User’s Manual Synchronous Machine

AMG 0900LP08 DSE

Serial no. 4586650-3

ABB ref. 7620HE401-404
September 2006 Project: Kampot Power Plant

8.
Test Reports

ABB
User’s Manual Synchronous Machine
AMG 0900LP08 DSE

Serial no. 4586650-3

ABB ref. 7620HE401-404
September 2006 Project: Kampot Power Plant

Contents
Test Reports

ABB
 TEST REPORT

Test report for synchronous machines

Customer WÄRTSILÄ FINLAND OY

Order reference P/06020.M-Kampot Power Plant (KPP),
PP 45002237
Project Kampot Power Plantt

Machine AMG 0900LP08 DSE

Work nr: 7620HE401
Serial nr 4586650

Date 13.7.2006

Approved on the behalf of manufacturer

Kari Pärssinen

ABB Oy, Machines

Visiting Address Postal Address Telefax(Group)
Strömbergintie 1 B P.O.Box 186 +358 10 22 22330
00380 HELSINKI FI-00381 Helsinki Telefax(Test floor)
FINLAND +358 10 22 23692
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 2
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE401 4586650 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

RATINGS
Standards IEC 60034
Insulation class F Mounting IM 1101
Temperature class F Protection class IP 23
Ambient temp. max 50 °C Duty S1
Usage Conn Sn/Pn[kVA] Un [V] In [A] p.f. f [Hz] Um [V] Im [A] Direction n [rpm]
Generator Y 7237 6600 633 0.80 50.0 85 8.48 <== 750
Table of contents / Test Program
1) Visual inspection
2) Air gap measurement and bearing clearance
3) Insulation resistances before tests
4) Resistance measurement of windings and elements
5) First running
6) Direction of rotation, checking of phase sequence
7) No-load point
8) Short-circuit point
9) No-load and short circuit curve, U1 = f(Im) and I1 = f(Im)
10) Tests with regulator
11) Overspeed test
12) Vibration measurement after overspeed
13) High voltage test
14) Insulation resistances with Polarization index

Appendices: 1) Tests with regulator_Basic settings

 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 3
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE401 4586650 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

1) Visual inspection
Version Notes
A OK

2) Air gap measurement and bearing clearance

Airgap Bearing clearance Axial play ET
Min [mm] Max [mm] [mm] [mm] [mm]
Machine 7.8 8.1 D 0.29 5.00 42.5
Exciter 3.1 3.6 N.D 0.29
3) Insulation resistances before tests
T = 23.9°C
Winding R [Mohm] U [V] t1 [s]
Stator 10700 1000 60
Rotor 18300 1000 60
Exciter 34600 1000
Auxiliaries

Space heater 42400 500

Temperature detectors
Stator 37800 500
Bearing 41600 500

4) Resistance measurement of windings and elements

Resistances of windings
T = 20 °C
Armature windings Ruv [ohm] Ruw [ohm] Rvw [ohm]
Stator 0.05780 0.05783 0.05781
Rotor 0.50155
Exciter
Stator 7.40386
Rotor: 0.01853 0.01852 0.01851
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 4
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE401 4586650 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A
Resistances of detectors and space heaters
T = 23.9 °C
Terminal box Terminals Position R [ohm] Detector
B3A 1HE1 - 1HE2 Space heaters 149.5
B3A 1R1 - 1R2 Stator winding U 109.5 Pt-100
B3A 2R1 - 2R2 Stator winding V 109.3 Pt-100
B3A 3R1 - 3R2 Stator winding W 109.2 Pt-100
B3A 4R1 - 4R2 Stator winding U (spare) 109.1 Pt-100
B3A 5R1 - 5R2 Stator winding V (spare) 109.1 Pt-100
B3A 6R1 - 6R2 Stator winding W (spare) 109.2 Pt-100
B3A 30R1 - 30R2 Bearing D-end 108.8 Pt-100
B3A 40R1 - 40R2 Bearing N.D-end 108.5 Pt-100
5) First running
Notes OK

6) Direction of rotation, checking of phase sequence

Result U-V-W | L3-L2-L1 | <<< (CCW)

7) No-load point
n [rpm] T [°C] U1 [V] Im [A]
750 33.8 6598 2.46
Voltage balances
Stator Uuv [V] Uuw [V] Uvw [V]
1 6599 6604 6597

8) Short-circuit point
n [rpm] T [°C] I1 [A] Im [A]
750 55.9 633.2 4.37
Current balances
Stator Iu [A] Iv [A] Iw [A]
1 634 634 633
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 5
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE401 4586650 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

9) No-load and short circuit curve, U1 = f(Im) and I1 = f(Im)

Ratings 1.6
U1 = 6600 V
I1 = 633 A
n = 750 rpm
1.4
No-load curve
T = 33.8 °C
n = 750 rpm
Im [A] U1 [p.u.] 1.2
6.50 1.35
3.91 1.20
2.92 1.09
2.69 1.05 1.0
2.46 1.00
U1 [p.u.], I1 [p.u]

2.28 0.95
2.10 0.90
1.54 0.70 0.8
1.24 0.58
1.05 0.50
0.82 0.40
0.71 0.35 0.6
0.59 0.30
0.46 0.24
0.00 0.03
0.4
Short-circuit curve
T = 55.9 °C
n = 750 rpm
Im [A] I1 [p.u.] 0.2

6.82 1.50
4.83 1.10
4.37 1.00
0.0
3.22 0.75
0 2 4 6 8 10 12 14 16 18
2.11 0.50 Im [A]
1.02 0.25
0.00 0.02 U1 I1
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 6
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Planty (KPP), PP 45002237 7620HE401 4586650 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

10) Tests with regulator

Version A

Position Main 1
Manufacturer ABB
Type Unitrol 1000
Serial nr 30091807/0012
Drawing nr 5132715 F

Sustained short-circuit test

I1, max = 2099 A
Im, max = 15.8 A
n, min = 675 rpm
ECL-10(Pos nr) = 12

Other settings
Remanence voltage, U = 599.0 V
Voltage transformer 6600/110/110
Auxliary voltage, Uaux =
Pulse Width of UM 13.3 %
Direction of Permanent Magnet Ok

Voltage build-up and regulation at no-load

7 000

6 000

5 000
U [V]

4 000

3 000

2 000

1 000
0 10 20 30 40 50
t [s]

11) Overspeed test

n = 900 rpm t = 120 s
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 7
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE401 4586650 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

12) Vibration measurement after overspeed

Bearing position U [V] I [A] n [rpm] Horizontal Vertical Axial Unit
D-END 6600 No-load 750 0.33 0.14 0.48 mm/s, rms
ND-END 6600 No-load 750 0.29 0.16 0.36 mm/s, rms
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 8
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE401 4586650 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

13) High voltage test

Winding U [V] t [s] f [Hz]
Stator 16500 60 50
Rotor 2000 60 50
Exciter 2000 60 50
Auxiliaries

