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Motorcycle Engine Parts List

The document provides a list of parts and their corresponding service times for work on a cylinder head, camshaft/valves, and cam chain/tensioner of an engine. It includes 28 part numbers and descriptions for the cylinder head work requiring a total service time of 1.1 hours. It also lists 13 part numbers for camshaft/valve work requiring 1.3-1.6 hours depending on the work, and no parts for cam chain/tensioner work.

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purhadi
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2K views6 pages

Motorcycle Engine Parts List

The document provides a list of parts and their corresponding service times for work on a cylinder head, camshaft/valves, and cam chain/tensioner of an engine. It includes 28 part numbers and descriptions for the cylinder head work requiring a total service time of 1.1 hours. It also lists 13 part numbers for camshaft/valve work requiring 1.3-1.6 hours depending on the work, and no parts for cam chain/tensioner work.

Uploaded by

purhadi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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E-1 CYLINDER HEAD

Service item F.R.T.


COVER, TAPPET ADJUSTING HOLE 0.1
(SAME TIME FOR TWO UNITS)
(WAKTU SAMA UNTUK DUA UNIT)
.PLUG, SPARK
COVER, L. CYLINDER HEAD SIDE 0.2
BOLT, STUD, 8X28 0.3
(ADD 0.1 FOR EACH.)
(TAMBAHKAN 0.1 UNTUK MASING2)
INSULATOR, CARBURETOR 0.4
PIPE COMP., IN. 0.5
GASKET, CYLINDER HEAD 1.1
GUIDE, VALVE 1.8
(INC. REAMING)
(TERMASUK REAMING)
(ADD 0.3 FOR EACH.)
TAMBAHKAN 0.3 UNTUK MASING2)

2
(EXC. VALVE REFACING)
(TIDAK TERMASUK SKIR KLEP)
(ADD MORE 0.2 IF PERFORMED.)
(TAMBAHKAN 0.2 LAGI JIKA DILAK
SANAKAN)
.HEAD COMP., CYLINDER

Reqd. QTY
Ref.
Part No. Description NF Serial No. Notes
No.
125/125D
1 12200-KPH-881 HEAD COMP., CYLINDER •••••••• 1
2 12211-KFM-900 CLIP, VALVE GUIDE ••••••••••• 2
3 12211-KPH-900 PLATE, STOPPER •••••••••••••• 1
4 12237-KPH-900 GUIDE, VALVE (O.S) •••••••••• 2
5 12251-KPH-901 GASKET, CYLINDER HEAD ••••••• 1
6 12341-KPH-900 COVER, L. CYLINDER HEAD SIDE 1
7 12361-KPH-900 COVER, TAPPET ADJUSTING HOLE 2
8 12395-KPH-900 GASKET, L. CYLINDER HEAD SIDE
COVER 1
9 14125-KPH-900 PLUNGER, CAM SETTING •••••••• 1
10 14126-KPH-900 SPRING, PLUNGER ••••••••••••• 1
11 16201-KCW-851 GASKET, CARBURETOR INSULATOR 1
12 16211-KPH-900 INSULATOR, CARBURETOR ••••••• 1
13 17110-KPH-740 PIPE COMP., IN. ••••••••••••• 1
14 31916-KPH-901 PLUG, SPARK (CPR6EA-9)(NGK) • 1
31917-KPH-900 PLUG, SPARK (CPR7EA-9)(NGK) • (1)
31926-KPH-901 PLUG, SPARK (U20EPR9)(DENSO) 1
31927-KPH-901 PLUG, SPARK (U22EPR9)(DENSO) (1)
15 90004-GHB-670 BOLT, FLANGE, 6X25(NSHF) •••• 2
16 90441-ME9-000 WASHER, SEALING, 8MM •••••••• 1
17 90441-286-000 WASHER, SEALING, 8MM •••••••• 3
18 90443-107-000 NUT, CAP, 8MM ••••••••••••••• 4
19 90461-357-000 WASHER, SEALING, 6.5X12 ••••• 2
20 91304-GB1-900 O-RING, 25X2.4 •••••••••••••• 1

