MI L-STDd498B

14 May 1985

SUPERSEDING
Ml L=STDd498A
18 OCTOBER 1979

MILITARY STANDARD

CIRCUIT BREAKERS,

SELECTION AND USE OF

FSC 5925
 YIL-STD-1499B

DEPARTMENT OF OEFENSE
Washington, D.C. 20391

Circuit Breakers, SelectIon and Use of

MIL-STD-1498B

1. This MIlftary Standard Is approved for use by all Departments and Agencies of
the Department of Defense.

2. Beneficial comments (recommendations, additions, deletions) and any pertinent

data which may be of use in improving this document should be addressed to Commander,
US Army Electronics Research and Development Command, ATTN: DELET-R-S, Fort
Monmouth, MJ 07703 by ustng the self-addressed Standa~dfzation llocufnent Improvement
Proposal (DD Form 1426) appearing at the end of this document or by letter.

—
 MIL-STD-1496B

This standard provides a llstlng of circuit breakers that are covered by Federal
and Mllltary specifications and standards and are Intended for use in the design of
military equipment.
 MIL-sTo-14118B

CONTENTS

PAGE
Paragraph 1. SCOPE - - -- - - - - - - - -- - - - - - - - -- - 1

1.1 General -- - - - - - - - - - -- -- --- -- - 1

1.2 Standard circuit breakers not listed herein - - - 1
1.3 Purpose -- - - - - - -- -- -- - -- -- - - - 1

2. REFERENCE DOCUMENTS - - - - - - - - - - - - - - - - 2

2.1 Government documents- - - - - - - - - - - - - - -

2.2 Other publlcatlons- - - - - - - - - - - - - - - -

3. DEFINITIONS- - - - - - - - - - -- -- - - - - - - 4

4. GENERAL REQUIREMENTS- - - - - - - - - - - - - - - - 5

4.1 Criteria for inclusfon fn thfs standard - - - - - 5

4.2 Lfsts of standard circuit breakers- - - - - - - - 5
4.3 Outline configurations- - - - - - - - - - - - - -
Conflict of requirements- - - - - - - - - - - - - :
::: Selectfon of circuft breakers - - - - - - - - - - 5
4.6 Trip-free versus non trfp-free and automatic
reset operation- - - - - - - - - - - - - - - - - 6
4.7 Circuit application- - - - - - - - - - - - - - - - 6
4.8 Effect of altitude on calibration
(thermal breakers) - - - - - - - - - - - - - - - 6
4.9 Additional guidelines- - - - - - - - - - - - - - - 6

5. DETAILED REQUIREMENTS- - - - - - - - - - - - - - - - 8

5.1 Standard items offered for selection - - - - - - . 8

6. NOTES- - - - - - - - - - - - - - - --- - - - --- 9

6.1 Qual iffed products list- - - - - - - - - - - - - - 9

6.2 Procedure for inquiring about circuit breakers
notlfsted herein- - - - - - - - - - - - - - - - 9

FIGURES

Figure 1 Outline configurations - - - - - - - - - - - - - - 10

TABLE

Table I Circuit breaker selection guide- - - - - - - - - - 33

iv

1
I
 MIL-STD-1498B

i. SCOPE
k.

1.1 General. Thfs standard establishes requirements for selectjon of circuit

breakers shown In detail in table I and referenced in 1.2 for use in mllltary
equipment.

1.2 Standard clrcult breakers not Ijsted herefn.

a. Circutt breakers covered by W-C-375 have not been tncluded In this standard
because that specification includes devices too numerous to cover by
specifjcatjon sheets; therefore, a listing fn this standard would be
somewhat incomplete and misleading. However, the specification sheets of
U-C-375 should be considered ffrst when making a choice of a branch and
entry type cfrcuit breaker.

b. The large shipboard type circuit breakers (900 throug~ 6400 amDere frames)
under MIL-C-17587 have been removed from the selection guide in this
standard due to their lfmited usage and numerous variations. For coverage
of these circuit breakers, see MIL-C-17587.

1.3 Purpose. The purpose of this standard is as follows:

a. To provide equipment desfgners and manufacturers with lists of circuft

breakers considered to be preferred for design of milftary equipment.

b. To control and minimize the variety of cfrcuit breakers used by military

activities in order to facilitate effective logistic support of equiDment in
the field; to maximize economic support of, and to concentrate improvement
on, production of the circuft breakers listed in this standard.

I
I 1
 -
2.1 ~overnment documents.