Space heater 1500 60 50

Temperature detectors
Stator 1500 60 50
Bearing 500 60 50

14) Insulation resistances with Polarization index

T = 39.0 °C
Winding R [Mohm] U [V] t [s] R2 [Mohm] t2 [s] R/R2
Stator 35200 1000 600 8900 60 3.96
Rotor 15600 60
Exciter 48000 1000
Auxiliaries

Space heater 48600 500

Temperature detectors
Stator 83000 500
Bearing 159000 500
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE A1/1
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE401 4586650 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

1) Tests with regulator_Basic settings

;-----------------------------------------
; ABB Switzerland Ltd
; CMT 1000 v4.111
;
; UNITROL 1000 Parameter File
; Saved: 12.07.2006, 11:48
; AVR Serial Number: 30091807/0012
; Control Software Version: 4.221
; Panel Software Version:
;-----------------------------------------

[SYSTEM DATA]
Ie Nominal=8.5A
Potential Transformer=Three_Phase
UM Nominal=6.600kV
UM Primary=6.600kV
UM Secondary=110.0V
IM2 Nominal=633A
IM2 Primary=800A
IM2 Secondary=1.000A
Ie No Load=36.8%
Kceiling=7.72
Xq=1.00

[FIELD FLASHING]
Off Level=0.0%

[SOFTSTART]
Starting Level=25.0%
Hold Time=1.0s
Ramp Time=5.0s

[V/Hz LIMITER]
fKnee=47.0Hz
Slope=100.0%/fknee

[IeMin LIMITER]
Minimum=0.0%
Active=FALSE

[IeMax LIMITER]
Maximum=160.0%
Maximum Hold Time=10.0s
Delayed=120.0%
Delayed Hold Time=60.0s
Continuous=105.0%
Active=TRUE

[PQ LIMITER]
Minimum Q (P @ 0%)=-25.0%
Minimum Q (P @ 25%)=-25.0%
Minimum Q (P @ 50%)=-25.0%
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE A1/2
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE401 4586650 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

Minimum Q (P @ 75%)=-25.0%
Minimum Q (P @ 100%)=-25.0%
Voltage Dependency=FALSE
Active=TRUE

[UM LIMITER]
Minimum=90.0%
Maximum=110.0%
Minimum Active=TRUE
Maximum Active=TRUE

[BOOST]
Treshold=70.0%
Hold Time=10.0s
Hysteresis=8.0%

[AUTO SETPOINT]
Minimum=90.0%
Maximum=110.0%
Ramp Rate=0.30%/s

[PF SETPOINT]
Minimum=-0.7500
Maximum=0.7500
Ramp Rate=0.0050/s

[Var SETPOINT]
Minimum=0.0%
Maximum=100.0%
Ramp Rate=1.00%/s

[MANUAL SETPOINT]
Minimum=0.0%
Maximum=150.0%
Ramp Rate=3.00%/s

[OPEN LOOP SETPOINT]

Minimum=0.0%
Maximum=100.0%
Ramp Rate=1.00%/s

[VDC]
Primary Net ID=1
Secondary Net ID=2
Ramp Up Time=10.0s

[DIGITAL I/O HYSTERESIS]

Low Level=4.0V
High Level=10.0V

[DIGITAL I/O 1]
Input=Excitation_ON
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE A1/3
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE401 4586650 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

Polarity=Normal
Output=None
Direction=In

[DIGITAL I/O 2]
Input=Gen_CB_Closed
Polarity=Normal
Output=None
Direction=In

[DIGITAL I/O 3]
Input=None
Polarity=Normal
Output=Close_CB_Command
Direction=Out

[DIGITAL I/O 4]
Input=None
Polarity=Normal
Output=Boost
Direction=Out

[DIGITAL INPUT 5]
Input=Synchronize
Polarity=Normal

[DIGITAL INPUT 6]
Input=Parallel_With_Grid
Polarity=Normal

[DIGITAL INPUT 7]
Input=PF_Enable
Polarity=Normal

[DIGITAL INPUT 8]
Input=VDC_Enable
Polarity=Normal

[DIGITAL INPUT 9 from +AI]

Input=Manual_Enable
Polarity=Normal

[DIGITAL INPUT 10 from -AI]

Input=Reset_Alarm
Polarity=Normal

[DIGITAL INPUT 11 from +AI]

Input=Remote_Setpoint
Polarity=Normal

[DIGITAL INPUT 12 from -AI]

Input=Secondary_Net_Selected
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE A1/4
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plan (KPP), PP 45002237 7620HE401 4586650 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

Polarity=Normal

[DIGITAL INPUT 13 from +AI]

Input=Increase
Polarity=Normal

[DIGITAL INPUT 14 from -AI]

Input=Decrease
Polarity=Normal

[ANALOG INPUT]
Ie Ext Minimum=0.0A
Ie Ext Maximum=30.0A
UM Aux Minimum=-10.0%
UM Aux Maximum=10.0%

[ANALOG INPUT 1]
Input=PF_Setpoint
Uin 0%=2.0V
Uin 100%=10.0V

[ANALOG INPUT 2]
Input=Din11&12
Uin 0%=2.0V
Uin 100%=4.0V

[ANALOG INPUT 3]
Input=Din13&14
Uin 0%=2.0V
Uin 100%=4.0V

[ANALOG OUTPUT]
Output1=Excitation_Current
Output2=Fbias
Uout1 0%=0.0V
Uout1 100%=10.0V
Uout2 0%=-5.0V
Uout2 100%=5.0V
Ie 0%=0.0%
Ie 100%=300.0%
Fbias 0%=-3.0Hz
Fbias 100%=3.0Hz

[TUNE AUTO]
Proportional Gain (Vp)=12.0
Derivation Time (Tb)=0.20s
Integration Time (Ta)=4.80s
Droop (Kq)=-4.0%

[TUNE PF/Var/PQ LIMITER]

Proportional Gain (Vp)=10.0
Integration Time (Ta)=3.00s
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE A1/5
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE401 4586650 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

[TUNE MANUAL/Ie LIMITER]

Proportional Gain (Vp)=20.0
Integration Time (Ta)=0.10s

[COMMUNICATION]
AVR ID=1

[SYNCHRONIZATION]
Min Slip=0.00Hz
Max Slip=-0.40Hz
MaxDeltaU=5.00%
Max Delta Angle=10deg
Tot CB Close Time=90ms

[DIODE MONITORING]
f Nominal=50.00Hz
f Exc Nominal=50Hz
Tconst Exc=350ms
Active=FALSE
Alarm Level=5.0%
Alarm Delay=10.0s
Trip Level=20.0%
Trip Delay=0.3s
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 14
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Planty (KPP), PP 45002237 7620HE401 4586650 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