11
2002.08.10 E
E-1 CYLINDER HEAD

Reqd. QTY
Ref.
Part No. Description NF Serial No. Notes
No.
125/125D
21 91372-KPH-900 O-RING, TAPPET ADJUSTING HOLE
CAP 2
22 92900-08028-0E BOLT, STUD, 8X28 •••••••••••• 2
23 95701-06012-00 BOLT, FLANGE, 6X12 •••••••••• 2
24 95701-06110-00 BOLT, FLANGE, 6X110 ••••••••• 1
25 96001-06020-00 BOLT, FLANGE, 6X20 •••••••••• 4
26 96001-06022-00 BOLT, FLANGE, 6X22 •••••••••• 1
27 96001-06045-00 BOLT, FLANGE, 6X45 •••••••••• 1
28 96001-06095-00 BOLT, FLANGE, 6X95 •••••••••• 2

12
2002.08.10 E
E-2 CAMSHAFT/VALVE
Service item F.R.T.
CAMSHAFT COMP. ••••••••••••••• 1.3
.SHAFT, EX. ROCKER ARM
(SAME TIME FOR TWO UNITS)
(WAKTU SAMA UNTUK DUA UNIT)
.SHAFT, IN. ROCKER ARM
SPRING, VALVE •••••••••••••••• 1.4
(ADD 0.1 FOR EACH.)
(TAMBAHKAN 0.1 UNTUK MASING2)
(INC. RELATIVE PART)
(TERMASUK PART YANG BERHUBUNGAN)
VALVE •••••••••••••••••••••••• 1.6
(ADD 0.2 FOR EACH.)
(TAMBAHKAN 0.2 UNTUK MASING2)
(INC. REFACING)
(TERMASUK SKIR KLEP)
(EXC. VALVE GUIDE REPLACEMENT)

2
(TIDAK TERMASUK PENGGANTIAN
VALVE GUIDE)

Reqd. QTY
Ref.
Part No. Description NF Serial No. Notes
No.
125/125D
1 12209-GB4-681 SEAL, VALVE STEM (NOK) •••••• 2
2 14100-KPH-900 CAMSHAFT COMP. •••••••••••••• 1
3 14430-KPH-900 ARM COMP., VALVE ROCKER ••••• 2
4 14451-KPH-900 SHAFT, IN. ROCKER ARM ••••••• 1
5 14452-KPH-900 SHAFT, EX. ROCKER ARM ••••••• 1
6 14711-KPH-900 VALVE, IN. •••••••••••••••••• 1
7 14721-KPH-880 VALVE, EX. •••••••••••••••••• 1
8 14751-KPH-900 SPRING, VALVE ••••••••••••••• 2
9 14771-GB4-680 RETAINER, VALVE SPRING •••••• 2
10 14775-KFM-900 SEAT, VALVE SPRING OUTER •••• 2
11 14776-KPH-900 SEAT, VALVE SPRING •••••••••• 2
12 14781-MA6-000 COTTER, VALVE ••••••••••••••• 4
13 90012-333-000 SCREW, TAPPET ADJUSTING ••••• 2
14 90206-001-000 NUT, TAPPET ADJUSTING ••••••• 2
15 90702-KFM-900 DOWEL PIN, 8X12 ••••••••••••• 1

13
2002.08.10 E
E-3 CAM CHAIN/TENSIONER
Service item F.R.T.
LIFTER ASSY., TENSIONER •••••• 0.3
SPROCKET, CAM •••••••••••••••• 0.6
CHAIN, CAM ••••••••••••••••••• 1.1
.GUIDE COMP., CAM CHAIN
.TENSIONER ASSY., CAM CHAIN

