FlexiLogics® FL100

Flexible PLC Salient Features :-

DIN rail / Back panel mounted compact PLC

Up-to 2 Serial Ports , 1 USB Device Port ,1 USB Host Port

One Ethernet port to connect PLC / Programming Port / Remote monitoring over Modbus TCP/IP

Expandable up to 16 expansions

32 Bit RISC processor

Simple Ladder programming using Windows® based software

Support for LD, FBD, ST, SFC, IL type IEC61131-3 programming languages

Support for web server functionality

Strong Communication capabilities. PLC can be configured as Modbus RTU Master or Slave

DC powered units (24 V DC)

CE, UL approved

RENU
ELECTRONICS PVT. LTD.
Key Features :-
The FL100 support standard Programmable Logic Controller features. Comprehensive Instructions supported in FL100 :
The user can implement logic, specific to application using standard Ladder programming.
A PLC logic block can be executed at power up, during every scan, upon a timer interrupt. I/O Instructions -
NO contact NC contact Output
Falling Edge Rising Edge Inverter
Supported Tasks include: Inverter Coil Positive Pulse Contact Negative Pulse Contact
l Write value to Tag l Add a constant value to Tag Positive pulse coil Negative Pulse Coil
l Subtract a constant value from Tag l Add Tag B to Tag A
l Subtract Tag B to Tag A l Turn Bit On Data Transfer -
l Turn Bit Off l Toggle Bit MOV word MOV DWORD Invert Transfer
l Copy Tag B to Tag A l Swap Tag A and Tag B Table Initialize Table Block Transfer Table Invert Transfer
Data Exchange Multiplexer Demultiplexer
The FL100 possess powerful programmable logic features. User can implement logic,
Math-
specific to application using standard Ladder programming. Some of the Key features are as Addition Subtraction Multiplication
mentioned below : Division Addition with Carry Subtraction with Carry
Increment Decrement
Expansion module (Digital and Analog)
FL100 can be expanded using modular I/O modules. These modular I/O are Digital and Compare -
Greater than Greater than or equal Equal
Analog type. User can use Digital / Analog or combination of both. Various combination of Not Equal Less Than Less than or Equal
Digital expansion modules are available. User can have up to 4 universal analog inputs and
2 analog outputs or 8 analog inputs. Analog inputs are mA, mV, 0-10 VDC, RTD and TC. Logic -
The Analog outputs are 4-20 mA or 0-10 VDC. User can select appropriate I/O module AND OR XOR
depending on the application. Shift Rotate
Data Conversion -
Communication Hex to Ascii Ascii to Hex Absolute Value
The PLC is designed to have up-to 2 serial and 1 USB communication ports. Serial ports 7 segment decode Ascii conversion Binary Conversion
can be defined as Modbus RTU (Master or Slave) or can be connected to various third party BCD conversion 2's complement word
devices such as PLCs, Drives, PID Controllers, SCADA etc. Most industry standard protocols 2's complement Double word
are supported. The USB port is used for programming and monitoring the PLC.
Timer -
TON TOFF TSS
Ethernet Port
FL100 supports Ethernet port. It can be used to connect to a PLC and monitor machine / Counter-
process status from remote location. The Ethernet port can also be used for remote Up counter UP Down Counter
programming of FL100.
Program Control -
USB Ports Subroutine CALL Subroutine RET For
Next Master Control Set Master Control Reset
It has one USB (Device) port. The USB port can be used as a programming port Jump Control Set Jump Control Reset En Intr
or for logic monitoring. The unit also has one USB (Host) port. The USB Host port can be Dis Intr WTR Step sequence Init
used to connect a memory drive. Step sequence Input Step sequence output

Web Server Function -

Moving Average Digital Filter PID1,4
FL100 supports web server functionality. It can be used to monitor and control from remote Upper limit Lower limit Maximum Value
locations. Following are the features of the web server: Minimum Value Average Value Function generator
i) User can create up to 100 Web screens in a project.
ii) User can use up to 100 tags in a Web screen. Special -
iii) Up-to 10 users can make active connection with web server at any instance. Device Set Device Reset Register Set
Register Reset Set Carry Reset Carry
iv) Fast data refresh (1 sec) Encode Decode Bit Count Flip Flop
v) Supports Data Entry, Data Display, Images, Multilingual text and Navigation buttons. Direct I/O Set Calender Calender Operation

FL100 Functionality
Some of the supported Instructions in FL100 are listed below : Configuration Software
1. Math FlexiSoft® is a compact, Windows® based software to configure the PLC. Following
Instructions such as ADD, Subtract, Multiply and Divide. These instructions image from FlexiSoft® shows the snap shot of ladder configuration window:
could be Single word or Double word, signed or unsigned format.

2. Data compare
Instructions such as Less than, Greater than, Equal to, Less than or Equal to,
Greater than or Equal to etc. are supported.

3. Data Transfer Instructions

Data transfer instruction supports word and double word operands,
Multiplexer / demultiplexer instructions.

4. Data conversion
Data conversion such as hex to ASCII, ASCII to hex, Binary, BCD, 2's Compliment, 7
segment etc. are possible.