End of report
Test bay GX1 (Dieselgenerator line, test bench no. 1)
Author A.Tevallin, J.Suihkonen
Printed: 18.7.2006
Number of pages 14 Kari Pärssinen
2.1/11
 TEST REPORT

Test report for synchronous machines

Customer WÄRTSILÄ FINLAND OY

Order reference P/06020.M-Kampot Power Plant (KPP),
PP 45002237
Project Kampot Power Plant

Machine AMG 0900LP08 DSE

Work nr: 7620HE402
Serial nr 4586651

Date 17.7.2006

Approved on the behalf of manufacturer

Kari Pärssinen

ABB Oy, Machines

Visiting Address Postal Address Telefax(Group)
Strömbergintie 1 B P.O.Box 186 +358 10 22 22330
00380 HELSINKI FI-00381 Helsinki Telefax(Test floor)
FINLAND +358 10 22 23692
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 2
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE402 4586651 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

RATINGS
Standards IEC 60034
Insulation class F Mounting IM 1101
Temperature class F Protection class IP 23
Ambient temp. max 50 °C Duty S1
Usage Conn Sn/Pn[kVA] Un [V] In [A] p.f. f [Hz] Um [V] Im [A] Direction n [rpm]
Generator Y 7237 6600 633 0.80 50.0 85 8.48 <== 750
Table of contents / Test Program
1) Visual inspection
2) Air gap measurement and bearing clearance
3) Insulation resistances before tests
4) Resistance measurement of windings and elements
5) First running
6) Direction of rotation, checking of phase sequence
7) No-load point
8) Short-circuit point
9) No-load and short circuit curve, U1 = f(Im) and I1 = f(Im)
10) Tests with regulator
11) Overspeed test
12) Vibration measurement after overspeed
13) High voltage test
14) Insulation resistances with Polarization index

Appendices: 1) Tests with regulator_Basic settings

 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 3
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE402 4586651 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

1) Visual inspection
Version Notes
A OK

2) Air gap measurement and bearing clearance

Airgap Bearing clearance Axial play ET
Min [mm] Max [mm] [mm] [mm] [mm]
Machine 7.7 8.0 D 0.29 5.00 42.0
Exciter 3.5 3.6 N.D 0.30
3) Insulation resistances before tests
T = 20°C
Winding R [Mohm] U [V] t1 [s]
Stator 19800 1000 60
Rotor 26000 1000 60
Exciter 171000 1000
Auxiliaries

Space heater 169000 500

Temperature detectors
Stator 270000 500
Bearing 510000 500

4) Resistance measurement of windings and elements

Resistances of windings
T = 20 °C
Armature windings Ruv [ohm] Ruw [ohm] Rvw [ohm]
Stator 0.05759 0.05760 0.05761
Rotor 0.50080
Exciter
Stator 7.38130
Rotor: 0.01881 0.01881 0.01880
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 4
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE402 4586651 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A
Resistances of detectors and space heaters
T = 20.0 °C
Terminal box Terminals Position R [ohm] Detector
B3A 1HE1 - 1HE2 Space heaters 153.3
B3A 1R1 - 1R2 Stator winding U 107.7 Pt-100
B3A 2R1 - 2R2 Stator winding V 107.8 Pt-100
B3A 3R1 - 3R2 Stator winding W 107.6 Pt-100
B3A 4R1 - 4R2 Stator winding U (spare) 107.7 Pt-100
B3A 5R1 - 5R2 Stator winding V (spare) 107.8 Pt-100
B3A 6R1 - 6R2 Stator winding W (spare) 107.6 Pt-100
B3A 30R1 - 30R2 Bearing D-end 107.3 Pt-100
B3A 40R1 - 40R2 Bearing N.D-end 106.9 Pt-100
5) First running
Notes OK

6) Direction of rotation, checking of phase sequence

Result U-V-W | L3-L2-L1 | <<< (CCW)

7) No-load point
n [rpm] T [°C] U1 [V] Im [A]
750 28.5 6610 2.45
Voltage balances
Stator Uuv [V] Uuw [V] Uvw [V]
1 6611 6615 6609

8) Short-circuit point
n [rpm] T [°C] I1 [A] Im [A]
750 45.6 633.6 4.32
Current balances
Stator Iu [A] Iv [A] Iw [A]
1 634 635 633
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 5
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE402 4586651 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

9) No-load and short circuit curve, U1 = f(Im) and I1 = f(Im)

Ratings 1.6
U1 = 6600 V
I1 = 633 A
n = 750 rpm
1.4
No-load curve
T = 28.5 °C
n = 750 rpm
Im [A] U1 [p.u.] 1.2
6.47 1.35
3.87 1.20
2.96 1.10
2.68 1.05 1.0
2.45 1.00
U1 [p.u.], I1 [p.u]

2.25 0.95
2.09 0.90
1.52 0.70 0.8
1.27 0.60
1.04 0.50
0.80 0.40
0.69 0.35 0.6
0.58 0.30
0.47 0.25
0.00 0.04
0.4
Short-circuit curve
T = 45.6 °C
n = 750 rpm
Im [A] I1 [p.u.] 0.2

6.76 1.50
4.80 1.10
4.32 1.00
0.0
3.17 0.75
0 2 4 6 8 10 12 14 16 18
2.07 0.50 Im [A]
0.99 0.25
0.00 0.02 U1 I1
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 6
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE402 4586651 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

10) Tests with regulator

Version A

Position Main 1
Manufacturer ABB
Type Unitrol 1000
Serial nr 30091807/0028
Drawing nr 5132715 F

Sustained short-circuit test

I1, max = 2061 A
Im, max = 16.2 A
n, min = 664 rpm
ECL-10(Pos nr) = 12

Other settings
Remanence voltage, U = 494.0 V
Voltage transformer 6600/110/110
Auxliary voltage, Uaux =
Pulse Width of UM 13.1 %
Direction of Permanent Magnet Ok

Voltage build-up and regulation at no-load

7 000

6 000

5 000
U [V]

4 000

3 000

2 000

1 000

0 10 20 30 40 50
t [s]

11) Overspeed test

n = 900 rpm t = 120 s
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 7
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE402 4586651 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

12) Vibration measurement after overspeed

Bearing position U [V] I [A] n [rpm] Horizontal Vertical Axial Unit
D-END 6600 No-load 750 0.30 0.20 0.40 mm/s, rms
ND-END 6600 No-load 750 0.30 0.10 0.60 mm/s, rms
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 8
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE402 4586651 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

13) High voltage test

Winding U [V] t [s] f [Hz]
Stator 16500 60 50
Rotor 2000 60 50
Exciter 2000 60 50
Auxiliaries

Space heater 1500 60 50

Temperature detectors
Stator 1500 60 50
Bearing 500 60 50

14) Insulation resistances with Polarization index

T = 35.0 °C
Winding R [Mohm] U [V] t [s] R2 [Mohm] t2 [s] R/R2
Stator 49200 1000 600 11800 60 4.17
Rotor 18000 60
Exciter 113000 1000
Auxiliaries

