The document contains technical requirements for a horizontal balancing machine, including:
- Purpose is to balance machines and meet balancing technology requirements.
- It will operate in tropical conditions up to 45°C humidity and be installed indoors.
- The balancing machine must be from a EU or G7 country, brand new, and have a 12 month warranty.
- Detailed specifications are provided for components like the rotor limitations, prime mover, performances, and instrumentation. Installation, training and spare parts are also addressed.
The document contains technical requirements for a horizontal balancing machine, including:
- Purpose is to balance machines and meet balancing technology requirements.
- It will operate in tropical conditions up to 45°C humidity and be installed indoors.
- The balancing machine must be from a EU or G7 country, brand new, and have a 12 month warranty.
- Detailed specifications are provided for components like the rotor limitations, prime mover, performances, and instrumentation. Installation, training and spare parts are also addressed.
The document contains technical requirements for a horizontal balancing machine, including:
- Purpose is to balance machines and meet balancing technology requirements.
- It will operate in tropical conditions up to 45°C humidity and be installed indoors.
- The balancing machine must be from a EU or G7 country, brand new, and have a 12 month warranty.
- Detailed specifications are provided for components like the rotor limitations, prime mover, performances, and instrumentation. Installation, training and spare parts are also addressed.
The document contains technical requirements for a horizontal balancing machine, including:
- Purpose is to balance machines and meet balancing technology requirements.
- It will operate in tropical conditions up to 45°C humidity and be installed indoors.
- The balancing machine must be from a EU or G7 country, brand new, and have a 12 month warranty.
- Detailed specifications are provided for components like the rotor limitations, prime mover, performances, and instrumentation. Installation, training and spare parts are also addressed.
Purpose: To meet the requirements of technology of balancing Scope: To use in mechanical workshop and repairing machine workshop
II. OPERATING CONDITION
Application: Tropical application Ambient max. Temp.: up to 45oC Humidity: 95% relative Installation: indoor, worshop
III. GENERAL REQUIREMENTS
Equipment manufacturing country in EU, G7 The horizontal balancing machine with full details for process of balacing The equipment should be special coated for tropical application The package should have lifting eyes suitable for crane operation Warranty for a period of 12 months from the date of putting in operation The equipment should be brandnew, to be made not early 2010
IV. SPECIFICATION AND MAJOR COMPONENT REQUIREMENTS
4.1 General technical specification The balancing machine with end drive and belt drive. Measuring accuracy: 1.0 Machine calibration is simply achieved by setting rotor geometrical dimensions. The machine automatically displays the value in grams and the angular position of unbalance for both planes. At the end of the cycle, the balancing machine instrument keeps this data in the memory.
1 The measuring cycle is fully automatic by pressing the start button, the machine accelerates the rotor progressively, completes the unbalance search cycle, stores the obtained data and decelerates the rotors till stop. The machine makes use of piezo-electric force transducers and this ensures remarkable advantages when compared to the ‘semi-rigid’ or ‘dynamometric’ system with electro-dynamic pick-ups. With the ‘dynamometric’ or ‘semi- rigid’ system it was in fact necessary to come to a compromise between the pedestals stiffness (necessary for maintaining the assembly rotor-pedestal far from the critical speed and thus allow the dimensional calibration) and the must to pick-up in any case a displacement of the pedestals by means of an electro-dynamic transducer. 4.2 Main technical specification parameters:
Description Unit Main technical specification
4.2.1 ROTORS LIMITATIONS
Max. weight for symmetrical kg 8000
rotor Max. rotor diameter over mm 1900 bedplate Max. distance between cardan joint flange and centerline of the farthest support mm 3050 Min. distance between centerline mm 250 of pedestals 2 Rotor journal diameter with std. mm 20÷200 carriages
4.2.2 PRIME MOVER
Variable speed motor kW 40
Power source V 400/Hz 50/3 phase
4.2.3 PERFORMANCES
Balancing speed RPM 125÷2400
WN² max kg 1200·106 (RPM)² Min. unbalance that can be gr.mm 15 measured Min. achievable residual gr.mm 0,5 unbalance (using ISO 2953 test kg rotor) Unbalance reduction ratio after % 95 one spin
4.3 Machine Components
4.3.1 POWER AND MEASURING CABINET
Containing the machine power portion, the drive for motor and the measuring unit. Dimensions less than 600 x 520 x 1700 (h) mm The cabinet should be connected to the mechanical unit by means of a reinforced flexible cable, thus making installation and displacement of the machine very easy and quick. The power cabinet should be made according to E.C. regulations.
