EN

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DensFlow HD
Flow measurement for
densphase conveying
in high pressure
Operating Instructions

SWR engineering Messtechnik GmbH PART OF THE ENVIRONNEMENT S.A GROUP

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Contents Page

1. System overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

3. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.1 Regular use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.2 Identification of dangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.3 Operation safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

3.4 Technical progress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

4. Mounting and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4.1 Delivery range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4.2 Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4.3 Mounting of the measuring pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4.4 Overview of the connection of the sensor pipe and transmitter . . . . . . . . . . . . . . . . . 7

5. Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7. Standard display of DensFlow HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

8. Structure main menu DensFlow HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

9. System adjustments in detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

10. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

11. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

12. Connection examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

13. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

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1. System overview

A DensFlow HD measuring system consists of the following components:

Sensor

+
Transmitter

2. Function
• DensFlow HD is a measuring system especially developed for the measurement of high flow rates in
dens phase conditions.
• DensFlow HD is working according to the latest microprocessor technology. By special capacitive
linking of an electromagnetic wave a homogeneous measuring field is produced in the pipe.
• The electromagnetic wave brought into the pipe is reciprocally acting with the solid particles.
These signals are evaluated in frequency and amplitude.
• The measurement of the solid speed is done by means of correlation. Two sensors are used for the
generation of the correlation signals.
• A complete measuring unit consists of the sensor (measuring pipe) and the transmitter.

Fig. 2: Coupling of the electromagnetic waves

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3. Safety
The measuring system DensFlow HD was designed, built and tested to be safe and was shipped in safe condition.
Nevertheless persons or objects may be endangered by components of the system if these are operated in an
inexpert manner. Therefore the operational instructions must be read completely and the safety notes must be
followed.
In case of inexpert or irregular use, the manufacturer will refuse any liability or guarantee.

3.1 Regular use

•• The measuring system must be installed for measuring the flow rate only. Other usage and modifications
of the measuring system are not permitted.
•• Only original spare parts and accessories of SWR engineering must be used.

3.2 Identification of dangers

•• Possible dangers when using the measuring system are marked by the following symbols in the
operating instructions:

Warning!
•• This symbol in the operating instructions marks actions, which may represent a danger for life and limb
of persons when carried out in an inexpert manner.

Attention!
•• All actions which may endanger objects are marked with this symbol in the operating instructions.

3.3 Operational safety

•• The measuring system must be installed by trained and authorised personnel only.
•• In case of maintenance-work on the pipe or on components of the DensFlow HD, make sure that the
piping is in unpressurised condition.
•• Switch off the power supply for all maintenance, cleaning or inspection works on the tubes or on
components of the DensFlow HD. Follow the notes of the chapter maintenance.
•• The components and electrical connections must be checked for damages regularly. If a damage is
found, it is to be repaired before further operation of the instruments.
•• Before hot-work the sensor must be removed from the piping.

3.4 Technical progress

•• The manufacturer reserves the right to adapt technical data to the technical progress without particular
advance notice. If you have any questions, SWR engineering will be pleased to inform you on possible
changes and extensions of the operating instructions.

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4. Mounting and installation

4.1 Delivery range
•• Measuring instrument in a field housing

•• Sensor for installation into the pipe

•• Operating instructions

4.2 Auxiliary
•• Appropriate wrench or ring wrench for screwing

•• Tools for adjusting the wiring

4.3 Mounting of the measuring pipe

The sensor has to be mounted as follows:

•• Determine the place of mounting on the pipe. The mounting has to be in a vertical position!

•• Follow the necessary distances of valves, bows, fans or cellular wheel sluices etc. and also other
measurement devices like temperature and pressure etc. to the sensor (see fig. 3).

Fig. 3: Minimal distances of the sensor to pipe bends and baffles

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Attention!

• Before installation it has to be checked that no fin, mismatch or seals are inside the pipe.
It is important to remove any resistors affecting the flow.

Fig. 4: Build in of sensor

• It is possible to mount the transmitter up to 300 m away from the sensor.