Space heater 128000 500

Temperature detectors
Stator 174000 500
Bearing 450000 500
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE A1/1
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE402 4586651 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

1) Tests with regulator_Basic settings

;-----------------------------------------
; ABB Switzerland Ltd
; CMT 1000 v4.111
;
; UNITROL 1000 Parameter File
; Saved: 17.07.2006, 07:27
; AVR Serial Number: 30091807/0028
; Control Software Version: 4.221
; Panel Software Version:
;-----------------------------------------

[SYSTEM DATA]
Ie Nominal=8.5A
Potential Transformer=Three_Phase
UM Nominal=6.600kV
UM Primary=6.600kV
UM Secondary=110.0V
IM2 Nominal=633A
IM2 Primary=800A
IM2 Secondary=1.000A
Ie No Load=36.8%
Kceiling=7.72
Xq=1.00

[FIELD FLASHING]
Off Level=0.0%

[SOFTSTART]
Starting Level=25.0%
Hold Time=1.0s
Ramp Time=5.0s

[V/Hz LIMITER]
fKnee=47.0Hz
Slope=100.0%/fknee

[IeMin LIMITER]
Minimum=0.0%
Active=FALSE

[IeMax LIMITER]
Maximum=160.0%
Maximum Hold Time=10.0s
Delayed=120.0%
Delayed Hold Time=60.0s
Continuous=105.0%
Active=TRUE

[PQ LIMITER]
Minimum Q (P @ 0%)=-25.0%
Minimum Q (P @ 25%)=-25.0%
Minimum Q (P @ 50%)=-25.0%
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE A1/2
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE402 4586651 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

Minimum Q (P @ 75%)=-25.0%
Minimum Q (P @ 100%)=-25.0%
Voltage Dependency=FALSE
Active=TRUE

[UM LIMITER]
Minimum=90.0%
Maximum=110.0%
Minimum Active=TRUE
Maximum Active=TRUE

[BOOST]
Treshold=70.0%
Hold Time=10.0s
Hysteresis=8.0%

[AUTO SETPOINT]
Minimum=90.0%
Maximum=110.0%
Ramp Rate=0.30%/s

[PF SETPOINT]
Minimum=-0.7500
Maximum=0.7500
Ramp Rate=0.0050/s

[Var SETPOINT]
Minimum=0.0%
Maximum=100.0%
Ramp Rate=1.00%/s

[MANUAL SETPOINT]
Minimum=0.0%
Maximum=150.0%
Ramp Rate=3.00%/s

[OPEN LOOP SETPOINT]

Minimum=0.0%
Maximum=100.0%
Ramp Rate=1.00%/s

[VDC]
Primary Net ID=1
Secondary Net ID=2
Ramp Up Time=10.0s

[DIGITAL I/O HYSTERESIS]

Low Level=4.0V
High Level=10.0V

[DIGITAL I/O 1]
Input=Excitation_ON
 TEST REPORT
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WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE A1/3
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE402 4586651 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

Polarity=Normal
Output=None
Direction=In

[DIGITAL I/O 2]
Input=Gen_CB_Closed
Polarity=Normal
Output=None
Direction=In

[DIGITAL I/O 3]
Input=None
Polarity=Normal
Output=Close_CB_Command
Direction=Out

[DIGITAL I/O 4]
Input=None
Polarity=Normal
Output=Boost
Direction=Out

[DIGITAL INPUT 5]
Input=Synchronize
Polarity=Normal

[DIGITAL INPUT 6]
Input=Parallel_With_Grid
Polarity=Normal

[DIGITAL INPUT 7]
Input=PF_Enable
Polarity=Normal

[DIGITAL INPUT 8]
Input=VDC_Enable
Polarity=Normal

[DIGITAL INPUT 9 from +AI]

Input=Manual_Enable
Polarity=Normal

[DIGITAL INPUT 10 from -AI]

Input=Reset_Alarm
Polarity=Normal

[DIGITAL INPUT 11 from +AI]

Input=Remote_Setpoint
Polarity=Normal

[DIGITAL INPUT 12 from -AI]

Input=Secondary_Net_Selected
 TEST REPORT
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P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE402 4586651 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

Polarity=Normal

[DIGITAL INPUT 13 from +AI]

Input=Increase
Polarity=Normal

[DIGITAL INPUT 14 from -AI]

Input=Decrease
Polarity=Normal

[ANALOG INPUT]
Ie Ext Minimum=0.0A
Ie Ext Maximum=30.0A
UM Aux Minimum=-10.0%
UM Aux Maximum=10.0%

[ANALOG INPUT 1]
Input=PF_Setpoint
Uin 0%=2.0V
Uin 100%=10.0V

[ANALOG INPUT 2]
Input=Din11&12
Uin 0%=2.0V
Uin 100%=4.0V

[ANALOG INPUT 3]
Input=Din13&14
Uin 0%=2.0V
Uin 100%=4.0V

[ANALOG OUTPUT]
Output1=Excitation_Current
Output2=Fbias
Uout1 0%=0.0V
Uout1 100%=10.0V
Uout2 0%=-5.0V
Uout2 100%=5.0V
Ie 0%=0.0%
Ie 100%=300.0%
Fbias 0%=-3.0Hz
Fbias 100%=3.0Hz

[TUNE AUTO]
Proportional Gain (Vp)=12.0
Derivation Time (Tb)=0.20s
Integration Time (Ta)=4.80s
Droop (Kq)=-4.0%

[TUNE PF/Var/PQ LIMITER]

Proportional Gain (Vp)=10.0
Integration Time (Ta)=3.00s
 TEST REPORT
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Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE402 4586651 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

[TUNE MANUAL/Ie LIMITER]

Proportional Gain (Vp)=20.0
Integration Time (Ta)=0.10s

[COMMUNICATION]
AVR ID=1

[SYNCHRONIZATION]
Min Slip=0.00Hz
Max Slip=-0.40Hz
MaxDeltaU=5.00%
Max Delta Angle=10deg
Tot CB Close Time=90ms

[DIODE MONITORING]
f Nominal=50.00Hz
f Exc Nominal=50Hz
Tconst Exc=350ms
Active=FALSE
Alarm Level=5.0%
Alarm Delay=10.0s
Trip Level=20.0%
Trip Delay=0.3s
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 14
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE402 4586651 A
Project Approved Report rev:
Kampot Power Plant Kari Pärssinen A

End of report
Test bay GX1 (Dieselgenerator line, test bench no. 1)
Author A.Tevallin, J.Suihkonen
Printed: 18.7.2006
Number of pages 14 Kari Pärssinen
2.1/11
 TEST REPORT

