Features Descriptio: LTC4002 Standalone Li-Ion Switch Mode Battery Charger
Features Descriptio: LTC4002 Standalone Li-Ion Switch Mode Battery Charger
Standalone Li-Ion
                                                                                     Switch Mode Battery Charger
                                                                                                                                             U
FEATURES                                                                                         DESCRIPTIO
■   Wide Input Supply Range:                                                                     The LTC®4002 is a complete battery charger controller for
      4.7V to 22V – 4.2 Version                                                                  one (4.2V) or two (8.4V) cell lithium-ion batteries. With a
      8.9V to 22V – 8.4 Version                                                                  500kHz switching frequency, the LTC4002 provides a
■   High Efficiency Current Mode PWM Controller with                                             small, simple and efficient solution to fast charge Li-Ion
    500kHz Switching Frequency                                                                   batteries from a wide range of supply voltages. An external
■   ±1% Charge Voltage Accuracy                                                                  sense resistor sets the charge current with ±5% accuracy.
■   End-of-Charge Current Detection Output                                                       An internal resistor divider and precision reference set the
■   3 Hour Charge Termination Timer                                                              final float voltage to 4.2V per cell with ±1% accuracy.
■   Constant Switching Frequency for Minimum Noise
                                                                                                 When the input supply is removed, the LTC4002 automati-
■   ±5% Charge Current Accuracy
                                                                                                 cally enters a low current sleep mode, dropping the battery
■   Low 10µA Reverse Battery Drain Current                                                       drain current to 10µA. An internal comparator detects the
■   Automatic Battery Recharge
                                                                                                 near end-of-charge condition while an internal timer sets
■   Automatic Shutdown When Input Supply is Removed
                                                                                                 the total charge time and terminates the charge cycle. After
■   Automatic Trickle Charging of Low Voltage Batteries                                          the charge cycle ends, if the battery voltage drops below
■   Battery Temperature Sensing and Charge                                                       4.05V per cell, a new charge cycle will automatically begin.
    Qualification
■   Stable with Ceramic Output Capacitor                                                         The LTC4002 is available in the 8-lead SO and 10-lead DFN
■   8-Lead SO and 10-Lead DFN Packages                                                           packages.
          U                                                                                           , LTC and LT are registered trademarks of Linear Technology Corporation.
                                                                                                 All other trademarks are the property of their respective owners.
APPLICATIO S
■   Portable Computers
■   Charging Docks
■   Handheld Instruments
                                              U
TYPICAL APPLICATIO
                      1.5A Single Cell Li-Ion Battery Charger                                                                                        Efficiency vs Input Voltage
                                                                  VIN                                                                      100
                                                               5V TO 22V                                                                             (CURVES INCLUDE
                                                                                                                                                     INPUT DIODE)
                                                                                                                                            90
                                                                                                                                                              VBAT = 4V
                                                                                                                          EFFICIENCY (%)
                                                                     68mΩ
                                                                                                                                            60
                                       COMP           BAT                                                                                        5          10          15           20          25
                                        NTC         GND                       +                                                                                  INPUT VOLTAGE (V)
                              0.47µF                                                 Li-Ion
                                                                      22µF
                                                                                     BATTERY                                                                                              4002 TA02
                             2.2k           10k
                                          T                                          4002 TA01
                                            NTC
                                                            NTC: DALE NTHS-1206N02
4002f
                                                                                                                                                                                                      1
LTC4002
                           W            W W                     U
ABSOLUTE                         AXI U RATI GS (Note 1)
Supply Voltage (VCC) .............................................. 24V                Operating Temperature Range (Note 4) .. – 40°C to 85°C
GATE .................................................. (VCC – 8V) to VCC              Storage Temperature Range ................. – 65°C to 125°C
BAT, SENSE .............................................. – 0.3V to 14V                Lead Temperature (S8 Package)
CHRG, NTC ................................................. – 0.3V to 8V                 (Soldering, 10 sec) ........................................... 300°C
               U   W    U
PACKAGE/ORDER I FOR ATIO
                      TOP VIEW
                                                           ORDER PART                                                                         ORDER PART
                                                                                                         TOP VIEW
         COMP    1                10 NC                     NUMBER                                                                             NUMBER
          VCC    2                   9 NTC                                                  COMP 1                     8       NTC
         GATE    3       11          8 SENSE            LTC4002EDD-4.2                        VCC 2                    7       SENSE
                                                                                                                                            LTC4002ES8-4.2
         PGND    4                   7 BAT              LTC4002EDD-8.4                      GATE 3                     6       BAT
                                                                                                                                            LTC4002ES8-8.4
         SGND    5                   6 CHRG
                                                                                             GND 4                     5       CHRG
                    DD PACKAGE
                                                      DD PART MARKING                                                                      S8 PART MARKING
                                                                                                        S8 PACKAGE
         10-LEAD (3mm × 3mm) PLASTIC DFN
              TJMAX = 125°C, θJA = 43°C/W
                                                                LAGG                                8-LEAD PLASTIC SO                             400242
                                                                                                TJMAX = 125°C, θJA = 110°C/W
             EXPOSED PAD IS GND (PIN 11)                        LBGY                                                                              400284
              MUST BE SOLDERED TO PCB
Consult LTC Marketing for parts specified with wider operating temperature ranges.