Fig. 5: Transmitter

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4.4 Overview of the connection of the sensor pipe and transmitter

Sensor Transmitter

Fig. 6: Wiring of the sensor pipe and measuring instrument

A maximum length of 300 m of the sensor cable should not be exceeded.

A 4-wired shielded cable is needed between sensor and transmitter.

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5. Electrical connection

 
Fig. 7: Electrical connection

Transmitter
Terminal no. Connection
Connection of power supply
L1 / +24 V Input power supply 230 V / 50 Hz
N/0V Input power supply 230 V / 50 Hz
PE Protective earth
Connections
+ Output 4 ... 20 mA + Flow rate
I-out 1
- Output 4 ... 20 mA - (GND)
+ Output 4 ... 20 mA + Density or velocity
I-out 2
- Output 4 ... 20 mA - (GND)
+ Output 4 ... 20 mA + Density or velocity
I-out 3
- Output 4 ... 20 mA - (GND)
Min. / NO Potential-free relay NO (Close)
max.- C Potential-free relay C (Common)
relay NC Potential-free Relay NC (Open)
+ Digital output +
D-out
- Digital output -
B RS 485 interface data B
RS 485 A RS 485 interface data A
GND RS 485 interface ground
+ Digital interface 1 (+)
D-in1
- Digital interface 1 (-)
+ Digital interface 2 (+)
D-in2
- Digital interface 2 (-)
+ Power supply 24 V (+) Cable no. 1
- Power supply 24 V (-) Cable no. 2 * 230 V AC / 24 V DC
Sensor
A RS 485 data A Cable no. 3 resp. 230 V AC /
B RS 485 data B Cable no. 4 110 V AC / 24 V DC
according to model

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6. Commissioning
•• For start-up the measurement system it is necessary to adjust the sensor. After switching on the power
supply there is at least a warm-up time of 15 minutes required before any adjustment starts.

Please check again:

•• the correct cabling between sensor and the transmitter.
•• the correct adjustment of the sensor pipe.

Commissioning DensFlow HD

For start-up the sensor has to be calibrated and parametrised to each product, which will be measured.
It is necessary to assign the mass flow to the display and initial value. The menu functions are mostly
self-explaining. Following a short introduction to the overview:
By leaving the menu level and confirming the memory function all values changed are transferred.

Basic function At least a two-point-calibration (normally zero and max) are sufficient for
measuring the density function. The velocity measurement is firmly defined as an
absolute measurement by the distance of the sensor plates and does not have to
be calibrated.

Zero point Start zero point calibration in no-flow condition with empty pipe.

Velocity It is necessary and important to have a stable velocity output for operating
point calibration. So if no stable velocity output is possible you have to switch
fixed velocity on. This fixed velocity value depends to the falling height parameter
which has to be set in menu point 1.7.

Operating point Start operating point calibration during flow condition with known flow value.
It is possible to edit this value later.

Analog output 1 Is firmly configured for the measuring of the flow rate. The measuring range is
adjusted in menu point 3.1.1.
0 = 4 mA
Max = 20 mA

Analog output 2 It is possible to configure for the measuring of the load or velocity.
The measuring range is adjusted in menu point 3.2.1.
0 = 4 mA
Max = 20 mA

Damping The measuring range filter is used for the adjustment to slower working devices
or for a continuous output of the analog output.

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To enable DensFlow HD for calculation a flow rate the following suppositions have to be given:

•• Stable working velocity measurement resp. fixed velocity if a stable velocity measurement is not possible
due to bad conveying conditions.

•• Density measurement

As the operating-point calibration needs a stable velocity measurement too, within the first commissioning you
have to take care for this. Therefore some hints:

•• During flow the RMS values of the velocity signals have to be obvious higher than the noise level (NST,
no signal threshold). There is no exact defined range, but, experienced values are about 1000 to 3000.
If NST is now 500 or smaller a safe operating condition should be possible.

