Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 General
 Before disconnecting the battery cable, check the audio system security code
 Check the timing marks before timing chain removal
 Timing chain layout
DataCar                                                                   www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 General
 Before disconnecting the battery cable, check the audio system security code
 Check the timing marks before timing chain removal
 Removal
 Disconnect the battery
 Raise the front of the vehicle
 Remove the front wheels
 Remove the right wheel arch liner
 Drain the engine oil
 Remove the inlet manifold
 Remove the ignition coils
 Remove the right-hand engine support bracket
 Timing chain layout
DataCar                                                                   www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 General
 Before disconnecting the battery cable, check the audio system security code
 Check the timing marks before timing chain removal
 Release the fuel pressure
 Remove the fuel pump fuse
 Timing chain layout
 Run the engine
 When the engine has stopped switch off, and refit the fuse
 Disconnect the injectors
 Remove the fuel rail together with the injectors
 Plug the fuel lines
 Disconnect the positive crankcase ventilation hose
 Disconnect the valve of the crankcase breather hose
 Remove the cylinder head cover
DataCar                                                                   www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 Generalthe ancillary drive belt
 Remove
 Before disconnecting
 Disconnect the lower the
                      radiator
                          battery
                               hose
                                  cable, check the audio system security code
 Check thethe
 Remove     timing
              expansion
                   markstank
                         before
                             pressure
                                timingcap
                                       chain removal
 Drain the coolant
 Turn the wheels to right-hand full lock
 Remove the coolant pump pulley
 Disconnect the right-hand engine support earth cable
 Note: Use a trolley jack to support the engine
 Remove the right-hand engine support
 Timing chain layout
 Turn the crankshaft to TDC for cylinder 1
 Turn the crankshaft clockwise to align the timing marks
 Align the timing marks on the crankshaft pulley and timing cover
DataCar                                                                   www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 General
 Before disconnecting the battery cable, check the audio system security code
 Check the timing marks before timing chain removal
 Check the camshaft timing marks
 When the timing marks are misaligned, rotate the crankshaft 360 degrees to align them
 Timing chain
 Loosen       layout pulley centre bolt
        the crankshaft
 When loosening, always use the tool to counterhold
DataCar                                                                    www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 Generalthe crankshaft pulley
 Remove
 Before
 Use thedisconnecting
         special tools to
                       theremove
                            batterythe
                                     cable,
                                       crankshaft
                                            check the
                                                   pulley
                                                       audio system
                                                              (KV11103000)
                                                                    security code
 Check thethe
 Remove     timing
              timing
                   marks
                     chainbefore
                           cover timing chain removal
 Removal sequence:            (14 - 1)
 Timing chain
 Remove       layout
         the gasket(s)
 Remove the crankshaft oil seal and discard
 Use a screwdriver to release the tensioner pawl
DataCar                                                                       www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 General
 Before disconnecting the battery cable, check the audio system security code
 Check the timing marks before timing chain removal
 Compress the timing chain tensioner rod
 Lock the chain tensioner with a locking pin
 Timing chain layout
 Remove the chain tensioner
 Remove the chain tensioner guide
 Remove the chain guide rail
DataCar                                                                   www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 General
 Before disconnecting the battery cable, check the audio system security code
 Check the timing marks before timing chain removal
 Remove the timing chain from the camshaft gearwheel
 Timing chain layout
 Remove the oil pump chain tensioner
DataCar                                                                   www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 General
 Before disconnecting the battery cable, check the audio system security code
 Check the timing marks before timing chain removal
 Lock the oil pump shaft using a Torx socket
 Remove the oil pump chain together with the gearwheels
 Timing chain layout
 Installation
 Refit the oil pump chain together with the gearwheels
 Lock the oil pump shaft using a Torx socket
 Tighten the oil pump gearwheel            (25 Nm)
DataCar                                                                   www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 General