ELECTRICAL CHARACTERISTICS                                (LTC4002-4.2) The ● denotes the specifications which apply over the full
operating temperature range, otherwise specifications are at TA = 25°C. VCC = 10V unless otherwise noted.
2
                                                                                                                          LTC4002
ELECTRICAL CHARACTERISTICS                                (LTC4002-4.2) The ● denotes the specifications which apply over the full
operating temperature range, otherwise specifications are at TA = 25°C. VCC = 10V unless otherwise noted.
(LTC4002-8.4) The ● denotes the specifications which apply over the full operating temperature range, otherwise specifications are at
TA = 25°C. VCC = 12V unless otherwise noted.
4002f
                                                                                                                                    3
LTC4002
ELECTRICAL CHARACTERISTICS                                (LTC4002-8.4) The ● denotes the specifications which apply over the full
operating temperature range, otherwise specifications are at TA = 25°C. VCC = 12V unless otherwise noted.
                                             U W
TYPICAL PERFOR A CE CHARACTERISTICS                                                                            TA = 25°C, VCC = 10V unless otherwise noted.
                                                                                                                                              Oscillator Frequency
                 Supply Current vs Temperature                             Supply Current vs VCC                                              vs Temperature
           4.0                                                         4                                                                550
                                                                               CURRENT MODE
           3.5
                                                                                                                           fOSC (kHz)
ICC (mA)
ICC (mA)
3 500
3.0
           2.5                                                         2                                                                450
              –50 –25    0    25  50    75     100    125                  5         10         15        20         25                   – 50 – 25     0   25   50    75    100    125
                          TEMPERATURE (°C)                                                    VCC (V)                                                   TEMPERATURE (°C)
                                                 4002 G01                                                      4002 G02                                                        4002 G03
4002f
4
                                                                                                                                                                                                    LTC4002
                                                               U W
TYPICAL PERFOR A CE CHARACTERISTICS                                                                                                         TA = 25°C, VCC = 10V unless otherwise noted.
                                                                                                                                   LTC4002-8.4
                                                                                               7
                                                                                                                                                        VCHRG (mV)
fOSC (kHz)
                                                                              VUV (V)
                     500                                                                       6                                                                        140
LTC4002-4.2
                     490                                                                       4                                                                        130
                           5          10         15        20           25                     – 50 – 25            0    25   50    75     100    125                            5           10      15      20         25
                                               VCC (V)                                                               TEMPERATURE (°C)                                                              VCC (V)
                                                                  4002 G04                                                                   4002 G05                                                             4002 G06
                           CHRG Pin Output Low Voltage                                             CHRG Pin Weak Pull-Down                                                       CHRG Output Pin Weak Pull-Down
                           vs Temperature                                                          Current vs Temperature                                                        Current vs VCC
                     180                                                                      29                                                                            28
                               ILOAD = 1mA                                                             VCHRG = 8V                                                                    VCHRG = 8V
                                                                              ICHRG (µA)
VCHG (mV)
                                                                                                                                                               ICHRG (µA)
                     140                                                                      25                                                                            25
                     100                                                                      21                                                                            22
                       – 50 – 25           0   25   50    75    100    125                     – 50 – 25            0    25   50    75     100    125                            5           10      15      20         25
                                           TEMPERATURE (°C)                                                          TEMPERATURE (°C)                                                              VCC (V)
                                                                  4002 G07                                                                   4002 G08                                                             4002 G09
                                                                                                                                                        ∆VRECHRG (mV)
                                                                             ∆VRECHRG (mV)
4002f
                                                                                                                                                                                                                    5
LTC4002
                                                        U W
TYPICAL PERFOR A CE CHARACTERISTICS                                                                                               TA = 25°C, VCC = 10V unless otherwise noted.