Reqd. QTY
Ref.
Part No. Description NF Serial No. Notes
No.
125/125D
1 14321-KPH-900 SPROCKET, CAM (34T) ••••••••• 1
2 14401-KPH-900 CHAIN, CAM •••••••••••••••••• 1
3 14510-KPH-880 TENSIONER ASSY., CAM CHAIN •• 1
4 14515-KGH-900 PLATE, TENSIONER SETTING •••• 1
5 14520-KPH-901 LIFTER ASSY., TENSIONER ••••• 1
6 14560-KGH-900 GASKET, TENSIONER LIFTER •••• 1
7 14610-KPH-900 GUIDE COMP., CAM CHAIN •••••• 1
8 90005-KY7-000 SCREW, PAN, 6X6 ••••••••••••• 1
9 90083-GB6-911 BOLT, KNOCK, 5MM •••••••••••• 2
10 91306-MG3-000 O-RING, 1.5X9.5 ••••••••••••• 1
11 95701-06014-00 BOLT, FLANGE, 6X14 •••••••••• 1
12 96001-06022-00 BOLT, FLANGE, 6X22 •••••••••• 2

14
2002.08.10 E
E-4 CYLINDER
Service item F.R.T.
GASKET, CYLINDER ••••••••••••• 1.3
CYLINDER COMP. ••••••••••••••• 1.4

Reqd. QTY
Ref.
Part No. Description NF Serial No. Nptes
No.
125/125D
1 12100-KPH-900 CYLINDER COMP. •••••••••••••• 1
2 12191-KPH-900 GASKET, CYLINDER •••••••••••• 1
3 12195-KPH-900 RUBBER A, INSERT •••••••••••• 1
4 12196-KPH-900 RUBBER B, INSERT •••••••••••• 1
5 12197-KPH-900 RUBBER C, INSERT •••••••••••• 1
6 94301-10120 DOWEL PIN, 10X12 •••••••••••• 2

15
2002.08.10 E
E-5 RIGHT CRANKCASE COVER
Service item F.R.T.
PROTECTOR COMP., R. COVER •••• 0.1
GASKET, R. CRANKCASE COVER ••• 0.6
.OIL SEAL, 16X28X7
.PLATE COMP., CLUTCH CAM
LEVER COMP., CLUTCH •••••••••• 0.7
(INC. RELATIVE PART)
(TERMASUK PART YANG BERHUBUNGAN)
.PLATE COMP., CLUTCH LIFTER
(INC. RELATIVE PART)
(TERMASUK PART YANG BERHUBUNGAN)
COVER COMP., R. CRANKCASE •••• 0.8

Reqd. QTY
Ref.
Part No. Description NF Serial No. Notes
No.
125/125D
1 11330-KPH-880 COVER COMP., R. CRANKCASE ••• 1
2 11370-KPH-880 PROTECTOR COMP., R. COVER ••• 1
3 11394-KPH-900 GASKET, R. CRANKCASE COVER •• 1
4 15651-KPH-880 GAUGE, OIL LEVEL •••••••••••• 1
5 22810-KPH-900 LEVER COMP., CLUTCH ••••••••• 1
6 22820-KPH-900 PLATE COMP., CLUTCH CAM ••••• 1
7 22825-046-000 SPRING, CAM PLATE SIDE •••••• 1
8 22830-KPH-900 PLATE COMP., CLUTCH LIFTER •• 1
9 22846-KPH-900 BOLT, CLUTCH ADJUSTING •••••• 1
10 22850-KPH-900 PLATE COMP., BRAKE •••••••••• 1
11 22853-KPH-900 SPRING, BRAKE ••••••••••••••• 1
12 22860-HB3-000 RETAINER COMP., BALL •••••••• 1
13 90004-GHB-610 BOLT, FLANGE, 6X12(NSHF) •••• 3
14 90443-844-000 WASHER, THRUST, 8MM ••••••••• 1
15 90485-040-000 WASHER, 8MM ••••••••••••••••• 1
16 90605-166-720 CIRCLIP, 7MM •••••••••••••••• 1
17 90702-KFM-900 DOWEL PIN, 8X12 ••••••••••••• 2
18 91007-GBG-911 BEARING, RADIAL BALL SPECIAL,
6001U 1
19 91204-MC7-003 OIL SEAL, 16X28X7 ••••••••••• 1
20 91303-001-000 O-RING, 8MM ••••••••••••••••• 1
21 91307-035-000 O-RING, 18X3 •••••••••••••••• 1
22 94030-08000 NUT, HEX., 8MM •••••••••••••• 1
23 96001-06040-00 BOLT, FLANGE, 6X40 •••••••••• 10
16
2002.08.10 E

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