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Section 10 - Ice and Rain PDF

The document describes the ice and rain protection systems on an aircraft, including: 1) Windscreen wipers controlled by switches and operating at different speeds. A washer system is also included. 2) Heated windscreens use electrical grids between glass panes to prevent ice formation. Controls and indications are on a panel. 3) An ice detection system measures liquid water content to detect icing conditions.

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0% found this document useful (0 votes)
221 views14 pages

Section 10 - Ice and Rain PDF

The document describes the ice and rain protection systems on an aircraft, including: 1) Windscreen wipers controlled by switches and operating at different speeds. A washer system is also included. 2) Heated windscreens use electrical grids between glass panes to prevent ice formation. Controls and indications are on a panel. 3) An ice detection system measures liquid water content to detect icing conditions.

Uploaded by

robbertmd
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 14

Section 10

Ice & Rain Protection

Section 10 Ice and Rain Protection


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WINDSCREEN WIPERS

General

The aircraft is fitted with two windscreen wipers, one on each pilots side windscreen, which are
controlled by a 3-position (FAST, SLOW and MANUAL) speed selection switch on the 34∝ panel and an
ON/OFF push button on each collective lever. Either button operates both wipers. A 28V DC motor
drives both wipers via gear boxes which convert the rotary motion of the motor to reciprocating motion
using a rod and crank system. The motor is supplied by 2PP6 bus bar.

A windscreen washing system is also fitted with its spring loaded control switch on the 34∝ panel. Power
supply for the pump is from 2PP5 bus bar. The reservoir is situated under the cabin floor with its filler
neck under the Radome on the left-hand side of the aircraft.

Control PCB

Low Speed
Resistor
Wiper Blade

Wiper Arm

Gearbox

Flexible Drive

Flexible Drive

Double-Output Motor
ON/OFF
Button

WDSCR WDSCR
WIPERS WASH
LATER
ON
Figure 1
F Windscreen Wiper Components
S
Windscreen Wiper Windscreen Wash
Control Switch MAN
Control Switch

Section 10 Ice and Rain Protection


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Wiper Operation

Speed Switch to FAST

Making and releasing either switch on the collective levers will start the motor and the wipers will operate
at 175 cycles per minute over an arc of 53°.

Making and releasing either button again will cut off the supply to the motor and, via a delay logic and
limit switch, the wipers will 'park' in the horizontal position.

Speed Switch to SLOW

The operation is the same as in FAST position except that a resistor in the circuit reduces power to the
motor and the wipers operate at 140 cycles per minute.

Speed Switch to MANUAL

With the selector switch in this position the wipers will work at slow speed only whilst an ON/OFF button
is held depressed. Releasing the button stops the wipers at whatever position they happen to be at the
time.

Washer Operation

Holding the switch in the ‘UP’ position starts the pump and the washing fluid is pumped up from the
reservoir to the spray jets below the windscreen. The pump stops when the switch is released.

WINDSHIELD HEATING

General

The lower portions of the Pilot’s and Co-pilot's windscreen panels are fitted with electrically heated grids
to prevent formation of Ice and mist. The panel assembly consists of two specially treated heat-resistant
glass panes with a plastic layer bonded in between. A Heating grid and two temperature sensors are
embodied between the glass panes with only one of the sensors being connected to the electrical
system. The other is a standby. In the event of failure of the first a simple change over connection can
be made.

Each heating grid is supplied with 3-phase AC power with a regulator and a transfer PCB which ensures
correct operation of each heating element if one regulator fails.

The 3-phase power supplies for the left-hand windshield heating is from 1XP1 (phase A, B and C) and
for the right-hand windshield heating 2XP1 (phase A, B and C). DC power for the relays is from 1PP6 for
the right-hand circuit and 2PP5 for the left-hand circuit. The regulator maintains the heating element
temperature between 25 and 30°C.

Central windshield heating can be fitted as an option.

Section 10 Ice and Rain Protection


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Right-Hand Heated
Windscreen

Left-Hand Power
Supply Relay

Left-Hand Heated
Right-Hand Power
Windscreen
Supply Relay

WSHLD

ANTI-ICING
WDSCR LH WDSCR RH

ON ON

OFF OFF

Figure 2 – Windscreen Heat Components

Section 10 Ice and Rain Protection


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INTENTIONALLY BLANK

Section 10 Ice and Rain Protection


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Controls & Indications

The ON/OFF control switches for each windshield heater are on the 34∝ panel with a warning light
above each switch. A WSHLD light on the 32∝ panel and the light above the relevant switch on the 34∝
panel will illuminate if a fault occurs whilst the system is switched ON.