•• If velocity still fails, caused of bad conveying conditions, fixed velocity has to be activated. Therefore the
parameter “falling height” has to be set, the system will calculate with this value an averaged velocity
of fall. Also important in this context is the NST level (see standard display / V - velocity / S - speed
adjustment / point 1. threshold). This level will now work like switch, RMS values above NST level will
switch velocity on, values below will switch velocity to zero.

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7. Standard display of DensFlow HD

The standard display shows the actual flow rate as well as measuring
values of density, velocity and the totaliser value.

With four switch pads you are able to further information and configuration windows:

R Reset totaliser, choose OK or NO

D Density, further informations about density measurement, back with M

V Velocity, further information about speed measurement, back with M or press S for velocity configuration.

S V-adjustment, various settings for speed measurement.

1. Threshold
V-adjustment 7 8 9
Threshold
This is the no signal threshold. It defines the noise level of 4 5 6
the RMS values (root mean square values) of the velocity 230 1 2 3
signals, which will be suppressed for speed measurement. Eff-value =
All values below will be ignored for speed measurement 135 E 0 8
resp. with activated fix-velocity the output will switch to
0 m/s.

Possible values 1 - 65535, cancel with E (ESC)

2. Display of the actual RMS value of velocity signals

3. Fix-velocity
V-adjustment 7 8 9
Fix-velocity
Setting of fix-velocity value, this will replace automatically 4 5 6


the parameter falling height. 2.30 m/s
1 2 3
Possible values 1 - 99.99, cancel with E (ESC) E 0 8

4. Vfix

Fix-Velocity On / Off

T Displays the electronics temperature

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8. Structure main menu DensFlow HD

Switch to main menu: Press any pad of the touchscreen for about 5 s until the menu appears.

1. Measurement

1.1 Tag Name (10 characters)

1.2 Unit Select: g / kg / t

1.3 Time unit Select: h / min / s

1.4 Dec. point Position of dec. point

1.5 Density Range 1 --- 3000 g/l

1.6 Aperture Range 10 --- 300 mm

1.7 Drop height Range 10 --- 9999 mm

2. Calibration
Adjusting the sensor‘s behavior to
2.1 Sensor calibration material and mounting situation.
2.1.1 Zero point … for the empty sensor

2.1.2 Operating point … with material flowing

2.1.3 Full calibration … with filled sensor

Correction factor density,
2.2 Factor Range 0.01 --- 9.99
Amount of interpolation points
2.3 Interpolation points for linearization (max. 3)
2.4 Interpolation table Linearization characteristic
Suppression of conveying breaks
2.5 Min. load
during auto acquisition
2.6 Interpolation point 1

2.6.1 Raw value Non-linearized flow rate

2.6.2 Calibrated value Linearized flow rate

Automatic calibration with a weighed
2.6.3 Auto acquisition
mass
2.7 Interpolation point 2 Same as interpolation point 1

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3. Outputs

3.1 Flow rate

3.1.1 at 20 mA End of measuring range
3.1.2 Filter Range: 0.1 --- 99.9 s (Standard: 1 s)
3.1.3 Calibration 4 mA
3.1.3 Calibration 20 mA

3.2 Output 2 Select: density or velocity

3.2.1 Output End of measuring range
3.2.2 at 20 mA End of measuring range
3.2.3 Filter Range: 0.1 --- 99.9 s (Standard: 1 s)
3.2.4 Calibration 4 mA
3.2.5 Calibration 20 mA
3.3 Alarm
3.3.1 Type Select: MIN/MAX
3.3.2 Value -10 to 110 % in physical units
3.3.3 Delay Range: 0.1 --- 99.9 s
3.3.4 Hysteresis 0.1 --- 99.9 %
3.3.5 Output Select: alarm / sensor busy
3.3.6 Mode Select: NO / NC
3.3.7 Sensor Select: ON / OFF
3.4 Impuls output
3.4.1 Mass / pulse Set the mass complying to one pulse

4. Digitale inputs

4.1 Digital input 1

Select: function
4.1.1 Function (no / zero adjustment / full adjustment)
4.1.2 Direction Select: direct / inverted
4.1.3 Filter Range: 0.1 --- 99.9 s
4.2 Digital input 2
Select: function
4.2.1 Function (no / zero adjustment / full adjustment)
4.2.2 Direction Select: direct / inverted
4.2.3 Filter Range: 0.1 --- 99.9 s

