is detected whether · Drain pipe clogging
it is soaked in the water or not at the interval
of 90 seconds. (Drain pump will start operating 3) Open circuit of drain sensor Confirm the resistance of the drain sensor side
when the drain sensor is detected to be side heater heater.
soaked in the water.)
2 The unit has a water leakage abnormality 4) Contact failure of drain sensor Check the connector contact failure.
when the following conditions, a and b, are connector
satisfied while the above-mentioned detection
is performed. 5) Dew condensation on drain 1 Check the drain sensor leadwire mounted.
a) The drain sensor is detected to be sensor 2 Check the filter clogging
soaked in the water 10 times in a row. · Drain water descends along
PA b) The intake temperature subtracted with lead wire.
(2502) liquid pipe temperature is detected to be · Drain water waving due to filter
(2500) less than -10: for a total of 30 minutes. clogging
(When the drain sensor is detected to
be NOT soaked in the water, the detection 6) Extension piping connection Check the piping connection.
record of a and b will be cleared.) difference at twin, triple,
3 The drain sensor detection is performed quadruple system
in operations other than cooling. (When
the unit stops operating, during heating 7) Mis-wiring of indoor/ outdoor Check the indoor/ outdoor connecting wires.
or fan operation, when the unit stops connecting at twin, triple,
because of some abnormality) quadruple system
*Once the water leakage abnormality is
detected, abnormality state will not be 8) Room temperature thermistor / Check the room temperature display of remote
released until the main power is reset. liquid pipe temperature thermis- controller.
tor detection is defective. Check the indoor liquid pipe temperature dis-
play of outdoor controller board.
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• When LED1 on indoor controller board is lit. 1 Reconfirm the setting of main/sub for
1 Mis-setting of main/sub for indoor unit indoor unit
(There is no unit corresponding to main unit.) Set the main unit.
Set main/sub using SW5-3 on indoor
controller board.
(2)LED2 on indoor controller board • When LED1 on indoor controller board is also blinking. Check indoor/outdoor unit connecting wire
is blinking. Connection failure of indoor/outdoor unit connecting for connection failure.
wire
• When LED1 is lit.
1 Mis-wiring of remote controller wires 1 Check the connection of remote con-
When 2 indoor units are wired in one refrigerant troller wires in case of twin triple indoor
system, each indoor unit sets main unit. (SW5-3) unit system. When 2 or more indoor units
are wired in one refrigerant system,
connect remote controller wires to one of
those units.
2 Short-cut of indoor/outdoor unit connecting wire 2 Remove indoor/outdoor connecting wires
and check LED2 on indoor controller
board.
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After completing installation and the wiring and piping of the indoor and outdoor units, check for refrigerant leakage,
looseness in the power supply or control wiring, wrong polarity, and no disconnection of one phase in the supply.
▲ ▲
Use a 500-volt megohmmeter to check that the resistance between the power supply terminals and ground is at least 1.0M".
Do not carry out this test on the control wiring (low voltage circuit) terminals.
Warning:
Do not use the air conditioner if the insulation resistance is less than 1.0M".
Insulation resistance
8-5-2. Test run (Using wired remote controller)
F E D B
1 Turn on the power at least 12 hours before the test run.
2 Press the [TEST] button twice. ➜ "TEST RUN" liquid crystal display
3 Press the [Mode selection] button. Make sure that wind is blown out.
TEST RUN
4 Press the [Mode selection] button and switch to the cooling (or heating) mode.
C
COOL, HEAT
ûC
TEMP. ON/OFF
5 Press the [Fan speed] button. ➜ Make sure that the wind speed is switched.
MENU ON/OFF FILTER
A 6 Check operation of the outdoor unit fan.
BACK MONITOR/SET DAY CHECK TEST
7 Release test run by pressing the [ON/OFF] button. ➜ Stop
PAR-21MAA CLOCK OPERATION CLEAR
8 Register a telephone number.
The telephone number of the repair shop, sales office, etc., to contact if an error
occurs can be registered in the remote controller. The telephone number will be
I M displayed when an error occurs. For registration procedures, refer to the operation
HG manual for the indoor unit.
A ON/OFF button F Error code display
B Test run display Test run remaining time display
C Indoor temperature liquid line G Set temperature button
temperature display H Mode selection button
D ON/OFF lamp I Fan speed button
E Power display M TEST button
8-5-3. When wired remote controller or indoor unit micro computer troubles
[Emergency operation procedure]
1.When the indoor unit microcomputer has failed, but all other components work properly,
if you set the switch(SWE,SW6)on the indoor control board, the indoor unit will begin Emergency Operation.
2.When you activate emergency operation of the cooling or heating, you have to set the switch(SWE)and switch(SW6)on indoor controller.
SWE:ON · Indoor fan is running high speed.
· Drain-up machine(optional)is working.
SW6-1:ON · Emergency operation of cooling mode.
SW6-1,2:ON · Emergency operation of heating mode.
3.Before you activate emergency operation, check the following points:
Emergency operation cannot be activated when:
· The outdoor unit malfunctions. · The indoor fan malfunctions.
Emergency operation becomes continuous only by switching the power source on / off.
ON / OFF on the remote control or temperature control etc. does not function.
Avoid operating for a long time when the outdoor unit begins defrosting
while emergency operation of the heating is activated, because it will start to blow cold air.
Emergency cooling should be limited to 10 hours maximum (The indoor unit heat exchanger may freeze).
After emergency operation has been deactivated, set the switches etc. to their original positions.
Movement of the vanes does not work in emergency operation, therefore you have to slowly set them manually to the appropriate position.
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Fan motor Measure the resistance between the terminals using a tester.