2.1.1 Specifications, standards, and handbooks. Unless otherwise specified, the

following speciff tf ens, standards, and handb ooks of the Issue llsted fn that Issue
of the Departmentc~f Defense Index of Speciflcatlons and Standards (DoDISS) speclfled
in the sollcttatlon form a part of this standard to the extent specified herefn.

SPECIFICATIONS

FEDERAL

u-c-375 Circuit Breakers, Molded Case; Branch Circuit and Service.

MILITARY

MIL-E-5272 Environmental Testing, Aeronautical and Associated

Equipment.
MIL-C-5809 Circuit Breakers, Trip-Free, Aircraft, General
Specification For.
MIL-C-7079 Circuit Breakers, Non Trip-Free, General Specification For.
MIL-C-8379 Circuit Breaker, Electrically Operated, 3-pole, Type A-1.
MIL-C-13516 Circuit Breakers; Manual and Automatic (28-volt).
!41L-C-17361 Circuit Breakers, Air, Electric, Insulated Enclosure
.
(Shipboard Use).
MIL-C-17587 Circuit Breakers, Air, Electrlc, Open Frame Removable
Assembly (Shipboard use)
MIL-C-17588 Circuit Breakers (Automatic-ALB) and Switch, To gle
(Circuit Breaker, Non-Automatic-NLB), Air, Insu 1 ated
Housing, 125 Volts and Below, AC or DC, (Naval Shipboard
Use).
MIL-C-27715 Circuit Breakers, Trip-Free, High Temperature, Aircraft,
General $peciffcation For.
MIL-C-39019 Cfrcuit Breakers; Magnetic, Low-Power, Sealed, Trip-Free,
General Specification For.
MIL-C-55629 Circuit Breakers, ~agnetfc, Unsealed, Trip-Free, General
Specification For.
NIL-C-83383 Circuit Breakers, Remote Control, Themal, Trip-Free,
General Specification For.

STANDARDS

MILITARY

MIL-STD-202 Test Methods for Electronic and Electrical Component Parts.

MS3320 Circuit Breaker-Aircraft, Tri~-Free, Push Pull, 1/2 Thru
20 AMPS, Type I -55 Thru +121 C.
MS14105 Circuit Breaker-Aircraft Trip-Free, Push Pull, 25 Thru 35
A!IPS, Type 1 .55 to +1213C.
MS14153 Circuit 3reaker-Aircraft, Trip-Free, push-Pull 3 Phase, 1
Thru 35 AMP, Type I.
MS14154 Circuit 9reaker-Aircraft, Trip-Free, Push-Pull 3 Phase, 1
thru 20 AMP, Type I.
MS21984 Circuit Breaker-Aircraft, Trip-Free, push-pull, 3-phase, 5
Thru 60 Ai4P., Type 1.
!4S22073 Circuit !lreaker, Trip-Free, push-pull, 1/2 Thru 20 AMp,
Type 1.
MS24506 Circuit Rreaker-Aircraft, Non Trip-Free. push Pull, 5 to
50 AMP, Type I.
NIS24509 Circuit Breaker, Trip-Free, Toqgle, 3 Thru 35 AMPS, Type I.
YS2451O Circuit 9reaker, Trip-Free, push-pull , 3 Thru 35 Af14pS,
Type 1.
MS24571 Circuit Breaker, Aircraft, Trip Free, 2 1/2 to 50 Amperes,
121.1’C Ambient.

2
 MrL-sTD-1498B

MS25244 Circuit Breaker, Trip-Free, push-pu~l, 5 thru 35 AmDere,

Type I.
MS25361 Circuit 8reaker-Atrcraft, Trip-Free, push-pI~ll, 50 Thru
100 AMPS, Type 1.
MS26574 Clrcult Breaker, Trip-Free, ~usfi-pull, 1/2 Thru ~~ ~’fp,
Type I.

(Copies of speciflcatfons, standards, d~awings, an4 publications required by

contractors in connection with specific acquisition functions should be obtained from
the contracting activity or as directed $y tbe contracting offlcer)o

2.2 Other publications. The followlng document forms a part of this standard to
the extent specltled here~n. Unless otherwise Indfcated the issue in effect on date
of invitation for bids or request for proposal shall apPfY*

Society of Automotive Engineers, Inc..

ARP 1199 - Aerospace Recommended Practice, Selection, ~p~licat~on, and

Inspection of Electric Overcurrent Protective Devices.

Department of Defense actfvftfes should order ARP 1199 from the !Javal Publications
and Forms Center, 5801 Tabor Avenue, Philadelphia, PA 19120. All other
organ~zatfons should order from the Socfety of Automotive Engfneers, Inc. 400
Commonwealth Dr. Uarrenciale, PA 15096. Technical socfety and technical association
specfffcatfons and standards are generally avaflable for reference from Ifbrarfes.
They are also distributed among technical groups and usfng Federal agencies.