                   Current Mode Sense Voltage                                             Current Mode Sense Voltage                                             Current Mode Sense Voltage
                   vs Temperature                                                         vs VCC                                                                 vs VCC
             104                                                                    102                                                                    102
                                                                                              VBAT = 4V                                                              VBAT = 8V
                                                                                              LTC4002-4.2                                                            LTC4002-8.4
VSNS (mV)
                                                                                                                                              VSNS (mV)
VSNS (mV)
              96                                                                    98                                                                     98
               – 50 – 25            0   25   50    75    100    125                       5          10           15        20           25                      5           10          15        20           25
                                    TEMPERATURE (°C)                                                            VCC (V)                                                                VCC (V)
                                                           4002 G13                                                                4002 G14                                                               4002 G15
                   COMP Pin Output Current                                                COMP Pin Output Current                                                NTC Pin Output Current
                   vs VCC                                                                 vs Temperature                                                         vs VCC
             102                                                                    104                                                                     86
                       VCOMP = 0V                                                             VCOMP = 0V                                                             VNTC = 0V
ICOMP (µA)
ICOMP (µA)
INTC (µA)
100 100 85
             98                                                                      96                                                                     84
                   5          10          15        20           25                   – 50 – 25            0    25   50    75    100    125                      5           10          15        20           25
                                        VCC (V)                                                             TEMPERATURE (°C)                                                           VCC (V)
                                                           4002 G16                                                                4002 G17                                                               4002 G18
VTRKL (V)
4002f
6
                                                                                                                                                                                                                       LTC4002
                                                               U W
TYPICAL PERFOR A CE CHARACTERISTICS                                                                                                                    TA = 25°C, VCC = 10V unless otherwise noted.
                   Trickle Charge Voltage                                                           Trickle Charge Sense Voltage                                                            Trickle Charge Sense Voltage
                   vs VCC                                                                           vs Temperature                                                                          vs VCC
            5.2                                                                              10.4                                                                                      11
                       LTC4002-8.4
                       VBAT = 4V                                                                         VBAT = 2.5V                                                                            VBAT = 2.5V
                                                                                                         LTC4002-4.2                                                                            LTC4002-4.2
VSNS (mV)
                                                                                                                                                                          VSNS (mV)
VTRKL (V)
5.0 10.0 10
            4.8                                                                               9.6                                                                                       9
                   5           10                    15       20            25                  – 50 – 25               0   25   50    75             100      125                          5          10                  15   20           25
                                                VCC (V)                                                                 TEMPERATURE (°C)                                                                             VCC (V)
                                                                      4002 G22                                                                            4002 G23                                                                     4002 G24
                   Trickle Charge Sense Voltage                                                     Trickle Charge Sense Voltage                                                            NTC Pin Output Current
                   vs Temperature                                                                   vs VCC                                                                                  vs Temperature
            10.4                                                                              11                                                                                       89
                       VBAT = 4V                                                                        VBAT = 4V                                                                               VNTC = 0V
                       LTC4002-8.4                                                                      LTC4002-8.4
VSNS (mV)
VSNS (mV)
INTC (µA)
10.0 10 85
             9.6                                                                               9                                                                                       81
               – 50 – 25            0    25   50    75              100    125                      5              10         15            20                  25                      – 50 – 25           0   25   50    75        100    125
                                     TEMPERATURE (°C)                                                                       VCC (V)                                                                         TEMPERATURE (°C)
                                                                      4002 G25                                                                            4002 G26                                                                     4002 G27
REOC (%)
25 25
                                                21                                                                                               22
                                                 – 50 – 25      0   25   50    75              100          125                                       5              10                 15             20             25
                                                                TEMPERATURE (°C)                                                                                                      VCC (V)
                                                                                                        4002 G28                                                                                                4002 G29
4002f
                                                                                                                                                                                                                                           7
LTC4002
                                        U W
TYPICAL PERFOR A CE CHARACTERISTICS                                                             TA = 25°C, VCC = 10V unless otherwise noted.
12 12
11 11
                                                                                REOC (%)
               REOC (%)
10 10
9 9
8 8
7 7
                          6                                                                 6
                          – 50 – 25      0   25   50    75   100   125                          5       10      15      20         25
                                         TEMPERATURE (°C)                                                     VCC (V)
                                                               4002 G30                                                      4002 G31
   U      U                    U
PI FU CTIO S                         (DFN/SO-8)
COMP (Pin 1/Pin 1): Compensation, Soft-Start and Shut-                    current drops below the End-of-Charge threshold for more
down Control Pin. The COMP pin is the control signal of the               than 120µs, the N-channel MOSFET turns off and a 25µA
inner loop of the current mode PWM. Charging begins when                  current source is connected from the CHRG pin to GND.