 Before disconnecting the battery cable, check the audio system security code
 Check the timing marks before timing chain removal
 Refit the oil pump chain tensioner
 Check the chain tension
 Timing chain layout
 Fit the timing chain
 Align the timing marks
DataCar                                                                   www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 General
 Before disconnecting the battery cable, check the audio system security code
 Check the timing marks before timing chain removal
 Secure the chain
 Note: Do not rotate the crankshaft
 Fit the chain tensioner guide
 Timing
 Refit thechain
           chainlayout
                  guide rail     (25 Nm)
DataCar                                                                   www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 General
 Before disconnecting the battery cable, check the audio system security code
 Check the timing marks before timing chain removal
 Fit the chain tensioner        (10 Nm)
 Remove the locking pin from the chain tensioner
 Check the timing marks again
 Renew the crankshaft oil seal in the engine front cover
 Fit the timing chain case oil seal
 Timing chain layout
 Refit the timing chain cover
DataCar                                                                   www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 General
 Renew the gasket
 BeforeApply
 Note:  disconnecting
             sealant before
                      the battery
                            fitting cable, check the audio system security code
 Check the timing
 Installation sequence:
                   marks before
                             (1 -timing
                                   14) chain removal
   Long bolts: (55 Nm)
   Short bolts: (25 Nm)
 Timing chain layout
 Refit the crankshaft pulley
 Lock the crankshaft pulley
DataCar                                                                     www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 General
 Before disconnecting the battery cable, check the audio system security code
 Check the timing marks before timing chain removal
 Tighten the crankshaft pulley centre bolt
   Stage 1:     (35 Nm)
   Stage 2:     (60°)
 Threads lightly oiled
 Tighten the crankshaft pulley outer bolts
 Refit the right-hand engine support         (A: 65 Nm, B: 45 Nm)
 Timing chain layout
 Remove the trolley jack
 Refit the coolant pump pulley               (7 Nm)
 Refit the expansion tank pressure cap
 Refit the lower radiator hose
 Refit the ancillary drive belt
 Refit the cylinder head cover               (10 Nm)
 Reconnect the valve of the crankcase breather hose
DataCar                                                                   www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 General the positive crankcase ventilation hose
 Reconnect
 Before
 Refit the
         disconnecting
           fuel rail together
                         the battery
                              with thecable,
                                       injectors
                                             check the audio system security code
 Checkthe
 Refit  theengine
            timingsupport
                   marks before
                          brackettiming chain(A:
                                               removal
                                                 17 Nm, B: 45 Nm)
 Refit and connect the ignition coils        (7 Nm)
 Refit the inlet manifold      (20 Nm)
 Refit the right wheel arch liner
 Refit the front wheels        (105 Nm)
 Refill the engine oil
 Refill the cooling system
 Reconnect the battery
 Torque settings
 Timing chain layout
 Inlet manifold bolts:         (20 Nm)
 Ignition coil bracket         (7 Nm)
 Right-hand engine support: (A: 65 Nm, B: 45 Nm)
DataCar                                                                       www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 General
 Before disconnecting the battery cable, check the audio system security code
 Check the timing marks before timing chain removal
 Crankshaft pulley centre bolt:
   Stage 1:    (35 Nm)
   Stage 2:    (60°)
 Oil pump gearwheel          (25 Nm)
 Timing chain cover:
   Long bolts: (55 Nm)
   Short bolts: (25 Nm )
 Coolant pump:               (25 Nm)
 Coolant pump pulley:        (7 Nm)
 Wheel bolts: (105 Nm)
 Camshaft gearwheels:        (78 Nm)
 Timing chain layout
 Engine supports:
DataCar                                                                   www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 General
 Before disconnecting the battery cable, check the audio system security code
 Check the timing marks before timing chain removal
 Right-hand engine support: (A, B, C)
 Bolts:        (A1: 105 Nm, A2: 65 Nm)
 Bolts:        (B1: 45 Nm)
 Bolts:        (C1: 45 Nm, C2: 17 Nm)
 Left engine support bolts:   (D, E, F)
 Bolts:        (D1: 60 Nm, D2: 105 Nm)
 Bolts:        (E1: 48.5 Nm)
 Timing chain layout
 Bolts:        (F1: 64.5 Nm, F2: 65 Nm)
 Pendulum support bolts       (G1: 80 Nm)
 Special tools
 Crankshaft pulley removal tool:            (KV11103000)
DataCar                                                                   www.datacar-manualrepair.com
Nissan Note E11
1.6 16v HR16DE 2006....
Timing chain: removal/installation
 General
 Before disconnecting the battery cable, check the audio system security code
 Check the timing marks before timing chain removal
                                          DataCar
 Timing chain layout
DataCar                                                                   www.datacar-manualrepair.com