3
 MIL-STO-1498B

3. DEFINITIONS: SEE 4.9b

..
 4. GENEQAL REQUIREMENTS
L
4.1 Criteria
—. for inclusion in this
-——. standard.
—-—-. -

a. The circuit breaker shall be considered by the nilitary departments as the

best presently available type for the function.

b. The circuit breaker shall be in production and continued availa~ilfty shall

be reasonably certain (see table I, note 6 for possible exceptions).

4.2 Lists of standard circuit breakers. Table I included $erein lists the
applicable speclf icatlon number for all c~rcuit breakers approved as standard for use
fn the design and manufacture of military equipment. (Complete detailed requirements
for circuit breakers listed in this standard are covered in the applicable
specification, specification sheet, or ‘~s drawing, see 1.2 for standard circ~Jit
breakers not listed in table I).

4.3 Outline configurations. Outline configurations on figure 1 are given in

maximum dimensions.

4.4 Conflict of requirements. Selection of a circuit breaker from this standard

should be tentati ve. T he design engineer should refer to the applicable
specification, specification sheet, or MS drawing for confirmation of his selection.
In the event of conflict between the technical description of circuit breakers
described in this standard and the applicable specification, specification sheet, or
MS drawing, the latter shall govern.

4.5 Selection of circuit breakers. Circuit breaker types s$all be selected f-ol
the types 1 isted in thi s standard. l’he variety of circuit breakers used in any
military equipment shall be the minimum necessary to provide satisfactory
performance, and the contractor (or hardware designer/builder) shall exercise all
reasonable design choices to achieve this objective. The followinq are some
considerations in choosing the correct circuit breaker for a particular application.

Proper selection requires that the device will:

a. Carry load current continuously: Breakers should continuously carry normal

load current; however, the value chosen should be the lowest rating that will
not open inadvertently. A few of the considerations in selecting the proper
current rating and time delay curve of a circuit breaker follows:

1. What are the average (steady state) conditions of the load

2. What is the initial start-up current of the equipment and what is its
duration

3. What are the transient overloads and their durations

4. The time delay characteristics of the circuit breaker should be compared

to the time current characteristics (including starting or overload
surges) of the equipment, component or wire.

b. Be suitable for operation in the intended environment: Due consideration

should be given to ambient temperature extremes, altitude (atmospheric
pressure), relative ?umifiity, conta~inants in the atmosphere sl~ch as sand,
dust, explosive gases, corrosive substances, etc., and to mechanical shock
and vibration. These envfronncntal conditions should be related to
demonstrated characteristics of tqe circuit breaker.

c* Have sufficient interrupting ca~acity to interru~t fault current~ ‘)f 20V

magnitude up to the value available in the circuit being protected: (For ail
in com~uting oower system fault currents, aIfl met?ofis or protectfnq circuits
wit? available short circuit current higher than the circuit breaker
interrupt ratings, see AQP 1199).

1
J
 MIL-SID-1498B

d. Not produce an excessive voltage drop (resistance or impedance): In some

circuits the voltage drop across the clrcult breaker may become crftlcal and
should be considered in computing the total power loop voltage drop
[exclusive of the load). This condition becomes prominent in low amperage
breakers and ts compounded when used in low voltage circuits.

e. Withstand normal operating voltages and transients:

1. The rated voltage of the breaker should not be exceeded by the normal
system working voltage.

2. System transients should not exceed proven dielectric withstanding

voltages of the breaker.

f. Coordinate with other breakers: When required circuit breakers should

coordinate with other breakers in the system.

9* Permit restoration of servfce after fault has been corrected: The abflity of
a breaker to be returned to the “on state” (recYc~e time) should be withfn
the time allowed for the application. Normally a magnetic circuit breaker
will have a shorter recycle tfme than a thermal or thermal magnetic breaker.

h. Provfde the required electrical and mechanical endurance: The demonstrated

life/endurance capabilities for switching rated loads shall exceed the
expected application needs. The use of circuft breakers as a switch is not
recommended unless they are designed and tested specifically for such use.
Repeated cycling under load will disturb contact surfaces and platings and
may degrade general performance characteristics. To ensure that circuit
breakers provide the desired circuit protection, thefr use as a swftch should
be restricted to circuits with minimal cycling requirements, such as for
maintenance only. Where repeated cycling of loads is required, a switch
should be installed in line with the circuit breaker.

