Re-145-&-Re-145 D-SPC
Re-145-&-Re-145 D-SPC
We have pleasure in presenting the provisional Spare Parts Catalogue for ‘RE 145 /
RE 145 D PETROL/ CNG/ LPG Vehicles. This catalogue has been specially designed
to assist you in selecting the correct parts to maintain your vehicle in best running
condition..
The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.
Service Department
DOC. NO.: 71111221 REV. 00. July. 2011 Bajaj Auto ltd.
Akurdi, Pune 411 035 India
Phone : 020-27406278
Fax : 020-27407385
E-mail : service@bajajauto.co.in
Instructions for using the Catalogue Index
1. How to Read the Catalogue : In case, if you have the part number and you Page Page
No. Description No. Description
need the other details, the part index can be used. The part index (at the end of No. No.
the catalogue) will give you the figure and page number of the part you wish to 1 Engine and Crankcase Assly 1,2 41 Front Hub 50,51
order. 2 Cylinder / Cylinder Head / Piston 3 42 Auto Adjuster Brake System 52,53
3 Crank Shaft 4 43 Handle Bar Assembly 54,55
2. How to Order Spare Parts : The part number and the description of the part 4 Clutch Assembly 5 44 Handle Bar Sleeves 56
required should be invariably mentioned in the order as per the catalogue text. 5 Clutch Assembly (For Kick Start) 6 45 Brake Pedal 57
The latest part number as conveyed through our service circulars should only 6 Clutch Cover 7 46 Tandem Master Cylinder (KBX) 58,59
appear on the order. In case of ordering painted components, colour shade of 7 Oil Pump Assembly 8,9 47 Brake Pipe 60
the components should be mentioned. 8 Main Shaft 10 48 Brake Pipe Single Piece 61
9 Cluster Gear / Starter Gear 11 49 Wheel Cylinder (Rear,Front) 62
The quantity shown against the part number is the quantity per vehicle for that 10 Gear Shifter/Connecting Link Assly 12 50 Control Cables 63
group so that particular quantity should be multiplied by the number of sets
required. 11 Sector Gear / Staring Mechanism 13,14 51 Passenger Body 64,65
12 Magneto Assembly 15 52 Windshield & Wiper motor 66
3. Part Number System: We have used 8 digit system for part numbers. The model 13 C.D.I. / H.T. Coil / Spark Plug 16 53 Windshield & Wiper motor (Kick Start) 67,68
or hardware item is indicated by first two digits or alphanumeric, the next two or 14 Cowling / Fan & Fan Cover 17 54 Hood Frame Assly / Packing 69
15 Silencer 18 55 Seat Assembly 70,71
four digits indicate main group and the last four or two digits indicate serial
number in main group or serial number or subgroup of fastener respectively. Thus
16 Carburettor (Ucal) 19,20 56 Rear Mudguard & Bumper 72
the part numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding 17 Air Cleaner Assembly (Foam Type) 21 57 Wiring Harness 73