5. Shift / Rotate
Rotate left, Rotate Right, Shift Left, Shift Right for word / double word.

6. I/O Instructions
Normally Open / Normally Closed contacts, positive pulse contact,
negative pulse contact, Leading / Falling edge etc. are implemented. System requirements for FlexiSoft® Software are -
7. Immediate I/O instruction Windows Version : Microsoft Windows® 2000 or above
This instruction can be used to sample instantaneous physical inputs and outputs Processor : 266 MHz PENTIUM or higher
in PLC ladder. Mouse : Required
RAM : 64 MB or more
8. Set / Reset Display resolution : 800 x 600 (VGA) or better
Coil / Bit / Register Set / Reset Instructions are supported. Display colors : 256 colors minimum
Serial Port : 1 serial port for FlexiPanels® programming
9. Program Control USB Port : 1 USB port (Host) for FlexiPanels® programming
FL100 also support subroutine call, MCS / MCR, JCS / JCR, Enable / Disable Interrupts Keyboard : Required
and step sequence instructions.

10. Functions
The function instructions like Moving average, Digital filter, Function generator, PID, Encode
/ Decode, Min / Max / Average Value, Lower / Upper Limit, Flip Flop are also supported.
Software Features :-

IEC61131-3 Programming Environment

Create application using LD language

IEC61131-3 Programming Environment

Create application using FBD language

IEC61131-3 Programming Environment

Create application using IL language

IEC61131-3 Programming Enviroment

Create application using ST language

Web Server functionality

FlexiSoft® now supports powerful and
user friendly Web server functionality.
It allows user to monitor and control from
remote locations.
Protocols Supported for :-
Driver FL100 Driver FL100
ABB Mitsubishi Q Series PLC
Allen Bradley DF1 Mitsubishi FX
Aromat FP Series Modbus Master
Baldor Modbus Slave
Danfoss Drive Modbus TCP Master
Delta Modbus TCP Server
Fatek Serial Monitor
*
G9SP Safety Controller Toshiba Inverters
*
GE Fanuc Toshiba Ethernet Driver

GE SNP-X Toshiba T1

Idec Toshiba T2 Link port

Logix 5000 PLCs *

Twido
LG Master K series PLC Unitelway
LG Master-K 300S Universal Serial (ASCII)
*Coming Soon

Specifications :-
Functional Clock-Calendar Year, month, day, hour, minute, second, &
Control Method Stored program cyclic scan system day of the week
I/O Processing Batch I/O update(refresh) Timer 256 timers T0000 to T0255
and Direct I/O access T0000 to T0060: 10ms
I/O Points Expansion I/O: Up to 16 I/O modules, T0061 to T0190: 100ms
Expandable up to 256 points T0191 to T0255: 1s
Programming Language Ladder diagram / IEC 61131-3 Communication Interface 1 Port of RS232/RS485 on RJ45
Program Capacity 5120K Steps 1 Port with 2-wire RS 485 on Terminal Block
Memory Program: Flash Type 1 USB Port for Programming and monitoring (Device)
Data: DDR2 RAM and EEPROM 1 USB (host) port to connect USB memory drive
Execution Speed 20.43 ns /contact 1 Ethernet port to connect PLC / Programming Port
81.72 ns /coil Electrical
127.12 ns / 16-bit transfer Power Supply DC powered units - 24VDC (+/-15%)
124.85 ns /16-bit signed addition
User Data Environmental
Timer Registers 256 Words (R/W) Temperature -20 to 600 C (operating), -20 to 850 C (storage)
Counter Registers 256 Words (R/W) Humidity  10 to 90 % non condensing
System Registers 256 Words (R/W) Vibration immunity IEC60068-2-6
Internal Registers 256 Words (R/W) Shock immunity IEC60068-2-27
Data Registers 4096 Words (R/W) Dimensions (mm) 100mm(H) X 36mm(W) X 70mm(D)
Input Registers 400 Words (Max) (R) Isolation Isolation between communication ports,
Output Registers 400 Words (Max) power and I/O is 500 V DC for 1 Min.
Configuration Regs. 1600 Words (Max) EMI/EMC
Configuration Coils 25600 Points (Max) Immunity to ESD as per IEC61000-4-2
System Coils 100 Points (R/W) Immunity to Fast Transients as per IEC61000-4-4
Internal Coils 4096 Points (R/W) Immunity to Radiated
Timer Coils 256 Points Electromagnetic field as per IEC61000-4-3
Counter Coils 256 Points Immunity to
Retentive Registers 1400 Words Conducted disturbances as per IEC61000-4-6
Surge as per IEC61000-4-5
Radiated emission as per EN55011 Continue
Specifications :-