Relay connector
(Winding temperature 20:)
1 Red 1 Normal
Motor terminal
2 White or Abnormal
2
Relay connector 2GAK(H) 2.5, 3GAK(H) 4GAK(H) 5, 6GAK(H)
3 Black
3
Red–Black 70.6" 45.0" 43.7" 20.4"
Protector Open or short
OFF : 130i 5: White–Black 69.6" 44.8" 55.3" 20.7"
ON : 80i 20:
Vane motor
Normal
Connector Abnormal
4 Orange 2GAK(H) 2.5, 3GAK(H)
5 Red M Brown–Yellow
2 Pink
Brown–Blue
186~214" 140~160" Open or short
Red–Orange
Yellow Brown Blue
3 6 1 Red–Pink
Normal
4 Pink Connector Abnormal
M 4, 5, 6GAK(H)
2 Orange Brown–Yellow
5 Red Brown–Blue
140~160" Open or short
Yellow Blue Red–Orange
3 1
Red–Pink
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40
Resistance (k")
30
Thermistor R0=15kΩ ± 3%
Fixed number of B=3480 ± 2%
Rt=15exp { 3480( 1 1 )} 20
273+t 273
0: 15kΩ
10: 9.6kΩ 10
20: 6.3kΩ
25: 5.4kΩ
30: 4.3kΩ 0
40: 3.0kΩ -20 -10 0 10 20 30 40 50
Temperature (:)
CNSK
Connect to the indoor controller board
(CNDK)
Between 1 to 3 220-240V AC
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CN30
Transmission
(Indoor/outdoor)
CN20
CNDK
Room temperature
Connect to the indoor
thermistor (TH1)
power board (CNSK)
(220~240V AC)
CN21
Pipe temperature
thermistor/Liquid (TH2)
FUSE
(6.3 A 250 V)
CN31
Drain sensor (DS)
CND CN90
Power supply input Connect to the wireless
(220~240V AC) remote controller board
(CNB)
CN6V
Vane motor output
(MV)
CNP
Drain-pump output CN41
(DP) Connector (HA terminal-A)
(220~240V AC)
CN51
Centrally control
CN105/92
(RED)
CN24
Heater output
(12V DC)
CN32
SWE Remote switch
Emergency operation
CN2L
Connector
(LOSSNAY)
SW5
System setting
FAN
Fan motor output
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Jumper wire Functions Setting by the dip switch and jumper wire Remarks
Model
1 2 3 4 5
SW1 ON
settings OFF
MODELS SW2
1 2 3 4 5
PCH-2GAK(H) ON
OFF
1 2 3 4 5
PCH-2.5GAK(H) ON
OFF
1 2 3 4 5
SW2 Capacity PCH-3GAK(H) ON
OFF
settings
1 2 3 4 5
PCH-4GAK(H) ON
OFF
1 2 3 4 5
PCH-5GAK(H) ON
OFF
1 2 3 4 5
PCH-6GAK(H) ON
OFF
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9 FUNCTION SETTING
Initial setting
Function Settings Mode No. Setting No. Remarks
(when sent from the factory)
Power failure OFF 01 1
automatic recovery ON 2 The setting is
Indoor temperature Indoor unit's (Main) internal sensor 1 applied to all
detecting 02 2 the units in the
Remote controller's internal sensor w1 3 same
LOSSNAY Not supported 1 refrigerant
connectivity Supported (indoor unit not equipped with outdoor air intake) 03 2 system.
Supported (indoor unit equipped with outdoor air intake) 3
Power supply 240V 04 1
voltage 220V,230V 2
Frost prevention 1: (Normal) 1
15
temperature -3: 2
Humidifier control When the compressor operates, the humidifier also operates. 1
16
When the fan operates, the humidifier also operates. 2
Rotation 24h cycle 1
168cycle 20 2
Back up function 3
(2) Functions available when setting the unit number to 01-03 or AL (07 in case of wireless remote controller)
• When setting functions for an indoor unit in an independent system, set the unit number to 01 referring to 4 setting the
indoor unit number.
• When setting functions for a simultaneous- Twin indoor unit system, set the unit number to 01 to 02 for each indoor
unit in case of selecting different functions for each unit referring to 4 setting the indoor unit number.
• When setting the same functions for an entire simultaneous Twin indoor unit system, set refrigerant address to AL
(07 in case of wireless remote controller) referring to 4 setting the indoor unit number.
}
High ceiling1 PLH-AAK(H)
High ceiling2
08
1
2
3
1
-
-
-
- -
-
-
-
-
-
-
-
-
3 directions 09 2 - - - -
2 directions 3 - - - - -
Optional high efficiency Not supported 1 - - -
10
filter Supported 2 - - -
Vane setting No vanes (Vane No.3 setting:PLH-AAK(H)only) 1 - - -
Vane No.1 setting 11 2 - - -
Vane No.2 setting 3 - - -
Energy saving air Disabled 1 - - -
12
flow (Heating mode) Enabled 2 - - -
Optional humidifier Not supported 1 - - - - -
13
(PLH-AAK(H) only) Supported 2 - - - - -
Vane differential setting No.1 setting (TH2: 24-28:) 1 - -
in heating mode No.2 setting (Standard, TH2:28-32:) 14 2 - -
(cold wind prevention) No.3 setting (TH2: 32-38:) 3 - -
Swing Not available 1 - -
23
Available 2 - -
Set temperature in heating Available 1
24
mode (4 deg up) Not available 2
Fan speed when the Extra low 1
heating thermostat is OFF Stop 25 2
Set fan speed 3
Quiet operation mode Disabled (Standard) 1 - - - - -
26
of PLH-AAK(H)(Fan speed) Enabled (Quiet operation mode) 2 - - - - -
Fan speed when the Set fan speed 1
27
cooling thermostat is OFF Stop 2
Detection of abnormality of Available 1
28
the pipe temperature (P8) Not available 2
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OC375A--2.qxp 07.1.22 2:14 PM Page 45
Sub ON
indoor
unit OFF
24h 24h
(Setting No. = 02 ••• 168hours cycle)
Main Sub Indoor
unit
(Setting No. = 03)
Main Unit is abnormal
Operation starts Main➝Sub
Main ON Remote
indoor
unit OFF Controller
Sub ON
indoor
unit OFF
Mode number
F
A
J
C D
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OC375A--2.qxp 07.1.22 2:14 PM Page 46
3 Specify address
4 Specify unit No. (Use C and D .)
Refer to address unit No. to the figure below
Example:
8 Enter the setting. Selecting room temperature 9
(Press E .) detection position
NO
Finished
YES
The above procedure must be carried out only if changes are necessary.
Indoor unit Main indoor unit Sub indoor unit Main indoor unit Sub indoor unit
address = 00 address = 00 address = 01 address = 00 address = 01
unit No. = 01 unit No. = 01 unit No. = 02 unit No. = 01 unit No. = 01
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[Operating Procedure]
1 Check the setting items provided by function selection.
If settings for a mode are changed by function selection, the functions of that mode will be changed accordingly. Check all the current settings according to steps 2
to 7 , fill in the "Check" column in Table 1, and then change them as necessary. For factory settings, refer to the indoor unit's installation manual.