Test report for synchronous machines

Customer WÄRTSILÄ FINLAND OY

Order reference P/06020.M-Kampot Power Plant (KPP),
PP 45002237
Project Kampot Power Plant

Machine AMG 0900LP08 DSE

Work nr: 7620HE403
Serial nr 4586652

Date 18.7.2006

Approved on the behalf of manufacturer

Toni Wendelin

ABB Oy, Machines

Visiting Address Postal Address Telefax(Group)
Strömbergintie 1 B P.O.Box 186 +358 10 22 22330
00380 HELSINKI FI-00381 Helsinki Telefax(Test floor)
FINLAND +358 10 22 23692
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 2
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE403 4586652 A
Project Approved Report rev:
Kampot Power Plant Toni Wendelin A

RATINGS
Standards IEC 60034
Insulation class F Mounting IM 1101
Temperature class F Protection class IP 23
Ambient temp. max 50 °C Duty S1
Usage Conn Sn/Pn[kVA] Un [V] In [A] p.f. f [Hz] Um [V] Im [A] Direction n [rpm]
Generator Y 7237 6600 633 0.80 50.0 85 8.48 <== 750
Table of contents / Test Program
1) Visual inspection
2) Air gap measurement and bearing clearance
3) Insulation resistances before tests
4) Resistance measurement of windings and elements
5) First running
6) Direction of rotation, checking of phase sequence
7) No-load point
8) Short-circuit point
9) No-load and short circuit curve, U1 = f(Im) and I1 = f(Im)
10) Tests with regulator
11) Overspeed test
12) Vibration measurement after overspeed
13) High voltage test
14) Insulation resistances with Polarization index

Appendices: 1) Tests with regulator_Basic settings

 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 3
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE403 4586652 A
Project Approved Report rev:
Kampot Power Plant Toni Wendelin A

1) Visual inspection
Version Notes
A OK

2) Air gap measurement and bearing clearance

Airgap Bearing clearance Axial play ET
Min [mm] Max [mm] [mm] [mm] [mm]
Machine 7.9 8.1 D 0.29 5.00 42.5
Exciter 3.1 3.2 N.D 0.29
3) Insulation resistances before tests
T = 22.4°C
Winding R [Mohm] U [V] t1 [s]
Stator 17600 1000 60
Rotor 23000 1000 60
Exciter 115000 1000
Auxiliaries

Space heater 110000 500

Temperature detectors
Stator 178000 500
Bearing 101000 500

4) Resistance measurement of windings and elements

Resistances of windings
T = 20 °C
Armature windings Ruv [ohm] Ruw [ohm] Rvw [ohm]
Stator 0.05771 0.05773 0.05775
Rotor 0.50048
Exciter
Stator 7.44384
Rotor: 0.01881 0.01872 0.01879
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 4
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE403 4586652 A
Project Approved Report rev:
Kampot Power Plant Toni Wendelin A
Resistances of detectors and space heaters
T = 22.4 °C
Terminal box Terminals Position R [ohm] Detector
B3A 1HE1 - 1HE2 Space heaters 157.6
B3A 1R1 - 1R2 Stator winding U 109.0 Pt-100
B3A 2R1 - 2R2 Stator winding V 108.8 Pt-100
B3A 3R1 - 3R2 Stator winding W 108.8 Pt-100
B3A 4R1 - 4R2 Stator winding U (spare) 108.6 Pt-100
B3A 5R1 - 5R2 Stator winding V (spare) 108.5 Pt-100
B3A 6R1 - 6R2 Stator winding W (spare) 108.6 Pt-100
B3A 30R1 - 30R2 Bearing D-end 109.0 Pt-100
B3A 40R1 - 40R2 Bearing N.D-end 108.4 Pt-100
5) First running
Notes OK

6) Direction of rotation, checking of phase sequence

Result U-V-W | L3-L2-L1 | <<< (CCW)

7) No-load point
n [rpm] T [°C] U1 [V] Im [A]
750 32.1 6613 2.39
Voltage balances
Stator Uuv [V] Uuw [V] Uvw [V]
1 6614 6617 6611

8) Short-circuit point
n [rpm] T [°C] I1 [A] Im [A]
750 47.5 633.1 4.25
Current balances
Stator Iu [A] Iv [A] Iw [A]
1 634 634 633
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 5
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE403 4586652 A
Project Approved Report rev:
Kampot Power Plant Toni Wendelin A

9) No-load and short circuit curve, U1 = f(Im) and I1 = f(Im)

Ratings 1.6
U1 = 6600 V
I1 = 633 A
n = 750 rpm
1.4
No-load curve
T = 32.1 °C
n = 750 rpm
Im [A] U1 [p.u.] 1.2
6.39 1.35
3.83 1.20
2.89 1.10
2.63 1.05 1.0
2.39 1.00
U1 [p.u.], I1 [p.u]

2.19 0.95
2.00 0.89
1.44 0.69 0.8
1.21 0.60
0.98 0.50
0.73 0.40
0.62 0.35 0.6
0.50 0.29
0.40 0.25
0.00 0.06
0.4
Short-circuit curve
T = 47.5 °C
n = 750 rpm
Im [A] I1 [p.u.] 0.2

6.71 1.50
4.71 1.10
4.25 1.00
0.0
3.12 0.75
0 2 4 6 8 10 12 14 16 18
2.01 0.50 Im [A]
0.92 0.25
0.00 0.03 U1 I1
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 6
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE403 4586652 A
Project Approved Report rev:
Kampot Power Plant Toni Wendelin A

10) Tests with regulator

Version A

Position Main 1
Manufacturer ABB
Type Unitrol 1000
Serial nr 30091807/0037
Drawing nr 5132715 F

Sustained short-circuit test

I1, max = 2137 A
Im, max = 16.5 A
n, min = 666 rpm
ECL-10(Pos nr) = 12

Other settings
Remanence voltage, U = 639.0 V
Voltage transformer 6600/110/110
Auxliary voltage, Uaux =
Pulse Width of UM 13.2 %
Direction of Permanent Magnet Ok

Voltage build-up and regulation at no-load

7 000

6 000

5 000
U [V]

4 000

3 000

2 000

1 000

0 10 20 30 40
t [s]

11) Overspeed test

n = 900 rpm t = 120 s
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 7
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE403 4586652 A
Project Approved Report rev:
Kampot Power Plant Toni Wendelin A

12) Vibration measurement after overspeed

Bearing position U [V] I [A] n [rpm] Horizontal Vertical Axial Unit
D-END 6600 No-load 750 0.50 0.40 0.30 mm/s, rms
ND-END 6600 No-load 750 0.30 0.20 0.40 mm/s, rms
 TEST REPORT
Customer Machine Page
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Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE403 4586652 A
Project Approved Report rev:
Kampot Power Plant Toni Wendelin A

13) High voltage test

Winding U [V] t [s] f [Hz]
Stator 16500 60 50
Rotor 2000 60 50
Exciter 2000 60 50
Auxiliaries