this system will enable you to identify the spare parts easily. 18 SAI Assembly 22 58 Head Lamp & Front Indicator Assembly 74,75
19 Reed Valve 23 59 Head Light ( Kick Start) 76
4. Abbreviations : The following abbreviations are used in this catalogue. 20 Differential Unit 24,25 60 Front Indicator Assembly (Kick Start) 77
assly. Assembly V Volts 21 Differential Cover 26 61 Tail Lamp Assembly 78
N.I. Not illustrated W Watts 22 Fare Meter Drive Unit 27 62 Switches & Horn 79,80
23 Petrol Tank Plastic & Petrol Cock Assly 28,29 63 Battery & Relay 81
C'case Crankcase accl. Accelerator 24 Petrol Tank (CNG / LPG) 30 64 Tool Kit & Mirror 82
25 Oil Tank Assembly 31 65 Cylinder for CNG & LPG Vehicle 83
Cyl Cylinder Comp. Complete
26 Engine Mounting Unit 32 66 Valve of CNG Cylinder 84
o/s. Over size Fr Front
27 Dashboard Assembly 33,34 67 Hoses 85
Std. Standard L Length 28 Tool Box 35,36 68 Relay & Solenoid 86
29 Speedometer 37 69 1ST Stage Reduction Unit 87,88
A/t. Alternate Rr Rear 30 Chassis / Steering Cover 38,39 70 Regulator 89,90
R.H. Right hand Hex. Hexagonal 31 Propeller Shaft / Flanges 40 71 Filter Valve 91
L.H. Left hand AR As required 32 Rear Shock Absorber / Rear Axle 41 72 Multi Valve (Zero DEG) 92,93
33 Hand Brake Complete 42
34 Trailing Arm assembly 43
35 Fork Assembly /Steering Column Assly 44
36 Front Mudguard 45
37 Front Mudguard Head Lamp Housing 46
48 Front Brake Drum 47
39 Front Shock Absorber & Linkage 48
40 Front Shock Absorber (Kick Start) 49
Pictorial Index Pictorial Index
PLATE NO. : 1 PAGE NO.: PLATE NO. : 2 PAGE NO.: PLATE NO. : 7 PAGE NO.: PLATE NO. : 8 PAGE NO.:
ENGINE & CRANKCASE ASSEMBLY 1,2 CYLINDER/ CYLINDER HEAD/ PISTON 3 OIL PUMP ASSEMBLY 8,9 MAIN SHAFT 10
PLATE NO. : 3 PAGE NO.: PLATE NO. : 4 PAGE NO.: PLATE NO. : 9 PAGE NO.: PLATE NO. : 10 PAGE NO.:
GEAR SHIFTER/
CRANK SHAFT 4 CLUTCH ASSEMBLY 5 CLUSTER GEAR/ STARTER GEAR 11 CONNECTING LINK ASSLY 12
PLATE NO. : 5 PAGE NO.: PLATE NO. : 6 PAGE NO.: PLATE NO. : 11 PAGE NO.: PLATE NO. : 12 PAGE NO.:
CLUTCH ASSEMBLY (FOR KICK START) 6 CLUTCH COVER 7 SECTOR GEAR/ STARTING MECHANISM 13,14 MAGNETO ASSEMBLY 15
Pictorial Index Pictorial Index
PLATE NO. : 13 PAGE NO.: PLATE NO. : 14 PAGE NO.: PLATE NO. : 19 PAGE NO.: PLATE NO. : 20 PAGE NO.:
C.D.I. / H.T. COIL / SPARK PLUG 16 COWLING / FAN & FAN COVER 17 REED VALVE 23 DIFFERENTIAL UNIT 24,25
PLATE NO. : 15 PAGE NO.: PLATE NO. : 16 PAGE NO.: PLATE NO. : 21 PAGE NO.: PLATE NO. : 22 PAGE NO.:
SILENCER 18 CARBURETOR UCAL 19,20 DIFFERENTIAL COVER 26 FARE METER DRIVE UNIT 27
PLATE NO. : 17 PAGE NO.: PLATE NO. : 18 PAGE NO.: PLATE NO. : 23 PAGE NO.: PLATE NO. : 24 PAGE NO.:
AIR CLEANER ASSLY. (FOAM TYPE) 21 SAI ASSEMBLY 22 PETROL TANK & PETROL COCK ASSLY 28,29 PETROL TANK (CNG/LPG) 30
SER
NO
ON
RES
OFF
Pictorial Index Pictorial Index