Both lights will extinguish when the switch is made ‘OFF’ but the heating will still be supplied under
control of the other windshield heating regulator. A test facility is fitted to the PCB for engineering
purposes.

The location of controls and indications are shown in Figure 2.

Operation

Refer to Figure 3. When the 34∝ panel switch is made ‘ON’ the 28V DC from the bus bar will energise
the safety relay (K1) via the Safety and Transfer logic PCB. The Regulation Relay (K2) will also be
energised if the temperature of the heating grid is below 25°C. Making these two relays energises the
switching relay (K3) which makes the contact for the 3-phase AC power to flow to the heating grid.
When the temperature sensor, controlling the regulation PCB, senses a grid temperature of 30°C the
regulation relay (K2) will be de-energised and the supply to the switching relay will be broken. The
switching relay will de-energise, cutting off the 3-phase supply to the heating grid. As the temperature
falls to 25°C the cycle will be repeated.

Should a fault occur in the logics, regulation circuit or temperature sensing circuit the Safety & Transfer
PCB will break the supply to relay (K1) and it's two contacts will move to their ‘rest’ positions. One
contact will make an earth for the 34∝ panel warning light and the WSHLD light which both illuminate.
The second contact makes a supply from the other windscreen heating circuit to the switching relay
which then operates under control of the regulation relay of that windscreen.

Switching ‘OFF’ the 34∝ panel switch will extinguish both warning lights but the windscreen heating will
continue to be supplied as directed by the serviceable circuit.

Section 10 Ice and Rain Protection


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+ + +
WDSCR WDSCR
2PP5 LH WSHLD RH 2PP6

Left-Hand Right-Hand
Anti-Icing Anti-Icing
Switch Switch

2XP1 1XP1

Regulation Regulation

Safety & Safety &


Transfer Transfer

K1 K1

K3 K3

K2 K2

S1 S2

Left-Hand Right-Hand
Windscreen Windscreen

Figure 3 – Windscreen Heat Electrical Circuit

Section 10 Ice and Rain Protection


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ICE DETECTION

General

The AS332L is fitted with a Leigh Mk 12 ice detection system which consists essentially of a probe,
mounted on the right-hand side of the aircraft behind the Pilot's door and a control panel mounted on the
right-hand side of the centre console. This unit measures the liquid water content (LWC) of the
atmosphere the aircraft is flying in and displays this information in grams per cubic metre on a gauge on
the control panel.

The Leigh Mk 12 ice detection system is designed to detect icing conditions existing at the mid point of
the rotor blade, not airframe icing.

Airframe icing is detected and measured on a fixed probe and disc extending from the Captain's door (as
shown below).

4cm

Figure 4 – Fixed Ice Probe with Maximum Ice Accumulation

The disc on the fixed ice probe has a series of rings marked at 5 and 10mm intervals out to 40mm. Any
ice build up on the fixed probe is measured against the rings on the disc. The maximum ice deposit as
allowed by the Flight Manual is 40mm. The disc can be illuminated at night by means of a light on the
inside of the Captain's door.

The control panel has two warning lights (Icing and Fault), an ON/OFF switch with power ‘ON’ light, a
test switch and a liquid water contents gauge reading from zero to 1.0 grams per cubic metre.

On the 32∝ panel an amber warning light ICE.D will illuminate if the ‘Icing’ or ‘Fault' lights on the control
panel Illuminate.

The limitations regarding severity of L.W.C. and icing conditions are contained in the Flight Manual
supplement 10.54.

These controls and indications are shown in Figure 5.

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ICE D

Central Warning Panel

ICING FAULT 0. 0. POWER

0. 0.
TEST
ON
TEST
0 1.
LWC
G/M³ OFF
LWC

Figure 5 – Ice Detector Monitor Panel

Operation of Leigh Ice Detector Unit

The detection unit consists of an aspirated venturi duct mounted on a mast through which is passed P2
air (at 4.5 bar pressure) from the engines. The P2 air passes to a plenum chamber in the nose of the
duct and flows out via annular slots along the inside edge of the duct. This air, being hot, keeps the
mast, nose cap and duct ice free. The flow of P2 air induces ambient air, with its water content, to flow
through the duct and across the face of a sensor probe. The adiabatic expansion within the throat of the
duct causes a reduction in temperature of the ambient air at the sensor probe allowing it to be used at
temperatures of 0°C and above. The design of the nose cap ensures a reasonably constant velocity of
air through the duct, irrespective of forward air speed, thus maintaining accuracy of the system.