Space heater 1500 60 50

Temperature detectors
Stator 1500 60 50
Bearing 500 60 50

14) Insulation resistances with Polarization index

T = 39.0 °C
Winding R [Mohm] U [V] t [s] R2 [Mohm] t2 [s] R/R2
Stator 45800 1000 600 10400 60 4.40
Rotor 13500 60
Exciter 77000 1000
Auxiliaries

Space heater 93500 500

Temperature detectors
Stator 128000 500
Bearing 484000 500
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE A1/1
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE403 4586652 A
Project Approved Report rev:
Kampot Power Plant Toni Wendelin A

1) Tests with regulator_Basic settings

;-----------------------------------------
; ABB Switzerland Ltd
; CMT 1000 v4.111
;
; UNITROL 1000 Parameter File
; Saved: 18.07.2006, 07:30
; AVR Serial Number: 30091807/0037
; Control Software Version: 4.221
; Panel Software Version:
;-----------------------------------------

[SYSTEM DATA]
Ie Nominal=8.5A
Potential Transformer=Three_Phase
UM Nominal=6.600kV
UM Primary=6.600kV
UM Secondary=110.0V
IM2 Nominal=633A
IM2 Primary=800A
IM2 Secondary=1.000A
Ie No Load=36.8%
Kceiling=7.72
Xq=1.00

[FIELD FLASHING]
Off Level=0.0%

[SOFTSTART]
Starting Level=25.0%
Hold Time=1.0s
Ramp Time=5.0s

[V/Hz LIMITER]
fKnee=47.0Hz
Slope=100.0%/fknee

[IeMin LIMITER]
Minimum=0.0%
Active=FALSE

[IeMax LIMITER]
Maximum=160.0%
Maximum Hold Time=10.0s
Delayed=120.0%
Delayed Hold Time=60.0s
Continuous=105.0%
Active=TRUE

[PQ LIMITER]
Minimum Q (P @ 0%)=-25.0%
Minimum Q (P @ 25%)=-25.0%
Minimum Q (P @ 50%)=-25.0%
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE A1/2
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE403 4586652 A
Project Approved Report rev:
Kampot Power Plant Toni Wendelin A

Minimum Q (P @ 75%)=-25.0%
Minimum Q (P @ 100%)=-25.0%
Voltage Dependency=FALSE
Active=TRUE

[UM LIMITER]
Minimum=90.0%
Maximum=110.0%
Minimum Active=TRUE
Maximum Active=TRUE

[BOOST]
Treshold=70.0%
Hold Time=10.0s
Hysteresis=8.0%

[AUTO SETPOINT]
Minimum=90.0%
Maximum=110.0%
Ramp Rate=0.30%/s

[PF SETPOINT]
Minimum=-0.7500
Maximum=0.7500
Ramp Rate=0.0050/s

[Var SETPOINT]
Minimum=0.0%
Maximum=100.0%
Ramp Rate=1.00%/s

[MANUAL SETPOINT]
Minimum=0.0%
Maximum=150.0%
Ramp Rate=3.00%/s

[OPEN LOOP SETPOINT]

Minimum=0.0%
Maximum=100.0%
Ramp Rate=1.00%/s

[VDC]
Primary Net ID=1
Secondary Net ID=2
Ramp Up Time=10.0s

[DIGITAL I/O HYSTERESIS]

Low Level=4.0V
High Level=10.0V

[DIGITAL I/O 1]
Input=Excitation_ON
 TEST REPORT
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WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE A1/3
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE403 4586652 A
Project Approved Report rev:
Kampot Power Plant Toni Wendelin A

Polarity=Normal
Output=None
Direction=In

[DIGITAL I/O 2]
Input=Gen_CB_Closed
Polarity=Normal
Output=None
Direction=In

[DIGITAL I/O 3]
Input=None
Polarity=Normal
Output=Close_CB_Command
Direction=Out

[DIGITAL I/O 4]
Input=None
Polarity=Normal
Output=Boost
Direction=Out

[DIGITAL INPUT 5]
Input=Synchronize
Polarity=Normal

[DIGITAL INPUT 6]
Input=Parallel_With_Grid
Polarity=Normal

[DIGITAL INPUT 7]
Input=PF_Enable
Polarity=Normal

[DIGITAL INPUT 8]
Input=VDC_Enable
Polarity=Normal

[DIGITAL INPUT 9 from +AI]

Input=Manual_Enable
Polarity=Normal

[DIGITAL INPUT 10 from -AI]

Input=Reset_Alarm
Polarity=Normal

[DIGITAL INPUT 11 from +AI]

Input=Remote_Setpoint
Polarity=Normal

[DIGITAL INPUT 12 from -AI]

Input=Secondary_Net_Selected
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE A1/4
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE403 4586652 A
Project Approved Report rev:
Kampot Power Plant Toni Wendelin A

Polarity=Normal

[DIGITAL INPUT 13 from +AI]

Input=Increase
Polarity=Normal

[DIGITAL INPUT 14 from -AI]

Input=Decrease
Polarity=Normal

[ANALOG INPUT]
Ie Ext Minimum=0.0A
Ie Ext Maximum=30.0A
UM Aux Minimum=-10.0%
UM Aux Maximum=10.0%

[ANALOG INPUT 1]
Input=PF_Setpoint
Uin 0%=2.0V
Uin 100%=10.0V

[ANALOG INPUT 2]
Input=Din11&12
Uin 0%=2.0V
Uin 100%=4.0V

[ANALOG INPUT 3]
Input=Din13&14
Uin 0%=2.0V
Uin 100%=4.0V

[ANALOG OUTPUT]
Output1=Excitation_Current
Output2=Fbias
Uout1 0%=0.0V
Uout1 100%=10.0V
Uout2 0%=-5.0V
Uout2 100%=5.0V
Ie 0%=0.0%
Ie 100%=300.0%
Fbias 0%=-3.0Hz
Fbias 100%=3.0Hz

[TUNE AUTO]
Proportional Gain (Vp)=12.0
Derivation Time (Tb)=0.20s
Integration Time (Ta)=4.80s
Droop (Kq)=-4.0%

[TUNE PF/Var/PQ LIMITER]

Proportional Gain (Vp)=10.0
Integration Time (Ta)=3.00s
 TEST REPORT
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Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE403 4586652 A
Project Approved Report rev:
Kampot Power Plant Toni Wendelin A

[TUNE MANUAL/Ie LIMITER]

Proportional Gain (Vp)=20.0
Integration Time (Ta)=0.10s

[COMMUNICATION]
AVR ID=1

[SYNCHRONIZATION]
Min Slip=0.00Hz
Max Slip=-0.40Hz
MaxDeltaU=5.00%
Max Delta Angle=10deg
Tot CB Close Time=90ms