the COMP pin reaches 800mV. The recommended compen-                       When the timer runs out or the input supply is removed,
sation components are a 0.47µF (or larger) capacitor and                  the 25µA current source is turned off and the CHRG pin
a 2.2k series resistor. A 100µA current into the compen-                  becomes high impedance.
sation capacitor also sets the soft-start slew rate. Pulling              BAT (Pin 7/Pin 6): Battery Sense Input. A bypass capaci-
the COMP pin below 360mV will shut down the charger.                      tor of 22µF is required to minimize ripple voltage. An
VCC (Pin 2/Pin 2): Positive Supply Voltage Input. VCC can                 internal resistor divider, which is disconnected in sleep
range from VBAT(FLT) + 0.5V to 22V. A 0.1µF or higher ca-                 mode, sets the final float voltage at this pin. If the battery
pacitor is required at the VCC pin with the lead length kept              connection is opened when charging, an overvoltage
to a minimum. A 10µF low ESR capacitor is also required                   circuit will limit the charger output voltage to 10% above
at the source pins of the power P-channel MOSFET.                         the programmed float voltage.
GATE (Pin 3/Pin 3): Gate Drive Output. Driver Output for                  When VBAT is within 250mV of VCC, the LTC4002 is forced
the P-Channel MOSFET. The voltage at this pin is internally               into sleep mode, dropping ICC to 10µA.
clamped to 8V below VCC, allowing a low voltage MOSFET                    SENSE (Pin 8/Pin 7): Current Amplifier Sense Input. A sense
with gate-to-source breakdown voltage of 8V or less to be                 resistor, RSENSE, must be connected between the SENSE
used.                                                                     and BAT pins. The maximum charge current is equal to
PGND, SGND, Exposed Pad, GND (Pins 4, 5, 11/Pin 4):                       100mV/RSENSE.
IC Ground. The exposed pad (DFN) must be soldered to PCB                  NTC (Pin 9/Pin 8): NTC (Negative Temperature Coefficient)
ground to provide both electrical contact and optimum                     Thermistor Input. With an external 10kΩ NTC thermistor
thermal performance.                                                      to ground, this pin senses the temperature of the battery
CHRG (Pin 6/Pin 5): Open-Drain Charge Status Output.                      pack and stops the charger when the temperature is out of
When the battery is being charged, the CHRG pin is pulled                 range. When the voltage at this pin drops below 355mV at
low by an internal N-channel MOSFET. When the charge
                                                                                                                                               4002f
8
                                                                                                                                                    LTC4002
   U      U          U
PI FU CTIO S               (DFN/SO-8)
hot temperature or rises above 2.465V at cold temperature,                              disable the temperature qualification function, ground the
charging is suspended and the internal timer stops. The                                 NTC pin.
CHRG pin output is not affected during this hold state. To
                                                                                        NC (Pin 10/NA): No Connect.
                           W
BLOCK DIAGRA
                                                  VCC
CLK:
                                          100µA         ISLOP   IL
              COMP                                                                                         DRIVER
                                                                     –                         S                                                      GATE
                                                                                                       Q
                                                                         CPWM                  R                          25mV or 10mV
                                                                     +                             R
                                                                                                                      +       +–
                                                    RSLOP                                                      CEOC
                                                                                                                      –
                                                    RIL
                                                                                                                             100mV                   SENSE
                                                                                                                      +       –+
                                   M1                                                                           CA
                                                                                                                                                          BAT
                                                                                                                      +
                            M2                                                                                  VA
– 4.2V/CELL
                                                                                                                      +
                      M3                                                                                       CLB
                                                                                                                      –            2.9V OR 5V
                           90µA
                                                                                                                      +
                                                                                                               COV
                                                                                UVLO                                  –            4.62V/CELL
                                                                                4.2V
                                             +                                    UV    EOC                           +
                                                  CSD                    SD              RQ                    CRQ
                                  360mV      –                                  LOGIC
                                                                                                                      –      4.05V/CELL
              CHRG
                                                        Q4               C/10
                                                                                                                      +      2.465V
                                                                                                                                            VCC
                                            Q5                           STOP           TEMP                  CCOLD
                                                                           NTC_DISABLE                                –              85µA
                                                   25µA                                                                                                   NTC
                                                                                                                      –
                                                         GND                                                   CHOT
                                                                                                                      +      355mV
+ 4002 BD
– 50mV
4002f
                                                                                                                                                                9
LTC4002
TEST CIRCUITS
                                Test Circuit 1                                                        Test Circuit 2
                         15V                                                                         15V
                  –                                                                              –
    1.5V                                                                           1.5V
                  LT1006                                                                         LT1006
                  +                                                                              +
0V 0V
                                                        SENSE                                              LTC4002
                                           –                                                                                  SENSE
           COMP           100µA
                                                                                                                          –
                                                                    RSENSE                COMP       100µA
                                      CA                  BAT       10Ω                                                               RSENSE
                                           +                                                                         CA        BAT    10Ω
                                                                                                                          +
                                                                    1mA
– VBAT
                                                                                                                                      4002 TC01
                                      VA
                                           +     4.2V
                      LTC4002
                                                        4002 TC02
        U
OPERATIO
The LTC4002 is a constant current, constant voltage                          charge mode. In constant current mode, the charge cur-
Li-Ion battery charger controller that uses a current mode                   rent is set by the external sense resistor RSENSE and an
PWM step-down (buck) switching architecture. The charge                      internal 100mV reference; IBAT = 100mV/RSENSE.