5. System

5.1 Baud rate Select: 4800 / 9600 / 19200 / 38400

5.2 Address Range: 1 --- 255
5.3 Contrast Contrast adjustment
5.4 Language Select: D / F / E

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9. System adjustments in detail

1. MEASUREMENT

1.1 Tag Measurement

¡ £
Freely selectable notation, max. 10 characters. Tag
¢ ¤
With £ and ¤ select the letters or symbols, DensFlow HD
C
with ¡ and ¢ select place of the letter
8
(1...10); with C delete the respective letter
and with 8 transfer the entry and leave the
menu level.

1.2 Unit Measurement £

Selection of the mass unit: g / kg / t Unit
¤
t C
With £ and ¤ select according to the
display, with C leave the menu without any 8
change, with 8 transfer the entry and leave
the menu level.

1.3 Time unit Measurement £

Choice of the time unit - choose: h / min / s Time scale
/ s per second ¤
h
/ min per minute C
/ h per hour
8
With £ and ¤ select according to the
display, with C leave the menu without any change, with 8 transfer the entry
and leave the menu level.

1.4 Decimal point Measurement range £

Adjust the digit in the display. Decimal point
¤
With £ and ¤ shift the comma. C is 000.0 C
without function here and with 8 transfer
the entry and leave the menu level. 8

1.5 Density Measurement 7 8 9

Set bulk density in g/l, possible range Bulk density
4 5 6
1250
1 to 3000 g/l.
g/l
1 2 3
Enter the value, with E leave the without
changes, with 8 transfer the entry and leave E 0 8
the menu level.

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1.6 Aperture Measurement

aperture
7 8 9
Set value of inner pipe diameter.
4 5 6
Enter the value, with E leave without
150 mm
1 2 3
changes, with 8 transfer the entry and leave E 0 8
the menu level.

1.7 Drop height

Enter drop height, this will calculate fixed-
Measurement
drop height
7 8 9
4 5 6
265
velocity value automatically.
mm
1 2 3
Enter the value, with E leave without
changes, with 8 transfer the entry and leave E 0 8
the menu level.

2. CALIBRATION

2.1 Sensor calibration

2.1.1 Zero point

Zero point
Start zero adjustment with empty pipe Calibration in progress . . .
with OK . Cancel with NO .
Range 7
Offset 378
Density 22

2.1.2 Operating point Sensor calibration

Operating point
7 8 9
Enter known flow rate.
4 5 6
57 t/h
Enter the value, with E leave without 1 2 3
Qmax = 127
changes, with 8 transfer the entry and go E 0 8
@ 1.8 m/s
to the next window.

Change filter value with Z , Operating point C

adopt adjustment values with 8 . Adjustment at
8
57 t/h

Raw value = 101

Filter = 10 s Z

Display during calibration procedure.

Operating point
Calibration in progress . . .

Density 782

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2.1.3 Full calibration

Full point
Calibration with 100 % filled pipe in no-flow Calibration in progress . . .
condition.

Set full calibration with OK .

Cancel with NO . Density 782

2.2 Factor
Correction factor affects directly the density
Calibration
Factor
7 8 9
4 5 6
1.0
measurement.
0.01 to 9.99 1 2 3
Default 1.0
Enter the value, with E leave without E 0 8
changes, with 8 transfer the entry and leave
the menu level.

2.3 Interpolation points

Set amount of required interpolation points;
maximum 3 points are possible.
Interpolation
points
7 8 9
4 5 6
Enter the value, with E leave without 2 1 2 3
changes, with 8 transfer the entry and leave
the menu level. E 0 8

2.4 Interpolation table Interpolation table

Display of the calibrated points. raw calibrated
Back with E . 1. 57 57 t/h
2. 84 84 t/h

2.5 Min. load Calibration 7 8 9

Suppresses conveying breaks during min. load
4 5 6
Auto Acquisition. 10 %
1 2 3
Enter the value, with E leave without E 0 8
changes, with 8 transfer the entry and leave
the menu level.