Address
display section
Unit number
display section
* To set modes 01 to 06 or 15 to 22 select unit number "00". E When the address and unit number are confirmed by pressing the
* To set modes 07 to 14 or 23 to 28 carry out as follows:
• To set each indoor unit individually, select "01" to "04". MODE button, the corresponding indoor unit will start fan operation. This
• To set all the indoor units collectively, select "AL". helps you find the location of the indoor unit for which you want to perform function
selection. However, if "00" or "AL" is selected as the unit number, all the indoor
5 Confirm the address and unit number. units corresponding to the specified address will start fan operation.
E Press the MODE button to confirm the address and unit
number. Example) When the address is set to 01 and the unit number is 02.
After a while, "- - " will start to flash in the mode number display area.
00 address
Outdoor unit
Mode number
display section
Indoor unit Main Sub
7 Select the setting content for the selected mode. F Press the [ TEMP] buttons ( and ) to select the desired setting
G Press the MENU button. The currently selected setting number will number.
flash, so check the currently set content.
Setting number display section Setting number 1 = Indoor unit operating average Setting number 3 = Remote controller built-in sensor
8 Register the settings you have made in steps 3 to 7 . The mode number and setting number will stop flashing and remain lit, indicating the
E Press the MODE button. The mode number and setting number will start end of registration.
to flash and registration starts.
* If " - - - " is displayed for both the mode number and setting number and " " flashes in the room temperature display area, a transmission error may have occurred.
Check to see if there are any sources of noise or interference near the transmission path.
9 If you wish to continue to select other functions, repeat steps 3 to 8 .
Note
If a function of an indoor unit is changed by function selection after installation is complete, make sure that a " " mark, etc., is given in the "Check" column of Table
1 to indicate the change.
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48
OC375A--2.qxp 07.1.22 2:14 PM Page 49
Normal display
(Display when the air condition is not running)
Hold down the E button and press the D button for 2 seconds.
Hold down the E button and press the D button for 2 seconds. E Press the operation mode button.
G Press the TIMER MENU button.
Remote controller function selection mode D Press the TIMER ON/OFF button.
E ES F
TEMP. ON/OFF
I
RU
E
MENU ON/OFF FILTER
A
BACK MONITOR/SET DAY CHECK TEST
JA Item3
G D Operation lock setting is not used.
Function OFF
E D
ON The automatic mode is displayed when the operation mode is
G selected. (Initial setting value)
D
D OFF
The automatic mode is not displayed when the operation mode
G
is selected.
D
E OFF
The temperature range limit is not active. (Initial setting value)
D
The temperature range can be changed on cooling/dry mode.
G D
Mode
The remote controller will be the main controller. (Initial setting value)
selection
D
G D The remote controller will be the sub controller.
D
ON
The clock function can be used. (Initial setting value)
D
E D OFF
G The clock function can not be used.
D
G Weekly timer can be used. (Initial setting value)
D
Auto off timer can be used.
G D
Simple timer can be used.
D
OFF
The set contact numbers are not displayed in case of error.
D (Initial setting value)
D CALL-
The set contact numbers are displayed in case of error.
G D
Display : The temperature unit : is used. (Initial setting value)
mode setting
D
D °F The temperature unit °F is used.
G
D
ON Room air temperature is displayed. (Initial setting value)
G
D
D OFF
Room air temperature is not displayed.
G
D
ON
One of "Automatic cooling" and "Automatic heating" is displayed
D under the automatic mode is running. (Initial setting value)
D OFF
Only "Automatic" is displayed under the automatic mode.
49
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10 SYSTEM CONTROL
B.Remote control- Indoor • Up to two remote controllers can be connected to Wired remote controller (addi-
unit one group. tional)
ler operation
Use of two con- • Simultaneous twin units are counted as each unit. (PAR-21MAA)
trollers enables Remote
• Operation control by the latest command (last en-
operation of the air Controller tered priority)
conditioner both * One of the wired remote con- • Wired and wireless remote controllers can be com-
from a distance trollers must be set as a sub bined as a pair.
and nearby. remote controller.
C.Group control • One group can consist of up to 16 indoor units, and Inter face MAC-397IF-E
Inter face
operation they can be started sequentially by connecting the
Indoor
Use of one remote unit remote controller to them and assigning an address
Outdoor to each inter face.
controller to con- unit
trol multiple air Remote
• Simultaneous twin units are counted as one unit.
Controller
conditioners with • All the units belonging to the same group are oper-
the same settings
ated in the same mode, but thermostats can be
simultaneously.
turned ON/OFF individually for each indoor unit.
• Up to two remote controllers can be connected.
D.Remote/local • All the air conditioners can be turned ON/OFF collectively Remote ON/OFF adapter
combined control Relay box from a distance. (PAC-SE55RA-E)
operation • Operation can be switched between the remote operat- Relay box
Indoor unit
ing panel and local controller. (Part to be provided at your site)
Allows start/stop Remote Controller
• Operations (e.g., temperature adjustment, airflow, air-
of the air condi- Remote operating panel Remote operating panel
tioner from a dis- flow direction) except for start/stop operations can be
performed even if the operations from the local remote (Part to be provided at your site)
tance, and prohib-
its/permits start/ controllers are prohibits.
stop from remote • In the case of simultaneous twin units, connect the con-
controllers. troller to one indoor unit only. If connected to two indoor
units, an error (operation stop) may occur.
• Control by an external timer is possible by connecting it.
E.Operation by • Use of optional "remote ON/ OFF adapter" enables Remote ON/OFF adapter
external signal remote control via relay. (Level signal) (PAC–SE55RA-E)
F.Control and remote Extraction of non-voltage contact output Remote operation adapter
display by external • Use of optional "remote operation adapter" and (PAC-SF40RM-E)
signal (extraction Adapter
"remote display panel" (Part to be provided at your Remote display panel
Indoor unit
of monitor signal) site) provides non-voltage contact outputs of signals (Part to be provided at your site)
Enables you to Remote Controller (operation, error) and operation/stop input function.
display the op- Remote display panel
eration state and (operation, error) Extraction of DC12 V contact output Multiple remote controller adapter
control start/stop • Use of optional "multiple remote controller adapter" (PAC-SA88HA)
from a distance. and "remote display panel" (Part to be provided at Remote display panel
your site) provides DC12 V contact outputs of (Part to be provided at your site)
signals (operation, error) and operation/stop input
function.
50
OC375A--2.qxp 07.1.22 2:14 PM Page 51
Remote • When abnormality occurs while operating, it changes This system can correspond only by
Controller into operating the back up unit, and operating is the pattern of two refrigerant group
continued. by 1 : 1 (indoor and outdoor unit
Indoor
Main Sub
unit
(Unit function Mode No. 20 setting No.3 , Indoor combination) systems.
controller board SW-5-4 ON)
I.Rotation Outdoor
Main / Sub setting
unit
Main : Indoor controller board
SW5-3 : OFF
Sub : Indoor controller board
SW5-3 : ON
• Each system operates alternately for 24 hours or 168
hours.