current is set by an external sense resistor (RSENSE)                        When the battery voltage approaches the programmed
across the SENSE and BAT pins. The final battery float                       float voltage, the charge current will start to decrease.
voltage is internally set to 4.2V per cell. For batteries like               When the current drops to 25% (4.2 version) or 10% (8.4
lithium-ion that require accurate final float voltage, the                   version) of the full-scale charge current, an internal com-
internal 2.465V reference, voltage amplifier and the resis-                  parator turns off the internal pull-down N-channel MOSFET
tor divider provide regulation with ±1% accuracy.                            at the CHRG pin, and connects a weak current source to
A charge cycle begins when the voltage at the VCC pin rises                  ground to indicate a near end-of-charge condition.
above the UVLO level and is 250mV or more greater than                       An internal 3 hour timer determines the total charge time.
the battery voltage. At the beginning of the charge cycle,                   After a time out occurs, the charge cycle is terminated
if the battery voltage is less than the trickle charge thresh-               and the CHRG pin is forced high impedance. To restart
old, 2.9V for the 4.2 version and 5V for the 8.4 version, the                the charge cycle, remove and reapply the input voltage or
charger goes into trickle charge mode. The trickle charge                    momentarily shut the charger down. Also, a new charge
current is internally set to 10% of the full-scale current. If               cycle will begin if the battery voltage drops below the
the battery voltage stays low for 30 minutes, the battery                    recharge threshold voltage of 4.05V per cell.
is considered faulty and the charge cycle is terminated.
                                                                             When the input voltage is present, the charger can be shut
When the battery voltage exceeds the trickle charge thresh-                  down (ICC = 3mA) by pulling the COMP pin low. When the
old, the charger goes into the full-scale constant current                   input voltage is not present, the charger goes into sleep
4002f
10
                                                                                                            LTC4002
        U
OPERATIO
mode, dropping ICC to 10µA. This will greatly reduce the        temperature qualification. The charge cycle is suspended
current drain on the battery and increase the standby time.     when the temperature is outside of the 0°C to 50°C
                                                                window (with DALE NTHS-1206N02).
A 10kΩ NTC (negative temperature coefficient) thermistor
can be connected from the NTC pin to ground for battery
                    U U              W           U
APPLICATIO S I FOR ATIO
Undervoltage Lockout (UVLO)                                     CHRG Status Output Pin
An undervoltage lockout circuit monitors the input voltage      When a charge cycle starts, the CHRG pin is pulled to
and keeps the charger off until VCC rises above the UVLO        ground by an internal N-channel MOSFET which is capable
threshold (4.2V for the 4.2 version, 7.5V for the 8.4           of driving an LED. When the charge current drops below
version) and at least 250mV above the battery voltage. To       the End-of-Charge threshold for more than 120µs, the
prevent oscillation around the threshold voltage, the UVLO      N-channel MOSFET turns off and a weak 25µA current
circuit has 200mV per cell of built-in hysteresis. When         source to ground is connected to the CHRG pin. This weak
specifying minimum input voltage requirements, the volt-        25µA pull-down remains until the timer ends the charge
age drop across the input blocking diode must be added          cycle, or the charger is in manual shutdown or sleep mode.
to the minimum VCC supply voltage specification.                After a time out occurs (charge cycle ends), the pin will
                                                                become high impedance. By using two different value re-
Trickle Charge and Defective Battery Detection
                                                                sistors, a microprocessor can detect three states from this
At the beginning of a charge cycle, if the battery voltage is   pin (charging, end-of-charge and charging stopped) see
below the trickle charge threshold, the charger goes into       Figure 1.