PLATE NO. : 25 PAGE NO.: PLATE NO. : 26 PAGE NO.: PLATE NO. : 31 PAGE NO.: PLATE NO. : 32 PAGE NO.:
OIL TANK ASSEMBLY 31 ENGINE MOUNTING UNIT 32 DRIVE SHAFT 40 PROPELLER SHAFT/ FLANGES 41
PLATE NO. : 27 PAGE NO.: PLATE NO. : 28 PAGE NO.: PLATE NO. : 33 PAGE NO.: PLATE NO. : 34 PAGE NO.:
DASHBOARD ASSEMBLY 33,34 TOOL BOX 35,36 REAR SHOCK ABSORBER/ REAR AXLE 42 HAND BRAKE COMPLETE 43
PLATE NO. : 29 PAGE NO.: PLATE NO. : 30 PAGE NO.: PLATE NO. : 35 PAGE NO.: PLATE NO. : 36 PAGE NO.:
SPEEDOMETER 37 CHASSIS / STEERING COVER 38,39 TRAILING ARM ASSEMBLY 44 FORK ASSEMBLY 45
Pictorial Index Pictorial Index
PLATE NO. : 37 PAGE NO.: PLATE NO. : 38 PAGE NO.: PLATE NO. : 43 PAGE NO.: PLATE NO. : 44 PAGE NO.:
STEERING COLUMN ASSEMBLY 46 FRONT MUDGUARD 47 FRONT HUB 53,54 AUTO ADJUSTER BRAKE SYSTEM 55,56
PLATE NO. : 39 PAGE NO.: PLATE NO. : 40 PAGE NO.: PLATE NO. : 45 PAGE NO.: PLATE NO. : 46 PAGE NO.:
FRONT MUDGUARD/ HEAD LAMP HSG. 48 FRONT BRAKE DRUM 49 WHEEL CYLINDER (FRONT) 57 HANDLE BAR ASSEMBLY 58,59
PLATE NO. : 41 PAGE NO.: PLATE NO. : 42 PAGE NO.: PLATE NO. : 47 PAGE NO.: PLATE NO. : 48 PAGE NO.:
FRONT SHOCK ABSORBER & LINKAGE 50,51 FRONT SHOCK ABSORBER 52 HANDLE BAR SLEEVES 60 BREAK PEDAL 61
Pictorial Index Pictorial Index
PLATE NO. : 49 PAGE NO.: PLATE NO. : 50 PAGE NO.: PLATE NO. : 55 PAGE NO.: PLATE NO. : 56 PAGE NO.:
TANDEM MASTER CYLINDER 62,63 BRAKE PIPE 64 WINDSHIELD & WIPER MOTOR 70 WINDSHIELD & WIPER MOTOR 71,72
PLATE NO. : 51 PAGE NO.: PLATE NO. : 52 PAGE NO.: PLATE NO. : 57 PAGE NO.: PLATE NO. : 58 PAGE NO.:
BRAKE PIPE SINGLE PIECE 65 WHEEL CYLINDER (REAR) 66 HOOD FRAME ASSEMBLY/ PACKING 73 SEAT ASSEMBLY 74,75
PLATE NO. : 53 PAGE NO.: PLATE NO. : 54 PAGE NO.: PLATE NO. : 59 PAGE NO.: PLATE NO. : 60 PAGE NO.:
CONTROL CABLES 67 PASSENGER BODY 68,69 REAR MUDGUARD & BUMPER 76 WIRING HARNESS 77
Pictorial Index Pictorial Index
PLATE NO. : 61 PAGE NO.: PLATE NO. : 62 PAGE NO.: PLATE NO. : 67 PAGE NO.: PLATE NO. : 68 PAGE NO.:
HEAD LAMP & FRONT INDICATOR ASSLY 78,79 HEAD LIGHT (FOR KICK START) 80 TOOL KIT & MIRROR 86 CYLINDER FOR CNG & LPG VEHICLES 87
PLATE NO. : 63 PAGE NO.: PLATE NO. : 64 PAGE NO.: PLATE NO. : 69 PAGE NO.: PLATE NO. : 70 PAGE NO.:
FRONT INDICATOR ASSEMBLY 81 TAIL LAMP ASSEMBLY 82 VALVE OF CNG CYLINDER 88 HOSES 89
PLATE NO. : 65 PAGE NO.: PLATE NO. : 66 PAGE NO.: PLATE NO. : 71 PAGE NO.: PLATE NO. : 72 PAGE NO.:
SWITCHES & HORN 83,84 BATTERY & RELAY 85 RELAY & SOLENOID 90 1ST STAGE REDUCTION UNIT 91,92
EXIDE
MADE IN
INDIA
ON
OFF
ING
RK
PA
Pictorial Index Plate No. 1 : ENGINE & CRANKCASE ASSEMBLY
8 18
3
19 20 7
12 7
13 5
9 26 6 31
19A 32
14
15 33
10 21
4 30
PLATE NO. : 75 PAGE NO.:
29 9
PLATE NO. : 76 PAGE NO.:
17 8 34 16
MULTI VALVE (ZERO DEG) 96,97 Drive Shaft Uj With Bellow 98 23 28
28 27