(Unit function Mode No. 20 setting No.1: 24 hours/
No.2 : 168 hours, Indoor controller board SW 5-4 ON)
Main / Sub setting
Main : Indoor controller board
SW5-3 : OFF
Sub : Indoor controller board
SW5-3 : ON
51
OC375A--2.qxp 07.1.22 2:14 PM Page 52
(Reference)
1 If simultaneous twin, connect the remote controller to an indoor unit. All functions of the indoor unit can control even if
different models (different types) are mixed.
2 Electrical wiring diagram
Outdoor unit Indoor unit Remote controller • Power supply terminal block L, N
OC IC R • Indoor/outdoor connection cable terminal
Power block 1,2 (Polarity)
source 1 1 1 1 • Remote controller cable terminal block
wiring 2 2 2 2 1,2 (No polarity)
3 (Polarity) 3 (No polarity)
LN
Slim Air Conditioners System Standard 1:1 Simultaneous Twin Indoor controller board switch setting
(Reference)
1 If simultaneous twin, connect the remote controller to an indoor unit. All functions of the indoor unit can control even if
different models (different types) are mixed.
2 Electrical wiring diagram
Indoor unit IC
Wireless remote controller
Controller board receiver R’
CN90 CNB
1 2
Remote controller
cable terminal block
52
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[Reference]
1 In the case of free component multi type systems consisting of simultaneous twin units, connect the remote controllers to each indoor unit.
All the functions of the connected indoor units can be controlled even if the system consists of different models.
2 In the case of free component multi type systems consisting of simultaneous twin units, the indoor units should be connected by crossover wiring.
3 Set one of the remote controllers as the main controller (factory setting) and the other as the sub controller using the remote controller's function
selection.
(2) Two Wireless Remote Controllers (R': Wireless remote controller receiver) Indoor controller board switch setting
Slim Air Conditioner System Standard 1:1 Simultaneous Twin
SW5-3 Indoor unit IC
Outdoor unit
System OC OC
Indoor/outdoor 3
diagram connection cable OFF IC-1 (Main)
(wireless Indoor unit IC — IC-1 IC-2
2
remote Receiver
9 9
controller connection ON IC-2 (Sub)
Wireless remote cable
receiver) controller re-
R'-1 R'-2
* Numbers given in ( ) apply when power is supplied to the indoor and outdoor units separately.
[Reference]
1 In the case of free component multi type systems consisting of simultaneous twin units, connect two wireless remote controller receivers
(one each) to any two of the indoor units. All the functions of the connected indoor units can be controlled even if the system consists of
different models.
2 In the case of free component multi type systems consisting of simultaneous twin units, the indoor units should be connected by crossover wiring.
3 In the case of "standard 1:1" connection, it is not possible to connect two remote controller receivers to the indoor units. However, with
systems consisting of simultaneous twin units, it is possible to connect a remote controller receiver to two indoor units. In this case, all the
pair numbers will be "0" (factory setting, no change necessary), and all the units will be turned ON/OFF simultaneously.
4 When using two or more wireless remote controllers, the display contents on the remote controllers may differ from the actual settings, since
the operation made last by any of the remote controllers will be effective.
[Reference]
1 In the case of free component multi type systems consisting of simultaneous twin units, connect both the wired remote controller and wireless
remote controller receiver to any one of the indoor units. All the functions of the connected indoor units can be controlled even if the system
consists of different models.
2 In the case of free component multi type systems consisting of simultaneous twin units, the indoor units should be connected by crossover wiring.
3 When using two or more wireless remote controllers, the display contents on the remote controllers may differ from the actual settings, since the
operation made last by any of the wireless remote controllers will be effective.
53
OC375A--2.qxp 07.1.22 2:14 PM Page 54
INDOOR
CN105
or
CN92
Indoor control board Connect the connecting cable that comes with the
interface unit to the connector
CN105 or CN92 on the indoor control board.
• The cables connected to the Indoor unit should be mounted on or near the Indoor unit.
If the connecting cable is not securely mounted, the connector may detach, break, or malfunction.
Mounting screws 4 o 10
• Set the interface dip switch (SW500–502) settings before turning on the power.
• If the interface dip switch (SW500–502) settings are not set correctly, the system will not function properly.
54
OC375A--2.qxp 07.1.22 2:14 PM Page 55
Interface unit
Indoor unit
TB580
1 Remote control cord that came with
2 the MA remote controller (Non polarity)
CN560 2
A
B MA remote controller
(PAR-21MAA)
* PAR-20MAA cannot be used
with this interface.
Dip switch settings
SW500 does not have to be set.
SW501:
SW501- No. 1-4: Refrigerant address
• Set this switch when multiple indoor units (and remote control interfaces) are connected to a single MA remote controller.
• Always start the refrigerant address at "0".
Even when connecting multiple outdoor units, set a different refrigerant address for each indoor unit.
Refrigerant
ON address
1
1 1 2 0
1 2 3 4
ON
3 3 3 3
1
1 2 3 4
4 4 4 ON
ON
15
1Outdoor unit
2Outdoor unit 1 2 3 4
3Indoor unit
4Interface
5 5MA remote controller
5 6
55
OC375A--2.qxp 07.1.22 2:14 PM Page 56
SW501: Settings to accommodate MA remote controller and settings to accommodate outdoor units
ON
Refrigerant address 2
1 2 3 4 5 6
ON
Refrigerant address 3
1 2 3 4 5 6
ON
Refrigerant address 4
1 2 3 4 5 6
ON
Refrigerant address 5
1 2 3 4 5 6
ON
Refrigerant address 6
1 2 3 4 5 6
ON
Refrigerant address 7
1 2 3 4 5 6
ON
Refrigerant address 8
1 2 3 4 5 6
ON
Refrigerant address 9
1 2 3 4 5 6
ON
Refrigerant address 10
1 2 3 4 5 6
ON
Refrigerant address 11
1 2 3 4 5 6
ON
Refrigerant address 12
1 2 3 4 5 6
ON
Refrigerant address 13
1 2 3 4 5 6
ON
Refrigerant address 14
1 2 3 4 5 6
ON
Refrigerant address 15
1 2 3 4 5 6
56
OC375A--2.qxp 07.1.22 2:14 PM Page 57
No. 5 Vane Available Not available The Vane function of either of indoor unit :
When the function is provided, it is Available (OFF).
When the function is not provided, it is Not available (ON).
The Swing function of either of indoor unit :
No. 6 Swing Available Not available
When the function is provided, it is Available (OFF).