trickle charge mode with the charge current reduced to
                                                                                 VCC                        VDD
10% of the full-scale current. If the low-battery voltage
persists for 30 minutes, the battery is considered defec-
tive, the charge cycle is terminated and the CHRG pin is                       LTC4002
                                                                                               390k
                                                                                                      µPROCESSOR
forced high impedance.                                                             CHRG
                                                                                                2k
                                                                                                      OUT
Shutdown                                                                                              IN
                                                                                                              4002 F02
4002f
                                                                                                                         11
LTC4002
                     U U              W           U
APPLICATIO S I FOR ATIO
impedance state, the current source will pull the pin low        COMP pin at 1.3V. With a 0.47µF capacitor, time to reach
through the 390k resistor. When the internal timer has           full charge current is about 2.35ms. Capacitance can be
expired, the CHRG pin changes to a high impedance state          increased up to 1µF if a longer start-up time is needed.
and the 390k resistor will then pull the pin high to indicate
charging has stopped.                                            Automatic Battery Recharge
                                                                 After the 3 hour charge cycle is completed and both the
Gate Drive                                                       battery and the input power supply (wall adapter) are still
The LTC4002 gate driver can provide high transient cur-          connected, a new charge cycle will begin if the battery
rents to drive the external pass transistor. The rise and fall   voltage drops below 4.05V per cell due to self-discharge
times are typically 20ns and 50ns respectively when              or external loading. This will keep the battery capacity at
driving a 2000pF load, which is typical for a P-channel          more than 80% at all times without manually restarting the
MOSFET with RDS(ON) in the range of 50mΩ.                        charge cycle.
A voltage clamp is added to limit the gate drive to 8V below
                                                                 Battery Temperature Detection
VCC. For example, if VCC is 10V then the GATE output will
pull down to 2V max. This allows low voltage P-channel           A negative temperature coefficient (NTC) thermistor
MOSFETs with superior RDS(ON) to be used as the pass             located close to the battery pack can be used to monitor
transistor thus increasing efficiency.                           battery temperature and will not allow charging unless the
                                                                 battery temperature is within an acceptable range.
Stability
                                                                 Connect a 10kΩ thermistor (DALE NTHS-1206N02) from
Both the current loop and the voltage loop share a com-          the NTC pin to ground. If the temperature rises to 50°C, the
mon, high impedance, compensation node (COMP pin). A             resistance of the NTC will be approximately 4.1kΩ. With
series capacitor and resistor on this pin compensates both       the 85µA pull-up current source, the Hot temperature
loops. The resistor is included to provide a zero in the loop    voltage threshold is 350mV. For Cold temperature, the
response and boost the phase margin.                             voltage threshold is set at 2.465V which is equal to 0°C
The compensation capacitor also provides a soft-start            (RNTC ≅ 28.4kΩ) with 85µA of pull-up current. If the
function for the charger. Upon start-up, the COMP pin            temperature is outside the window, the GATE pin will be
                                                                 pulled up to VCC and the timer frozen while the output
voltage will quickly rise to 0.22V, due to the 2.2k series
resistor, then ramp at a rate set by the internal 100µA pull-    status at the CHRG pin remains the same. The charge cycle
                                                                 begins or resumes once the temperature is within the
up current source and the external capacitor. Battery
                                                                 acceptable range. Short the NTC pin to ground to disable
charge current starts ramping up when the COMP pin
                                                                 the temperature qualification feature.
voltage reaches 0.8V and full current is achieved with the
4002f
12
                                                                                                        LTC4002
                    U U             W           U
APPLICATIO S I FOR ATIO
Input and Output Capacitors                                    Switching ripple current splits between the battery and the
                                                               output capacitor depending on the ESR of the output ca-
Since the input capacitor is assumed to absorb all input
                                                               pacitor and the battery impedance. EMI considerations
switching ripple current in the converter, it must have an
                                                               usually make it desirable to minimize ripple current in the
adequate ripple current rating. Worst-case RMS ripple cur-
                                                               battery leads. Ferrite beads or an inductor may be added
rent is approximately one-half of output charge current.