35 25
24
27 2,2a
Qty/Veh.-ES Qty/Veh.-NES
No. Part No. Description Remarks
24 AG AS 24 AG AS
1 24 1016 40 Engine assly. comp. 1 1 – – – – NI
1a 24 1016 39 Engine assly. comp. -- -- – 1 – – NI
1b 24 1016 94 Engine assly. comp. – – – – – 1 NI
1c 24 1017 03 Engine assly. comp. – – – – 1 – NI
1d 24 1016 95 Engine assly. comp. -- -- 1 – – – NI
PLATE NO. : 3 PAGE NO.: PLATE NO. : 4a PAGE NO.: 2 24 1016 24 Crankcase clutch side 1 1 1 – – –
CRANK SHAFT 4 CLUTCH ASSEMBLY MODIFIED 98 2a 24 1016 33 Crankcase clutch side – – – 1 1 1
3 24 1016 34 Crankcase magneto side 1 1 1 1 1 1
4 03 1003 35 Needle roller bearing 1 1 1 1 1 1
5 39 0442 05 Stud for manifold ( Long ) 1 1 1 1 1 1
6 59 0500 09 Stud for manifold ( Short ) 3 3 3 3 3 3
7 AP 1011 46 Stud for cylinder head 4 4 4 4 4 4
8 39 0132 05 Stud 6 6 6 6 6 6
9 39 2369 15 Flange nut M7 14 14 14 14 14 14
10 39 0089 04 Bolt for joining c'case halves 4 4 4 4 4 4
11 39 0444 04 Bolt for joining crank case 1 1 1 1 1 1
12 01 1003 15 Spring plate - lower 1 1 1 1 1 1
13 01 1003 16 Spring plate -upper 1 1 1 1 1 1
14 01 1003 17 Spacer pad 1 1 1 1 1 1
15 39 0852 09 Rivet 2 2 2 2 2 2 NS
16 24 1003 05 Bush 1 1 1 1 1 1
24 - PETROL 1
AG - LPG
AS - CNG
Plate No. 3 : CRANK SHAFT Plate No. 4 : CLUTCH ASSEMBLY
11,12,13
10 5
6 14 3 8A
9
5 4
8
8
7 7
8 7
12
10 8
2 7 7
8 4
1
6
2 1
4 24 - PETROL 24 - PETROL
AG - LPG AG - LPG 5
AS - CNG AS - CNG
Plate No. 1 : ENGINE & CRANKCASE ASSEMBLY Plate No. 2 : CYLINDER / CYLINDER HEAD / PISTON
12 12
12
12
9
9 6
22
6
4
11 6 9 9
8 18
9
3 8
19 20 7 7
12 7 11 10 5
13 5
9 26 6 31 8
19A 32
14
15 33
21 3 2
10 30
4
17 29 9 8 34 16
23 28
28 27
35 25
24 1
27 2,2a
2 24 - PETROL
3 24 - PETROL 3
AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 5 : CLUTCH ASSEMBLY (FOR KICK START) Plate No. 6 : CLUTCH COVER
4 3
5
2
6
7 3
6
1 4
1 19 13
5
16
7 17
11
9 12a
14 15 10
10 20 18
11 8
16
12
18
9
2 18
8
16
18
6 24 - PETROL 24 - PETROL 7
AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 7 : OIL PUMP ASSLY. Plate No. 7 : OIL PUMP ASSLY.
17 17
2 2
3 3
5 1 5 1
14 8 14 8
13 19 13 19
18 18
10 11 4 11 15 10 4
15 12 12
9 9
6 6
20 7 20 7
21 21
8 24 - PETROL
3 24 - PETROL 9
AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 8 : MAIN SHAFT Plate No. 9 : CLUSTER GEAR / STARTER GEAR
1
12 2 2
3
4
5
1 6
10 7 14
8
11 9
11
6
7 12
8 14
9 16
10
11
3
4
17 13
15
10 24 - PETROL 24 - PETROL 11
AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 10 : GEAR SHIFTER / CONNECTING LINK ASSLY. Plate No. 11 : SECTOR GEAR / STARTING MECHANISM
12 12 20
1
10 11 21
8 4 11
9
3
4 1
8 7 10 13
3 9
6 12
7
14
5
15
28
6 2 27
17 18
13 14
16 25
26
9
24
23
29 5 19
22
12 24 - PETROL
3 24 - PETROL 13
AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 11 : SECTOR GEAR / STARTING MECHANISM Plate No. 12 : MAGNETO ASSLY.