When the function is not provided, it is Not available (ON).
No. 7 Not in use – – Permanently set to OFF.
* Fan speed 2 step model : An actual fan speed is 2 step though the display of remote controller becomes 4 step or 3 step.
1 Attach the wall mounting brackets to the interface unit 2 Mount the unit to a pillar or wall using 2 mounting screws.
using 2 mounting screws.
Interface unit
Wall mounting
brackets
Mounting screws
Mounting screws
Mounting screws
57
OC375A--2.qxp 07.1.22 2:14 PM Page 58
Mount the interface unit case to the wall using the mounting When mounting the interface unit inside a ceiling
screws. or wall, install an access door to facilitate mainte-
nance.
40 mm or more
Mounting
screws
Attach the interface unit connecting cable here.
Store extra connecting cable in the ductwork space
* When mounting the interface unit using a cushioning behind the indoor unit.
material , be sure to mount it in a location where it will not
fall. * If there is any slack in the connecting cable, use a
fastener to keep it in place.
Interface unit
Cushioning material
58
OC375A--2.qxp 07.1.22 2:14 PM Page 59
Remote controller
• If a remote controller is installed in a room and control room, refer to the section on operating with two remote controllers.
Remote
controller Remote Remote Remote
controller controller controller
Remote/Local
selection switch
Control room W room 1 room 2 room 3
W The AC for the control room is usually disconnected from the remote/local control system.
59
OC375A--2.qxp 07.1.22 2:14 PM Page 60
4 This is when permitting or prohibiting operation by remote controller is performed by external circuit.
Indoor unit
circuit board
Orange
Red If SW2 is on, operation by remote controller cannot be
This is not used. performed.
Protect exposed wire by SW2 CN32
If SW2 is off, operation by remote controller is permitted.
wrapping with insulating tape Brown
On site wiring
60
OC375A--3.qxp 07.1.22 2:07 PM Page 61
TB3 is a dedicated terminal for contact point input. Never input voltage. It will damage
.Caution the indoor control circuit board.
<Connections on the indoor unit side>
1 When using external output function
Insert the 9-prong connector (3-core) of the attached cable to CN90 on the indoor control circuit board.
2 When using the external input function
Insert the 4-prong connector (2-core) of the attached cable to CN41 on the indoor control circuit board.
W The connector is direction-sensitive. Use care not to make an error when inserting.
Never force the connectors. This will result in damage.
61
OC375A--3.qxp 07.1.22 2:07 PM Page 62
1 Summary of wiring
● Connect the Lossnay linkage cable (Model PAC- Wiring diagram
Lossnay
SB81VS) connector to CN2L on the indoor unit on the Control circuit board
circuit board of the indoor unit. External control
● Connect the lead wire of the Lossnay linkage cable to 1 input terminal
2 block
the Lossnay external control input terminal blocks (1) Connector
and (2) (CN2L) 3
(At this time, the input terminal blocks (1) and (2) Lossnay linkage
Slim indoor unit (PAC-SB81VS)
have no polarity.)
2 Precautions when wiring
● The Lossnay linkage cable can be extended up to a maximum of 500 meters.
When extending the Lossnay linkage cable, be sure to connect securely and take proper steps to ensure insulation.
(Extension cable specifications: Sheathed vinyl cord or cable 0.5 to 0.75mm2)
● Lossnay linked cable
● Arrange wiring so that there can be no contact between the Lossnay linkage cable and the power supply cord. Contact
may cause malfunctioning. (Separate by 5cm or more.)
10-11. OBTAINING HUMIDIFIER SIGNAL
● The humidifier signal that is linked to the AC heating operation (indoor unit ventilator) can be obtained by connecting the
adapter for the humidifier signal to connector CN25 on the printed circuit for the indoor unit and wiring it to the humidifier
unit via the on-site relay box. There is no output when the thermostat is off, during heating preparation and during
defrosting.
(On-site tinstallation)
Humidifier
Relay box
X: Relay unit (On-site tinstallation)
(DC12V) CN25 (Indoor unit circuit board)
Indoor unit
W Please consult your nearest Mitsubishi Electric
representative for information about obtaining the
adapter for humidifier signal.
Remote controller Remote controller
62
OC375A--3.qxp 07.1.22 2:07 PM Page 63
<System>
3wires
Power
supply 3wires
3wires
<Wiring diagram>
X1-1
RL-1 Multiple remote
Power GL-1 X2-1 1 controller adapter
X1-1
supply
X2-1
5
No.1 unit
X1-2
RL-2
X2-2
GL-2 X1-2
1
No.2 unit
X2-2
5
X1-3
RL-3
X2-3
GL-3 X1-3
1
No.3 unit
X2-3 connect to
5
the connector CN51
Multiple Remote Control Display Relay box
63
OC375A--3.qxp 07.1.22 2:07 PM Page 64
11 DISASSEMBLY PROCEDURE
shinges
Photo 1
Fan motor
capacitor
Power
board
Terminal block
Terminal block (remote control)
(in/out connecting)
Indoor control
board Terminal block
(power supply)
64
OC375A--3.qxp 07.1.22 2:07 PM Page 65
(Note)
Make sure that the upper side casing is snapped to the fan
plate securely with catch.
screw
65
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Photo 5
Vane motor
Under panel
66
OC375A--3.qxp 07.1.22 2:07 PM Page 67
(Note)
Please aware that there might be drain left in the drain pan
when you remove the drain pump.
Screw
Auto vane
67
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Service
Clamp Connector panel
(heater)
Electrical
box
68
OC375A--3.qxp 07.1.22 2:07 PM Page 69
12 PARTS LIST
12
3
1
4
11
10
2
9
3
7
8
69
OC375A--3.qxp 07.1.22 2:07 PM Page 70
16
1
2
15
14
13
4
12
5
11
6 5
7 8•9
10
70
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15
5
14
13
12
6
7
5 11
10
8•9
71
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17
16
15
7 13·14
8 12
9
7
10 11
72
OC375A--3.qxp 07.1.22 2:07 PM Page 73
STRUCTURAL PART
PCH-2GAK
PCH-2GAKH
25 24 23 22 21 20 19
2 18
3
4 17
16
15
5
6 7 8 9 10 11 12 13 14
Part numbers that are circled are not shown in the figure.