[DIODE MONITORING]
f Nominal=50.00Hz
f Exc Nominal=50Hz
Tconst Exc=350ms
Active=FALSE
Alarm Level=5.0%
Alarm Delay=10.0s
Trip Level=20.0%
Trip Delay=0.3s
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 14
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE403 4586652 A
Project Approved Report rev:
Kampot Power Plant Toni Wendelin A

End of report
Test bay GX1 (Dieselgenerator line, test bench no. 1)
Author A.Tevalin, J.Suihkonen
Printed: 19.7.2006
Number of pages 14 Toni Wendelin
2.1/11
 TEST REPORT

Test report for synchronous machines

Customer WÄRTSILÄ FINLAND OY

Order reference P/06020.M-Kampot Power Plant (KPP),
PP 45002237
Project Kampot Power Plant

Machine AMG 0900LP08 DSE

Work nr: 7620HE404
Serial nr 4586653

Date 30.10.2006

Approved on the behalf of manufacturer

Toni Wendelin

ABB Oy, Machines

Visiting Address Postal Address Telefax(Group)
Strömbergintie 1 B P.O.Box 186 +358 10 22 22330
00380 HELSINKI FI-00381 Helsinki Telefax(Test floor)
FINLAND +358 10 22 23692
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 2
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE404 4586653 A
Project Approved Report rev:
Kampot Power Plant Toni Wendelin A

RATINGS
Standards IEC 60034
Insulation class F Mounting IM 1101
Temperature class F Protection class IP 23
Ambient temp. max 50 °C Duty S1
Usage Conn Sn/Pn[kVA] Un [V] In [A] p.f. f [Hz] Um [V] Im [A] Direction n [rpm]
Generator Y 7237 6600 633 0.80 50.0 85 8.48 <== 750
Table of contents / Test Program
1) Visual inspection
2) Air gap measurement and bearing clearance
3) Insulation resistances before tests
4) Resistance measurement of windings and elements
5) First running
6) Direction of rotation, checking of phase sequence
7) No-load point
8) Short-circuit point
9) No-load and short circuit curve, U1 = f(Im) and I1 = f(Im)
10) Tests with regulator
11) Overspeed test
12) Vibration measurement after overspeed
13) High voltage test
14) Insulation resistances with Polarization index

Appendices: 1) Tests with regulator_Basic settings

 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 0900LP08 DSE 3
Order reference Work nr: Serial nr Revision
P/06020.M-Kampot Power Plant (KPP), PP 45002237 7620HE404 4586653 A
Project Approved Report rev:
Kampot Power Plant Toni Wendelin A

1) Visual inspection
Version Notes
A OK

2) Air gap measurement and bearing clearance

Airgap Bearing clearance Axial play ET
Min [mm] Max [mm] [mm] [mm] [mm]
Machine 7.9 8.2 D 0.29 5.00 42.5
Exciter 2.8 3.4 N.D 0.25
3) Insulation resistances before tests
T = 21.2°C
Winding R [Mohm] U [V] t1 [s]
Stator 19400 1000 60
Rotor 29600 1000 60
Exciter 100000 1000
Auxiliaries

Space heater 480000 500

Temperature detectors
Stator 342000 500
Bearing 10700 500

4) Resistance measurement of windings and elements

Resistances of windings
T = 20 °C
Armature windings Ruv [ohm] Ruw [ohm] Rvw [ohm]
Stator 0.05727 0.05729 0.05729
Rotor 0.50133
Exciter
Stator 7.41073
Rotor: 0.01849 0.01848 0.01848
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Resistances of detectors and space heaters
T = 21.2 °C
Terminal box Terminals Position R [ohm] Detector
B3A 1HE1 - 1HE2 Space heaters 154.3
B3A 1R1 - 1R2 Stator winding U 108.3 Pt-100
B3A 2R1 - 2R2 Stator winding V 108.2 Pt-100
B3A 3R1 - 3R2 Stator winding W 108.3 Pt-100
B3A 4R1 - 4R2 Stator winding U (spare) 108.2 Pt-100
B3A 5R1 - 5R2 Stator winding V (spare) 108.2 Pt-100
B3A 6R1 - 6R2 Stator winding W (spare) 108.4 Pt-100
B3A 30R1 - 30R2 Bearing D-end 108.0 Pt-100
B3A 40R1 - 40R2 Bearing N.D-end 108.2 Pt-100
5) First running
Notes OK

6) Direction of rotation, checking of phase sequence

Result U-V-W | L3-L2-L1 | <<< (CCW)

7) No-load point
n [rpm] T [°C] U1 [V] Im [A]
750 29.2 6587 2.27
Voltage balances
Stator Uuv [V] Uuw [V] Uvw [V]
1 6588 6591 6585

8) Short-circuit point
n [rpm] T [°C] I1 [A] Im [A]
750 42.4 631.3 4.09
Current balances
Stator Iu [A] Iv [A] Iw [A]
1 632 633 631
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9) No-load and short circuit curve, U1 = f(Im) and I1 = f(Im)

Ratings 1.6
U1 = 6600 V
I1 = 633 A
n = 750 rpm
1.4
No-load curve
T = 29.2 °C
n = 750 rpm
Im [A] U1 [p.u.] 1.2
6.16 1.35
3.68 1.20
2.78 1.10
2.48 1.05 1.0
2.27 1.00
U1 [p.u.], I1 [p.u]

2.09 0.95
1.92 0.90
1.37 0.70 0.8
1.11 0.59
0.88 0.49
0.67 0.40
0.55 0.35 0.6
0.44 0.30
0.32 0.25
0.00 0.09
0.4
Short-circuit curve
T = 42.4 °C
n = 750 rpm
Im [A] I1 [p.u.] 0.2

6.50 1.50
4.57 1.10
4.09 1.00
0.0
2.98 0.75
0 2 4 6 8 10 12 14 16 18
1.92 0.50 Im [A]
0.83 0.24
0.00 0.05 U1 I1
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10) Tests with regulator

Version A

Position Main 1
Manufacturer ABB
Type Unitrol 1000
Serial nr 30093000/0032
Drawing nr 5132715 F

Sustained short-circuit test

I1, max = 2160 A
Im, max = 16.7 A
n, min = 657 rpm
ECL-10(Pos nr) = 12

Other settings
Remanence voltage, U = 665.0 V
Voltage transformer 6600/110/110
Auxliary voltage, Uaux =
Pulse Width of UM 12.8 %
Direction of Permanent Magnet Ok

Voltage build-up and regulation at no-load

7 000

6 000

5 000
U [V]

4 000

3 000

2 000

1 000
0 10 20 30 40
t [s]

11) Overspeed test

n = 900 rpm t = 120 s
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12) Vibration measurement after overspeed

Bearing position U [V] I [A] n [rpm] Horizontal Vertical Axial Unit
D-END 6600 No-load 750 0.40 0.30 0.37 mm/s, rms
ND-END 6600 No-load 750 0.42 0.32 0.28 mm/s, rms
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13) High voltage test