2
8
20
1
21
4 11
9
3
10 12
13
8 7 10 13
9 11 13
6 12 7
13
14
15 1 2
28 3
17 27
18
16 25
26
9
24 5
23
6
4
29 5 19
22
14 24 - PETROL
AG - LPG
3 24 - PETROL
AG - LPG
15
AS - CNG AS - CNG
Plate No. 13 : C.D.I. / H.T.COIL / SPARK PLUG Plate No. 14 : COWLING / FAN & FAN COVER
2 8
9 7
8
6
6 5 5
2
1
10
7
3 4
4
3
1
9
16 24 - PETROL
3 24 - PETROL 17
AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 15 : SILENCER Plate No. 16 : CARBURETTORS UCAL
8
20
19
15 12
11
9 6
9 1
4 18
8 3
10
2 2
4
5
7
5 17
6
3 7 14 16
1 13
18 24 - PETROL 24 - PETROL 19
3
AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 16 : CARBURETTORS UCAL Plate No. 17 : AIR CLEANER ASSLY. (FOAM TYPE)
11
20
19 10
15 12 2
11 1
6 8
9 5
3
6/7
1
4 18
8 3
10 14
2
5
7 15
17
12 4
14 16
13
16 9
13
7
3
7
5
6
6 4
7
5
2
3 7 3
4
7
1
5
1
22 24 - PETROL
3 24 - PETROL 23
AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 20 : DIFFERENTIAL UNIT
2
9
8
7
5
4
11
3 1
10 17
12
6
16 18
18
10 17
14 18
13
11
3
15
17 19
20
24 24 - PETROL
3 24 - PETROL 25
AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 21 : DIFFERENTIAL COVER Plate No. 22 : FARE METER DRIVE UNIT
12
6
5
10
11 9
3 2
3
12
13 5
15
2
9
8
13 14 11
7 4
4 6
10
1
8
7 8
1
14 15
11 11
2 14 2 14
1 15 1 15
12 12
2 2
2 2
12 12
12 h 12
6a
10 10 14 10 10 14
6 6
3 4 3 4
10 10 13 20 16 24/25 10 10 13 20 16 24/25
SER 17 9 SER 17 9
NO
NO
29 29
18 18
27 22 10 10 21 10 10
27 22 21
19 19
28 20 20
ON
RES
28
ON
RES
7
OFF
5 7
OFF
8 23 5 8 23
24 - PETROL 24 - PETROL
28 AG - LPG AG - LPG 29
AS - CNG AS - CNG
Plate No. 24 : PETROL TANK (CNG/LPG) Plate No. 25 : OIL TANK ASSLY
1
9
9
10
3 5
11 9 11
4 10
2 6
8 7
1 4
8 3
10 MAX OIL LEVEL
7
8
9
6
9 8
5 2
24 - PETROL 24 - PETROL
30 AG - LPG AG - LPG 31
AS - CNG AS - CNG
Plate No. 26 : ENGINE MOUNTING UNIT Plate No. 27 : DASHBOARD ASSEMBLY
1
9
13 1
3 20
2 10
8
3 23
11
19
5
7
2
14
9 2 15 17
6 16
4 22 21
4
5 7/818
11
6 12 11
13 13
4 9 10
12
14
24 - PETROL 24 - PETROL
32 AG - LPG AG - LPG 33
AS - CNG AS - CNG
Plate No. 27 : DASHBOARD ASSEMBLY Plate No. 28 : TOOL BOX
12
1
20 14 2
15
3 23
13
19 8 4 3
5 17
7
14
2 15 17
6 16 3
9
22 21
1 8
5
4
7 18 18
5 6
8
11 9 7
13
9 10 4
12
10 11 5
24 - PETROL 24 - PETROL
34 AG - LPG AG - LPG 35
AS - CNG AS - CNG
Plate No. 29 : SPEEDOMETER
1
7
3 4
24 - PETROL 24 - PETROL
36 AG - LPG AG - LPG 37
AS - CNG AS - CNG
Plate No. 30 : CHASSIS / STEERING COVER Plate No. 30 : CHASSIS / STEERING COVER
27 26 27
26
19 19
18 18
12 10 12
10 1
1
15 15
16 16
20 20
11 11
21 21
14 14
4 4
9 9
8 8
13 13 6
6
3 3 10
10
24 - PETROL 24 - PETROL
38 AG - LPG AG - LPG 39
AS - CNG AS - CNG
Plate No. 31 : PROPELLER SHAFT / FLANGES Plate No. 32 : REAR SHOCK ABSORBER / REAR AXLE