The sensor probe is a thin walled (0.006”) inconel tube with a flattened front face, to ensure better ice
accretion, through which can be passed a low voltage AC heating current. (1 Volt - 30 amp).

A Light Emitting Diode sends an infra-red beam diagonally across the front face of the sensor to a Photo-
transistor which, in turn, controls the heating and indications computer housed in a box at the base of the
mast fitted between the airframe skin.

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To maintain the cleanliness of the optical system, ambient air, from a vent below the mast, is drawn
across the optics by the P2 airflow. Included in this ambient air line is a filter and a water trap.

Should the P2 air temperature be below +5°C a 350 watt 115V AC heater, controlled by a thermistor in
the tail of the duct, will be switched on. A pressure switch set at 0.7 bar (10-psi) cuts out the heater
circuit when P2 air pressure is below this figure to safeguard the heater.

The system includes a built in self-testing circuit, which operates every 8.2 milli-seconds, with a pre-flight
testing switch.

Light Emitting Diode

P2 Air
Sensor Probe Gas Stream

Nose Cap

Thermistor
Photo Transistor

Mast

P2 Air Supply
Ambient Air
at 4.5 bar
Supply

Figure 6 – Leigh Ice Detector

Operation

Should any icing conditions be encountered the ice will build up on the front face of the sensor probe and
begin to block the path of the infrared beam. When the ice is 0.005" thick a timer circuit is started and,
as the ice thickness increases, the beam is gradually occluded until at 0.010" thickness, the ‘icing’ light
illuminates, the heater is switched ‘ON’ and the sensor probe is rapidly heated up to shed the ice.

The timer is stopped but the heating continues for approximately half a second after the ice is cleared
below the 0.005" thickness threshold. When the heating is switched ‘OFF’ the sensor cools rapidly and
the cycle is repeated for as long as icing conditions exist.

The computer uses the timer circuit to determine the amount of LWC in the atmosphere (i.e. 20 seconds
means low LWC whilst 2 seconds mean high LWC) and displays this information on the LWC meter.
Whenever the upper threshold (0.010") is reached the LWC meter reading is updated.

On leaving icing conditions the meter reading will reduce, being near to zero after 60 seconds, at which
point the ‘icing’ light will be extinguished.

Should a fault occur in the system during use, the built-in test will cause the 'fault' light to illuminate and
the LWC to give full scale deflection. If the fault renders the system inoperative it will automatically be
shut ‘OFF’ and the ‘fault’ light remains illuminated. Should the fault be of transitory nature the system will
be restored to normal operation when the fault has cleared. Such a fault could be an ice particle lodged
in the duct, which has not melted after 5 seconds. When the particle finally melts normal operation of the
system will be restored and the 'fault' light extinguished.

Should the 115V AC power supply from 1XP2A fail, the ICE.D caption will illuminate and the green
power ‘ON’ light will extinguish.

Section 10 Ice and Rain Protection


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Operating Procedures

The system should be switched ‘ON’ after both engines started and a pre-flight test carried out after 10
seconds. When the test switch is set to TEST the 'icing' and 'fault' lights illuminate, along with the
caption on the 32∝ panel. The LWC meter gives a full scale deflection. After 4½ seconds the lights will
extinguish and after a further 4½ seconds the LWC meter reverts to it's original reading.

This test can be carried out at any time after 10 seconds from switching ‘ON’, without affecting the
operation of the system.

A Flashing 'fault' light at initial switch ‘ON’ is an indication that the system is trying to clear a fault (such
as a dust particle on the optics). Should the fault not clear after 2 minutes, the system may be re-set by
switching ‘OFF’ for 10 seconds and then ‘ON’ again. If the fault continues after two attempts at re-
setting, the unit is unserviceable.

Should a fault occur in flight, which does not clear after 2 minutes, the resetting procedure may be
attempted.