Hardware Specifications
Processor 32 bit RISC Processor (400MHz)
Power Supply Input Voltage 24VDC
Tolerance ±15%
Reverse polarity protection YES
2 Serial ports COM1 : RS232/ RS422/RS485 2 and 4 wire. RJ45 Connector
Communication ports
COM2 : 2 Wire RS485. 4 pin PBT connector
1 Ethernet port 10/100 Mbps
1 USB HOST port For connecting USB Memory Drive
1 USB Device port For Upload, Download and monitoring
1 Expansion Connection Slot 16 expansion modules / 256 I/O points
Switches PLC mode Control Switch RUN/HALT
User Application 22MB
Memory Ladder 30MB
Retentive 1400 words
Keep memory Area 1000 words
RTC Type External
Operating temperature -20 to 600 C
Storage temperature -20 to 850 C
Humidity 10% to 90% (non condensing)
Approvals CE, UL (Class 1 Div 2), RoHS

Functional Specifications
2 serial ports COM1 : RS232/ RS422/RS485 Upload, Download, Monitoring and
2 and 4 wire. Serial communication
COM2 : 2 Wire RS485 2 Wire RS485 Communication
1 Ethernet 10/100 Mbps Upload, Download, Monitoring and
Ethernet communication
1 USB HOST port All Standard Brand's USB Sticks Upload, Download
Communication
1 USB Device Upload, Download and Monitoring
Expansion SPI 16 Slots (All FL Expansions)
Multinode Serial : 32 nodes
Ethernet : 256 nodes

Digital I/O Specifications : Analog I/O Specifications :

Expansion I/O 16 expansion modules For mVolt inputs :
Uses 0-100 mV input range resolved in 16 bits. Input Type Temperature Range 1 Bit
Capacity
Total error max : ± 0.2% of scale ±1 LSB. Corresponds to
Expansion Bus SPI For Current inputs : J -210 to 1200OC 0.035OC
Turn ON time 10 msec Uses 0-20mA input range is resolved in 16 bits. K -200 to 1373OC 0.049OC
Turn OFF time 10 msec Total error max : ± 0.2% of scale ±1 LSB.
E -200 to 1000OC 0.027OC
For Volt inputs : O
Uses 0-10V input range resolved in 16 bits. R -50 to 1769 C 0.16OC
Total error max : ± 0.2% of scale ± 1 LSB. S -50 to 1769OC 0.18OC
For RTD input (Pt100/ Pt1000): B 0 to 1820OC 0.25OC
Uses 3 wire compensation technique. N -200 to 1300OC 0.056OC
Excitation Current is 0.1mA.
T -200 to 400OC 0.043OC
Power dissipated in RTD is 0.025mW max @ 100 W
Range supported : -200 to 850OC.
Analog Outputs
For Thermocouple Input :
Uses 0-100mV input range resolved into 16 bits. Resolution 16 Bit
Load:
Cold junction error is 1O maximum and 0.5O typical.
4-20 mA Less than 500 W
Total error max : 0.5% of scale ± 1 bit + CJC error
0-10 V DC Minimum 1k W
Temperature Drift for Input and Output : 60 PPM max
Expansion Modules :-
Digital Expansion Modules
Model DigitaI I/P Digital O/P Details
FLD1600 16 0 16 Digital Inputs
FLD0016P 0 16 16 Digital Outputs (PNP)
FLD0016N 0 16 16 Digital Outputs (NPN)
FLD0016R 0 16 16 Digital Outputs (Relay)
FLD0808P 8 8 8 Digital Inputs, 8 PNP type Transistor Outputs Digital module
FLD0808N 8 8 8 Digital Inputs, 8 NPN type Transistor Outputs Digital module
FLD0808R 8 8 8 Digital Inputs, 8 Relay type Outputs Digital module
FLD-HS-0808P 8 8 8 Digital Inputs, 8 Digital Outputs (PNP), 4 High Speed Inputs (Single phase & Quadrature counter), 2 PWM Outputs
FLD-HS-0808N 8 8 8 Digital Inputs, 8 Digital Outputs (NPN), 4 High Speed Inputs (Single phase & Quadrature counter), 2 PWM Outputs

Analog Expansion Modules

Model Analog I/P Analog O/P Details
FLA0800L 8 0 8 Analog Inputs (0-10 VDC / 4-20 mA), 16 Bits
FLA0402U 4 2 4 Universal Inputs (0-10 V / 0-100 mV / 0-50 mV / 0-20 mA / 4-20 mA /
RTD PT-100 / Thermocouple - B, R, S, E, J, K, N, T)
2 Analog Outputs (0-10 V / 4-20mA), 16 Bits
FLA0004 0 4 4 Analog Outputs (0-10 VDC / 4-20 mA), 16 Bits

N: Transistor output (NPN 500mA), R: Relay O/P, (6 Relay + 2 OC) P: PNP output (500mA)

Dimensions :-

36

10
0
100

70

36 70 36

FL100 controller module FlexiLogics® expansion module

All dimensions are in mm.

Please contact factory for more information. We welcome an opportunity to develop new, custom drivers and customized units.

HEAD OFFICE
Survey No. 2/6, Baner Road, Pune - 411045, India.
Tel : +91 20 2729 2840 Fax : +91 20 2729 2839
Email : info@renuelectronics.com
Website: www.renuelectronics.com
An ISO 9001:2008 and ISO 14001:2004 certified company

(Specifications subject to change without prior notice. DS-FL100 Rev.K)