1/4 2
3
3
8
13 8 9
11
10
9 12 1 7
10
8 7
10
8
12
6 11 5
7
8
6 5 2 4
15
41
40 24 - PETROL 24 - PETROL 41
AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 33 : HAND BRAKE COMPLETE Plate No. 34 : TRAILING ARM ASSLY
12
3 4
2
6
5 3
5
4
3 11
1/2 10
13 9
14
9
9
12
10
7
5
1 8
8
5a
11
10
11
1a 6
6
18
9 8 7
7 1 8
4 2 4 3 7
5
3 19 14
2 5
15
17
16
14
12
13
24 - PETROL 24 - PETROL
44 AG - LPG
3 AG - LPG 45
AS - CNG AS - CNG
Plate No. 37 : FR. MUDGUARD/HEAD LAMP HSG. (FOR KICK START) Plate No. 38 : FRONT BRAKE DRUM
5
11 3
2 11 10
17
10
4 18 12
8 13
14
14
3 1
1 15 9
7 7
8 6
6
9 4 3 16 5
2
12
13
4a
46 24 - PETROL
3 24 - PETROL 47
3
AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 39 : FRONT SHOCK ABSORBER & LINKAGE Plate No. 40 : FRONT SHOCK ABSORBER (FOR KICK START)
9
1 8
8 6
5
17
3
7
1 5
4
3
2
16
18 2
8
14 12
12
12 7 13
10
7
5
11 10
13 4
15
11
9 6 13
14
48 24 - PETROL
3 24 - PETROL 49
AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 41: FRONT HUB (FOR KICK START) Plate No. 41 : FRONT HUB (FOR KICK START)
13 14 13 14
11 11
12 12
16 4 16 4
15 15
7 7
20 20
21 21
17 22 17 22
15 15
16 16
8A 8 2 8A 8 2
9 9
18 18
19 1 19 1
3 3
5 5
6 6
10 10
50 24 - PETROL
3 24 - PETROL
AG - LPG AG - LPG 51
AS - CNG AS - CNG
Plate No. 42: AUTO ADJUSTER BRAKE SYSTEM Plate No. 42: AUTO ADJUSTER BRAKE SYSTEM
4 5 4 5
8 8
1 3 1 3
3 3
7 7
6 6
2 12 2 12
10 10
11 11
9 9
52 24 - PETROL
3 24 - PETROL
AG - LPG AG - LPG 53
AS - CNG AS - CNG
Plate No. 43 : HANDLE BAR ASSEMBLY Plate No. 43 : HANDLE BAR ASSEMBLY
18 18
7 19 7 19
17 17
8 8
1 1
8 8
9 9
10 10
14 13 13 14 13 13
15 15
6 16 6 16
2 2
11 11
5 5
3 3
12 12
4 4
54 24 - PETROL
3 24 - PETROL
AG - LPG AG - LPG 55
AS - CNG AS - CNG
Plate No. 44 : HANDLE BAR SLEEVES Plate No. 45 : BRAKE PEDAL
7
6
8
7 9
10
6 5 2
12
11
13 1
2
4
5 4 1 8
5
3
3
6
56 24 - PETROL
3 24 - PETROL
AG - LPG AG - LPG 57
AS - CNG AS - CNG
Plate No. 46 : TANDEM MASTER CYLINDER Plate No. 46 : TANDEM MASTER CYLINDER
1 1
3 3
16 16
12 12
17 15 17 15
6 6
11 11
5 5
14 14
13 13
7 7
2 2
8 4 8 4
3 3
24 - PETROL
3 24 - PETROL
58 AG - LPG AG - LPG 59
AS - CNG AS - CNG
Plate No. 47 : BRAKE PIPE Plate No. 48 : BRAKE PIPE SINGLE PIECE
13
12 8
13
10
12 9
13 12 6 2
12
12 14 11 4
7 5
6
12 3
5
5
6 7 12
1 12
13
8
9 5
13 1
5 12
4 4 3
5 10 5
5
2 5
13
5 12
5 13 11
12 12
12
60 24 - PETROL
3 24 - PETROL
AG - LPG AG - LPG 61
AS - CNG AS - CNG
Plate No. 49 : WHEEL CYLINDER (REAR, FRONT) PLATE NO. 50 : CONTROL CABLES
9
1
10
7
4/5
1 8
24 - PETROL 24 - PETROL 63
3
62 AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 51 : PASSENGER BODY Plate No. 51 : PASSENGER BODY
14 15 15
30 8 14
30 8
21 10 7 3 21 7
10 3
9 2 2
9
18 11 18 11