4.6 TriD-free versus non triD-free and automatic reset oDeration. The
prepond%=-~~; t breaker appllcati ons requires the use o- rip-free breakers
however, applications do exist that require a breaker that can be overridden even to
its own destruction to complete a missfon. Such missions may include such things as
propeller feathering and control cfrcuits, escape hatch releases, etc. Automatic
reset circuit breakers have been used in such military applications as jeeps, tanks,
personnel carriers, lightfng circuits, turret stabilizers, wiring harnesses, etc.

4.7 Circuit a The equipment shall be designed so that it wfll meet the
specifi~~-ment ~ per ormance and relfahility requirements when using any circuft
breaker meeting the applicable specification requirements. The use of-the standard
clrcult breaker or the satisfactory equipment performance shall not depend on
cfiaracteristics or parameters which are not controlled by the applicable
specification, specification sheet, or !4S drawing.

4.8 Effect of altitude on calibration (thermal breake~s). The effect of altitude

is a paFXiii5unt consl===~~ea t ~=~=~on wit ~~~e~~wer rated thermal
breakers. For example, a thermal breaker having a maxfmum ultimate-trfp point of 138
percent at sea level would be derated to 130 percent at 50,000 feet and to 120
percent at 100,000 feet slrnply because of the loss of a heat conductive atmosphere.
Under the complete vacuum conditions of space, serious degradation might occur.

4.9 Additional For additional guidelines in the selections

application and i- circuit breakers, see ARP 1199, Aerospace Recommended
Practices. The following subjects are discussed in that document.

a. Types of overcurrent protective devices

b. Definitions
 MIL-STD-14983

- c. Philosophy of aircraft circuit protection

10 Practical overcurrent protective concepts

2. Protector selection

Extent of protection

Equipment protection

System protection

d. Ctrcult breakers

1. General

2. Magnetic circuit breakers

Magnetic tfme-ctelay (typfcal)

Instantaneous trfp

3. Thermal circuit breaker types

Thermal

Thermal -magnetic assist

Temperature compensated-thermal

Hot wire breaker

4. Remote control circuit breakers (RCC6)

5. Application considerations and problem areas

Explosion-proof aeronautical equipment

Temperature effect on calibration

Temperature compensation

Coordination of cascaded protectors

Interrupting capacity (rupture capacfty)

Contafnfnatfon

Circuit breaker endurance

Change in circuft breaker trfp c?aracterfstfcs

hlultipole breakers

Applfcatlon analysfs

6. $la~ntenance procedures

7. Milltary specifications related to circuit breakers

7
 MIL-STI)-1498B

5. DETAILED REQUIREMENTS

5.1 Standard Items offered for selection. The basic style, three dimensional
drawings, maximum d imensions and many Important characteristics for selecting the
most appropriate clrcult breaker for the application are given in table I an4 figure
1, (also see 1.2). final selectfon should be made from the applicable specification,
specification sheet, or MS drawing.

8
 MIL-STD-14988

6. NOTES

Some of the devices llsted in this sta~dard way not

b~i;~t%%%%%~;~~~~<’% as indicated by note 6 of table 1. The qual~fyfng
activity should be contacted to determine (f approval has been granted for a device
in this category subse uent to the publication of this document, or if the previous
qualification status o 7 the device has changed.

6.2 Procedure for inquiring about c$rcult breakers not listed herein. Uhen a
contractor has determined hat equipment or system requirements cannot be met by
devices listed herefn, he Is encouraged to contact the Mflftary Parts Control
Advisory Group (!iPCAG) at the Defense Electronics Supply Center (telephone
513-296-6131) for advfce on the use of any circuit breaker not identified herein or
ff standardization action 4s underway to cover a circuit breaker havfng the required
charactertstlcs. Such contact may provfde a recommendation for use of an alternate
item which is less objectionable from the 000 viewpoint.
 MIL-STD-1498B

1.420

MS26574
n
B

20

1’--

FIGURE 10 Outline configurations (codes B through E).

10
 Q

( CONFIGURATION “A* CONFIGURATION “B”

\
MS24509
F

2.187

.
/&’@e’
\ CONFIGURATION “A”

MS 24510
G

FIGURE 1. Outline configurations (codes F and G) - Continued.

.1
 .

M] L-:> Tj,I-:4Wll

2.00

2,8,4
M924506
t-
J

2.000

MS25244 p
H

IIGlj[J[
1. Outline i]nd J) - [ontinupd,
-— --—C[Jnfi’)Ur5ti
—- --. Ofl S (q
------.- --— _________ _____

,
 MIL-sTD-1498B

z
.%4
●
/

IA
- ml
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-
/ /
---

13
 MIL-STD-1498B

‘7’-(O A *
1.906

/ (\ ((e))\ I
/’

~ 1.281

MI L-C- 13516/4
‘x
0

3.187

1,907

(
SCREW HEAD
NOT INCLUDED Y
MI L-c-135fe/7

FIGURE 1. Outline configurations (codes O and P) - Continued.