,
Q ty/set Wiring Recom- Price
Remarks
No. Parts No. Parts Name Specifications PCH-2GAK Diagram mended
(Drawing No.) Symbol Q'ty Unit Amount
PCH-2GAKH
1 R01 57N 666 S.PLATE-L 1
2 R01 A15 500 L.L FILTER 1
3 R01 17J 061 GRILLE HINGE 4
4 R01 18J 691 GRILLE ASSY 1
5 R01 17J 691 GRILLE ASSY 1
6 R01 17J 054 GRILLE CATCH 4
7 R01 A14 500 L.L FILTER 1
8 — REAR SUPPORT 1 (BG02H454K01)
9 R01 17J 669 UNDER PANEL 1
10 — BEAM(GA) 2 (BG17H464H08)
11 T7W E01 070 W.BOARD CASE 1
12 R01 18J 665 S.PLATE-R 1
13 R01 17J 808 RIGHT LEG (R) 1
14 R01 17J 668 SERVICE PANEL 1
15 R01 17J 661 RIGHT SIDE PANEL 1
16 R01 17J 067 RIGHT SIDE BOX 1
17 R01 37J 085 G.V ASSY-6R 1
18 R01 17J 651 FRONT PANEL 1
19 R01 17J 002 AUTO VANE 1
20 R01 37J 086 G.V ASSY-6L 1
21 R01 A14 676 REAR PANEL 1
22 R01 17J 068 LEFT SIDE BOX 1
23 R01 E03 223 VANE MOTOR 1 MV
24 R01 17J 809 LEFT LEG (L) 1
25 R01 17J 662 LEFT SIDE PANEL 1
26 R01 17J 523 JOINT SOCKET 1
27 T7W E00 072 DRAIN HOSE COVER 1
73
OC375A--3.qxp 07.1.22 2:07 PM Page 74
STRUCTURAL PART 24 23 22 21 20
PCH-2.5GAK
PCH-3GAK
PCH-4GAK 1 19
PCH-2.5GAKH 2 18
PCH-3GAKH 3 17
PCH-4GAKH 4 16
5 15
14
6 7 8 9 10 11 12 13
Part numbers that are circled are not show in the figure.
,
Q ty/set
Wiring Recom- Price
PCH Remarks
No. Parts No. Parts Name Specifications 2.5, 3 4 Diagram mended
(Drawing No.) Symbol Q'ty Unit Amount
GAK, GAKH
R01 17J 662 LEFT SIDE PANEL 1
1 R01 35J 662 1
LEFT SIDE PANEL
2 R01 17J 809 LEFT LEG 1 1
R01 57N 666 S.PLATE-L 1
3
R01 35J 666 S.PLATE-L 1
R01 A15 676 REAR PANEL 1
4
R01 A16 676 REAR PANEL 1
5 R01 17J 061 GRILLE HINGE 4 4
6 R01 17J 054 GRILLE CATCH 4 4
7 R01 17J 691 GRILLE ASSY 2 2
8 R01 A14 500 L.L FILTER 2 2
9 R01 29J 669 UNDER PANEL 1 1
10 T7W E01 070 W.BOARD CASE 1 1
11 — REAR SUPPORT 1 1 (BG02H454K01)
12 — BEAM (GA) 2 2 (BG17H464H08)
R01 18J 665 S.PLATE-R 1
13
R01 35J 665 S.PLATE-R 1
R01 17J 661 RIGHT SIDE PANEL 1
14
R01 35J 661 RIGHT SIDE PANEL 1
15 R01 17J 808 RIGHT LEG 1 1
R01 17J 668 SERVICE PANEL 1
16
R01 18J 668 SERVICE PANEL 1
R01 17J 067 RIGHT SIDE BOX 1
17
R01 35J 067 RIGHT SIDE BOX 1
R01 29J 651 FRONT PANEL 1
18
R01 36J 651 FRONT PANEL 1
R01 29J 002 AUTO VANE 1
19
R01 35J 002 AUTO VANE 1
20 R01 37J 085 G.V ASSY-6R 1 1
21 R01 37J 087 G.V ASSY-6C 1 1
22 R01 37J 086 G.V ASSY-6L 1 1
R01 17J 068 LEFT SIDE BOX 1
23
R01 E00 068 LEFT SIDE BOX 1
R01 29J 223 VANE MOTOR 1 MV
24
R01 35J 223 VANE MOTOR 1 MV
25 R01 17J 523 JOINT SOCKET 1 1
26 T7W E00 072 DRAIN HOSE COVER 1 1
74
OC375A--3.qxp 07.1.22 2:07 PM Page 75
STRUCTURAL PART
PCH-5GAK
PCH-6GAK
PCH-5GAKH 26 25 24 23
PCH-6GAKH 22 21
2 20
19
3
18
4
5 17
6 16
15
14
9 10 11 12 13
7 8
Part number that are circled are not shown in the figure.
,
Q ty/set Wiring Recom- Price
Remarks
No. Parts No. Parts Name Specifications PCH-5, 6GAK Diagram mended
(Drawing No.) Symbol Q'ty Unit Amount
PCH-5, 6GAKH
1 R01 35J 662 LEFT SIDE PANEL 1
2 R01 35J 666 S.PLATE-L 1
3 R01 A17 676 REAR PANEL 1
4 R01 A15 500 L.L FILTER 1
5 R01 17J 061 GRILLE HINGE 6
6 R01 18J 691 GRILLE ASSY 1
7 R01 17J 054 GRILLE CATCH 6
8 R01 17J 691 GRILLE ASSY 2
9 R01 A14 500 L.L FILTER 2
10 R01 41J 669 UNDER PANEL 1
11 T7W E01 070 W.BOARD CASE 1
12 — REAR SUPPORT 1 (BG02H454K01)
13 — BEAM(GA) 3 (BG17H464H08)
14 R01 35J 661 RIGHT SIDE PANEL 1
15 R01 17J 808 RIGHT LEG 1
16 R01 18J 668 SERVICE PANEL 1
17 R01 35J 067 RIGHT SIDE BOX 1
18 R01 35J 665 S.PLATE-R 1
19 R01 41J 651 FRONT PANEL 1
20 R01 41J 002 AUTO VANE 1
21 R01 41J 085 G.V ASSY-5R 1
22 R01 43J 087 G.V ASSY-5C 2
23 R01 42J 086 G.V ASSY-5L 1
24 R01 E00 068 LEFT SIDE BOX 1