4.3.2 INSTRUMENTATION GENERAL CHARACTERISTICS - Wattmetric digital filtering and functions typical of balancing machine with CEMB board mounted on industrial PC bus. - Signal force 1:1500000. - Industrial PC with fanless processor. - DDR266 SDRAM - 256 Mb RAM, DOM (disk on module) of 1Gb (no hard disk on board!) - 4 USB ports, one of which placed in front for the backup of 3 programs. - 32 keys industrial keyboard on panel. - Alphanumeric keyboard with built-in mouse. - Industrial type TFT liquid crystal flat color screen, backlit, 12”. Definition 800 x 600 pixels. - Windows XP professional embedded operative system with protective filter for writing. - Possibility to add an additional Ethernet (to connect the instrumentation to an Intranet system). - Balancing speed from 70 to 200.000 rpm. - 2 simultaneous measuring channels (3 or 4 optional channels). STANDARD SOFWARE CHARACTERISTICS - Setting of different measure parameters for each unbalance measurement. - Setting of direct balancing tolerance, according ISO or API, referred to real or fictitious planes. - 999 balancing program memory with quick search database system with possibility of backup on USB key directly. - Digital, analogue and polar display. - Dynamic, static and couple unbalance display. - Display of unbalance position with analogue indicator linked to rotor position (when machine fits an encoder). - Display of unbalance from 0,0001 g to 200 kg. - Display of unbalance position with 0.1° definition. - Electronic compensation of eccentricity in rotor centering tool. - Electronic systematic unbalance compensation, for instance housings, keys, etc. - Auto-diagnostic and auto-calibration. - Digital input/output for external automation and controls. - Control of dual sense of rotation (option). - Possibility to change all operating characteristics, for instance, more or less selective filtering, motor control, controlled axes, markers, parking brake, etc. - Vectorial partition of the unbalance over the corrections planes. - Interface PLC (if in use) to realize manual functions and diagnostic of the instrument. - Display and storage of values obtained with a lot of acquisitions, to check the distortion or variations of the rotor during the balancing.
HP COLOR PRINTER Located in a cabinet with a door. To print balancing reports of one or more measures, on A4 format paper.
4.3.3 DRIVE HEADSTOCK
Contains the motor assembly and the phase-transducer. On the main shaft is fitted a stationary brake. 4 The headstock should be fixed onto the bedplate and can slide along it thus ensuring perfect alignment between shaft and rotor
4.3.4 ONE PAIR OF RIGID PEDESTALS
To support the rotor to be balanced, on a pair of roller carriages.
Inside the pedestals should be fitted the piezo electric force transducers.
4.3.5 ONE PAIR OF ROLLER CARRIAGES FOR JOURNALS
20÷200 mm
4.3.6 SAFETY ARM WITH COUNTER – ROLLER
4.3.7 ELECTRIC DEVICE FOR SLOW ROTATION OF ROTOR
FOR POSITIONING IT TO THE CORRECTION POINT The rotation is obtained by a selector placed on the end drive headstock.
4.3.8 SENSOR FOR DETECTING CONNECTION CARDAN
JOINT/ROTOR Prevents the machine to be started if the joint isn’t connected to the rotor. 4.3.9 CAST IRON BEDPLATE It accomodates the pedestals that can be displaced along it. 4.3.10 SAFETY INTERLOCK A suitable micro-switch with magnetic interlock prevents guard opening while the rotor is still rotating. 4.3.11 CAST IRON BEDPLATE EXTENSION of mm 1200 To be connected to the main bedplate or separated 4.3.12 ISO STANDARD TEST ROTOR For machine calibration, the test rotor of 500 kg to be supplied complete with test masses. 4.3.13 CONNECTION VIA ETHERNET In order to connect the instrument to a PC network, an Ethernet hardware interface is installed. Thanks to this connection, it’s possible to load or unload statistical data and obtain a backup of rotor programs. 4.3.14 ACCESSORIES No. 2 joint drivers to cover the operating range of machine Wrenches, grub screws, plasticine for balancing test Elements for fixing the machine to the floor Detailed instruction manual
5 V. INSTALLATION, COMMISSIONING AND TRAINING Installation, Testing, Commissioning and Training at site All necesary accesories, tools and materials for installation and testing at site
VI. SPARE PARTS
Standard spare parts: COMPUTER BOARD 1 ZV PREAMPLIFIER 2 BOARD PIEZO PICK-UP (VIBRATION 3 TRASDUCER) INDUSTRIAL PC 4 PANEL 15" 5 INKJET FOR PRINTER 6 KEYBOARD 7 PHASE TRASDUCER 8 FUSE 22x58 END DRIVE TRSMISSION 9 BELT ELECTROVALVE 10 COIL MICROSWITCH FOR SAFETY 11 GUARD BEARING FOR THE MAIN 12 SPINDLE
VII. COMMISSIONING ACTIVITIES
Supplier should provide fully supervise during hook-up, installation and running test Supplier should provide VSP operators site training for equipment operation and control Supplier to provide qualified specialists to perform above-mentioned activities VIII. DOCUMENTS General arrangement drawings Operation , maitenance manual and instalation & training program Catalog
IX. CERTIFICATES C/O CQ for complex equipment Running test report 6 X. AFTERSALES SERVICE During waranty period, supplier should send an expert to site to settle troubleshooting within 24h upon VSP’s request Maintenance service every 6 months Technical consultant