“, — ——
— -. . Wwu w.,
 MIL-STD-1498B

R \

2.250

4------2”’89
Ms 25361

FIGURE 1. outline configurations (code Q~ - Continued.

 MIL-STD-1498B

MIL-c - 13516/3

MI L-C-13516i8

T
--
FIGURE 1. Outline configurations (codes S and T) - Continued.

16
 MIL-sTD-1498B

L-c-39019/la 2 MIL-C-39019 1364

,562A
. %
1.937

~ n- b
T ~
1.820

NOTE: /2, /4 and /6 fncludes auxiliary swftch

termfnals not shown.

FIGURE 1. Outline configurations (code U) - Continued.

17
 -

I
MI L-C-55629 /la2 I
— . . ..- -—-—

.
\
●
D :
\~
2.510 . \\

K ●

SEE MIL-C-5!5629/I hll L-C-55629

FOR vAf?4AT101US 15@6

* LEFT POLE = 2.600 FOR /48 6

‘WV

NOTE: /2 /4 and /6 includes auxiliary switch

te ;minals not shown.

FIGURE ?. Outline configurations (code V) - Continued.

 MIL-sTD-1498B

I
z.032*

I
*Thi~ djmension ~comes 2.10 for /8, /10 and
/12 to cover auxiliary contacts.

MW&55629/11 ~ 12

NOTE: /8, /10 and /12 includes auxiliary switch

terminals not shown.

FIGURE 1. Outline configurations (code V) - Continud~

 MIL-STD-1498B

\
I

4.760

5.

\
50
\

P=
““036
1= ‘-’l
MI L-C-55629/15
MI L-C-55629/14
MIL-C-55629 /13

NOTE: /13 and /15 includes auxil~ary switch

terminals not shown.

FIGURE ~. Outline configurations (code W) - Continued

 2.620 <
\
\

MI L-C-55629/16 MIL-C-55629/17
w

NOTE: /17 includes auxillary switch

terminals not shown.

FIGURE 1. Outline configur~tions (code W) - Continued.

21
\ 2.620
.
K \
>

5.810
5, I
P

MtL-C-~

‘+

NOTE : /19 includes auxiliary switch terminals not shown,

pole 4 is voltage sensitive.

FIGURE 1. Outline configurations (code W) - Continued.

22
 MIL-sTD-1498B

T
4.260

a I
o
3.250

I MIL-c-83383/ 182

‘T’
4.2-60
I

FIGURE 1. Outline configurations (code X) - Continued.

23
 -

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 MIL-sTD-1498B

M
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u

w
c
c

i
a
c

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25
 MIL-STD-1498B

22.031

AQB-A600 I
AQ B ‘A800

AB
FIGURE 1. Outline configurations (code A8) - Continued.
 MIL-jTD-1498B

2.380’

1.381

AD MS14153

FIGURE 1. Outline configurations (code AD) - Continued.

27
 P’11
-’JTLJ-14981<

, 1,840

7A. I

(
o

\
.701

‘K

1.381
~
I
Ill

\ 1< ~ MS14154
M

2.250

2.125 I

FIGuRE 1. Outline configurations (codes AE and AG) - Continued. —

~,C,
 M]L-STD-149HB

6.531

64
/
/ 4.156

AQB - AIOt
NQB-At Ol

AH

FIGURE 1. Outline configurations (code AH) - Continued.

29
 I

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/

T
4
I 12.0

dAJ” ‘ 7’0”’
‘“’- “250
w’“
,

A
e
---- ‘“’E”
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a
-_
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T
4.75

--- /
‘~

INCLUDING
TERMINALS

AK
TYPE AY
I
1. Outline conf~rations (codes AJ and AK) - Continued.
30
 , MIL-sTD-1498B

17:930

/F 11.153

..,*
AQ6-LF400 v ‘ lNCLUDES”-
TERMthlALS

~ 9.969
~
1’-- 12.031
-’

16.532

. Afv
FIGURE 1. outline configurations (codes AL and AN~ - Continued.

31
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Army - ER
Navy - EC (Project 5925-0155)
Air Force - 85

Review activities:
Army - MI, ME, AT, AY, AM
Navy - AS
Air Force - 17
OLA - ES

User activities:
Navy - MC, YD
Alr Force - 19

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DLA - ES

35

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MAR 1426 ●REVIOUS EDITtON M O@SOLETE.

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