2.6 Interpolation point 1

2.6.1 Raw value Interpolation point 1

Raw value
7 8 9
Manual interpolation.
4 5 6
This is the non-linearized flow value. 57 t/h
1 2 3
Enter the value, with E leave without
E 0 8
changes, with 8 transfer the entry and leave
the menu level.

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2.6.2 Calibrated Interpolation Point 1 7 8 9

Manual interpolation. Calibrated
Linearized flow value. 4 5 6
57 t/h
1 2 3
Enter the value, with E leave without
E 0 8
changes, with 8 transfer the entry and leave
the menu level.

2.6.3 Auto acquisition Auto Acquisition

Enables a calibration by means of a weighed Button [C] break
Button [ENTER] finish
mass. The collection of data starts with
Collected Data: 276 probes
entering this menu point, but only flow rates
above the min. load value will be counted. C 8
Finish with 8 , enter the conveyed mass
and confirm with 8 . Press E to leave
Charged
Amount
7 8 9
menu point without any changes. 4 5 6
57 t
1 2 3
E 0 8

2.7. / 2.8 Interpolation point 2 / 3 same as point 1

3. OUTPUTS

3.1 Flow rate

3.1.1 at 20 mA Flow Rate 7 8 9

Enter end of measuring range, this will Value at 20 mA
comply to 20 mA. 4 5 6
500 t/h
1 2 3
Enter the value, with E leave without
changes, with 8 transfer the entry and leave E 0 8
the menu level.

3.1.2 Filter Flow Rate 7 8 9

Filter
Adjustable damping for the flow rate.
4 5 6
Range: 0.1 . . . 99.9 s (Standard 1 s) 1.0 s
1 2 3
Enter the value, with E leave without E 0 8
changes, with 8 transfer the entry and leave
the menu level.

3.1.3 Calibration 4 mA Flow rate

Value of current min. Adjust to the external Calibration 4.0 mA
measuring system (if display differs).
C
With << and >> adjust fast, with < and << < > >> 8
> adjust slowly the current to 4 mA.
With 8 transfer the entry and leave the menu
level, with C leave the menu without any change.

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3.1.4 Calibration 20 mA Flow rate

Value of current max. Adjust to the external Calibration 20 mA
measuring system (if display differs).
C
With << and >> adjust fast, with < and
< < > >> 8
> adjust slowly the current to 4 mA.
With 8 transfer the entry and leave the menu
level, with C leave the menu without any change.

3.2. Output 2
3.2.1 Output Density £
Select: density / velocity Unit
¤
With £ and ¤ select according to the kg / m3 C
display, with C leave the menu without any
change, with 8 transfer the entry and leave
8
the menu level.

3.2.2 at 20 mA Density 7 8 9
Enter end of measuring range, this will Value at 20 mA
comply to 20 mA. 4 5 6
500 g/l
1 2 3
Enter the value, with E leave without
changes, with 8 transfer the entry and leave E 0 8
the menu level.

3.2.3 Filter Density 7 8 9

Filter
Adjustable damping for the density.
4 5 6
Range: 0.1 . . . 99.9 s (Standard 1 s) 1.0 s
1 2 3
Enter the value, with E leave without E 0 8
changes, with 8 transfer the entry and leave
the menu level.

3.2.4 Calibration 4 mA Density

Value of current min. Adjust to the external Calibration 4.0 mA
measuring system (if display differs).
C
With << and >> adjust fast, with < and
> adjust slowly the current to 4 mA. << < > >> 8
With C transfer the entry and leave the menu
level, with 8 leave the menu without any change.

3.2.5 Calibration 20 mA Density

Value of current max. Adjust to the external Calibration 20 mA
measuring system (if display differs).
C
With << and >> adjust fast, with < and
> adjust slowly the current to 20 mA. << < > >> 8
With C transfer the entry and leave the menu
level, with 8 leave the menu without any change.