12 17 12 17
16 16
20 20
23 5 4 23 5 4
6 6
13 28 13 28
1 1
19 19
24 24
25 27 25 27
26 26
24 - PETROL 24 - PETROL 65
3
64 AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 52 : WIND SHIELD & WIPER MOTOR Plate No. 53 : WIND SHIELD & WIPER MOTOR (FOR KICK START)
10
7
3
1 6 2 6
1
7 9
2 4 9
5 13
14
4 10
6 11
7 20 19
3
24
11 8
5 12 17/18
9/10
14 7 14 20
15
8 12 16 21
15
13 22
16
24
23
20 21 13
24 - PETROL 24 - PETROL 67
3
66 AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 53 : WIND SHIELD & WIPER MOTOR (FOR KICK START) Plate No. 54 : HOOD FRAME ASSEMBLY / PACKING
10 3
7
6 2 6 3
1
4
7 9 2
9
13
5 14 1
10
11
4
24
8
12 17/18
6
14 20
15
16 21 5
23 22
20 21 13
24 - PETROL 24 - PETROL 69
68 AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 55 : SEAT ASSEMBLY
16
15
14
12
13
5
15
4
3
14
11
13
2
6
10
4
8 13
3
5 7 15
9 14
15 1
3
4
12
12
13 11
14
8
8 6/7
10
2
9 2
3
4
4
3
2
5
3
Qty/Veh.-ES
Qty/Veh. Qty/Veh.-NES Qty/Veh.-ES Qty/Veh.-NES
No. Part No. Description Remarks Remarks No. Part No. Description Remarks
24 AG AS 24 AG AS 24 AG AS 24 AG AS
1 25 2310 62 Rear mudguard assly. 2 2 2 2 2 2 NS 1 24 2015 42 Wiring harness front 1 -- – – – – upto 1.05.2010
2 39 0197 11 Plain washer 12 12 12 12 12 12 1a AG 2010 34 Wiring harness front -- 1 – – – –
3 39 0262 12 Spring washer 20 20 20 20 20 20 NS 1b AS 2010 21 Harness wiring front – -- 1 – – –
4 39 0291 15 Hexagonal nut 20 20 20 20 20 20 1c 24 2015 43 Wiring harness front -- -- -- 1 – –
5 25 2310 64 Beading for rear mudguard 2 2 2 2 2 2 1d AG 2010 33 Wiring harness front – – – -- 1 –
6 24 2310 90 Angle L.H 1 1 1 1 1 1 1e AS 2010 20 Wiring harness front – – – – – 1
7 24 2310 91 Angle R.H 1 1 1 1 1 1 2 24 2014 47 Wiring harness chassis 1 -- – – – –
8 39 0071 04 Hexagonal bolt 10 10 10 10 10 10 2a 24 2014 49 Wiring harness chassis -- 1 – – – –
9 24 2301 85 Mudflap 2 2 2 2 2 2 2b 24 2014 48 Wiring harness chassis -- -- 1 – – –
10 24 2311 57 Strip RE mudguard flap 2 2 2 2 2 2 2c AG 2010 18 Wiring harness chassis -- – -- -- 1 –
11 52 2403 95 Bumper SF painted in G yellow 1 1 1 1 1 1 2d 24 2014 65 Wiring harness chassis -- -- -- – – 1
12 39 0230 11 Plain washer 6 6 6 6 6 6 3 24 2014 50 Cable assembly 1 1 1 – – –
13 39 1828 12 Spring washer 3 3 3 3 3 3 3a 24 2013 25 Cable asslembly -- -- -- -- 1 –
14 39 0294 15 Nut 3 3 3 3 3 3 NS 3d 24 2013 24 cable assy(flasher hazard+sw)2s -- -- -- – – 1 NS
15 30 2010 69 Reflex reflector 2 2 2 2 2 2
16 AA 2011 48 Reflex reflector 2 2 2 2 2 2
24 - PETROL 24 - PETROL
72 AG - LPG AG - LPG 73
AS - CNG AS - CNG
Plate No. 58 : HEAD LAMP AND FRONT INDICATOR ASSLY.
RE 145, RE 145 D Plate No. 58 : HEAD LAMP AND FRONT INDICATOR ASSLY.