25 R01 35J 223 VANE MOTOR 1 MV
26 R01 17J 809 LEFT LEG 1
27 R01 17J 523 JOINT SOCKET 1
28 T7W E00 072 DRAIN HOSE COVER 1
75
OC375A--3.qxp 07.1.22 2:07 PM Page 76
ELECTRICAL PARTS
PCH-2GAK
PCH-2.5GAK
PCH-3GAK 8
PCH-4GAK
PCH-5GAK 7
PCH-6GAK
3
4
5
6
TEMP. ON/OFF
11
10
76
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ELECTRICAL PARTS
PCH-2GAKH
PCH-2.5GAKH
PCH-3GAKH
PCH-4GAKH
PCH-5GAKH 9 8
PCH-6GAKH
1
7
2
3
4
5
6
TEMP. ON/OFF
12
10 11
77
OC375A--3.qxp 07.1.22 2:07 PM Page 78
12
3
1
4
11
10
2
9
3
7
8
Wiring Recom-
Remarks
No. Parts No. Parts Name Specifications PCH Diagram mended
(Drawing No.) Symbol Q'ty Unit Amount
2GAKH 2GAK
1 G R01 31J 130 MOTOR LEG 1 1
2 G R01 18J 110 CASING 2 2
3 G R01 E16 114 SIROCCO FAN 2 2
4 G R01 H08 202 ROOM TEMPERATURE THERMISTOR 1 1 TH1
5 G R01 45E 126 PIECE (MOTOR) 1 1
6 G R01 18J 220 FAN MOTOR D09B4P54MS 1 1 MF
7 G R01 18J 524 DRAIN PLUG 1 1
8 G R01 E27 529 DRAIN PAN ASSY 1 1
9 G R01 E13 700 THERMAL SWITCH OFF:50: ON:35: 1 26H
G R01 21J 303 INSULATOR 3
10
G R01 31J 303 INSULATOR 1
11 G T7W E21 300 HEATER ELEMENT 80V 466W 3 H1
12 G R01 H10 202 PIPE TEMPERATURE THERMISTOR 1 1 TH2
13 G T7W H32 480 HEAT EXCHANGER 1 1
14 G R01 P03 706 THERMAL FUSE 250V 98: 10A 1 FS1,2
78
OC375A--3.qxp 07.1.22 2:07 PM Page 79
16
1
2
15
14
4 13
12
5
11
6 5
7 8•9
10
79
OC375A--3.qxp 07.1.22 2:07 PM Page 80
15
5
14
13
12
6
7
5 11
10
8•9
Wiring Recom-
Remarks
No. Parts No. Parts Name Specifications PCH-4 Diagram mended
(Drawing No.) Symbol Q'ty Unit Amount
GAKH GAK
1 G R01 45E 126 PIECE (MOTOR) 1 1
2 G R01 32J 130 MOTOR LEG 1 1
3 G R01 19J 220 FAN MOTOR D10B4P90MS 1 1 MF
4 G R01 800 116 SHAFT JOINT 1 1
5 G R01 E19 114 SIROCCO FAN 2 2
6 G R01 E18 202 ROOM TEMPERATURE THERMISTOR 1 1 TH1
7 G R01 30J 100 SHAFT 1 1
8 G R01 E02 103 SLEEVE BEARING 1 1
9 G R01 36J 145 BEARING SUPPORT 1 1
10 G R01 18J 524 DRAIN PLUG 1 1
11 G R01 E28 529 DRAIN PAN ASSY 1 1
12 G R01 19J 110 CASING 3 3
13 G R01 E20 114 SIROCCO FAN 1 1
G R01 31J 303 INSULATOR 1
14
G R01 41J 303 INSULATOR 3
15 G T7W E22 300 HEATER ELEMENT 80V 900W 3 H1
16 G R01 H10 202 PIPE TEMPERATURE THERMISTOR 1 1 TH2
17 G R01 52J 480 HEAT EXCHANGER 1 1
18 G T7W 11G 706 THERMAL FUSE 117: 16A 250V 1 FS1,2
19 G R01 E13 700 THERMAL SWITCH OFF:50: ON:35: 1 26H
80
OC375A--3.qxp 07.1.22 2:07 PM Page 81
17
16
15
7 13·14
8 12
9
7
10 11
Wiring Recom-
PCH Remarks
No. Parts No. Parts Name Specifications Diagram mended
5 6 5 6 (Drawing No.) Symbol Q'ty Unit Amount
GAKH GAK
1 G R01 30J 100 SHAFT 1 1 1 1
2 G R01 33J 130 MOTOR LEG 1 1 1 1
3 G R01 20J 220 FAN MOTOR D10B4P150MS 1 1 1 1 MF
4 G R01 45E 126 PIECE (MOTOR) 1 1 1 1
5 G R01 E18 114 SIROCCO FAN 1 1 1 1
6 G R01 H08 202 ROOM TEMPERATURE THERMISTOR 1 1 1 1 TH1
7 G R01 E19 114 SIROCCO FAN 2 2 2 2
8 G R01 800 116 SHAFT JOINT 1 1 1 1
9 G R01 E29 529 DRAIN PAN ASSY 1 1 1 1
10 G R01 E20 114 SIROCCO FAN 1 1 1 1
11 G R01 18J 524 DRAIN PLUG 1 1 1 1
12 G R01 19J 110 CASING 4 4 4 4
13 G R01 E02 103 SLEEVE BEARING 1 1 1 1
14 G R01 19J 145 BEARING SUPPORT 1 1 1 1
G R01 31J 303 INSULATOR 1 1
15
G R01 41J 303 INSULATOR 6 6
16 G T7W E12 300 HEATER ELEMENT 80V 1000W 3 3 H1
17 G R01 H10 202 PIPE TEMPERATURE THERMISTOR 1 1 1 1 TH2
G R01 53J 480 HEAT EXCHANGER 1 1
18
G T7W H33 480 HEAT EXCHANGER 1 1
19 G T7W 25J 706 THERMAL FUSE 110: 16A 250V 1 1 FS1,2
20 G R01 E13 700 THERMAL SWITCH OFF:50: ON:35: 1 1 26H
81
OC375A--3.qxp 07.1.22 2:08 PM Page 82
STRUCTURAL PART
PCH-2GAK
PCH-2GAKH
25 24 23 22 21 20 19
2 18
3
4 17
16
15
5
6 7 8 9 10 11 12 13 14
Part numbers that are circled are not shown in the figure.