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3.3 ALARM
3.3.1 Type Alarm £
Upper and lower limit value. Affects relays. Alarm type
¤
Maximum
With £ and ¤ select according to your C
significance, with C leave the menu without
8
any change, with 8 transfer the entry and
switch to a deeper menu level.

3.3.2 Value of alarm Alarm 7 8 9

Threshold value. Value of Alarm
Range -10 . . . 110 % of the measuring range 4 5 6
90 t/h
in phys. units. 1 2 3

With E leave the menu without any change, E 0 8

with 8 transfer the entry and leave the
menu level.

3.3.3 Delay Alarm 7 8 9

Threshold value how long the value must be Delay
4 5 6
over or under the limit until the alarm relay 1.0 s
reacts. 1 2 3
Range: 0.1 ... 99.9 s
E 0 8
With C leave the menu without any change,
with 8 transfer the entry and leave the
menu level.

3.3.4 Hysteresis Alarm 7 8 9

Threshold value of the alarm. Hysteresis
4 5 6
Range: 0.1 ... 99.9 % of the measuring range. 85 t/h
1 2 3
With E leave the menu without any change,
E 0 8
with 8 transfer the entry and leave the
menu level.

3.3.5 Output
Alarm £
Alarm / sensor busy Output
¤
Alarm
With £ and ¤ select according to the C
display, with C leave the menu without
any change, with 8 transfer the entry 8
and leave the menu level.

3.3.6 Mode
Alarm £
Choice of the contact work or interruption. Operation mode
NO - Working current ¤
NC - Static current NO
C
With £ and ¤ select according to the 8
display, with C leave the menu without
any change, with 8 transfer the entry and leave the menu level.

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3.3.7 Sensor fault Alarm £

On / Off Sensor fault
Affects sensor fault to relays. ¤
on
C
With £ and ¤ select according to the
display, with C leave the menu without
8
any change, with 8 transfer the entry and leave the menu level.

3.4 Pulse output

3.4.1 Amount of pulses / Mass unit Pulse output 7 8 9
Only necessary, if impulse output is required. Mass / pulse
4 5 6
10.00
With E leave the menu without any change, 1 2 3
with 8 transfer the entry and leave the
E 0 8
menu level.

4. DIGITAL INPUTS

4.1 Digital input 1

4.1.1 Function Digital input 1 £

Select input function. Function
Not one. ¤
S-full
S-Zero (Sensor Zero adjust) C
S-Full (Sensor Full adjust)
8
Possibility to start function with external
signal.

With £ and ¤ select according to the display, with C leave the menu without
any change, with 8 transfer the entry and leave the menu level.

4.1.2 Direction Digital input 1 £

Direct / Inverted Direction
¤
direct
With £ and ¤ select according to the C
display, with C leave the menu without any
8
change, with 8 transfer the entry and leave
the menu level.

4.1.3 Filter Digital input 1 7 8 9

Idle time after activation. (Anti beat device Filter
for mechanical switches.) 4 5 6
0.0 s
1 2 3
With E leave the menu without any change,
E 0 8
with 8 transfer the entry and leave the
menu level.

4.2 Digital input 2

Same as digital input 1

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5. SYSTEM

5.1 Baud rate System £

Indicating of the Baud Rate Baud rate
¤
Choose: 4800 / 9600 / 19200 / 38400 9600
C
With £ and ¤ select according to your
8
significance, with C leave the menu without
any change, with 8 transfer the entry and leave the menu level.

5.2 ModBus-address System 7 8 9

Set 1 . . . 255 Address
4 5 6
With E leave the menu without any change, 1 1 2 3
with 8 transfer the entry and leave the
menu level.
C 0 8

5.3 Contrast System contrast

Display contrast for a better legibility.

<< and >> adjust fast, with < and

With C
> adjust slowly to the contrast required.
With 8 transfer the entry and leave the menu << < > >> 8
level, with C leave the menu without any change.

5.4 Language System £

Indicating of the Language. Language
¤
Choose: D / F / E
D
C
With £ and ¤ select according to your
significance, with C leave the menu without 8
any change, with 8 transfer the entry and
leave the menu level.