                                                               to increase battery impedance at the 500kHz switching
Actual capacitance value is not critical. Solid tantalum
                                                               frequency. If the ESR of the output capacitor is 0.2Ω and
capacitors have a high ripple current rating in a relatively
                                                               the battery impedance is raised to 4Ω with a bead or induc-
small surface mount package, but caution must be used
                                                               tor, only 5% of the current ripple will flow in the battery.
when tantalum capacitors are used for input bypass. High
input surge currents can be created when the adapter is        Design Example
hot-plugged to the charger and solid tantalum capacitors
have a known failure mechanism when subjected to very          As a design example, take a charger with the following
high turn-on surge currents. Selecting the highest pos-        specifications: VIN = 5V to 22V, VBAT = 4V nominal, IBAT =
sible voltage rating on the capacitor will minimize prob-      1.5A, fOSC = 500kHz, see Figure 2.
lems. Consult with the manufacturer before use.                First, calculate the SENSE resistor :
The selection of output capacitor COUT is primarily deter-       RSENSE = 100mV/1.5A = 68mΩ
mined by the ESR required to minimize ripple voltage and
load step transients. The output ripple ∆VOUT is approxi-      Choose the inductor for about 65% ripple current at the
mately bounded by:                                             maximum VIN:
                                                                               4V           ⎛    4V ⎞
               ⎛            1     ⎞                               L=                        ⎜ 1–    ⎟ = 6.713µH
   ∆VOUT ≤ ∆IL ⎜ ESR +            ⎟                                    (500kHz)(0.65)(1.5A) ⎝ 22V ⎠
               ⎝       8 fOSCCOUT ⎠
                                                               Selecting a standard value of 6.8µH results in a maximum
Since ∆IL increases with input voltage, the output ripple is   ripple current of :
highest at maximum input voltage. Typically, once the ESR
requirement is satisfied, the capacitance is adequate for                       4V        ⎛    4V ⎞
                                                                  ∆IL =                   ⎜ 1–    ⎟ = 962.6mA
filtering and has the necessary RMS current rating.                       (500kHz)(6.8µH) ⎝ 22V ⎠
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                                                                                                                  13
LTC4002
                     U U              W            U
APPLICATIO S I FOR ATIO
Next, choose the P-channel MOSFET. The Si6435ADQ in                        Board Layout Suggestions
a TSSOP-8 package with RDS(ON) = 42mΩ (nom), 55mΩ                          When laying out the printed circuit board, the following
(max) offers a small solution. The maximum power dissi-
                                                                           considerations should be taken to ensure proper opera-
pation with VIN = 5V and VBAT = 4V at 50°C ambient
                                                                           tion of the LTC4002.
temperature is:
                2
                                                                           GATE pin rise and fall times are 20ns and 50ns respectively
  PD =
        (1.5A) (55m Ω)(4V) = 0.099 W                                       (with CGATE = 2000pF). To minimize radiation, the catch
                 5V                                                        diode, pass transistor and the input bypass capacitor
  TJ = 50°C + (0.099W)(65°C/W) = 56.5°C                                    traces should be kept as short as possible. The positive
                                                                           side of the input capacitor should be close to the source of
CIN is chosen for an RMS current rating of about 0.8A at                   the P-channel MOSFET; it provides the AC current to the
85°C. The output capacitor is chosen for an ESR similar to                 pass transistor. The connection between the catch diode
the battery impedance of about 100mΩ. The ripple voltage                   and the pass transistor should also be kept as short as
on the BAT pin is:                                                         possible. The SENSE and BAT pins should be connected
                 ∆IL(MAX) (ESR)                                            directly to the sense resistor (Kelvin sensing) for best
   VOUT(RIPPLE) =                                                          charge current accuracy. Avoid routing the NTC PC board
                       2
                                                                           trace near the MOSFET switch to minimize coupling switch-
               =
                 (0.96A)(0.1Ω) = 48mV                                      ing noise into the NTC pin.
                       2
                                                                           The compensation capacitor connected at the COMP pin
C1: Taiyo Yuden TMK325BJ106MM                                              should return to the ground pin of the IC or as close to it
C2: Taiyo Yuden JMK325BJ226MM                                              as possible. This will prevent ground noise from disrupt-
L1: TOKO B952AS-6R8N                                                       ing the loop stability. The ground pin also works as a heat
                                                                           sink, therefore use a generous amount of copper around
The Schottky diode D2 shown in Figure 2 conducts current
                                                                           the ground pin. This is especially important for high VCC
when the pass transistor is off. In a low duty cycle case, the             and/or high gate capacitance applications.
current rating should be the same or higher than the
charge current. Also it should withstand reverse voltage as
high as VIN.