The 'fault' light will also flash if the sensor probe falls to de-ice after 6½ seconds during normal operation.

To prevent ingress of particles into the optical system it is essential that the dust cover be fitted during
aircraft washing. The cover must be removed for compressor washing procedures and the unit switched
‘ON’ during the drying run to ensure no moisture remains in the system.

Section 10 Ice and Rain Protection


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ENGINE INTAKE ANTI-ICING

General

To prevent accretion of ice at the back of the intake grids, heating mats are fitted to the inner wall of the
forward sliding intake cowling. There are two mats to each intake with each pair of mats having three
heating resistor elements. The resistors are star connected with each resistor having a different supply
from the 115V AC bus bar 1XP2 via protection circuit breakers. Two DC powered relays (one for each
intake) control the three single-phase supplies to the resistors with the power supplies for these relays
coming from PP4 bus bar via protection circuit breakers.

A control panel is installed to enable ON/OFF switching and TEST facilities with warning lights for correct
operation or failure.

The system includes a safety device to prevent the heating being switched ‘ON’ whilst the engines are
shut down.

ENGINE AIR INTAKE ANTI-ICING


ENGINE 1 TEST ENGINE 2
2 5 3 5 2

OFF R2 OFF
1 R1 R3 1
ON 4 ON

DE ICE

1. ON/OFF Control Switch


2. Amber Failure Warning Lights
3. ON/OFF Test Switch
4. Rotary Selector Switch
5. Green Test Correct Lights

Figure 7 – Intake Anti-Ice Components

Limitations

1. The fitting of heating mats makes no changes to the limitations given in the Flight Manual.
2. Maximum OAT for continuous use is +10°C
3. System should be switched ‘ON’ with OAT of +5°C and in visible moisture.

Controls and Indications

Refer to Figure 7. The control panel is located on the overhead panel. It consists of two ON/OFF control
switches (one for each engine) with amber warning lights to denote a failure of a system. There is a
single ON/OFF test switch with two green lights and a rotary selector switch to enable testing of each
resistor circuit in turn.

Section 10 Ice and Rain Protection


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An amber DE ICE light on the 32∝ panel will illuminate if either of the two amber fault lights on the
control panel illuminate.

System Operation

Refer to Figure 8. The system for one engine is shown in the operating condition with the Control Switch
‘ON’ and the Test Switch ‘OFF’. The other engine system is similar.

The power supply from PP4 passes through the Test Switch ‘OFF’ contact, through the Control Switch
‘ON’ contact, to energise the heating relay and making its 4 contacts to the positions shown. The 3
single-phase supplies are connected to the heating resistors. A phase detector monitors the 3 supplies
and if one phase loses voltage, it will illuminate the amber failure light and the DE ICE caption. If the
system is now switched ‘OFF’ these lights will be extinguished. An open circuit in one resistor will not be
indicated until a test is carried out.

When the Test switch is made ‘ON’ the power to the heating relay is cut off and directed to the Rotary
Selector Switch. The current can now pass through the relevant resistor (the heating relay contacts
being in their 'rest' position) and back to earth via the second contact of the Test Switch to illuminate the
green test correct light. If the green light fails to illuminate then there is a break in the circuit.

Note that if the test is carried out with the Control Switch ‘ON’ then the amber failure light and DE ICE
caption will also illuminate due to the earth contact of the de-energised heating relay.

To ensure the heating relay cannot be energised until the engines are running the earth for the heating
relay is broken until the oil pressure exceeds 1.7 bar and the ENG P light extinguishes, controlled by the
pressure switch on the relevant engine.

When the engines are running the systems should be switched ‘ON’ (if required) and the failure lights
and caption should remain extinguished.

System Testing

The Test Switch and Rotary Selector can be used at any time before or after engine start up. With the
Test Switch ‘ON’ the green test correct lights should both illuminate in each of the 3 positions of the
Rotary Selector.

Section 10 Ice and Rain Protection


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Upper Intake Mat

C Lower Intake Mat

1XP
Phase
Detector

R2 Heating
R3
Rotary Selector Relay
R1

Heating
Switch ENG P
P ON
OFF
P Light Out
when pressure > 1.7 bar
4
Test
Switch
OFF
ON

TEST
FAULT DE ICE

+ +

Figure 8 – Intake Mat Electrical Circuit

Section 10 Ice and Rain Protection


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