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•• Warning!
Danger of shock with open housing!
•• Switch off the power supply for all maintenance or repair works on the measuring system. The pipe
must not be in operation during a sensor exchange.
•• Repair and maintenance work must be carried out by trained or expert personnel only.

10. Warranty
Warranty is granted for one year starting from delivery date under the condition that the operating instructions
have been followed, no interventions on the appliances have been made and the components of the system show
no mechanical damage or wear resistance.

In case of a defect during the warranty period, defective components are repaired or are replaced free of charge.
Replaced parts turn into the property of SWR. If desired by the costumer that the parts should be repaired or
replaced in its factory, then the costumer has to take over the costs for the SWR-service staff.

SWR is not responsible for damage, which did not develop at the delivery article; especially SWR is not responsible
for escaped profit or other financial damages of the customer.

11. Troubleshooting

•• Warning!
The electrical installation must only be checked by expert personnel.

Problem Cause Measure

Measuring system Power supply interrupted. Check the power supply.

does not work. Break of cable. Check the connection cables for a possible break of a cable.
Device defective. Exchange the fuse in the field housing.

Measuring system Calibration not correct. Delete input signal correction, new calibration according to
outputs wrong values. section 6.
Calibration shifted by Delete input signal correction, new calibration according to
abrasion on front end of section 6.
sensor

Sensor error Wrong connection of the Check the wiring.

sensor.
Sensor out of order. Exchange sensor.

Do not open, as otherwise the warranty claim expires!

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12. Connection examples

12.1 Digital input

UST

RV = ((UST - 1.6 V) / 20 mA) - 2 kW

12.2 Impulse output

Open Collector

Open: 0 V
Closed: Ub - 0.7 V

Open: Ub
Closed: 0.7 V

Open Collector

R = (Ub - 0.7 V)/l

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13. Technical data

Sensor
Housing Stainless Steel 1.4571, powder coated
NW 10 ... 125, flange EN 1092-1
Inner pipe Ceramic (AI2O3)
Protection category IP 65, ATEX II 3 G/D
Sensor pipe: -20 ... + 130 °C
Environment temperature
Sensor electronic: 0 ... + 60 °C
Max. design pressure 64 bar
Working frequency 88 kHz
Transmitting power Max. 2 mW
Weight Depending to model
Dimensions Ø NW + 150 mm, L 500 mm
Accuracy +/- 2 ... 5 % in calibrated measuring range
Transmitter (version field housing)
Power supply 110 / 240 V AC 50 Hz (optional 24 V DC)
Power consumption 20 W / 24 VA
Protection category IP 65 according EN 60 529/10.91
Dimensions 258 x 237 x 174 (W x H x D)
Weight Ca. 2.5 kg
Terminal clamp wire size 0.2 - 2.5 mm2 [AWG 24-14]
Cable Glands 3 x M16 (4.5 - 10 mm Ø)
Alarm output Relay with toggle switch - max. 250 V AC, 1 A
Error output Relay NC - max. 250 V AC, 1 A
Transmitter (version 19” rack system)
Power supply 24 V DC
Power consumption 12.5 W
Protection category IP 30 according EN 60 529/10.91
Dimensions 19” rack system, 3HE, 28TE, L = 227 mm
Weight ca. 1 kg
Connection Connector (DIN 41612), Typ B, 32-pol., connector
Alarm output Relay NC - max. 250 V AC, 1 A
Additional data
Environment temperature -10 ... +45 °C
Current outputs 3 x 4 ... 20 mA (0 ... 20 mA), load < 500 Ω
Digital inputs 2 x Ri 2 kΩ, 5 - 50 mA
Data storage Flash Memory
Impulse output Open Collector - Max. 30 V, 20 mA
USB interface 2.0
RS 485 interface ModBus-Protocol

Superior SWR engineering Messtechnik GmbH

with
(All rights reserved.)

Gutedelstraße 31 · 79418 Schliengen (Germany)

Solids Fon +49 7635 827248-0 · Fax +49 7635 827248-48 · www.swr-engineering.com

EN 18/09/2017

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