                                                                                          VIN
                                                                                       5V TO 22V
                                                                                              D1
                                                                                              B330
                                                                      2
                                                   C3                                                         C1
                                                   0.1µF            VCC                                       10µF
                                          BAT                                      3        M1
                                                   CER                     GATE                               CER
                                                                                            Si6435ADQ
                                            R1
                                            2k               LTC4002ES8-4.2                                   D2
                                CHARGE                                                       L1               B330
                                STATUS                                                       6.8µH
                                                         5                         7
                                                             CHRG         SENSE
                                                                                             RSENSE
                                                                                             68mΩ
                                                         1                         6
                                                             COMP           BAT
                                                   CC         NTC         GND                               4.2V
                                                   0.47µF                                     C2        +
                                                                8           4                               Li-Ion
                                                                                              22µF
                                                  RC                                                        BATTERY
                                                                    10k                       CER
                                                  2.2k          T                                           4002 F02
                                                                    NTC
                                                                                  NTC: DALE NTHS-1206N02
14
                                                                                                                                                                                    LTC4002
                                                      U
PACKAGE DESCRIPTIO
                                                                              DD Package
                                                                   10-Lead Plastic DFN (3mm × 3mm)
                                                                      (Reference LTC DWG # 05-08-1699)
                                                                                                                                                                            5                1
                 0.25 ± 0.05                                                           0.200 REF                               0.75 ±0.05                                                          0.25 ± 0.05
                                              0.50                                                                                                                                                0.50 BSC
                                              BSC                                                                                                                               2.38 ±0.10
                                    2.38 ±0.05                                                                                                                                  (2 SIDES)
                                                                                                                                            0.00 – 0.05
                                    (2 SIDES)                                                                                                                   BOTTOM VIEW—EXPOSED PAD
               RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS                                 NOTE:
                                                                                           1. DRAWING TO BE MADE A JEDEC PACKAGE OUTLINE M0-229 VARIATION OF (WEED-2).
                                                                                              CHECK THE LTC WEBSITE DATA SHEET FOR CURRENT STATUS OF VARIATION ASSIGNMENT
                                                                                           2. DRAWING NOT TO SCALE
                                                                                           3. ALL DIMENSIONS ARE IN MILLIMETERS
                                                                                           4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE
                                                                                              MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE
                                                                                           5. EXPOSED PAD SHALL BE SOLDER PLATED
                                                                                           6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE
                                                                                              TOP AND BOTTOM OF PACKAGE
                                                                         S8 Package
                                                        8-Lead Plastic Small Outline (Narrow .150 Inch)
                                                                      (Reference LTC DWG # 05-08-1610)
                                                                                                                             .189 – .197
                                                                          .045 ±.005                                       (4.801 – 5.004)
                                              .050 BSC                                                                         NOTE 3
                                                                                                                     8         7       6         5
                                  .245
                                  MIN                                     .160 ±.005
                                                                                                                                                            .150 – .157
                                                                                                .228 – .244
                                                                                                                                                          (3.810 – 3.988)
                                                                                              (5.791 – 6.197)
                                                                                                                                                              NOTE 3
                           .030 ±.005
                                  TYP
                                                                                                                     1        2         3        4
                                   RECOMMENDED SOLDER PAD LAYOUT
                                             .010 – .020
                                                           × 45°                                       .053 – .069
                                           (0.254 – 0.508)
                                                                                                     (1.346 – 1.752)
                                                                                                                                                              .004 – .010
                                 .008 – .010
                                                                                 0°– 8° TYP                                                                 (0.101 – 0.254)
                               (0.203 – 0.254)
                                                        .016 – .050
                                                                                                        .014 – .019                                   .050
                                                      (0.406 – 1.270)
                                                                                                      (0.355 – 0.483)                                (1.270)
                                 NOTE:                                                                     TYP                                         BSC
                                                      INCHES
                                 1. DIMENSIONS IN
                                                  (MILLIMETERS)
                                 2. DRAWING NOT TO SCALE
                                 3. THESE DIMENSIONS DO NOT INCLUDE MOLD FLASH OR PROTRUSIONS.
                                    MOLD FLASH OR PROTRUSIONS SHALL NOT EXCEED .006" (0.15mm)                                                                    SO8 0303
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                                                                                                                                                                                                        15
                                         Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
                                         However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen-
                                         tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
LTC4002
                                          U
TYPICAL APPLICATIO
                                                         2-Cell 8.4V, 2A Li-Ion Battery Charger
                                                                                                                      VIN
                                                                                                                      9V TO 12V
                                               R1
                                               100k
                                                                                                 M2
                                                                                                 1/2 Si9933ADY
                                                                             2                                            C1
                                                         C3                                                               10µF
                                                         0.1µF             VCC
                                                                                          3                               CER
                                                         CER                                     M1
                                                                                  GATE
                                                                                                 1/2 Si9933ADY
                                                                                                              D2
                                                                 LTC4002ES8-8.4
                                                                                                 L1           B330
                                                                                                 6.8µH
                                                             5                            7
                                                                 CHRG            SENSE
                                                                                                 RSENSE
                                                                                                 50mΩ
                                                             1                            6
                                                                 COMP              BAT
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