RE 145, RE 145 D
11 11
16/17 16/17
12 12
13 14 15 5 13 14 15 5
6/7 6/7
10 8 10 8
9 9
2 2
1 20 1 20
4 4
3 5 3 5
74 24 - PETROL 24 - PETROL
AG - LPG
3 AG - LPG 75
AS - CNG AS - CNG
PLATE NO. 59 : HEAD LIGHT (FOR KICK START) Plate No. 60 : FRONT INDICATOR ASSLY. (FOR KICK START)
2 5
6 1
3 3
2
76 24 - PETROL 24 - PETROL 77
3
AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 61: TAIL LAMP ASSLY Plate No. 62 : SWITCHES AND HORN
1 7
ON
8
OFF
ING
RK
PA
2 5 6
9 4 12
3 11 10 9
7 8
13
6
10
1 15 16
17
18
14
3 21
20
5 19 8
2
9
4 7
23
26 28 29
1 7
ON
8
OFF
ING
RK
PA
2 5 6
4 12
3 11 10 9 3
13
15 16
17
18 5
14
21
4
20 4
19 8
6
30
1
31
2
23
26 28
22
80 24 - PETROL 24 - PETROL
AG - LPG AG - LPG 81
AS - CNG AS - CNG
Plate No. 64: TOOL KIT & MIRROR Plate No. 65 : CYLINDER FOR CNG & LPG VEHICLES
4 7
3
2/3
8
6
1 1
4
4
5
6
82 24 - PETROL
3 24 - PETROL 83
AG - LPG AG - LPG
AS - CNG AS - CNG
Plate No. 66 : VALVE OF CNG CYLINDER (FOR CNG VEHICLE) Plate No. 67 : HOSES
1 4
5
1 2 3
6
13
2
10
8 12 14 15
9
11
13
1
11
9
3
9 5 8
10 6 4
2 22
10
7 2
8 27
26 20
7 19
1 18
23
28 14
29 11
6 25 21
12
15
24 13
5 16
2 16
30
32
17
4 31
3
86 24 - PETROL 24 - PETROL
AG - LPG
3 AG - LPG 87
AS - CNG AS - CNG
Plate No. 69 : 1ST STAGE REDUCTION UNIT Plate No. 70 : REGULATOR
1 1
9
3
30
5 8 25
10 6 4
22 28
2 2
7 2
27
26 20 21
27 20
22
23 24
18 19 7
23
28 14 8 31
29 11
21 11
25 12 3
15 17
24 4
13 19
16 9 32
18
16 15
6 29
5
30 33
16 17 26
32
17 3
31 12 14 10
13
5
88 24 - PETROL 24 - PETROL
AG - LPG
3 AG - LPG 89
AS - CNG AS - CNG
Plate No. 70 REGULATOR Plate No. 71: FILLER VALVE
30
25
28
2
21 10 3 2 9 13 12 1 5 6 4 8 7
27 20
22
23 24
7
8 31
11
3 11
17
4
19
9 32
18
15
6 29
5
33
16 17 26
3
12 14 10
13
5
90 24 - PETROL 24 - PETROL
AG - LPG AG - LPG 91
AS - CNG AS - CNG
Plate No. 72: MULTI VALVE (ZERO DEG) Plate No. 72 : MULTI VALVE (ZERO DEG)
1 1
19 22 21 19 22 21
5 5 6 23 5 5 6 23
2 2
13 13
7 20 7 20
3 4 3 4
16 16
14 8 14 8
11 11
15 15
12 12
9 9
10 10
17 17
18 18
92 24 - PETROL 24 - PETROL
AG - LPG AG - LPG 93
AS - CNG AS - CNG
Amendment Sheet Amendment Sheet
Amendment Sheet (Parts Deleted) Amendment Sheet (Parts Deleted)
Sr.No. Part No. Description Qty. Page No. Fig.No. Sr.No. Part No. Description Qty. Page No. Fig.No.
94 24 - PETROL 24 - PETROL
AG - LPG AG - LPG 95
AS - CNG AS - CNG
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. Part No. Part No.
No. No. No. No. No. No. No. No.
24 - PETROL 24 - PETROL
87
100 AG - LPG AG - LPG 88
101
AS - CNG AS - CNG
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. Part No. Part No.
No. No. No. No. No. No. No. No.
24 - PETROL 24 - PETROL
87
102 AG - LPG AG - LPG 88
103
AS - CNG AS - CNG
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. Part No. Part No.
No. No. No. No. No. No. No. No.
24 - PETROL 24 - PETROL
87
106 AG - LPG AG - LPG 88
107
AS - CNG AS - CNG
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. Part No. Part No.
No. No. No. No. No. No. No. No.
24 - PETROL 24 - PETROL
87
108 AG - LPG AG - LPG 88
109
AS - CNG AS - CNG
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. Part No. Part No.
No. No. No. No. No. No. No. No.
24 - PETROL 24 - PETROL
87
110 AG - LPG AG - LPG 88
111
AS - CNG AS - CNG
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. Part No. Part No.
No. No. No. No. No. No. No. No.
24 - PETROL 24 - PETROL
87
110 AG - LPG AG - LPG 88
111
AS - CNG AS - CNG
Part Index Part Index
Figure Page Figure Page Figure Page Figure Page
Part No. Part No. Part No.
No. No. No. No. No. No. No. No.
24 - PETROL 24 - PETROL
87
110 AG - LPG AG - LPG 88
111
AS - CNG AS - CNG