Six Sigma (6σ) is a set of techniques and tools for process
improvement. It was introduced by engineer Bill Smith while
working at Motorola in 1986.[1][2] Jack Welch made it central to
his business strategy at General Electric in 1995.
Six Sigma strategies seek to improve the quality of the output
of a process by identifying and removing the causes of defects
and minimizing variability in manufacturing and business
processes. It uses a set of quality management methods,
mainly empirical, statistical methods, and creates a special
infrastructure of people within the organization who are experts
in these methods. Each Six Sigma project carried out within an
organization follows a defined sequence of steps and has
specific value targets, for example: reduce process cycle time,
reduce pollution, reduce costs, increase customer satisfaction,
and increase profits.
The term Six Sigma (capitalized because it was written that
way when registered as a Motorola trademark on December
28, 1993) originated from terminology associated with statistical
modeling of manufacturing processes. The maturity of a
manufacturing process can be described by a sigma rating
indicating its yield or the percentage of defect-free products it
creates. A six sigma process is one in which 99.99966% of all
opportunities to produce some feature of a part are statistically
expected to be free of defects (3.4 defective features per million
opportunities). Motorola set a goal of "six sigma" for all of its
manufacturing
Difference with lean management[edit]
Lean management and Six Sigma are two concepts which
share similar methodologies and tools. Both programs are
Japanese-influenced, but they are two different programs. Lean
management is focused on eliminating waste and ensuring
efficiency while Six Sigma's focus is on eliminating defects and
reducing variability.