Winding U [V] t [s] f [Hz]
Stator 16500 60 50
Rotor 2000 60 50
Exciter 2000 60 50
Auxiliaries

Space heater 1500 60 50

Temperature detectors
Stator 1500 60 50
Bearing 500 60 50

14) Insulation resistances with Polarization index

T = 29.0 °C
Winding R [Mohm] U [V] t [s] R2 [Mohm] t2 [s] R/R2
Stator 104000 1000 600 14700 60 7.07
Rotor 23200 60
Exciter 84500 1000
Auxiliaries

Space heater 406000 500

Temperature detectors
Stator 258000 500
Bearing 5650 500
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1) Tests with regulator_Basic settings

;-----------------------------------------
; ABB Switzerland Ltd
; CMT 1000 v4.111
;
; UNITROL 1000 Parameter File
; Saved: 30.10.2006, 10:34
; AVR Serial Number: 30093000/0032
; Control Software Version: 4.221
; Panel Software Version:
;-----------------------------------------

[SYSTEM DATA]
Ie Nominal=8.5A
Potential Transformer=Three_Phase
UM Nominal=6.600kV
UM Primary=6.600kV
UM Secondary=110.0V
IM2 Nominal=633A
IM2 Primary=800A
IM2 Secondary=1.000A
Ie No Load=36.8%
Kceiling=7.72
Xq=1.00

[FIELD FLASHING]
Off Level=0.0%

[SOFTSTART]
Starting Level=25.0%
Hold Time=1.0s
Ramp Time=5.0s

[V/Hz LIMITER]
fKnee=47.0Hz
Slope=100.0%/fknee

[IeMin LIMITER]
Minimum=0.0%
Active=FALSE

[IeMax LIMITER]
Maximum=160.0%
Maximum Hold Time=10.0s
Delayed=120.0%
Delayed Hold Time=60.0s
Continuous=105.0%
Active=TRUE

[PQ LIMITER]
Minimum Q (P @ 0%)=-25.0%
Minimum Q (P @ 25%)=-25.0%
Minimum Q (P @ 50%)=-25.0%
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Minimum Q (P @ 75%)=-25.0%
Minimum Q (P @ 100%)=-25.0%
Voltage Dependency=FALSE
Active=TRUE

[UM LIMITER]
Minimum=90.0%
Maximum=110.0%
Minimum Active=TRUE
Maximum Active=TRUE

[BOOST]
Treshold=70.0%
Hold Time=10.0s
Hysteresis=8.0%

[AUTO SETPOINT]
Minimum=90.0%
Maximum=110.0%
Ramp Rate=0.30%/s

[PF SETPOINT]
Minimum=-0.7500
Maximum=0.7500
Ramp Rate=0.0050/s

[Var SETPOINT]
Minimum=0.0%
Maximum=100.0%
Ramp Rate=1.00%/s

[MANUAL SETPOINT]
Minimum=0.0%
Maximum=150.0%
Ramp Rate=3.00%/s

[OPEN LOOP SETPOINT]

Minimum=0.0%
Maximum=100.0%
Ramp Rate=1.00%/s

[VDC]
Primary Net ID=1
Secondary Net ID=2
Ramp Up Time=10.0s

[DIGITAL I/O HYSTERESIS]

Low Level=4.0V
High Level=10.0V

[DIGITAL I/O 1]
Input=Excitation_ON
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Polarity=Normal
Output=None
Direction=In

[DIGITAL I/O 2]
Input=Gen_CB_Closed
Polarity=Normal
Output=None
Direction=In

[DIGITAL I/O 3]
Input=None
Polarity=Normal
Output=Close_CB_Command
Direction=Out

[DIGITAL I/O 4]
Input=None
Polarity=Normal
Output=Boost
Direction=Out

[DIGITAL INPUT 5]
Input=Synchronize
Polarity=Normal

[DIGITAL INPUT 6]
Input=Parallel_With_Grid
Polarity=Normal

[DIGITAL INPUT 7]
Input=PF_Enable
Polarity=Normal

[DIGITAL INPUT 8]
Input=VDC_Enable
Polarity=Normal

[DIGITAL INPUT 9 from +AI]

Input=Manual_Enable
Polarity=Normal

[DIGITAL INPUT 10 from -AI]

Input=Reset_Alarm
Polarity=Normal

[DIGITAL INPUT 11 from +AI]

Input=Remote_Setpoint
Polarity=Normal

[DIGITAL INPUT 12 from -AI]

Input=Secondary_Net_Selected
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Polarity=Normal

[DIGITAL INPUT 13 from +AI]

Input=Increase
Polarity=Normal

[DIGITAL INPUT 14 from -AI]

Input=Decrease
Polarity=Normal

[ANALOG INPUT]
Ie Ext Minimum=0.0A
Ie Ext Maximum=30.0A
UM Aux Minimum=-10.0%
UM Aux Maximum=10.0%

[ANALOG INPUT 1]
Input=PF_Setpoint
Uin 0%=2.0V
Uin 100%=10.0V

[ANALOG INPUT 2]
Input=Din11&12
Uin 0%=2.0V
Uin 100%=4.0V

[ANALOG INPUT 3]
Input=Din13&14
Uin 0%=2.0V
Uin 100%=4.0V

[ANALOG OUTPUT]
Output1=Excitation_Current
Output2=Fbias
Uout1 0%=0.0V
Uout1 100%=10.0V
Uout2 0%=-5.0V
Uout2 100%=5.0V
Ie 0%=0.0%
Ie 100%=300.0%
Fbias 0%=-3.0Hz
Fbias 100%=3.0Hz

[TUNE AUTO]
Proportional Gain (Vp)=12.0
Derivation Time (Tb)=0.20s
Integration Time (Ta)=4.80s
Droop (Kq)=-4.0%

[TUNE PF/Var/PQ LIMITER]

Proportional Gain (Vp)=10.0
Integration Time (Ta)=3.00s
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[TUNE MANUAL/Ie LIMITER]

Proportional Gain (Vp)=20.0
Integration Time (Ta)=0.10s

[COMMUNICATION]
AVR ID=1

[SYNCHRONIZATION]
Min Slip=0.00Hz
Max Slip=-0.40Hz
MaxDeltaU=5.00%
Max Delta Angle=10deg
Tot CB Close Time=90ms

[DIODE MONITORING]
f Nominal=50.00Hz
f Exc Nominal=50Hz
Tconst Exc=350ms
Active=FALSE
Alarm Level=5.0%
Alarm Delay=10.0s
Trip Level=20.0%
Trip Delay=0.3s
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End of report
Test bay GX1 (Dieselgenerator line, test bench no. 1)
Author T.Stenlund, J.Lehtimäki
Printed: 31.10.2006
Number of pages 14 Toni Wendelin
2.1/12