,
Q ty/set Wiring Recom- Price
RoHS
Remarks
No. Parts No. Parts Name Specifications PCH-2GAK Diagram mended
(Drawing No.) Symbol Q'ty Unit Amount
PCH-2GAKH
1 G R01 57N 666 S.PLATE-L 1
2 G R01 A15 500 L.L FILTER 1
3 G R01 17J 061 GRILLE HINGE 4
4 G R01 18J 691 GRILLE ASSY 1
5 G R01 17J 691 GRILLE ASSY 1
6 G R01 17J 054 GRILLE CATCH 4
7 G R01 A14 500 L.L FILTER 1
8 G — REAR SUPPORT 1 (BG02H454K01)
9 G R01 17J 669 UNDER PANEL 1
10 G — BEAM(GA) 2 (BG17H464H08)
11 G T7W E01 070 W.BOARD CASE 1
12 G R01 18J 665 S.PLATE-R 1
13 G R01 17J 808 RIGHT LEG (R) 1
14 G R01 17J 668 SERVICE PANEL 1
15 G R01 17J 661 RIGHT SIDE PANEL 1
16 G R01 17J 067 RIGHT SIDE BOX 1
17 G R01 37J 085 G.V ASSY-6R 1
18 G R01 17J 651 FRONT PANEL 1
19 G R01 17J 002 AUTO VANE 1
20 G R01 37J 086 G.V ASSY-6L 1
21 G R01 A14 676 REAR PANEL 1
22 G R01 17J 068 LEFT SIDE BOX 1
23 G R01 E03 223 VANE MOTOR 1 MV
24 G R01 17J 809 LEFT LEG (L) 1
25 G R01 17J 662 LEFT SIDE PANEL 1
26 G R01 17J 523 JOINT SOCKET 1
27 G T7W E00 072 DRAIN HOSE COVER 1
82
OC375A--3.qxp 07.1.22 2:08 PM Page 83
STRUCTURAL PART 24 23 22 21 20
PCH-2.5GAK
PCH-3GAK
PCH-4GAK 1 19
PCH-2.5GAKH 2 18
PCH-3GAKH 3 17
PCH-4GAKH 4 16
5 15
14
6 7 8 9 10 11 12 13
Part numbers that are circled are not show in the figure.
,
Q ty/set
Price
RoHS
83
OC375A--3.qxp 07.1.22 2:08 PM Page 84
STRUCTURAL PART
PCH-5GAK
PCH-6GAK
PCH-5GAKH 26 25 24 23
PCH-6GAKH 22 21
2 20
19
3
18
4
5 17
6 16
15
14
9 10 11 12 13
7 8
Part numbers that are circled are not shown in the figure.
,
Q ty/set
RoHS
84
OC375A--3.qxp 07.1.22 2:08 PM Page 85
ELECTRICAL PARTS
PCH-2GAK
PCH-2.5GAK
PCH-3GAK 8
PCH-4GAK
PCH-5GAK 7
PCH-6GAK
3
4
5
6
TEMP. ON/OFF
11
10
Wiring Recom-
PCH Remarks
No. Parts No. Parts Name Specifications Diagram mended
2 2.5, 3 4 5, 6 (Drawing No.) Symbol Q'ty Unit Amount
GAK
G R01 A15 255 CAPACITOR 3= 440V 1 C
1 G T7W E13 255 CAPACITOR 4= 440V 1 1 C
G R01 A14 255 CAPACITOR 6= 440V 1 C
2 G R01 E06 239 FUSE 250V 6.3A 2 2 2 2 FUSE
3 G T7W E47 310 INDOOR CONTROLLER BOARD 1 1 1 1 I.B
4 G T7W E32 716 TERMINAL BLOCK 3P (L,N, ) 1 1 1 1 TB2
5 G T7W E27 716 TERMINAL BLOCK 3P (1,2,3) 1 1 1 1 TB4
6 G T7W E33 716 TERMINAL BLOCK 2P (1,2) 1 1 1 1 TB5
7 G — CONTROL BOX 1 1 1 1 (BG00N015G40)
8 G T7W E35 313 POWER BOARD 1 1 1 1 P.B
G — CONTROL COVER 1 (BG02A804G38)
9 G — CONTROL COVER 1 1 (BG02A804G39)
G — CONTROL COVER 1 (BG02A804G40)
10 G T7W E04 305 REMOTE CONTROLLER CORD 10m 1 1 1 1
11 G T7W E11 713 REMOTE CONTROLLER PAR-21MAA 1 1 1 1 R.B
85
OC375A--3.qxp 07.1.22 2:08 PM Page 86
ELECTRICAL PARTS
PCH-2GAKH
PCH-2.5GAKH
PCH-3GAKH
PCH-4GAKH
PCH-5GAKH 9 8
PCH-6GAKH
1
7
2
3
4
5
6
TEMP. ON/OFF
12
10 11
Wiring Recom-
PCH Remarks
No. Parts No. Parts Name Specifications Diagram mended
2 2.5, 3 4 5, 6 (Drawing No.) Symbol Q'ty Unit Amount
GAKH
G R01 A15 255 CAPACITOR 3= 440V 1 C
1 G T7W E13 255 CAPACITOR 4= 440V 1 1 C
G R01 A14 255 CAPACITOR 6= 440V 1 C
2 G R01 E06 239 FUSE 250V 6.3A 1 1 1 1 FUSE
3 G T7W E47 310 INDOOR CONTROLLER BOARD 1 1 1 1 I.B
4 G T7W E32 716 TERMINAL BLOCK 3P (L,N, ) 1 1 1 1 TB2
5 G T7W E27 716 TERMINAL BLOCK 3P (1,2,3) 1 1 1 1 TB4
6 G T7W E33 716 TERMINAL BLOCK 2P (1,2) 1 1 1 1 TB5
7 G — CONTROL BOX 1 1 1 1 (BG00N015G42)
8 G T7W E35 313 POWER BOARD 1 1 1 1 P.B
9 G R01 E03 215 RELAY JC-1A DC12V 1 1 1 1 88H
G — CONTROL COVER 1 (BG02A804G38)
10 G — CONTROL COVER 1 1 (BG02A804G39)
G — CONTROL COVER 1 (BG02A804G40)
11 G T7W E04 305 REMOTE CONTROLLER CORD 10m 1 1 1 1
12 G T7W E11 713 REMOTE CONTROLLER PAR-21MAA 1 1 1 1 R.B
86
OC375A--3.qxp 07.1.22 2:08 PM Page 87
14 OPTIONAL PARTS
BRN
1
RED
2
ORN
3
YLW
4
5 GRN
87
OC375A--3.qxp 07.1.22 2:08 PM Page 88
14-6.DRAIN PUMP
Part No. PAC-SH21DM-E PAC-SH22DM-E
Applied Service Ref. PCH-2, 2.5, 3GAK(H) PCH-4, 5, 6GAK(H)
Motor
Casing
(Inverted corn shape) Rotating blabe
(Inverted triangle plate)
Suction port
88
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89
OC375A--3.qxp 07.1.22 2:08 PM Page 90
TM
HEAD OFFICE : TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN