RUGGEDSWITCH™ - RS500
The RuggedSwitch™ RS500 is an industrially hardened fiber optical Ethernet switch specifically designed to operate in harsh
environments such as those found in electric utility substations and factory floors. The RS500 combines advanced Ethernet networking
features with the immunity, reliability and security characteristics of fiber optical communications in a cost effective package.
The RS500 is specifically designed to meet the same EMI immunity and environmental requirements as mission critical protective relaying
devices in accordance with the newly issued IEC 61850-3 (2002) and IEEE 1613 (2003) standards for communications and networking
equipment in electric power utility substations. The reliability of the RuggedCom product families exceeds those of commercial devices by
having no rotating mechanical parts (i.e. no cooling fans), utilizing high-temperature solid state components and incorporating the neces-
sary transient and surge suppression circuitry required for substation and electrically harsh environments.
“SUBSTATION HARDENED”
with
Zero-Packet-Loss™
TECHNOLOGY
DESIGNED FOR HARSH ENVIRONMENTS ADVANCED NETWORKING FEATURES
ADDRESSES SUBSTATION EMI AND ENVIRONMENTAL REQUIREMENTS STANDARD:
VIA “ZERO - PACKET - LOSS™” TECHNOLOGY! 4 -10BaseFL,1 - 100BaseFX.
Exceeds the new IEC 61850 - 3 (2002) standard for networks in substations. Optional SingleMode fiber optical Uplink port for distances of up to 15km.
Meets the new IEEE 1613 (2003) standard - qualifies as a class 2 “Error Free” Networking Device. Pass thru mode allows 802.1Q VLAN and 802.1p Priority tagged messages.
EXTENDED OPERATING TEMPERATURE RANGE: -40 TO 85°C! Store-and-forward switching mode.
No rotating mechanical parts (i.e No Fans!) ensuring the highest reliability. IEEE 802.3, IEEE 802.3u.
Support for up to 4096 MAC addresses.
Automatic address learning and aging.
WIDE POWER SUPPLY OPTIONS: Full - Duplex operation.
24Vdc, 48Vdc, HI=(88Vdc - 150Vdc). COMPLIANCE:
FAILSAFE OUTPUT RELAY: IEEE 802.3 (10Mbps Ethernet)
For critical failure or error alarming. IEEE 802.3u (Fast Ethernet 100Mbps)
SOLID METAL ENCLOSURE:
18 Gauge Galvanized Steel.
4 - 10BaseFL Ports
820nm, 2km, MultiMode,
ST Connectors
RS500
1 - 100BaseFX Port
1300nm, 2km, MultiMode,
MTRJ Connector
DIN Rail Mount
Power Supply Failsafe Output
Relay
24Vdc, 48Vdc,
(220Vdc / 250Vac)
HI=(88VDC - 150VDC).
Tel: (905) 856-5288 Fax: (905) 856-1995 Toll: 888-264-0006 Email: sales@ruggedcom.com www.ruggedcom.com
EMI AND ENVIRONMENTAL TYPE TESTS
IEC 61850-3 EMI TYPE TESTS
TEST Description Test Levels Severity Levels
Enclosure Contact +/- 8kV 4
IEC 61000-4-2 ESD
Enclosure Air +/- 15kV 4
IEC 61000-4-3 Radiated RFI Enclosure ports 20 V/m x
Signal ports +/- 4kV @ 2.5kHz x
D.C. Power ports +/- 4kV 4
IEC 61000-4-4 Burst (Fast Transient)
A.C. Power ports +/- 4kV 4
Earth ground ports 1 +/- 4kV 4
Signal ports +/- 4kV line-to-earth, +/- 2kV line-to-line 4
IEC 61000-4-5 Surge D.C. Power ports +/- 2kV line-to-earth, +/- 2kV line-to-line 3
A.C. Power ports +/- 4kV line-to-earth, +/- 2kV line-to-line 4
Signal ports 10V 3
D.C Power ports 10V 3
IEC 61000-4-6 Induced (Conducted) RFI
A.C. Power ports 10V 3
Earth ground ports 1 10V 3
IEC 61000-4-8 Magnetic Field Enclosure ports 40 A/m continuous, 1000 A/m for 1s N/A
D.C. Power ports 30% for 0.1s, 60% for 0.1s, 100% for 0.05s N/A
IEC 61000-4-29
Voltage Dips & Interrupts 30% for 1 period, 60% for 50 periods N/A
A.C. Power ports
IEC 61000-4-11 100% for 5 periods, 100% for 50 periods N/A
Signal ports 2.5kV common, 1kV diff. mode@1MHz 3
IEC 61000-4-12 Damped Oscillatory D.C. Power ports 2.5kV common, 1kV diff. mode@1MHz 3
A.C. Power ports 2.5kV common, 1kV diff. mode@1MHz 3
Signal ports 30V Continous, 300V for 1s 4
IEC 61000-4-16 Mains Frequency Voltage
D.C. Power ports 30V Continous, 300V for 1s 4
IEC 61000-4-17 Ripple on D.C. Power Supply D.C. Power ports 10% 3
Signal ports 2kVAC (Fail-Safe Relay output) N/A
IEC 60255-5 Dielectric Strength D.C. Power ports 2kVAC N/A
A.C. Power ports 2kVAC N/A
Signal ports 5kV (Fail-Safe Relay output) N/A
IEC 60255-5 H.V. Impulse D.C. Power ports 5kV N/A
A.C. Power ports 5kV N/A
IEEE 1613 (C37.90.x) EMI IMMUNITY TYPE TESTS
Test Description Test Levels Severity Levels
Enclosure Contact +/- 8kV N/A
IEEE C37.90.3 ESD
Enclosure Air +/- 15kV N/A
IEEE C37.90.2 Radiated RFI Enclosure ports 35 V/m N/A
Signal ports +/- 4kV @ 2.5kHz N/A
D.C. Power ports +/- 4kV N/A
IEEE C37.90.1 Fast Transient A.C. Power ports +/- 4kV N/A
Earth ground ports 1 +/- 4kV N/A
Signal ports 2.5kV common mode @1MHz N/A
IEEE C37.90.1 Oscillatory D.C. Power ports 2.5kV common, 1kV diff. mode@1MHz N/A
A.C. Power ports 2.5kV common, 1kV diff. mode@1MHz N/A
Signal ports 2kVAC N/A
IEEE C37.90 Dielectric Strength D.C. Power ports 2kVAC N/A
A.C. Power ports 2kVAC N/A
Environmental Type Tests
Test Description Test Levels Severity Levels
IEC 60068-2-1 Cold Temperature Test Ad -40°C, 16 Hours N/A
IEC 60068-2-2 Dry Heat Test Bd +85°C, 16 Hours N/A
95% (non-condensing), 55°C , 6
IEC 60068-2-30 Humidity (Damp Heat, Cyclic) Test Db N/A
cycles
IEC 60255-21-1 Vibration Tests Fc 2g @ (10 - 150) Hz Class 2 1
IEC 60255-21-2 Shock Tests Ea 30g @ 11mS Class 2 1
Notes:
1. Only applicable to functional earth connections separated from the safety earth connection.
2. Class 2 refers to "Measuring relays and protection equipment for which a very high security margin is required or where the vibration levels are very high,
5. ( e.g. shipboard application and for severe transportation conditions")
TECHNICAL SPECIFICATIONS
POWER SUPPLY IEEE COMPLIANCE
.Power Consumption: 5W (max) .802.3-10BaseT
.24VDC: 10-36VDC (max) .802.3u-100BaseTX, 100BaseFX
.48VDC: 36-59VDC (max) .803.x-Flow Control
.HI=(88-150Vdc)
APPROVALS
PHYSICAL .ISO: Designed and manufactured using a ISO9001: 2000
.Height: 3.86" certified quality program
.Width: 2.07" .CE Marking
.Depth: 3.55" .Emissions: FCC Part 15 (Class A),
.Weight: 1.5lbs (0.68kg) EN55022 (CISPR22 Class A)
.Ingress Protection: IP40 (1mm objects) .Safety: cCSAus (Compliant with CSA C22.2 No. 60950,
.Enclosure: 18 AWG galvanized steel enclosure UL 60950, EN60950)
.Mounting: DIN rail Laser Eye Safety (FDA/CDRH): Complies with 21
CFR Chapter1, Subchapter J.
EMI IMMUNITY AND ENVIRONMENTAL
COMPLIANCE WARRANTY
.IEC 61000-6-2 Industrial (Generic) .5 Years-Applicable to design or manufacturing
.IEC 61800-3 Industrial (Variable Speed Drive Systems) related product defects.
.IEC 61850-3 Electric Utility Substations
.IEEE 1613 Electric Utility Substations
.NEMA TS 2 Traffic Control Equipment
Fiber Optical Specifications
Parameter Fiber Port Type
Speed 10BaseFL 100BaseFX
Mode Multimode Singlemode
Connectors MTRJ LC
Typical Dist. (km) 2 20 50 90
Optical Wavelength (nm) 1310 1310
Cable Size
50 or 62.5/125 8 or 9/125
Core/Cladding (um)
Tx Power (dBm) -15.7 -15.5 -2.5 2.5
Rx Sensitivity (dBm) -33.5 -32 -37 -39
Typical Budget 17 16.5 34.5 41.5
Longer segment lengths dependent on fiber specifications.
Consult factory for further detials.
MECHANICAL DRAWING AND ORDERING INFORMATION
ORDER CODES
RS500 - __ - __
PS - FO
PS: (POWER SUPPLY)
.(24) Input Range: 10VDC-36VDC (max)
.(48) Input Range: 36VDC-59VDC (max)
.HI=(88-150Vdc)
FO: (FIBER OPTIONS FOR UPLINK PORT)
.MM = 1300nm, MM, 2km via SFF MTRJ connectors
.SM = 1310nm, SM, 15km via SFF LC connectors
VALID ORDER CODE EXAMPLES
.RS500-24-MM
.RS500-48-MM
.RS500-HI-SM
*MM= MultiMode
*SM= SingleMode
MOUNTING OPTIONS:
Standard Unit for DIN rail mounting use
For Panel mounting, order P/N 14-50-0005
For additional information on our products and
services, please visit our website at: www.ruggedcom.com
RuggedCom Inc.
30 Whitmore Road
Woodbridge, Ontario, Canada L4L 7Z4
Tel: (905) 856-5288 Fax: (905) 856-1995
Toll Free: (888) 264-0006
Technical Support Center: (866) 922-7975 or (954) 922-7975
© 2005 RuggedCom Inc.
RuggedSwitch is a trademark of RuggedCom Inc.
Ethernet is a trademark of the Xerox Corporation.
Patent Pending
All specifications in this document are subject to change without notice.
Rev 1-P
